CX 5 Steering
CX 5 Steering
On-Board Diagnostics
Symptom Troubleshooting
General Procedures
Technical Data
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© 2012 Mazda North American Operations, U.S.A.
FOREWORD
If there is any vehicle malfunction complaint lodged by a customer, perform malfunction diagnosis according to the
troubleshooting procedure.
Troubleshooting Procedure
*1
CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW
If the malfunction does not recur, verify the malfunction cause by performing the following actions:
1. Verify that a DTC has been recorded in the memory using the M-MDS. (See ELECTRIC POWER STEERING (EPS) ON-BOARD
DIAGNOSIS .)
2. Perform a simulation test in the simulation mode based on the repair order form, record the data at that time, and detect
the malfunction cause.
3. Shake the wiring harness or connector of the electrical component which is suspected to be the cause of the malfunction,
and inspect for the occurrence of any malfunction or DTCs.
The OBD test inspects the integrity and function of the EPS and outputs the results when requested by the specific tests.
Provides a quick inspection of the EPS usually performed at the start of each diagnostic procedure.
Provides verification after repairs to ensure that no other faults occurred during service.
This function allows access of certain data values, input signals, calculated values, and system status information.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
If any DTCs are displayed, perform troubleshooting according to the corresponding DTC inspection after recording the snapshot data.
4. After completion of repairs, clear all DTCs stored in the EPS. (See Clearing DTCs Procedure.)
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
b. Select “Modules”.
c. Select “EPS”.
If any DTCs are displayed, perform troubleshooting according to the corresponding DTC inspection after recording the snapshot data.
4. After completion of repairs, clear all DTCs stored in the EPS. (See Clearing DTCs Procedure.)
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
b. Select “Modules”.
c. Select “EPS”.
3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the IDS screen.
4. Retrieve the freeze frame PID data according to the directions on the IDS screen.
NOTE:
Snapshot data appears at the top of the help screen when the displayed DTC is selected.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
4. Press the clear button on the DTC screen to clear the DTC.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
b. Select “Modules”.
c. Select “EPS”.
4. Press the clear button on the DTC screen to clear the DTC.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
a. Select “DataLogger”.
b. Select “Modules”.
c. Select “EPS”.
NOTE:
The PID data screen function is used for monitoring the calculated value of input/output signals in the module.Therefore, if the monitored value of
the output parts is not within the specification, it is necessary to inspect the monitored value of input parts corresponding to the applicable output
part control. In addition, because the system does not display an output part malfunction as an abnormality in the monitored value, it is necessary
When detecting DTCs, PIDs related to a malfunctioning system may not display even if the module is normal. Therefore, if a PID is not displayed, it
is necessary to verify the DTC, perform malfunction diagnosis of the DTC that was detected, and do repairs.
DTC Table
×: Applicable
—: Not applicable
DTC Power
steering
malfunction Diagnosis Self
Fail- Drive Memory
indicator system test Page
safe cycle function
M-MDS light component type*1
illumination
status
Resolver
C200D:1C Illuminated × — C, D ×
sensor
(See DTC C200D:1C/C200D:64/U2011:19/U2011:1C/U2011:62/U2011:72/U2011:92 .)
Resolver
C200D:64 Illuminated × — C, D ×
sensor
CAN system
U0001:88 Illuminated communication × — C, D ×
error
Communication
U0100:00 Illuminated × — C, D ×
error to PCM
Communication
error to
U0155:00 — × — C, D ×
instrument
cluster
Signal error
U0338:00 — from start stop × — C, D × (See DTC U0338:00/U0515:00.)
unit
Signal (vehicle
Illuminated speed) error × — C, D ×
from PCM
U0401:00 (See DTC U0401:00.)
Signal (engine
— speed) error × — C, D ×
from PCM
Signal error
U0415:00 — × — C, D × (See DTC U0415:00.)
from DSC CM
Signal error
U0515:00 — from start stop × — C, D × (See DTC U0338:00/U0515:00.)
unit
EPS
U2300:54 — × — C, D ×
configuration
EPS
U2300:55 Illuminated × — C, D × (See DTC U2300:54/U2300:55/U2300:56.)
configuration
EPS
U2300:56 — × — C, D ×
configuration
(See DTC
U3000:41 Illuminated EPS CM × — C, D ×
U3000:16/U3000:1C/U3000:28/U3000:41/U3000:46/U3000:47/U3000:49/U3000:61/U3000:73/U3000:96 .)
