Multistage Centrifugal Pumps

HEGA 2502 ... 8009

TECHNICAL DATA
Flow: max. 190 m³/h
Head: max. 425 m
Speed: max. 3600 rpm
Material: Cast iron (0B, 0C, 0D, 0E, 0R, 0S, 0U)
Stainless steel (4B)
Temperature: max. 190 ºC, depending on the shaft sealing
and the materials execution.
Casing pressure: max. 40 bar, depending on the operating
temperature.
Shaft seal: Stuffing box or mechanical seal.
Flange connections: Suction flange, according to DIN 2501 PN 16,
Discharge flange, according to DIN 2501 PN 40
Direction of rotation: To the right (clockwise), when looking at the
pump from the drive end.

APPLICATION
Series HEG multistage centrifugal pumps are used in applications Flanges:
where the requirement is for trouble-free pumping of clear or slightly Suction side flange according to DIN 2533 PN16, discharge side
dirty liquids. They are used in: flange according to DIN 2535 PN40.
- Heating plants The flanges can be drilled according to ANSI B16.1 class 250, on
- Waterworks and water supply plants request.
- Pressure raising plants
- Circulating water and condensate plants Flange positions:
- Fire extinguishing plants Suction flange arranged horizontally towards the right hand side
- Purification plants (looking on the shaft end) and discharge flange radially upwards.
- Irrigation plants On request, the suction flange can be arranged on the left and, in
- Boiler feed water plants the case of pumps with three or more stages, also vertically
- Pressurized water producing stations upwards.

DESIGN Bearings:
Horizontal multistage centrifugal pumps with sectional casing and One cylindrical roller bearing according to DIN 5412 on the shaft end
closed impellers. side and one deep-groove ball bearing according to DIN 625 on the
The manufacturing program covers six sizes, with 2 up to maximum 13 discharge side, both lubricated by grease.
stages, according to the size, the speed and the shaft seal. Axial thrust On request, a four point contact ball bearing or two single row
balancing is carried out by balancing the impellers separately. The angular contact ball bearings mounted in X arrangement, can be
remaining axial thrusts are taken up by adequately sized antifriction supplied on the discharge side.
bearings.
The impellers, diffusers, as well as the wear ring from size 65, are Shaft sealing:
interchangeable between stages.
Sealing of the shaft can be carried out either by a stuffing box or
Arrangements combining impellers of different diameters permit, within
mechanical seal as required.
the application field, optimum matching to the required performance
- Designation 001:
characteristics with the performance curve.
Uncooled stuffing box.
On the suction side, the mounting feet are arranged on the casing of
Temperature range: -10 up to 110 ºC.
the first stage. By this means, it is possible to ensure easy adaptation
- Designation 022:
to different installation conditions, even subsequent to initial
installation, by pivoting the suction head casing. Externally flushed, uncooled, lengthened stuffing box (nonavailabe
The driver is arranged on the suction side but discharge side driver or for sizes 25 and 32).
driver on both sides are possible on request. Temperature range: -10 o 110 ºC.
All sizes can be supplied with one or more dummy stages, on request. - Designation 511:
Cooled stuffing box.
CONSTRUCTION Temperature range: up to 140 ºC (up to 194 °C to consult).
Casing pressure [bar]: - Designation BK3/BKS/BKU:
(1) Unbalanced single mechanical seal with rubber bellows and self-
Discharge casing Suction casing Temperature range
circulation.
max. 40 max. 16 -10 to 120 ºC
Temperature range: -10 ºC up to 110 °C
max. 38 max. 16 up to 140 ºC
- Designation BX3/BXS/BXU:
max. 32,6 max. 13 up to 194 ºC
Equivalent to BK3/BKS/BKU plus refrigeration/heating chamber.
(1) Take in mind the application limit for the shaft seal Temperature range: up to 140 ºC
Discharge casing pressure = suction pressure + zero flow head.
Please note: The relevant technical regulations and safety rules
must be observed.

