Customer : GEN Manual : ESPM

Type : ALL Selected applicability :

Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

INTRODUCTION - DESCRIPTION AND OPERATION

1. General
The Electrical Standard Practices Manual (ESPM) gives descriptive data and procedures for the electrical
installations on all aircraft of the AIRBUS family.
The standard practices information in this manual tells you how to do maintenance and repairs on the standard
electrical items and thus ensure the continued airworthiness of the aircraft.

NOTE: For the obsolescence/interchangeability status of the tools, refer to the Tool Equipment Manual. (TEM)

NOTE: The Electrical Standard Practices data related to Power Plant is shown in the AMM 70-71-XX.

NOTE: There are several Chapter 20, depending on the vendor responsible for the system (ECE, Honeywell,
etc.) but whatever the vendor, their chapter 20 follows the same layout.

NOTE: For users of this manual

If you cannot find the data or a procedure you need to ensure the continued airworthiness of the air-
craft, or if you think that the information given is not complete, contact Airbus.

The ESPM is broken down in two main chapters:

- Chapter 00 (common part) with: - General, How to use (00-INTRO) - Indexes
- Chapter 20 with: - Safety Practices (20-10-00) - Tools (20-25-XX) - Subjects related to standard rules and
recommendations (20-3X-XX):
Specific areas (20-31-XX) .
Identification/marking (20-32-XX)
Wire harnesses (20-33-XX)
- Subjects related to standard electrical items and connecting parts with their description (P/N
identification and characteristics) and their related processes (connection procedure or connection table)
(20-4X-XX):
Sleeves, End Caps and Ferrules (20-42-XX) .
Splices and Pressure Seals (20-43-XX)
Connectors and Terminal Blocks (20-44-XX)
Miscellaneous Electrical Items (20-45-XX)
Circuit breaker, Relay and Relay Base (20-46-XX)
Terminals and Contacts (20-48-XX)
- Subjects related to maintenance processes (20-5X-XX):
Standard Processes (20-51-XX) .
Inspection/Check and Test (20-52-XX)
Repair Processes (20-53-XX)
Protection during Maintenance Checks (20-54-XX)
Cleaning (20-55-XX)
If any part or all of the ESPM is translated, the official version is the original English-language version
produced by AIRBUS.
2. Correspondence
Correspondence concerning this publication should be directed to:
-----------------------------------------------------------------
AIRBUS SAS
Technical Data Support and Services
1 Rond Point Maurice BELLONTE
31707 Blagnac Cedex
FRANCE

Print date : April 24, 2013 Page 1 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

-----------------------------------------------------------------
Or by the "Request for Information/Revision" form.
3. Definitions
A. Definition of Terms
The terms below are used in the ESPM and are defined as follows:
- Standard Practices: Standard industry practices that are not specific to AIRBUS aircraft. Procedures
specific to AIRBUS aircraft and applicable to several systems.
- Torque: Term used when a procedure requires a specific torque value.
- Tighten: Term used when no specific torque value is required.
- WARNING: Calls attention to use of materials, processes, methods, procedures or limits that you
must obey precisely to prevent injury or death to persons.
- CAUTION: Calls attention to methods and procedures that you must obey to prevent damage to
equipment.
- NOTE: Calls attention to methods which make the job easier or give supplementary or explanatory
information.
B. Part Number (P/N) Construction
It is only with a P/N (not with a FIN) that you can access to the ESPM information.
The P/Ns listed in the ESPM are made up of two parts:
- A basic element which is the standard number/family.
- A suffix which defines the item.
e.g. Basic element (standard) + suffix(item) = Full P/N
NSA936504 TC0607 NSA936504TC0607
ASNE0261 CF24 E0261CF24

NOTE: For ASNE standards, the 3 letters "A, S, N" are omitted in the P/N.
For clarity, only the suffix (item) (e.g. E0617 for ASNE0617) is shown in the tables.
However, you can identify the full P/N because the applicable standard number is always shown
on the page. (In the title or/and on top of the table)

NOTE: For tool military part number (MIL), the P/N consists of the letter M and of the basic specification
number.

e.g.: M 81969 / 01-01

- ----- -- --
| | | |
| | | ----- Dash number from specification sheet
| | -------- Specification sheet number
| -------------- General specification number
------------------ "M" Military part number indicator
4. Units of Measurement
A. Abbreviations
AIRBUS Technical Publications use the metric and non-metric systems of measurement. The system
used in the original reference documents is shown first, followed by the conversion into the other system
in brackets.
-------------------------------------------------------------------------------
| U.S. CUSTOMARY SYSTEM | SI-METRIC MEASUREMENT SYSTEM |
|------------------------------------|----------------------------------------|
| ABBREVIATION | DEFINITION |ABBREVIATION | DEFINITION |
|---------------|--------------------|-------------|--------------------------|
| deg.F | Degrees Fahrenheit | deg.C | Degrees Celsius |
| ft. | Foot | m | Meter |
| USgal | US Gallon | l | Liter |
| USquart | US Quart | l | Liter |

Print date : April 24, 2013 Page 2 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

| in. | Inch | mm | Millimeter |

| in.2 | Square Inch | mm2 | Square Millimeter |
| in.2 | Square Inch | cm2 | Square Centimeter |
| lb | Pound | kg | Kilogram |
| lbf | Pound force | daN | Deca Newton |
| lbf.in. | Pound Force-Inch | m.daN | Meter deca Newton |
| | (Torque) | | |
| lbf.ft | Pound Force-Foot | m.daN | Meter deca Newton |
| | (Torque) | | |
| in.Hg | Inch of Mercury | hPa | Hecto Pascal |
| oz | Ounce (Weight) | g | Gram |
| psi | Pound Square Inch | bar | Bar |
| lb.min | Pound per minute | kg.min | Kilogram per minute |
| USgal.min | US Gallon per | l.min | Liter per minute |
| | | W/dm2 | Watt per square decimeter|
| | | cc | Cubic Centimeter |
-------------------------------------------------------------------------------
B. Conversion Tables
Temperature conversion from degrees Celsius (deg.C) to degrees Fahrenheit (deg.F):
deg.F = 1.8 x deg.C + 32.
-------------------------------------------------------------------------------
FROM: S.I.Measurement System TO: US Customary System
-------------------------------------------------------------------------------
1 bar = 14.5037 psi
1 mm2 = 0.0016 in.2
1 cm2 = 0.1550 in.2
1 daN = 2.2481 lbf
1 g = 0.0353 oz
1 hPa = 0.0295 in.Hg
1 kg = 2.2046 lb
1 kg.min = 2.2046 lb.min
1 l = 0.2641 USgal
1 l = 1.057 USquart
1 l.min = 0.2641 USgal.min
1 m.daN = 88.4956 lbf.in
1 m.daN = 7.3801 lbf.ft
1 m = 3.2809 ft
1 mm = 0.0394 in
1 cm3 = 0.06102 in3
1 hPa = 0.0145 psi
----------------------------------------------------------------------------
-----------------------------------------------------------------------------
FROM: US Customary System TO: S.I.Measurement System
-----------------------------------------------------------------------------
1 psi = 0.0689 bar
1 in.2 = 645.1600 mm2
1 in.2 = 6.4516 cm2
1 lbf = 0.4448 daN
1 oz = 28.3495 g
1 in.Hg = 33.8640 hPa
1 lb = 0.4536 kg
1 lb.min = 0.4536 kg min
1 USgal = 3.7854 l
1 USgal.min = 3.7854 l.min