U3000:46 — EPS CM × — C, D ×
(See DTC
U3000:73 Illuminated EPS CM × — C, D ×
U3000:16/U3000:1C/U3000:28/U3000:41/U3000:46/U3000:47/U3000:49/U3000:61/U3000:73/U3000:96 .)
Battery power
U3003:16 Illuminated × — C, D × (See DTC U3003:16.)
supply
Battery power
U3003:17 Illuminated × — C, D × (See DTC U3003:17.)
supply
*1
C: CMDTC self test, D: ODDTC self test
DTC
Fail-safe control status
M-MDS
U0100:00 Control is maintained by gradually changing the controlled vehicle speed and setting it to 120 km/h {74.6 mph}
Control is maintained by gradually changing the controlled vehicle speed and setting it to 120 km/h {74.6 mph}
U0401:00
Engine speed signal malfunction
Control enabled
NOTE:
Refer to PID monitor table for confirm the EPS system operation status while the EPS does not store the DTC. (See PID/DATA Monitor Table.)
Under 20%/
APP_STATUS Accelerator pedal position —
Over 20%/
FAIL
Config Complete/
Config Error
Under 0 degrees C/
0 - Under 80 degrees C/
ECT_STATUS Engine coolant temperature status —
Over 80 degrees C/
FAIL
Key Out/
Crank (Position 3)
Engine Stop/
Under 1500rpm/
RPM_STATUS Engine RPM status —
Over 1500rpm/
FAIL
P/N
D/
SHIFT_STATUS Shift position status —
R/
FAIL
Stop/
0 - 10km/h/
VSPD_STATUS Vehicle speed status —
Over 10km/h/
FAIL
NOTE:
If the PID/data monitor value “STR_ANG” is inspected, perform the following procedure before inspecting.
Switch the ignition to OFF, and maintain this condition for approx. 3 s.
PID name
(definition) EPS control
Unit/Operation Operation Status (Reference) Inspection item(s) module
M-MDS terminal
display
DTC C200B:02/C200B:16/C200B:62/C200B:85
C200B:02
C200B:16
C200B:85
Control disabled
FAIL-SAFE FUNCTION Power steering malfunction indicator light:
Illuminated
Diagnostic Procedure
Switch the ignition ON (engine off). No Replace the steering column (torque
sensor), then go to the next step.
Access “STR_TRQ_S_M” and
”STR_TRQ_S_S” PIDs. (See STEERING WHEEL AND COLUMN
REMOVAL/INSTALLATION.)
(See ELECTRIC POWER STEERING (EPS)
ON-BOARD DIAGNOSIS .)
Left: 0—positive
Right: 0— negative
DTC C200B:1C/C200C:1C
DTC C200B:1C,
Torque sensor
C200C:1C
DETECTION
Open or short circuit is detected in torque sensor circuit
CONDITION
EPS CM malfunction
SYSTEM WIRING
—
DIAGRAM
Diagnostic Procedure
Left: 0—positive
Right: 0— negative
DTC C200D:1C/C200D:64/U2011:19/U2011:1C/U2011:62/U2011:72/U2011:92
C200D:1C
Malfunction detected in
resolver sensor internal
circuit
C200D:64
U2011:92
Control disabled
U2011:72
Control is
maintained
in the
FAIL-SAFE FUNCTION backup
control
Control
disabled
U2011:92
Control disabled
Diagnostic Procedure
VERIFY DTC
1 Yes Replace the EPS CM (EPS motor).
Clear the DTC from the memory.
(See STEERING WHEEL AND COLUMN
(See ELECTRIC POWER STEERING (EPS) REMOVAL/INSTALLATION.)
ON-BOARD DIAGNOSIS .)
DTC U0001:88/U0100:00/U0121:00/U0155:00
U0001:88
U0100:00
U0155:00
U0001:88
Control enabled
U0100:00
U0121:00, U0155:00
Control enabled
POSSIBLE CAN system wiring harness open or short circuit with DSC HU/CM
CAUSE
CAN system wiring harness open or short circuit with instrument cluster
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
DTC U0338:00/U0515:00
DTC U0338:00,
CAN system communication error
U0515:00
Error detected in signal from the start stop unit via CAN
DETECTION CONDITION
communication
Control enabled
FAIL-SAFE FUNCTION
Power steering malfunction indicator light: Not illuminated
SYSTEM WIRING
—
DIAGRAM
Diagnostic Procedure
(See DTC INSPECTION [START STOP UNIT] .) DTC troubleshooting completed, then
go to the next step.