CT0121.03.10 / April 2010 PUMP TECHNOLOGY HEGA

Materials of construction:
(1)
Material Construction
US Material
Item Component DIN ISO-EN
Mat. Nr. ASTM 0B 0C 0D 0E 0R 0S 0U 4B
denomination denomination AISI
standard
0.6025 GG-25 EN-GJL 250 A278 Cl. 30 x x x x x x x
10.6 Suction casing
1.4408 GX6CrNiMo18-10 GX5CrNiMo19-11-2 A351 CF8M 316 x
Discharge 0.6025 GG-25 EN-GJL 250 A278 Cl. 30 x x x x x x x
10.7
casing 1.4408 GX6CrNiMo18-10 GX5CrNiMo19-11-2 A351 CF8M 316 x
0.6025 GG-25 EN-GJL 250 A278 Cl. 30 x x x x x x x
10.8 Stage casing
1.4408 GX6CrNiMo18-10 GX5CrNiMo19-11-2 A351 CF8M 316 x
0.6025 GG-25 EN-GJL 250 A278 Cl. 30 x x
23.0 Impeller 2.1060 G-CuSn12 Ni EN-CC484K B427 C91700 x x x
1.4408 GX6CrNiMo18-10 GX5CrNiMo19-11-2 A351 CF8M 316 x x x
0.6025 GG-25 EN-GJL 250 A278 Cl. 30 x x x x x x
17.1 Diffuser 2.1060 G-CuSn12 Ni EN-CC484K B427 C91700 x
1.4408 GX6CrNiMo18-10 GX5CrNiMo19-11-2 A351 CF8M 316 x
1.7225 42 CrMo 4 42CrMo4 A322 Gr. 4140 4140 x x x x
21.1 Shaft
1.4021 X20CrMo 13 X20CrMo13 A276 Gr. 420 420 x x x x
Shaft sleeve
52.4 1.4021 X20CrMo 13 X20CrMo13 A276 Gr. 420 420 x x x x x x x x
(stuffing box)
Shaft sleeve
52.32 1.4301 X5CrNi 18-9 X5CrNi18-9 A276 Gr. 304 304 x x x x x x x x
(mec. seal)
46.1 Stuffing box Synthetic fiber with PTFE impregnation x x x x x x x x
(2)
AQ1EGG [Carbon graphite / Silicon carbide / EPDM ]
(2)
43.3 Mechanical seal AQ1VGG [Carbon graphite / Silicon carbide / FKM (Viton)] x x x x x x x x
(2)
Q1Q1VGG [Silicon carbide / Silicon carbide / FKM (Viton)]

(1) Other combinations are possible. Please consult with the factory.
(2) Short way according to ISO 1629.

Casing gasket:
The casings are sealed by means of Perbunan o’rings. Code of this execution: P.
For temperature over 140 °C up to 194 °C, the casings are sealed with Viton o’rings. Code of this execution: V.

Motor power, speed and number of stages:

By means of standard electrical motors, type of construction IM B3.
The following maximum numbers of stages as a function of shaft seal and speeds, must be observed :

Maximum speed Maximum number of stages according to the shaft seal

Pump size
[rpm] 001 022 511 BK3/BKS/BKU BX3/BXS/BXU
1 800 13 - 11 13 11
2500 3 000 11 - 11 13 11
3 600 8 - 8 10 8
1 800 12 - 10 12 10
3200 3 000 9 - 9 11 9
3 600 6 - 6 7 6
1 800 12 10 10 12 10
4000 3 000 8 8 8 9 8
3 600 6 6 6 6 6
1 800 11 9 9 11 9
5000 3 000 6 6 6 8 6
3 600 4 4 4 5 4
1 800 10 8 8 10 8
6500 3 000 5 5 5 6 5
3 600 3 3 3 4 3
1 800 9 7 7 9 7
8000 3 000 4 4 4 5 4
3 600 2 2 2 3 2

General notes:
The following additional design is available: HESB: Vertical multistage centrifugal pumps, base supported for casing pressures up to 25 bar.

PUMP TECHNOLOGY HEGA - 2/16

Sectional drawing and list of parts

BK3
BKS
BKU

001

(1)
10.6 Suction casing 43.3 Mechanical seal 50.21 Wear ring
10.7 Discharge casing 45.1 Stuffing box housing 52.3 Spacer sleeve
10.8 Stage casing 45.2 Stuffing box gland 52.31 Spacer sleeve
17.1 Diffuser 45.8 Lantern ring 52.33 Shaft protection sleeve
21.1 Shaft 46.1 Stuffing box 52.4 Shaft protection sleeve
23.0 Impeller 47.1 Seal cover 52.5 Spacer sleeve
(1)
35.0 Bearing housing 50.2 Wear ring 70.3 Liquid circulating tube

(1) Wear rings are used only in sizes 65 and 80

Other types of shaft sealing arrangement:

(2)
Execution 022 Execution 511 – Execution BX3/BXS/BXU
Uncooled, lengthened stuffing box with external flushed. Cooled stuffing box – Refrigeration / Heating chamber.