Print date : April 24, 2013 Page 3 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

1 USquart = 0.9464 l
1 lbf.in = 0.0113 m.daN
1 lbf.ft = 0.1356 m.daN
1 ft = 0.3048 m
1 in = 25.4 mm
1 in3 = 16.3871 cm3
1 in.Hg = 0.491 psi
-----------------------------------------------------------------------------
Temperature conversion from degrees Fahrenheit (deg.F) to degrees Celsius (deg.C):
deg.C = 0.5555 x (deg.F - 32)
5. Glossary of Abbreviations used in the ESPM
ABBREVIATION SIGNIFICATION
A Amber
A Alternate
A/C Aircraft
AC Alternating current
ADF Automatic Direction Finder
AECMA The European Association of Aerospace Industries
Ag Silver
AINS Aircraft Information Network System
Al Aluminum
APU Auxiliary Power Unit
ARINC Aeronautical Radio INCorporated
ARPT Airport
ASCII American Standard Code for Information Interchange
ASM Aircraft Schematics Manual
ASSY Assembly
ATA Air Transport Association of America
ATC Air Traffic Control
ATE Automatic Test Equipment
ATLAS Abbreviated Test Language for All Systems
AUTO Automatic
AUX Auxiliary
AVAIL Available
AVNCS Avionics
AWM Aircraft Wiring Manual
AWY Airway
B AWY Blue
BK Black
BR Brown
BUS Busbar
C Close
C Clear
C Celsius
C Centigrade
C/B Circuit Breaker
C/L Check List
CAB Cabin
CINS Cabin Information Network System
CO Carbon Dioxide

Print date : April 24, 2013 Page 4 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

ABBREVIATION SIGNIFICATION
COM Communication
COMSAT Communication Satellite
CSK Countersinks
Cu Copper
Cw Clockwise
DC Direct Current
D/O Description and Operation
DIA Diameter
DME Distance Measuring Equipment
DNC Do not Connect
EFCS Electrical Flight Control System
ELEC Electric, Electrical, Electricity
ELT Emergency Locator Transmitter
EMC Electromagnetic Compatibility
ES Spain
ETFE Ethylene-Tetrafluorethylene
EU Europe
EQPT Equipment
EWIS Electrical Wiring Interconnection System
F Fahrenheit
FEP Perfluorethylenepropylene
FIG Figure
FIN Functional Item Number
FR France
FWD Forward
G Green
GB Great Britain
GND Ground
GPS Global Positioning System
GY Grey
H Hot (Electrical Point)
HF High Frequency
IDENT Identification, Identifier, Identify
IDG Integrated Drive Generator
IPC Illustrated Parts Catalog
ISO International Standardization Organization
ISOL Isolated
IT Italy
L Length
L/G Landing gear
LED Light Emitting Diode
LOC Localizer
MAG Magnetic
MAINT Maintenance
MAN Manual
MAX Maximum
MED Medium
MID Middle
MIL Military Standard

Print date : April 24, 2013 Page 5 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

ABBREVIATION SIGNIFICATION
MIN Minimum
MISC Miscellaneous
MLS Microwave Landing System
MS Military Standard
NAS Navy and Army Standard
NAS National Aerospace Standard
Ni Nickel
NiAl Alumel
NiCu Chromel
NL Netherland
No Number
O Orange
OK Correct
OPT Optional
P Purple
PA Polyamide
P/B Pushbutton
P/BSW Pushbutton Switch
PCB Print Circuit Board (idem LRM)
PE Polyethylene
PFA Perfluoroalkoxy-Copolymere
PI Polyimide
PK Pink
P/N Part Number
PTFE Polytetrafluorethylene
PVC Polyvinylchloride
R Red
RCPT Receptacle
REF Reference
RF Radio Frequency
RFI Radio Frequency Interference
RH Right
S Sensitive (or Safety)
SATCOM Satellite Communication
SHLD Shield
SI Silicone
Sn Tin
SPCW Silver plated copperweld
St Steel
STD Standard
SW Switch
TACS Taxiing Aid Camera System
TCAS Traffic Alert and Collision Avoidance System
TEMP Temperature
TFTS Terrestrial Flight Telephone System
TX Transmission (TCAS to transponder)
UHF Ultra High Frequency
US United States
V Violet

Print date : April 24, 2013 Page 6 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

ABBREVIATION SIGNIFICATION
VHF Very High Frequency
VM Voltmeter
VOR VHF Omnidirectional Range
UV Ultraviolet
W Weight
W White
WARN Warning
XL-ETFE Cross linked Ethylene-Tetrafluorethylene
Y Yellow