Are any DTCs detected?
No Go to the next step.
DTC U0401:00
DETECTION
Error detected in signal from PCM via CAN communication
CONDITION
Control enabled
POSSIBLE
PCM malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic Procedure
DTC U0415:00
Control enabled
FAIL-SAFE FUNCTION
Power steering malfunction indicator light: Not illuminated
SYSTEM WIRING
—
DIAGRAM
Diagnostic Procedure
DTC U2300:54/U2300:55/U2300:56
DETECTION CONDITION EPS CM detects configuration data not read or data error
U2300:54
Control enabled
U2300:55
Control enabled
FAIL-SAFE FUNCTION
Power steering malfunction indicator
light: Illuminated
U2300:56
Control enabled
Diagnostic Procedure
Clear the DTC from the If the malfunction recurs, go to the next step.
memory.
Using the M-MDS, perform After repairing the instrument cluster, perform the
the DTC inspection for the “INSTRUMENT CLUSTER CONFIGURATION”, then go
instrument cluster. to the next step.
Clear the DTC from the If the malfunction recurs, replace the EPS CM, then
memory. go to the next step.
Are any other DTCs output? (See ELECTRIC POWER STEERING (EPS) ON-BOARD
DIAGNOSIS .)
(See ELECTRIC POWER
STEERING (EPS) ON-BOARD
DTC
U3000:16/U3000:1C/U3000:28/U3000:41/U3000:46/U3000:47/U3000:49/U3000:61/U3000:73/U3000:96
Control disabled
Power steering
malfunction indicator
FAIL-SAFE FUNCTION light: Illuminated
U3000:46
Control is maintained
in fail mode
Power steering
malfunction indicator
light: Not illuminated
Diagnostic Procedure
VERIFY DTC
1 Yes Replace the EPS CM.
Clear the DTC from the memory.
(See STEERING WHEEL AND COLUMN
(See ELECTRIC POWER STEERING (EPS) ON- REMOVAL/INSTALLATION.)
BOARD DIAGNOSIS .)
DTC U3000:4B
WARNING:
The EPS CM temperature could become high and may cause a burn. Before performing the
work, verify that the steering column is cold.
DTC
EPS CM
U3000:4B
DETECTION
Abnormal temperature in EPS CM is detected
CONDITION
Due to the continuously static steering, being turned to the lock end, or
POSSIBLE other causes, the internal temperature of the EPS CM is more than the
CAUSE specified value.
EPS CM malfunction
SYSTEM
WIRING —
DIAGRAM
Diagnostic Procedure
1 SWITCH THE IGNITION TO OFF AND ALLOW EPS CONTROL MODULE TO COOL DOWN.
DTC U3003:16
DTC
Battery power supply
U3003:16
Open circuit in the wiring harness between EPS CM terminal 1A and body
ground
SYSTEM
WIRING
DIAGRAM
Diagnostic Procedure
.)
Go to step 6.
Is there continuity?
DTC U3003:17
Control disabled
FAIL-SAFE FUNCTION
Power steering malfunction indicator light: Illuminated
Generator malfunction
POSSIBLE CAUSE
Poor connection at connectors
SYSTEM WIRING
—
DIAGRAM
Diagnostic procedure
Go to step 3.
(See GENERATOR
REMOVAL/INSTALLATION [SKYACTIV-G
2.0].)
FOREWORD
If there is any vehicle malfunction complaint lodged by a customer, perform malfunction diagnosis according to the
troubleshooting procedure.
Troubleshooting Procedure
*1
CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW
If the malfunction does not recur, verify the malfunction cause by performing the following actions:
1. Verify that a DTC has been recorded in the memory using the M-MDS. (See ELECTRIC POWER STEERING (EPS) ON-BOARD
DIAGNOSIS .)
2. Perform a simulation test in the simulation mode based on the repair order form, record the data at that time, and detect
the malfunction cause.
3. Shake the wiring harness or connector of the electrical component which is suspected to be the cause of the malfunction,
and inspect for the occurrence of any malfunction or DTCs.
PRECAUTION
Vibration method
If a malfunction occurs or becomes worse while driving on a rough road or when the
engine is vibrating, perform the following steps.
