OWNER’S MANUAL SUPPLEMENT

2003 TRAIL BOSS 330

IMPORTANT: Keep this supplement with your owner’s manual at all times.
Capacities Drive System
Body Style Gen IV Drive System Type PVT
Gross Vehicle Weight 845 lbs. Shift Type Side Lever (F-R-N)
Fuel Capacity 3.25 U.S. gal. Gear Reduction - Low Not Applicable
Gearcase Oil 11 oz. Gear Reduction - Reverse 3.05/1
Engine Oil Capacity 1.9 qts. (includes oil cooler ) Gear Reduction - Foward 2.68/1
1.7 qts. (oil change only) Front Drive (ratio) Not Applicable
Front Rack 75 lbs. Final Drive (ratio) 11/40 78P
Rear Rack 125 lbs. Center Drive (ratio) Not Applicable
Tongue Weight 85 lbs. Drive Chain 520 O-Ring
Tow Hitch Standard Front Tire 23 x 7-10
Hitch Towing Rating 850 lbs . Rear Tire 22 x 11-10
Unbraked Trailer Towing Capacity* 1263 lbs./573 kg Tire Pressure (front) 4 psi
Turn Radius 60″ Tire Pressure (rear) 3 psi
Ground Clearance 5.5″ Suspension and Brakes
Height 46″ Front Susp. - Mac Strut 6.7″ Travel
Length 75″ Rear Susp. - Prog. Rate Swing Arm 9″ Travel
Seat Height 34″ Shock Adjustment CAM
Dry Weight 505″ Front Brake Fixed disc, hydraulic floating
Wheel Base 49.5″ caliper
Width 46″ Rear Brake Hydraulic, opposed piston
Engine & Cooling caliper, rear axle fixed disc
Engine Model Number ES-32PFE-10 Auxiliary Brake Hydraulic, opposed piston,
caliper, rear axle fixed disc
Engine Type 4 Cycle, Single Cylinder
Lubrication Wet Sump Park Brake Hydraulic lock, all wheel
Bore x Stroke 78.5 x 68 Features
Displacement 329 Headlight (watts) 2 Dual Beam 30/30
Compression Ratio 9.0/1 Taillight (watts) 8.26
Engine Cooling Air with fan assisted oil cooler Brake Light (watts) 26.9
Alternator Output (watts) 210 Battery 12V 14 AH
Carburetion BST34 DC Plug In - Rear Accessory
Main Jet 122.5 DC Socket - Forward Accessory
Pilot Jet 42.5 Electric Start Standard
Needle Jet P-0 (829) High Beam Indicator Standard
Pilot Air Jet 160 High Temp Indicator Standard
Pilot Screw 2.0+ turns Windshield Accessory
Jet Needle J8-4HB48 Low Oil Light Not Applicable
Ignition DC CDI Neutral Indicator Standard
Timing 30° ± 2° @ 5000 RPM Reverse Indicator Standard
Spark Plug Gap .036 in/.9 mm Speedometer Accessory
Spark Plug Type BKR6E Tool Kit Standard
Exhaust USFS Appr. * Based on EU Directive 76/432/EC
Carburetor Jetting Clutching Chart
Altitude AMBIENT Below +40° F +40° F & Altitude Shift Drive Driven Driven
TEMPERATURE Below +5° C Above Weight Clutch Clutch Helix
+5° C & Spring Spring
Above
Meters 0-1800 117.5 122.5 Meters 0-1800 20-40 Blue/ Black 41-37
(Feet) (0-6000) (Feet) (0-6000) 5631356 Gray 7041782 5132344
7042202 2+2
1800 & above 120 115 1800 & above 20-38 Blue/ Black 41-37
(6000 & above) (6000 & above) 5631357 Gray 7041782 5132344
7042202 2+2

PN 9918248 Rev 02 6/09

E 2002 Polaris Sales Inc.
Printed in U.S.A.