6. Effectivity
The effectivity of a page is given in the effectivity (Selected effectivity) statement in the top right hand corner of
the page.
For the ESPM, this effectivity is always 'ALL' because ESPM is a generic manual.Thus, the effectivity
statement of each page is ALL.
7. Revision Service
A. General
The revision service is on a six-month basis.
You can acces to ESPM data in the digital format products that follow:
- AirNav/Maintenace (DVD)
- AirNav/Associated data (DVD)
- SGML The Temporary Revision (TR) service to the ESPM is issued as necessary to alert the
customer on a major technical data change and give temporary instructions before the next regular
revision. Each temporary revision will be usually incorporated into the ESPM in the next regular
revision.
B. Filing Instructions
There are no filing instructions with AirNav because the manual is not page- oriented.
- Highlights (HL) are shown at the front of ESPM (and not at chapter level), and give a list of chapters or
illustrations which have been modified at the revision.
C. Revision Indication
In the current revision of ESPM, the revision changes are identified by a yellow background on the screen
to highlight the changes between two revisions.
D. Temporary Revisions (TR)
For AirNav/Maintenance or AirNav Associated Data, the revisions are given in digital format via Airbus
world and in CD format. You must load these TRs as soon as you received them.
At each revision, all TR(s) is (are) incorporated in the ESPM, there is no more persistent TR(s) between
two revisions. However, in case of non incorporation, new TR(s) superseding the previous one(s) will be
sent.
8. Interfaces with other manuals:
- The Standards Manual (SM) and the Illustrated Parts Catalog (IPC): These manuals help the user find
characteristics and complementary information (Supplier, equivalent P/N) for the required P/N.
- The Additional Cross Reference Tables (ACRT): The purpose of this manual which supplements the
IPC is to: - Give the list of Optional PNs (Part number) and Vendors. - Facilitate cross-reference of
data contained in the IPC and the other A/C manufacturer manuals such as the WDM and AMM. - List
raw materials required for local manufacture of items. - Give identification for lamps and fuses. - Give
information related to the interchangeability condition of the PNs. (ICD: Interchangeability Condition
Document)
- The Process and Material Specification (PMS): This manual helps the user prepare shop processes.
- The Aircraft Wiring List (AWL): This manual gives the status of the items of equipment, semi-equipment
and related wiring. It gives the P/N related to a given FIN and the cable type for a given cable number.

Print date : April 24, 2013 Page 7 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

- The Aircraft Wiring Manual (AWM): This manual gives wiring diagrams of the electrical installations.
- The Aircraft Schematics Manual (ASM): This manual gives schematic diagrams of the electrical
installations with sufficient data for aircraft fault isolation.
- The Aircraft Maintenance Manual (AMM): This manual contains the information required to service,
repair, replace, adjust, do an inspection and check of equipment and systems of the aircraft normally
done on the ramp or in the maintenance hangar.
- Component Maintenance Manual Vendor or Manufacturer (CMMV or CMMM): Information related to
equipment on the aircraft is contained in these manuals.
- The Trouble Shooting Manual (TSM) This manual gives information required for trouble shooting.

NOTE: When the customer adds an item on the aircraft, he will give it a number from 9000 to 9999.
Example: Repair of the cables.
- A FIN in the 9XXXVS series will identify the splice. (For example 9001VS for the first splice that
the customer installs on the aircraft)
- The customer will install a sleeve on each side of the splice with the 9XXXVS series number prin-
ted on it, in accordance with the splice FIN.
- The customer will raise a Customer Originated Change (COC) to include the identified VS in the
WDM. (AWM/ASM/AWL)

9. How To Use:
This part of the ESPM gives the user basic information on how to use the manual efficiently.
A. Manual Structure
(1) Preliminary pages at the beginning of the ESPM
(a) Record of Revisions
This record gives the ESPM revision numbers and issue dates and is updated by the operator.
(b) Highlights (HL)
The Highlights give the reason for revision changes.
(c) List of Temporary Revisions
This is the list of the temporary revisions (related to all chapters) which must be removed from
the manual or which still stay effective.
(2) Preliminary pages at the beginning of each chapter
(a) Table of Contents (TOC)
Each chapter in the ESPM begins with a Table of Contents. The Table of Contents shows each
section in the chapter and the subject material within the section.
(b) Record of Temporary Revision (ROTR)
The ROTR is not available on DVD and is superseded by the TR list paragraph, located in the
Manual Front Matter
(3) Manual Breakdown
Chapter breakdown is based on a 6-digit numbering system.
Each chapter (XX) is broken down into sections (XX-Y).
Each section (XX-Y) is broken down into subsections (XX-YY).
Each subsection (XX-YY) is broken down into subjects and sub-subjects (XX-YY-NZ).
B. How to get access to the information?
The entry points below help you find the information you need:
(1) The Table of Contents (TOC)
This part gives a list of the topics contained in the chapter and the title of a subject covered in each
topic.
(2) The alphabetical index (CHAPTER 00 - INDEXES)
This part gives an alphabetical list of keywords and tells you which topics contain these keywords.

Print date : April 24, 2013 Page 8 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(3) The standard P/N index (CHAPTER 00 - INDEXES)

The standard P/N indexes (one for each family of standard P/Ns) tell you which topics contain data
related to the P/N.
(4) The equivalence tables (CHAPTER 00 - INDEXES)

NOTE: The ESPM does not cover all the electrical P/Ns, e.g.: old generation P/Ns that are no longer
used for repair and P/Ns that are not frequently used, are not covered.
For P/Ns not covered in the ESPM, you can refer to the Standards Manual (SM) which gives
the specification of the standard P/N or an equivalent P/N you can use. You can then refer
back to the ESPM for information related to that equivalent P/N given in the SM.

C. Presentation Of Each Chapter

(1) 20-42-XX: Sleeves and Ferrules
(Ref. Fig. 001)
(1) How to install a sleeve
You have to install a sleeve NSA937493 on a CF type, gauge 14 cable

YOU MUST:
- Define the sleeve P/N
- Select the applicable tool P/N

Sleeve NSA937493
Step 1:
Consult the cross reference tables (in: Manual Front Matter/indexes).

NSA TOPIC NUMBER

NSA937493 20-42-12

INDEX

Step 2: Sleeve P/N to

be completed with the
Correlate the CABLE TYPE with the GAUGE in the table. suffix in the table
to make up the full
P/N
NSA937493-XXX

CABLE GAUGE
CABLE
TYPE
14 12 10 8 6 4

AK AKB
BE PD 001 001 001 - - -
QD RD
SG

CF 001 001 002 - - -

QF RF

Shrink Sleeves - Allocation Table for cables

NSA937493 20 . 42 . 12

For cable type and gauge CF14, the sleeve P/N to be used is: NSA937493-001.
Note: In few cases, more than one reference may be applicable, therefore
the selection of the sleeves will be made according to the location,
the temperature range or/and the color, as required.
L_ES_000000_0_AAM0_01_01

Figure 001 - How to Use - Example for Sleeves

Print date : April 24, 2013 Page 9 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 002)

(1) How to install a sleeve (Cont’d)

Step 3 :
Identify the tool P/N.