NOTE:
There are several reasons why vehicle or engine vibration could cause an electrical
malfunction. Inspect the following:
An improperly routed, improperly clamped, or loose wiring harness can cause wiring to
become pinched between parts.
The connector joints, points of vibration, and places where wiring harness pass through the
firewall, body panels and other panels are the major areas to be inspected.
NOTE:
If the engine starts and runs, perform the following steps at idle.
5. Slightly shake each connector or wiring harness vertically and horizontally while monitoring
the PID.
NOTE:
If the engine starts and runs, perform the following steps at idle.
If the PID value is unstable or a malfunction occurs, inspect for poor connection
and/or poorly mounted sensor.
2. Insert the male terminal to the female terminal and inspect the female terminal for looseness.
SYMPTOM TROUBLESHOOTING
Verify the symptom, and perform troubleshooting according to the appropriate number.
No. Symptom
1 Electric power steering (EPS) warning light does not illuminate with ignition switched ON.
2 Electric power steering (EPS) warning light does not go out even though engine has started.
NO.1 ELECTRIC POWER STEERING (EPS) WARNING LIGHT DOES NOT ILLUMINATE WITH
IGNITION SWITCHED ON
1Electric power steering (EPS) warning light does not illuminate with ignition switched ON.
TROUBLESHOOTING HINTS
An error originates from the EPS CM, and the off signal is generated.
EPS CM malfunction
Diagnostic procedure
1 Turn on the EPS warning light at instrument Yes EPS CM malfunction. Replace the
cluster using the “WL+IL” of the M-MDS EPS CM.
active command modes function.
(See STEERING GEAR AND LINKAGE
Does the EPS warning light turn on? REMOVAL/INSTALLATION.)
NO.2 ELECTRIC POWER STEERING (EPS) WARNING LIGHT DOES NOT GO OUT EVEN THOUGH
ENGINE HAS STARTED
2Electric power steering (EPS) warning light does not go out even though engine has started.
TROUBLESHOOTING HINTS
Fuse malfunction
EPS CM malfunction
EPS CM detects an EPS system malfunction even though the EPS system is normal.
Diagnostic procedure
1 Switch the ignition to off and maintain this Yes Go to the applicable DTC inspection.
condition approx. 1 minute.
(See ELECTRIC POWER STEERING
Switch the ignition ON (engine on). (EPS) ON-BOARD DIAGNOSIS .)
2 Turn off the EPS warning light at instrument Yes EPS CM malfunction.
cluster using the “WL+IL” of the M-MDS
active command modes function. Replace the EPS CM.
Does the EPS warning light turn off? (See STEERING WHEEL AND COLUMN
REMOVAL/INSTALLATION.)
TROUBLESHOOTING HINTS
EPS CM malfunction.
The steering wheel angle neutral position automatic learning function has not been
operated.
NOTE:
If the right and left wheels are rotated freely at the same speed with the vehicle jacked
up, the EPS CM may learn the steering angle incorrectly.
The steering angle learned by the EPS CM is cleared when 1 min. or more has elapsed
after the ignition was switched off.
Diagnostic procedure
1 Have DTCs been recorded in the Yes Perform inspection using the appropriate
memory? DTC.
2 Switch the ignition to off and maintain Yes Go to the next step.
this condition 1 min. or more.
Switch the ignition ON (engine on). No Temporary error occurred while learning
steering wheel angle neutral position.
Drive 10 m {33 ft} or above in a
straight line at more than 10 km/h There is not malfunction in the EPS
{6.2 mph}. system.
3 Inspect the connection of the EPS CM Yes Replace the steering gear and linkage.
connector.
Recheck malfunction
symptoms, then replace
the steering gear and
linkage.
WARNING:
Always inspect the steering component carefully for any shock or impact which may have
occurred during a collision or servicing operation. If a damaged part or a part suspected of
being damaged is used, it could result in an unexpected accident due to the steering
mechanism being inoperative. Always replace the damaged part or part suspected of being
damaged.
If the steering mechanism is turned from lock to lock continuously or the steering rack
terminal limit is reached repeatedly, such high-load steering action increases the
temperature of the steering column (to approx. 85 °C {185°F}), causing severe burns. Be
careful when handling the steering column.
If the steering column is dropped, the EPS CM could be damaged internally causing the
steering mechanism to become inoperative, which could result in an unexpected accident.
Always replace the steering column if it has been subjected to an impact.
CAUTION:
If the steering column is stored in a humid place, the EPS system may not operate
properly when installed to the vehicle. Store the steering column in a suitable place.