BX3
BXS
BXU

511

(2) Non-available for sizes 25 and 32

PUMP TECHNOLOGY HEGA - 3/16

Field chart 50 Hz

PUMP TECHNOLOGY HEGA - 4/16

Field chart 60 Hz

PUMP TECHNOLOGY HEGA - 5/16

Performance curves

HEGA 25

- Not valid for materials of construction 4B (stainless steel). Please consult with the factory.
- Head or Power for more than one stage = Head or Power for one stage multiplied by number of the stages.

PUMP TECHNOLOGY HEGA - 6/16

Performance curves

HEGA 32

- Not valid for materials of construction 4B (stainless steel). Please consult with the factory.
- Head or Power for more than one stage = Head or Power for one stage multiplied by number of the stages.

PUMP TECHNOLOGY HEGA - 7/16

Performance curves

HEGA 40

- Not valid for materials of construction 4B (stainless steel). Please consult with the factory.
- Head or Power for more than one stage = Head or Power for one stage multiplied by number of the stages.

PUMP TECHNOLOGY HEGA - 8/16

Performance curves

HEGA 50

- Not valid for materials of construction 4B (stainless steel). Please consult with the factory.
- Head or Power for more than one stage = Head or Power for one stage multiplied by number of the stages.

PUMP TECHNOLOGY HEGA - 9/16

Performance curves

HEGA 65

- Not valid for materials of construction 4B (stainless steel). Please consult with the factory.
- Head or Power for more than one stage = Head or Power for one stage multiplied by number of the stages.

PUMP TECHNOLOGY HEGA - 10/16

Performance curves

HEGA 80

- Not valid for materials of construction 4B (stainless steel). Please consult with the factory.
- Head or Power for more than one stage = Head or Power for one stage multiplied by number of the stages.

PUMP TECHNOLOGY HEGA - 11/16

Table of dimensions – shaft seal 001, BK3, BKS, BKU

Pump Pump dimensions Foot dimensions Shaft end

DN2 DN1
size a f g1 h1 h2 i b c m1 m2 m3 n1 n2 s w dk6 l t u
2500 40 160 243 132 160 250 216 293
32 173 45 28 60 30,9 8
3200 50 230 295
Nr. of stages
Nr. of stages

According to
According to

180 180 45 12
4000 40 65 265 160 50 280 245 15 345
193 32 35,3
5000 50 80 200 275 200 55 365
80 10
6500 65 100 220 300 180 220 216 55 14 60 320 280 405
38 41,3
8000 80 100 250 320 225 250 235 60 16 70 370 320 20 440

Pump 2500 3200 4000 5000 6500 8000

Nr.stg. f m1 m2 f m1 m2 f m1 m2 f m1 m2 f m1 m2 f m1 m2
(1)
2 105 115 75 118 103 53 135 115 55 153 133 63 190 145 65 218 173 83
3 160 170 130 173 158 108 195 175 115 218 198 128 270 225 145 313 268 178
4 215 225 185 228 213 163 255 235 175 283 263 193 350 305 225 408 363 273
5 270 280 240 283 268 218 315 295 235 348 328 258 430 385 305 503 458 368
6 325 335 295 338 323 273 375 355 295 413 393 323 510 465 385 598 553 463
7 380 390 350 393 378 328 435 415 355 478 458 388 590 545 465 693 648 558
8 435 445 405 448 433 383 495 475 415 543 523 453 670 625 545 788 743 653
9 490 500 460 503 488 438 555 535 475 608 588 518 750 705 625 883 838 748
10 545 555 515 558 543 493 615 595 535 673 653 583 830 785 705
11 600 610 570 613 598 548 675 655 595 738 718 648
12 655 665 625 668 653 603 735 715 655
13 710 720 680

Flange dimensions according to DIN 2501

DN2 / DN1 32 40 50 65 80 100
ØD 140 150 165 185 200 220
Øk 100 110 125 145 160 180
PN 16 18 x 4 18 x 8
d2 x cant. 18 x 4 18 x 4 18 x 4 18 x 8
PN 40 18 x 8 -
Flange drilled according to ANSI B16.1 cl. 250
DN2 / DN1 1,1/ 4” 1,1/ 2” 2” 2,1/ 2” 3” 4”
Øk 98 114 127 149 168 200
d2 x cant. 19 x 4 22 x 4 19 x 8 22 x 8 22 x 8 22 x 8
(1) Suction flange vertically upwards only from three stages onward.