Sleeve P/N: NSA937493-001

NSA937493 001
DIAMETER CODE
STANDARD P/N

NSA937493-XXX
INNER DIAMETER
(mm) SHRINKING TOOL
DIAMETER
CODE BEFORE AFTER
SHRINKING SHRINKING NORM P/N HEAD

3.8 0.5
001 (0.150) (0.019) PR13

6.4 1.5
002 (0.252) (0.059) 695-01-A4-433
RAYCHEN OR
8.9 3 CV1981-42V-960W
003 (0.350) (0.118) PR12
9.5 4.5
003 (0.374) (0.177)

Shrink Sleeves - P/N Characteristics and Shrinking Tools

E0178, NSA937493 and NSA937494
20 .42 . 12

For sleeve NSA937493-001 the shrinking tool to be used is 695-01-A4-433

or CV1981-42V-960W with shrinking head PR13.

L_ES_000000_0_ACM0_01_01

Figure 002 - How to Use - Example for Sleeves

Print date : April 24, 2013 Page 10 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 003)

(1) How to install a sleeve (Cont’d)

STEP 4:
Where to find information about these tools?
Consult the cross reference table (Tool References index).
- Shrinking tool CV1981-42V-960W WITH SHRINKING HEAD PR13 is descripted WDM chapter
20-25-31.

C. TYPE CV1981 HEAT GUNS

THERE ARE FOUR GENERATORS OF THIS TYPE:

SUPPLY POWER SELECTOR SWITCH SWITCH

GENERATOR P/N (V) (W) POSITION 0 1

CV 1981-220V-1460W 220 1460

0 to 10 OFF ON
CV 1981-42V-960W 42 906

VARIOUS REFLECTORS ARE USED ACCORDING TO THE SLEEVE TO SHRINK:

PR12, PR13 , PR13C ETC.

20 . 25 . 31

PR13 PR13C
SHRINK SLEEVES DIA 0 TO 6 mm SOLDER SLEEVES (LONG LENGTH)
(0 TO 2.36 in)
SHRINKING TOOLS - HOT AIR GENERATOR REFLECTORS
PR12 TO PR26
20 . 25 . 31

L_ES_000000_0_AEM0_01_01

Figure 003 - How to Use - Example for Sleeves

Print date : April 24, 2013 Page 11 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

The selection is done according to:

- The type of terminal on which the sleeve is installed.
- The type and gauge of the cable.
(2) 20-43-1X: Splices
(Ref. Fig. 004)

(1) How to install a sleeve

You have to install a splice E0360 on a high temperature cable, gauge 14.

You must:
- Define the splice P/N
- Select the appropriate tool P/N
Step 1:
Consult the cross reference tables (Manual Front Matter/index).
Splice E0360

ASN TOPIC NUMBER

E0360 20-43-11

INDEX
Step 2:
Consult in text part the CHARACTERISTICS and the CONNECTION PROCEDURE .

BUTT SPLICES - DESCRIPTION AND OPERATION

1. General
Butt plices installed on the aircraft have the codes that follow:
- ABS0249 Butt splice
- E0360RK Hight temperature butt splice
- E0541 Butt Splice
- NSA936803RA Hight temperature butt splice for copper cables
- NSA936805RE Low temperature butt splice for copper cables.
- NSA936807RB Butt splice for aluminum cables
- NSA936813RH Butt splice for aluminium cables and for copper/aluminum cables.
2. E0360
A. P/N IDENTIFICATION
R = Splice Code
E0360 - RK2220 K = Type
Reference No. 22 = Sequence No.
20 = Size Code
Standard P/N
B. P/N CHARACTERISTICS
NOTE : E0360 IS AN ASSEMBLY WHICH HAS:
- 2 SLEEVES NSA937210MBXXXX
- 1 SPLICE NSA936812.XX
THREE TYPES OF BARRELS CAN BE AVAILABLE.
THE INSTALLATION IS THE SAME.
(1) TEMPERATURE
MINIMUM OPERATING TEMPERATURE IS -55 DEG.C (-67.00 DEG.F).
MAXIMUM OPERATING TEMPERATURE IS 260 DEG.C (500.00 DEG.F).
C. CONNECTION PROCEDURE (REF. FIG. 002)
(1) INSULATION
DO THE INSULATION WITH SHRINKABLE SLEEVES.
Install these sleeves on the cables before stripping.
Shrinking is done after crimping. 20 . 43 . 11
L_ES_000000_0_AFM0_01_01

Figure 004 - How to Use - Example for Splices

Print date : April 24, 2013 Page 12 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 005)

(2) How to install a splice (cont’d)

Step 3 :
Identify the full splice P/N with the wire gauge.

Splice P/N: E0360RK1614

Identify the tool the P/N.
E0360
NSA936812 NSA937210MB NSA937210MB
SPLICE SLEEVE 1 SLEEVE 2
CABLE
BARREL TYPE 1 CABLE

BARREL TYPE 2

A EO360 R K 24 24 A
BARREL TYPE 3

SIZE CODE
SEQUENCE No.
TYPE
SPLICE CODE
STANDARD P/N
E0360RKXXXX
STRIPPING
SLEEVE
SPLICE LENGTH "A" TOOL
mm (in) NORM P/N COLOR 1 2 NORM
S
RK2424 4 (0.157) T MB0130 MB0140 CV1981-42V-960W
R 45-2020-1 BLUE +
RK2220 5 (0.197) I MB0230 MB0240 HEAD PR13
P
RK1816 5.8 (0.228) M MB0340 MB0350
A RAYCHEM
S CV1981-42V-960W
RK1614 5.8 (0.228) T MB0340 MB0350
45-1939-1 RED +
E
RK1210 7.6 (0.299) R MB0340 MB0350 HEAD PR13