Be careful when handling the steering column because it weighs approximately 10 kg {22
lb} and it could fall off and be damaged while servicing.
If the intermediate shaft is connected to the steering gear (pinion) before installing the
steering column to the dashboard member, the weight of the steering column could cause
damage to the intermediate shaft slider/bush/yoke. Always follow the procedure in the
Workshop Manual.
The universal joint could be damaged if subjected to an impact when the intermediate
shaft (pinion) is disconnected. Perform the servicing carefully avoiding impact when
disconnecting the intermediate shaft from the steering gear (pinion).
Do not release the lock of the adjusting lever when handling the steering column unless it
is securely installed to the dashboard member. If the adjusting lever is unlocked with the
steering column not securely installed, the steering column and other parts could be
damaged.
A new steering column is shipped in a pre-set condition. Maintain this condition until the
steering column is completely installed to the dashboard member so as to avoid damage
during transportation and installation.
When removing/installing the steering column, keep the wiring harness away from the
steering column installation area so as to prevent the steering column from being caught
in the wiring harness and damaged.
NOTE:
When installing a replacement part, be careful not to rotate the steering shaft until the
In order to completely interrupt the EPS system power supply, disconnect the battery for
20 s or more after the ignition switch is turned off.
Do not replace the steering column (EPS system) with that of another vehicle even if they
are the same model.
1. When installing the wheels and tires, tighten the wheel nuts in a criss-cross pattern to the
following tightening torque.
Tightening Torque
Connectors disconnection
1. Disconnect the negative battery terminal before performing any work that requires handling
of connectors. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
NOTE:
To prevent the bushings from being twisted or pinched, perform the procedures with no
passengers or luggage aboard the vehicle.
1. For the joint sections with rubber bushings, raise the vehicle using a lift and temporarily
tighten the installation nuts and bolts. Afterwards, tighten to the specified torque with the
wheels on the ground.
CAUTION:
If the EPS CM configuration is not completed, the EPS will not operate properly.If the
steering column component or EPS CM is replaced, always carry out the automatic
configuration so that the EPS operates properly.
1. Make sure that there are no DTCs in the EPS memory after working on EPS related parts.If
there are any DTCs in the memory, go to the applicable DTC diagnostic procedure. (See
ELECTRIC POWER STEERING (EPS) ON-BOARD DIAGNOSIS .)
2EPS CM
3Intermediate shaft
Play inspection
2. Turn the steering wheel to the left and right gently, then verify that the steering wheel play is
within the specification.
1. Inspect the steering wheel for looseness or excessive play in the axial direction of the shaft
and four locations around the steering wheel.
If there is any malfunction, inspect the following, and repair or replace the
applicable part.
1. Verify that the equipped tire size and tire air pressure is as specified.
2. With the vehicle on a hard, level surface, put the wheels in the straight-ahead position.
3. Remove the driver-side air bag module. (See DRIVER-SIDE AIR BAG MODULE
REMOVAL/INSTALLATION [TWO-STEP DEPLOYMENT CONTROL SYSTEM] .) (See DRIVER-SIDE AIR
BAG MODULE REMOVAL/INSTALLATION [STANDARD DEPLOYMENT CONTROL SYSTEM] .)
WARNING:
Handling the air bag module improperly can accidentally operate (deploy) the
air bag module, which may seriously injure you.Read the service warnings and
cautions before handling the air bag module. (See AIR BAG SYSTEM SERVICE
WARNINGS [TWO-STEP DEPLOYMENT CONTROL SYSTEM] .) (See AIR BAG SYSTEM
SERVICE WARNINGS [STANDARD DEPLOYMENT CONTROL SYSTEM] .) (See AIR BAG
SYSTEM SERVICE CAUTIONS [TWO-STEP DEPLOYMENT CONTROL SYSTEM] .) (See
AIR BAG SYSTEM SERVICE CAUTIONS [STANDARD DEPLOYMENT CONTROL
SYSTEM] .)
5. Verify that the power steering malfunction indicator light is not illuminated or flashing.
If it exceeds the reference value, inspect the steering gear and linkage. (See
STEERING GEAR AND LINKAGE INSPECTION .)
NOTE:
Comparing another vehicle of the same model under the same conditions is an
acceptable inspection method.