PUMP TECHNOLOGY HEGA - 12/16

Table of dimensions – shaft seal 022(2), 511, BX3, BXS, BXU

Pump Pump dimensions Foot dimensions Shaft end

DN2 DN1
size a f g1 h1 h2 i b c m1 m2 m3 n1 n2 s w dk6 l t u
2500 40 160 298 132 160 250 216 348
32 228 45 28 60 30,9 8
3200 50 285 350
Nr. of stages
Nr. of stages

According to
According to

180 180 45 12
4000 40 65 325 160 253 50 280 245 15 405
32 35,3
5000 50 80 200 340 200 258 55 430
80 10
6500 65 100 220 380 180 220 296 55 14 60 320 280 485
38 41,3
8000 80 100 250 415 225 250 330 60 16 70 370 320 20 535

Pump 2500 3200 4000 5000 6500 8000

Nr.stg. f m1 m2 f m1 m2 f m1 m2 f m1 m2 f m1 m2 f m1 m2
(1)
2 105 115 75 118 103 53 135 115 55 153 133 63 190 145 65 218 173 83
3 160 170 130 173 158 108 195 175 115 218 198 128 270 225 145 313 268 178
4 215 225 185 228 213 163 255 235 175 283 263 193 350 305 225 408 363 273
5 270 280 240 283 268 218 315 295 235 348 328 258 430 385 305 503 458 368
6 325 335 295 338 323 273 375 355 295 413 393 323 510 465 385 598 553 463
7 380 390 350 393 378 328 435 415 355 478 458 388 590 545 465 693 648 558
8 435 445 405 448 433 383 495 475 415 543 523 453 670 625 545 788 743 653
9 490 500 460 503 488 438 555 535 475 608 588 518 750 705 625 883 838 748
10 545 555 515 558 543 493 615 595 535 673 653 583 830 785 705
11 600 610 570 613 598 548 675 655 595 738 718 648
12 655 665 625 668 653 603 735 715 655
13 710 720 680

Flange dimensions according to DIN 2501

DN2 / DN1 32 40 50 65 80 100
ØD 140 150 165 185 200 220
Øk 100 110 125 145 160 180
PN 16 18 x 4 18 x 8
d2 x cant. 18 x 4 18 x 4 18 x 4 18 x 8
PN 40 18 x 8 -
Flange drilled according to ANSI B16.1 cl. 250
DN2 / DN1 1,1/ 4” 1,1/ 2” 2” 2,1/ 2” 3” 4”
Øk 98 114 127 149 168 200
d2 x cant. 19 x 4 22 x 4 19 x 8 22 x 8 22 x 8 22 x 8
(1) Suction flange vertically upwards only from three stages onward.
(2) Only sizes 4000, 5000, 6500, 8000.

PUMP TECHNOLOGY HEGA - 13/16

Connections

Dimensions
Shaft
Code Connections Position of connections
seal
2500 - 5000 6500 - 8000

I Pressure gauge connection Discharge flange G1/2” G1/2”

II Pressure / vacuum gauge connection Suction flange G1/2” G1/2”

III Vent 001 First stage casing G1/4” G3/8”

(1)
022
IV Vent Suction casing G1/4” G3/8”
511
(1) BK-
VI Filler connection Suction casing G1/4” G3/8”
BX-
VII Drain Suction casing G1/4” G3/8”

Bearing suction
IX Drip and leakage connection G3/8” G1/2”
(suction and discharge side)

Stuffing box housing

Xa Connection for sealing liquid 022 G3/8” G1/2”
(suction and discharge side)

Stuffing box housing

XIa Inlet connection for shaft seal cooling G3/8” G1/2”
(suction and discharge side)
511
BX-
Stuffing box housing
XIb Outlet connection for shaft seal cooling G3/8” G1/2”
(suction and discharge side)

(1) When suction flange position is horizontal, to right or to left.