MB0450 MB0450

E0360RKXXXX
CRIMPING TOOL
WIRE TOOL HEAD DIE
SPLICE GAUGE
NORM P/N HANDLE NORM P/N NORM P/N
COLOR
45730
RK2424 26-24 OR YELLOW - -
0-069363-0
RK2220 22-20 46467 WHITE -
RK1816 18-16 46468 RED -
RK1614 16-14 46469 BLUE -
RK1210 12-10 46470 YELLOW -
AMP 69355 -
69064
RK0808 8 OR
69120 AMP 69099 AMP 69216
OR
781019
-
69064
OR
RK0606 6 69120 AMP 69099 AMP 69217
OR
781019

20 . 43 . 11

For splice E0360RK1614:

- The length to be stripped is 5.8 mm with stripmaster tool 45-1939-1,
- The shrinking tool to be used is CV1981-42V-960W with shrinking head PR13,
- The crimping tool P/N is AMP 46469 Blue (in this case, there is no crimping head or die).
L_ES_000000_0_ALM0_01_01

Figure 005 - How to Use - Example for Splices

Print date : April 24, 2013 Page 13 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 006)

(1) How to install a sleeve

Step 4 (cont’d)
Where to find information about these tools?
Consult the cross reference tables (Tool/Reference index).
- Stripmaster Stripping tool 45-1939-1 is described in WDM chapter 20-25-11

STRIPPING
DIES

CABLE
CLAMPING JAWS

COLORED
DIES FOR THE TWO HANDLES
TYPES OF PLIERS ARE
DESIGNED FOR METRIC
SERIES CABLES

STRIPPING TOOLS - STRIPMASTER

45-2020, 45-1939, 45-1773 AND 45-1774
20 . 25 . 31
- AMP Crimping tool 46469 is described in WDM chapter 20-25-22

HAND CRIMPING TOOLS - AMP

45730, 46467, 46468, 46469 AND 46470
20 . 25 . 22
L_ES_000000_0_ANM0_01_01

Figure 006 - How to Use - Example for Splices

Print date : April 24, 2013 Page 14 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 007)

(2) How to install a splice (Cont’d)

Step 4 (Cont’d)

- Shrinking tool CV1981-42V-960W WITH SHRINKING HEAD PR13 is described in WDM

chapter 20-25-31

C. TYPE CV1981 HEAT GUNS

THERE ARE FOUR GENERATORS OF THIS TYPE:

SUPPLY POWER SELECTOR SWITCH SWITCH

GENERATOR P/N
(V) (W) POSITION 0 I

CV 1981-220V-1460W 220 1460 0 to 10

OFF ON
CV 1981-42V-960W 42 906

VARIOUS REFLECTORS ARE USED ACCORDING TO THE SLEEVE TO SHRINK:

PR12, PR13, PR13C ETC.
SUPPLY . 25 . 31
(V) 20

PR 13
SHRINK SLEEVES DIA 0 TO 6 mm
(0 TO 2.39 in)

SHRINKING TOOLS - HOT AIR GENERATOR REFLECTORS

PR12 TO PR26

20 . 25 . 31
L_ES_000000_0_APM0_01_01

Figure 007 - How to Use - Example for Splices

Print date : April 24, 2013 Page 15 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

The selection is done according to the type of cable to which the splice is to be connected.
Use the splice allocation table (Ref. 20-53-29) to select the splice for cable repair purposes.

NOTE: When splices are added on cables, we recommend to start a COC procedure to update the
related wiring diagram. (WDM)

(3) 20-44-XX: Connectors

(Ref. Fig. 008)

(3) How to replace a contact on a connector

The following information is available:
- The connector FIN is know from the AWM or from the aircraft itself.
- The CABLE TYPE and GAUGE are known from the AWM .
- The connector P/N is retrieved via the FIN, from the AWL equipment list .
or from the IPC Additional Cross Reference Table or from the aircraft itself.

"AWM: "
AC
7K 1374 CF24
11
C
A
A M
T
1378 CF24 17 1377 CF24 C
91-20-12 11
7H A 382 E
PF28 M
7J B V R 16 A J
14 388 388
AC D B 39 B B
7C 1375 CF24 L
D 2603VC A
7A A 382 801VU 121
2809VT STA1380
7B B PF28 121STA1380
841VU
B
91-20-12

19 R
FCSC-2
BO 812VU 388
38 B
18
Y
1358 CF24 G
1018 CF24 18 R
91-71-24 1346
1207VT 1019 CF24 37 B B
120STA1080
915VU DC1 1205VC A
3CE1 FCSC-1 915VU 120
F 120STA1080 915VU 1243VG
120STA1080
915VU
STA1080 18CE 18CE RATE GYRO UNIT
122STA1020

"AWL equipment list"

The connector installed on this equipment has the following P/N: E0052R14B19SNF

L_ES_000000_0_ARM0_01_01

Figure 008 - How to Use - Example for Connectors

Print date : April 24, 2013 Page 16 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 009)

(2) How to replace a contact on a connector (Cont’d)

YOU MUST:
- Define the contact P/N
- Select the appropriate P/N for the:
. Insertion / Extraction tool
. Crimping tool

Connector P/N: E0052R14B19SNF, cable type and gaugeCF24

Step 1:
Consult the cross reference tables (Manual Front Matter/index).

ASN TOPIC NUMBER

E0048 20-46-50
E0052 20-44-11
E0053 20-44-11

INDEX
Step 2 :
Define the contact size.
Correlate the connector P/N with the contact arrangement code.

Connector P/N: E0052R14B19SNF

16
SHELL SIZE 14 16 21
CONTACT ARRANGEMENT 19
8

A R A B
A P C
M B X S D
L G B N
N P C
M V Y T
K U V R H E
D F L U F
J T S C
E K G
H F E D J H
G
NUMBER OF CONTACTS 19#20 8#16
20 CONTACT SIZE 16#20
5#16

Type NSA1599 Connectors - Contact Arrangements

ARS0497, E0052 and NSA938000 Plugs
20 . 44 . 11
For connector E0052R14B19SNF, the contact size is 20.
L_ES_000000_0_ATM0_01_01

Figure 009 - How to Use - Example for Connectors

Print date : April 24, 2013 Page 17 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 010)

(2) How to replace a contact on a connector (Cont’d)

Step 3 :
Define the contact standard P/N.
Correlate the connector P/N with the appropriate contact type in the
connection table which appears in the last page of the chapter.