WARNING:
Handling the air bag module improperly can accidentally operate (deploy) the air bag module, which may seriously
injure you. Read the service warnings and cautions before handling the air bag module. (See AIR BAG SYSTEM SERVICE
WARNINGS [TWO-STEP DEPLOYMENT CONTROL SYSTEM] .) (See AIR BAG SYSTEM SERVICE WARNINGS [STANDARD
DEPLOYMENT CONTROL SYSTEM] .) (See AIR BAG SYSTEM SERVICE CAUTIONS [TWO-STEP DEPLOYMENT CONTROL SYSTEM] .)
(See AIR BAG SYSTEM SERVICE CAUTIONS [STANDARD DEPLOYMENT CONTROL SYSTEM] .)
The steering column (EPS motor) temperature increases directly after continuous turning of the steering mechanism
which could cause burns if it is touched. Before performing any servicing, verify that the steering column has cooled off.
CAUTION:
If the EPS CM configuration is not completed, the EPS will not operate properly. If the EPS CM is replaced, always use
the automatic configuration function so that the EPS operation conditions are correct.
If the EPS column is dropped it could result in internal damage to the EPS CM, therefore be careful not to drop it.
Replace the EPS CM if it is subjected to an impact.
NOTE:
When the ignition is switched to ON or the engine is started after the EPS CM have been replaced, the EPS CM reads
data from the instrument cluster via CAN communication to perform automatic configuration.
1. Remove the driver-side front scuff plate. (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)
2. Remove the driver-side front side trim. (See FRONT SIDE TRIM REMOVAL/INSTALLATION.)
3. Remove the car-navigation unit (with car-navigation system). (See CAR-NAVIGATION UNIT REMOVAL/INSTALLATION.)
6. Remove the shift lever knob (MTX vehicles). (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [C66M-
R].)
7. Remove the selector lever knob (ATX vehicles). (See AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)
8. Remove the front console box. (See FRONT CONSOLE BOX REMOVAL/INSTALLATION.)
14. Disconnect the hood release lever from the lower panel. (See HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION.)
16. Remove the driver-side front heat duct. (See FRONT HEAT DUCT REMOVAL/INSTALLATION.)
a. After installation, switch the ignition to ON or start the engine, and maintain this condition for approx. 1 min.
to allow the EPS CM automatic configuration to be performed.
b. Switch the ignition to OFF, and maintain this condition for approx. 3 s
c. Switch the ignition to ON (engine on or off) to allow the EPS CM automatic configuration to be performed.
d. Clear the DTC from the memory. (See ELECTRIC POWER STEERING (EPS) ON-BOARD DIAGNOSIS .)
(See DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION [TWO-STEP DEPLOYMENT CONTROL SYSTEM] .)
(See DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION [STANDARD DEPLOYMENT CONTROL SYSTEM] .)
2 Lockbolt
3 Steering wheel
4 Column cover
5 Clock spring
8 Joint cover
9 Joint bolt
1EPS CM
2Rubber
3Spacer
4Harness bracket
5Intermediate shaft
6Steering column
CAUTION:
Do not try to remove the steering wheel by hitting the shaft with a hammer. The steering column will be damaged.
1. Make a groove on the bolt head by punching it with a chisel using a hammer, and remove the bolts by rotating them
counterclockwise.
3. Remove the start stop unit from the steering shaft by pulling it in the direction of the arrow shown in the figure.
CAUTION:
Always lock the adjusting lever to prevent damage to the steering column.In addition, do not unlock the adjusting lever
until after the steering column installation is completed.
If the steering column is removed, remove it according to the procedure to prevent damage to intermediate shaft that
could result if the steering column is removed in the incorrect order.
2. Remove the bolt, disconnect the intermediate shaft from the steering gear (pinion shaft).
3. Remove nut A.
4. Loosen nut B.
5. Remove the steering column component by tilting it towards the loosened nut B and sliding it outward.
2. Install the EPS CM so that the projecting part of the EPS CM (rotor) is engaged with the notch in the rubber.
NOTE:
If the projecting part of the EPS CM (rotor) is not engaged with the notch in the rubber, adjust the position
of the EPS CM projection (rotor).
CAUTION:
If the steering column is installed, install it according to the procedure to prevent damage to intermediate shaft that
could result if the steering column is installed in the incorrect order.
Do not unlock the adjusting lever until after the steering column installation is completed to prevent damage to the
steering column.