PUMP TECHNOLOGY HEGA - 14/16

Denomination – Instructions for ordering
The table describes the codification for the pump denomination according to its execution.
combination

Drive, standard and

Impeller

Type, size
Hydraulic and Materials of Casing orientation of the flanges
and number Shaft sealing
shaft support construction gasket (always seen from shaft end)
of stages

A• Hydraulic A 001 Uncooled 0B Main parts in P O-rings of DRIVE ON SUCTION SIDE:

stuffing box. cast iron (2)
(1) NBR
B• Hydraulic B 0 DIN/EN flanges, discharge
(Perbunan)
022 Externally 0C Same as 0B vertical up, suction horizontal
•B One cylindrical flushed, but impellers right.
roller bearing uncooled, in bronze
V O-rings of
(DIN 5412) on lengthened (2) 1 Same as 0, but suction horizontal
stuffing box 0D Same as 0C FKM left.
the suction side
and one deep- (only for sizes but diffusers (Viton)
groove ball 40, 50 and and wear rings 2 Same as 0, but suction vertical
bearing (DIN 65). in bronze up.
625) on the (only for more than 3 stages)
discharge side; 511 Cooled stuffing 0E Same as 0B
both lubricated box. but impellers A Same as 0, but flanges drilled
by grease. in stainless according to ANSI.
BK3 Unbalanced steel
•S One cylindrical BKU single B Same as 1, but flanges drilled
HEGA roller bearing BKS mechanical 0R Same as 0B according to ANSI.
02502 - 02513 0-4 (DIN 5412) on seal with but shaft in
the suction side rubber bellows stainless steel C Same as 2, but flanges drilled
03202 - 03212 0-4
and one four- and self- according to ANSI.
04002 - 04012 0-4 point contact ball circulation. 0S Same as 0C
05002 - 05011 0-7 bearing (DIN but shaft in DRIVE ON DISCHARGE SIDE
628) or two BX3 Equivalent to stainless steel (only for sizes 25, 32 and 40):
06502 - 06510 0/9
single row BXU BK3/BKS/BKU
08002 - 08009 0/9 angular contact BXS plus 0U Same as 0E 3 DIN/EN flanges, discharge
ball bearings refrigeration or but shaft in vertical up, suction horizontal left.
mounted in X heating stainless steel
arrangement on chamber 4 Same as 3, but suction horizontal
the discharge 4B Main parts of right.
side; both stainless steel
lubricated by 5 Same as 3, but suction vertical
grease. up.
(only for more than 3 stages)

D Same as 3, but flanges drilled

according to ANSI.

E Same as 4, but flanges drilled

according to ANSI.

F Same as 5, but flanges drilled

according to ANSI.

(1) Only size 3200

(2) Shortway according to ISO 1629

Example of order:
For pump size HEGA 32 of 6 stages with 2 trimmed impellers,
strengthened shaft support, cooled stuffing box shaft sealing,
impellers of bronze, o-rings of Viton and DIN/EN flanges vertical up: …………………………………………………… HEGA 3206/2 BS.511.0C.V2

SIHI Pumps reserves the right to make any change on this document without previous notice

PUMP TECHNOLOGY HEGA - 15/16

Our service fully supports the customer during the lifetime of the application
SIHI Pumps Asia - A Member of the Sterling Fluid Systems Group -
design and manufacture liquid pumps, vacuum pumps,
compressors and engineered systems for many applications in the
chemical, pharmaceutical, power, water/waste water,
food/beverage, plastic, steel, paper and machinery manufacturing
industries.

SIHI Pumps Asia meet all your pump service requirements by

maintaining, repairing and upgrading your SIHI pumps, as well as
those manufactured by others.

SIHI Pumps Asia established throughout the Asia / Pacific region a

strong local service network of sales and service offices, authorized
repair centers and carefully selected business partners. All our
service facilities supply quality repairs and maintenance with
genuine spare parts and trained personnel close to our customers.

We are working according to high quality standards and sharing a common knowledge base to assure customer
satisfaction.

Our service solutions not only extend the working life of the equipment, but bring a range of other benefits through:

♦ Reduced down-time
♦ Reduced customer stock holding
♦ Reduced running costs
♦ Improved performance
♦ Improved mean time between breakdowns

Contact our local representative / SIHI Pumps Asia office for more information.

Contact Addresses Asia

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Singapore Seoul Shanghai
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Email: [email protected] Email: [email protected]

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