Connector P/N:
E0052R14B19SNF

S : Socket / P : Pin

ELEMENTS CONNECTION PROCEDURE XREF

NSA938151PXXXXX
E0039 BY CONTACTS 20-48-21
NSA938152SXXXXX
E0052** PLUGS
BY COAXIAL NSA938171PL1600
NSA938000 20-48-33
CONTACTS NSA938172SL1600

Type NAS1599 Connectors - Connection Table

Figure 007
20 . 44 . 11

The contact standard P/N is NSA938152SXXXXX.

Data related to this contact is contained in 20-48-21.

L_ES_000000_0_AVM0_01_00

Figure 010 - How to Use - Example for Connectors

Print date : April 24, 2013 Page 18 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 011)

(2) How to replace a contact on a connector (cont‘d)

Step 4:
Define the complete contact P/N when you have the following information:
- Topic to consult: 20-48-21.
- Contact standard P/N: NSA938152SXXXXX. (Socket type)
- Cable type and gauge: CF24 .
- Contact size: 20 .
Correlate the above information to select the appropriate contact suffix.

A : Copper alloy type (gold finish).

Contact P/N to be completed
B: specific for Chromel cable type
with the suffix in the table
C: specific for Alumel cable type
to make up the full P/N.

SOCKET: NSA938152SXXXXX

CONTACT COLOR IDENTIFICATION

ADMISSIBLE
RING C CABLE GAUGE
PIN SOCKET SPECIFICATION RING A RING B OR DOT
PA2000 SA2000 ISO 8843 RED VIOLET - 24 TO 18
CONTACT - MIL-C-39029/9 BROWN ORANGE GREEN
SIZE PB2000
ISO 8843 RED RED YELLOW
SB2000
PA1600 SA1600 ISO 8843 BLUE BLUE -
- SB1600 MIL-C-39029/9 GREEN RED RED 20 TO 16
- SC1600 MIL-C-39029/9 GREEN RED BROWN
PA1601 SA1601 ISO 8843 BLUE ORANGE - 18 TO 14
PA1602 SA1602 ISO 8843 BLUE VIOLET - 24 TO 18
- SB1602 ISO 8843 BLUE RED YELLOW
24 TO 20
- SC1602 ISO 8843 BLUE RED BLACK
PA1200 SA1200 ISO 8843 YELLOW YELLOW - 14 AND 12
- SA1202 ISO 8843 YELLOW VIOLET - 24 TO 18

Normal Contacts - P/N Characteristics

NSA938151 AND NSA938152
20 . 48 . 21
For connector E0052 with CF24 cable type and gauge, the complete contact
P/N (Socket type) is NSA938152SA2000.
The steps 2, 3 & 4 are not necessary since the complete contact P/N is provided
in the hook-up lists of the AWL. (entry point: Connector FIN)
L_ES_000000_0_AXM0_01_01

Figure 011 - How to Use - Example for Connectors

Print date : April 24, 2013 Page 19 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 012)

(2) How to replace a contact on a connector (cont’d)

Step 5:
Define the insertion/extraction tool P/N when you have the following information:
- Contact P/N: NSA938152SA2000,
- Contact WIRED ,

Correlate the contact P/N and the applicable characteristics (wired in the
present case) in the table to obtain the tool P/N.

SOCKET: NSA938152SXXXXX

CONTACT INSERTION/EXTRACTION TOOLS

PIN SOCKET CHARACTERISTICS NORM P/N COLOR

PA2000 SA2000 WIRED MIL 81969/14-02 RED/WHITE

MIL 81969/30-05 RED/SILVER
SOURIAU 8522-56 RED
PB2000 SB2000 UNWIRED
CANNON CET 20-24 RED
M15571
PC2000 SC2000 DEUTSCH RED
+105910
PA1600 SA1600 WIRED MIL 81969/14-03 BLUE/WHITE
- SB1600 MIL 81969/30-06 BLUE/SILVER
- SC1600 SOURIAU 8522-57 BLUE
PA1601 SA1601 UNWIRED CANNON CET 16-21 BLUE
PA1602 SA1602
DEUTSCH M15571 BLUE
- SB1602
+105911
- SC1602
WIRED MIL 81969/14-04 YELLOW/WHITE
PA1200 SA1200 MIL 81969/30-07 YELLOW/SILVER
SOURIAU 8522-58 YELLOW
UNWIRED
CANNON CET 12-16 YELLOW
- SA1202 M15571
DEUTSCH YELLOW
+105912

Normal Contact - Insertion/Extraction Tools

for NSA938151 and NSA938152
20 . 48 . 21

For wired contact NSA938152SA2000 the Insertion/Extraction tool P/N

is MIL81969/14-02.

L_ES_000000_0_AZM0_01_00

Figure 012 - How to Use - Example for Connectors

Print date : April 24, 2013 Page 20 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 013)

(3) How to replace a contact on a connector (cont’d)

Step 6 :
Define the stipping characteristics when you have the following information:
- Cable type and gauge: CF24 .
- Contact size:
Correlate the above information in the table to obtain the stripping characteristics.

STRIPPING CHARACTERISTICS
CABLE STRIPPING TOOL
CONTACT LENGTH
SIZE GAUGE A mm (in) NORM P/N COLOR

4.8 S
2 x 24 T
(0.189) R
20 I
4.5 P BLUE
24 TO 18 M 45-2020-1
(0.177) A
S
7 T
16 24 TO 14 (0.275) E
R

NORMAL CONTACTS - STRIPPING CHARACTERISTICS AND TOOLS

NSA938151 AND NSA938152

For CF24 cable type and gauge and contact size 20, the stripping length is
4.5 mm with stripmaster tool 45-20201.