2. Tilt the steering column component towards the temporarily installed nut B and temporarily install the steering column
component to the instrument panel member using nut A
4. Insert the intermediate shaft into the steering gear (pinion shaft) to the position shown in the figure, and tighten it using a
new bolt.
1. Temporarily install the start stop unit to the steering shaft using new start stop unit installation bolts.
2. Tighten the start stop unit installation bolts until the heads break off.
1. Set the vehicle wheels in the straight-ahead position, and install the steering wheel using a new lockbolt.
WARNING:
The steering column (EPS motor) temperature increases directly after continuous turning
of the steering mechanism which could cause burns if it is touched. Before performing any
servicing, verify that the steering column has cooled off.
1. Rotate the steering wheel until the joint bolt is in a position in which it can be removed.
CAUTION:
Secure the steering wheel using tape or a cable to prevent the steering shaft
from rotating after disconnecting the intermediate shaft. If the steering wheel
rotates after the steering shaft and the steering gear and linkage are
disconnected, the internal parts of the clock spring could be damaged.
1Joint cover
2Intermediate shaft
1. Place an alignment mark across the break between the steering column and the yoke for the
intermediate shaft as shown in the figure.
2. Place alignment marks on the steering gear (pinion) and the intermediate shaft as shown in
the figure.
1. Place alignment marks on the new intermediate shaft in the same positions as the removed
intermediate shaft.
2. Align the alignment marks on the steering column and the steering gear (pinion), which were
placed before removing the intermediate shaft, and install the intermediate shaft.
NOTE:
3. Verify that the joint bolt B flange is seated in the specified position.
4. Verify that joint bolt A is installed to the groove of the steering gear (pinion).
2. Verify that the clearance between the projection on the steering column shown in the figure
and the bracket is less than 2.0 mm {0.079 in}.
If the clearance between the projection and bracket is 2.0 mm {0.079 in} or
more, replace the steering column component.
NOTE:
If the clearance between the projection and bracket is 2.0 mm {0.079 in} or
more, the impact absorbing mechanism of the steering column will operate,
therefore it is necessary to replace the steering column component.
a. The adjusting lever moves smoothly from the lock to the unlock position.
b. The steering shaft is fixed firmly when the adjusting lever is locked.
3. Detach the tie-rod end from the steering knuckle using the SST.
7. Align the alignment marks made before removing the tie-rod end, and then install a new tie-
rod end to the tie rod.
Standard Dimension A
11. After installation, inspect the front wheel alignment and adjust it if necessary. (See FRONT
WHEEL ALIGNMENT .)
CAUTION:
Performing the following procedures without first removing the ABS wheel-speed sensor may
possibly cause an open circuit in the wiring harness if it is pulled by mistake. Before
performing the following procedures, disconnect the ABS wheel-speed sensor (axle side) and
fix the wiring harness to an appropriate place where it will not be pulled by mistake while
servicing the vehicle.
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating
after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and
the steering gear and linkage are disconnected, the internal parts of the clock spring could be
damaged.
1. Remove the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
2. Disconnect the intermediate shaft from the steering gear and linkage. (See STEERING WHEEL AND
COLUMN REMOVAL/INSTALLATION.)
3. Disconnect the front ABS wheel-speed sensor wiring harness installed to the steering knuckle and
set it aside. (See FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION.)
4. Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
5. Remove the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)
10. After installation, inspect the front wheel alignment. (See FRONT WHEEL ALIGNMENT .)
1. Remove the steering gear and linkage installation bolts, move the steering gear and linkage in the
direction and order of the arrows shown in the figure, and then remove it.
1. Remove the steering gear and linkage. (See STEERING GEAR AND LINKAGE
REMOVAL/INSTALLATION.)
2. Remove the tie-rod end and boot. (See STEERING GEAR AND LINKAGE DISASSEMBLY .)
3. Measure the rotation torque of the pinion shaft using a crescent wrench and pull scale. (speed
measurement reference 5 °/s)
b. Measure the length from the pinion shaft center to the crescent wrench end
(application point of pull scale) as shown in the figure. This is dimension A.
c. The rotation torque of the pinion shaft can be calculated using the following
formula Measured value using pull scale (N {kgf, lbf}) = rotation torque of the pinion
shaft (N·m {kgf·cm, in·lbf})/length A (m {cm, in})
CAUTION:
To prevent damage to the steering gear, secure it to the vise using a copper plate or clean cloth.