L_ES_000000_0_BAM0_01_01

Figure 013 - How to Use - Example for Connectors

Print date : April 24, 2013 Page 21 of 44

Print date : April 24, 2013
(Ref. Fig. 014)
Type : ALL

Step 7:
Customer : GEN

CABLE TYPE
PIN SOCKET
CF SJ TK UD BF PF QF RF DK ST TT UE PG QG RH

SIZE
CABLE
GAUGE
- Contact P/N :

CONTACT
AK SF TJ UK BE SG PD QD RD DE SE TG UG PE QE RE
24 PA2000 SA2000 A A A A A A A A A A A A A A A A
Rev. Date : Apr 01, 2013

- Contact size : 20 .
PA2000 SA2000 A A A A A A A A A A A A A A A
22 PB2000 SB2000

20
PC2000 SC2000
- Cable type and gauge :
PA2000 SA2000 A A A A A A A A A A A A A A
20 PB2000 SB2000
CF24 .

PC2000 SC2000
18 PA2000 SA2000 A A A A A A A A A A A A A A
PL1600 SL1600
24 PA1600 SA1600 B B B B B B B B B B B B B B B
PA1602 SA1602 D D D D D D D D
NSA938152SA2000.
(3) How to replace a contact on a connector (cont’d)

PA1602 SA1602 D D D D D D D D
22
PA1600 SA1600 B B B B B B B B B B B B B
PA1600 SA1600 A A A A A A A A A A A A A
20
16 PA1602 SA1602 A A A A A A A A
PA1600 SA1600 A A A A A A A A A A A A A
18 PA1601 SA1601 A A A A A A A A A A A A A A
PA1602 SA1602 A A A A A A A A
PA1600 SA1600 A A A A A A A A A A A A A
Define the sleeve allocation when you have the following information:

16
PA1601 SA1601 A A A A A A A A A A A A A

NSA938151 AND NSA938152

14 PA1601 SA1601 A A A A A A A A A A A A A A
Correlate the above information in the table to obtain the sleeve allocation.

24 - SA1202 D D D D D D D D
22 - SA1202 D D D D D D D D
PA1200 SA1200 C C C C C C C C C C C C C C C
20

NORMAL CONTACTS - SLEEVE ALLOCATION

- SA1202 D D D D D D D D
12 PA1200 SA1200 C C C C C C C C C C C C C C C C
18
- SA1202 D D D D D D D D
16 PA1200 SA1200 D D D D D D D C C C C C C C C

Figure 014 - How to Use - Example for Connectors

INTRODUCTION - DESCRIPTION AND OPERATION

14 PA1200 SA1200 A A A A A A A A A A A A A A A
12 PA1200 SA1200 A A A A A A A A A A A A A A A

FOR LEGEND , SEE FIGURE ON SLEEVE SHRINKING CHARACTERISTICS.

(SEE ON NEXT ILLUSTRATION)

20 . 48 . 21

L_ES_000000_0_BCM0_01_01
Selected applicability :
Manual : ESPM

Page 22 of 44
 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 015)

(3) How to replace a contact on a connector (cont’d)

Step 7 (cont’d):

For cable CF24, socket type SA2000, size 20, the code is A:
It corresponds to a contact installed without sleeve.

A: PIN AND SOCKET INSTALLED WITHOUT SLEEVE

1 B: USE E0718-20 SLEEVE OR A NSA937210MB01 SLEEVE AND

DOUBLE OVER THE CONDUCTOR OF THE GAUGE # 24 AND # 22 CABLES IN
THE GAUGE # 16 CONTACTS

1 C: USE E0718-01 SLEEVE OR A NSA937210MB02 SLEEVE AND

DOUBLE OVER THE CONDUCTOR OF THE GAUGE # 16, 18 AND # 20 CABLES IN
THE GAUGE # 12 CONTACTS

D: IF SEALING IS NECESSARY, USE ONE OR SEVERAL HEAT-SHRINKABLE

SLEEVES. SEE THE TABLE BELOW

1 FOR THE NSA937210MB01 AND MB02 SLEEVES, USE THE TOOL CV1981-42V-960W
WITH THE HEAD PR13.
FOR DETAILS, SEE FIGURE ON SLEEVES ALLOCATION.

CABLE CAVITY SHRINKABLE SLEEVE

SIZE SHRINKING TOOL
E0718-XX-XX
TYPE GAUGE 20 16 12 20-XX 01-XX 023-XX NORM P/N

20 X 2
18 X 1
X X 1 RAYCHEM CV1981-42V-960W
24 +HEAD PR13
X 2 1
+

X 1
22
CF X 2
20 X 2
18 X 1
16 X 1
WF 24 X 1

NORMAL CONTACTS - SLEEVE SHRINKING

NSA938151 AND NSA938152 20 . 48 . 21
L_ES_000000_0_BEM0_01_01

Figure 015 - How to Use - Example for Connectors

Print date : April 24, 2013 Page 23 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 016)

(2) How to replace a contact on a connector (cont’d)

Step 8:
Define the crimping tool P/N when you have the following information:
- Contact P/N: NSA938152A2000.
- Cable gauge: 24.
Correlate the contact P/N and the cable gauge in the table
to obtain the crimping tool P/N.

PIN: NSA938151PXXXXX
SOCKET: NSA938152SXXXXX
HAND CRIMPING TOOL
WIRE
CONTACT TOOL TURRET/LOCATOR SELECTOR
GAUGE
NORM P/N NORM P/N COLOR POSITION

22520/2-01 22520/2-02 6
2 x 24 -
22520/7-01 22520/7-02 5
PA2000 22520/1-01 22520/1-02 2
SA2000 24 22520/2-01 22520/2-02 - 5
PB2000
22520/7-01 22520/7-02 4
SB2000 22520/1-01 22520/1-02 3
PC2000
SC2000 22 22520/2-01 22520/2-02 - 6
22520/7-01 22520/7-02 5
22520/1-01 22520/1-02 4
20 22520/2-01 22520/2-02 - 7
22520/7-01 22520/7-02 6
22520/1-01 22520/1-02 5
18 * 22520/2-01 22520/2-02 - 8
22520/7-01 22520/7-02 7
22520/1-02 BLUE 4
22520/2-01
SC1602 20
22520/7-01 22520/7-03 - 6
22520/1-01 22520/2-02 BLUE 5
18 *
22520/7-01 22520/7-03 - 7
16 6
PA1200
SA1200 14 22520/1-01 22520/2-02 YELLOW 7
12 8
24 2
22 3
22520/1-01 22520/2-02 YELLOW
SA1202 20 4
18 5
* ONLY FOR CONTACTS NSA935151PAXXXX OR NSA938152SAXXXX

Normal Contact - Crimping Tools

For NSA9358151 And NSA938152

20 . 48 . 21
For contact P/N NSA938152SA2000 with cable gauge 24, the crimping tool is:
M22520/2-01 with turret M22520/1-02 selector position 2.
Or M22520/2-01 with turret M22520/2-02 selector position 5.
Or M22520/7-01 with turret M22520/7-02 selector position 4.
L_ES_000000_0_BGM0_01_01