1 Dust cover
2 O-ring
3 Tie-rod end
4 Locknut
5 Boot clamp
6 Boot band
7 Boot
8 Tie rod
9 Mounting rubber
10Steering gear
1. Insert a flathead screwdriver into the boot band as shown in the figure, then press the caulked area outward to
remove the boot band.
1. Lock the steering rack end (pinion gear side) against rotation with a wrench and remove the tie rod using the suitable
wrench.
1. Remove the mounting rubber from the gear housing using the SSTs and a press.
1. Inspect the tie-rod end for damage and the boot for cracks.
4. Install two nuts to the ball joint and measure the tie-rod end rotational torque using a torque
wrench.
4. Measure the swing torque of the tie rod using a pull scale.
0.4—4.0 N·m {4.1—40 kgf·cm, 3.6—35 in·lbf} [Pull scale reading: 8—80 N
{0.9—8.1 kgf, 2—17 lbf}]
CAUTION:
To prevent damage to the steering gear, secure it to the vise using a copper plate or clean cloth.
1 Steering gear
2 Mounting rubber
3 Tie rod
4 Boot
5 Boot band
6 Boot clamp
7 Locknut
8 Tie-rod end
9 O-ring
10Dust cover
2. Press fit the ear portion of the mounting rubber (lower side) using the SSTs until it projects from the gear housing as
shown in the figure.
NOTE:
Press fit the ear portion of the mounting rubber (upper side) until it partially enters the gear housing.
3. Reverse the gear housing, then press fit the mounting rubber using the SSTs and the press until the mounting rubber ear
portion (upper side) contacts the gear housing.
4. Verify that both mounting rubber ears are correctly assembled with no gaps between them and the gear housing as shown
in the figure.
If there are gaps, readjust their positions using the SSTs and the press.
1. Lock the steering rack end (pinion gear side) against rotation with a wrench and install the tie rod using the suitable
wrench.
2. Combine the the SST with the torque wrench, then measure A and L as shown in the figure.
3. Recalculate the torque by using torque formulas, then tighten the tie rod using the SST.
CAUTION:
When installing a torque wrench to the SST (49 E032 308), install it perpendicular to the SST as shown in
the figure. If installed incorrectly, the SST could separate from the tie rod, which could cause damage to the
tie rod.
Tightening Torque
Torque formula
N·m N·m×[L/A]
kgf·m kgf·m×[L/A]
ft·lbf ft·lbf×[L/A]
If crimping clearance A exceeds the specification, reduce SST clearance, and crimp the boot band again.
If crimping clearance A is less than the specification, increase SST clearance, and crimp a new boot band.
Standard clearance A
4. Rotate the by hand and verify that it is securely installed to the boot band.
1. Align the alignment marks made before removal and assemble the tie-rod end to the tie rod.
2. Adjust dimension A shown in the figure to the standard, then assemble the tie-rod end.
Standard Dimension A
1. Remove the driver-side front scuff plate. (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)
2. Remove the driver-side front side trim. (See FRONT SIDE TRIM REMOVAL/INSTALLATION.)
3. Remove the car-navigation unit (with car-navigation system). (See CAR-NAVIGATION UNIT
REMOVAL/INSTALLATION.)
6. Remove the shift lever knob (MTX vehicles). (See MANUAL TRANSAXLE SHIFT MECHANISM
REMOVAL/INSTALLATION [C66M-R].)
7. Remove the selector lever knob (ATX vehicles). (See AUTOMATIC TRANSAXLE SHIFT
MECHANISM REMOVAL/INSTALLATION.)
8. Remove the front console box. (See FRONT CONSOLE BOX REMOVAL/INSTALLATION.)
14. Disconnect the hood release lever from the lower panel. (See HOOD LATCH AND RELEASE
LEVER REMOVAL/INSTALLATION.)
16. Remove the driver-side front heat duct. (See FRONT HEAT DUCT REMOVAL/INSTALLATION.)
17. Attach the tester lead to the underside of the EPS CM connector and inspect the voltage
according to the terminal voltage table (reference).
Wiring harness
Ground 1 or
1A Ground Voltage Under any condition (1A—ground
point less
point)
2B — — — — — —
2C — — — — — —
2E — — — — — —
2F — — — — — —
2G — — — — — —
Item Specification
Steering wheel steering force (reference) 7.8 N·m {80 kgf·cm, 69 in·lbf} or less
Tie-rod end rotational torque 0.5—2.1 N·m {5.1—21 kgf·cm, 4.5—18 in·lbf}
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