Figure 016 - How to Use - Example for Connectors

Print date : April 24, 2013 Page 24 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 017)

(3) How to replace a contact on a connector (cont’d)

Step 9:
Where to find information about these tools?
Consult the cross reference table (Tool Reference index).
- Stripmaster stripping tool 45-2020-1 is described in WDM chapter 20-25-11

STRIPPING
DIES

CABLE
CLAMPING JAWS

COLORED
HANDLES

STRIPPING TOOLS - STRIPMASTER

45-2020, 45-1939, 45-1773 AND 45-1774
20 . 25 . 11

- Mil crimping tools M22520/2-01 OR M22520/7-01 are described in the WDM Chapter 20-25-22

RA
E
ND SELECTOR KNOB
0 I

N SA
TLI
OI
I

N
T
T

O
OS
9
HP

6
TE

7
A
S

5
T
U
O
P
R

8
4

3
1

HOLE FOR LOCKING

CLIP
LOCKING RING

HAND CRIMPING TOOL - DANIELS

M22520/2-01
20 . 25 . 22
L_ES_000000_0_BJM0_01_01

Figure 017 - How to Use - Example for Connectors

Print date : April 24, 2013 Page 25 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 018)

(3) How to replace a contact on a connector (cont’d)

Step 9 (cont’d)

Insertion/extraction tool MIL81969/14-02 is described in ESPM Chapter 20-25-41

M81969/14-02
COLOR: WHITE/RED *
SIZE: 20

INSERTION/EXTRACTION TOOLS - EXAMPLES OF TOOLS

M81969/14
20 . 25 . 41

L_ES_000000_0_BLM0_01_00

Figure 018 - How to Use - Example for Connectors

Print date : April 24, 2013 Page 26 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

The search for connectors generally comes from the need to repair, replace or install a connector.
Therefore, at least the FIN is known and you can retrieve the related P/N with the help of the IPC or
AWL.
This chapter helps the user define the characteristics of the required connector, its contacts and the
related connection procedure.
(a) In Aircraft On Ground (AOG) situation
If a spare connector is not available, it can be possible to temporarily use the unused cavities of
the damaged connector if AIRBUS agrees.
You must contact AIRBUS to get a written agreement to use the unused cavities.
AIRBUS will make an analysis of:
- Compliance with the applicable electrical segregation rules.
- The condition of the connector and type of damage.
- The general environnement of the connector.
- The status of the unused cavities of the specific aircraft. (There is no EO or STC that
uses these cavities) If you think that the damage can have an effect on the integrity of the
connector, you must not use the unused cavities. This modification of the connector writing
must have the agreement of AIRBUS and can only be temporary. AIRBUS will specify the
limitation time for each change.
(4) 20-44-5X: Terminal Blocks
(Ref. Fig. 019)
(4) How to install a terminal lug on a terminal block
The following information is available:
- The terminal block FIN is know from the AWM .
- CABLE TYPE and GAUGE are known from the AWM .
- The terminal block P/N is retrieved via the FIN from the AWL equipment list
or from the IPC Additional Cross Reference Table.

EQPT REF TO
DES LOC DESCRIPTION
CH-SE SC W
1086 1 2
3CG V63 FLT CTL AIL TRIM 27-12 01 01
1176 1 2
3GB U53 HYD-L/G PROX DET/RELAY SYS 1 GEAR 32-61 02 01
1 2 DN/CTR PNL POS IND
119GB U52 HYDRAULIC-L/G PROX DET AND RELAYS 32-61 01

"AWM: " 1043PP

1
1
2
2
1KG
10CV R67
SYS 1 FLT/GND
HYDRAULIC-L/G SYS 1 RELAYS AND

FLT CTL-SFCC STRG

32-62
32-61
32-62
32-51
02
02
03
01 01
1 2 FLAPS SYS 1
9CV R66 FLT CTL-SFCC LAND RECOV 32-42 03 02
1000 1 2 SLATS SYS 1
49-61 01 2ES Q72 ENGINES-OIL ENG 2 LO PRESS
49-60 01 1000
APU-FIRE DET LOOP B 26-13 01 01
7WF A60 APU-FIRE EXTING-SQUIB TEST 26-22 01 01
1 2 133VU REAR CIRCUIT BREAKER PANEL
1041PP 2WF A61 APU-FIRE EXTING-SQUIB B 26-22 01 01
1 2
4WF A62 APU-FUEL LP VALVE CTL 26-22 01 04
1 2
2QF A63 APU-FUEL LP VALVE SUPPLY 49-33 01
1087 49-30 02

305PP
131VU REAR CIRCUIT BREAKER PANEL 28VDC
ESS BUS
1
1 5 24-55-01
G2
(24-55 SCH2)
1
1 6
2
2

180VT
120VU REAR PANEL
212STA995

NOTE : UNLESS OTHERWISE SPECIFIED PREFIX ALL WIRE IDENTIFICATION WITH ATA 2459
UNLESS OTHERWISE SPECIFIED ALL WIRES ARE
UNLESS OTHERWISE SPECIFIED ALL ROUTES ARE 4P
CF10 GAUGE
ELEC PWR
DC DISTRIBUTION
305PP ESS BUS 28VDC
24.59 .18
"AWL equipment list"

The cable type and gauge cf 10 is connected to the terminal block P/N: NSA937905A10.
L_ES_000000_0_BNM0_01_01

Figure 019 - How to Use - Example for Terminal Blocks

Print date : April 24, 2013 Page 27 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 020)

(4) How to install a terminal lug on a terminal block (cont’d)

YOU MUST:
- Define the terminal lug P/N
- Select the applicable tool P/N

Terminal block P/N NSA937905A10 , cable type and gauge CF10

Step 1:

Consult the cross reference tables (Manual Front Matter/indexes).

NSA TOPIC NUMBER

NSA937904 20-44-52
NSA937905 20-44-52
NSA937906 20-44-52
NSA937910 20-48-20

INDEX
Step 2:
Find the terminal block P/N in the connection table to define the terminal lug P/N.

MAINTENANCE PROCEDURE XREF

ELEMENT
P/N TYPE CONNECTION TYPE CONNECTION P/N ATA REF

E0421 E0422TR-E0466TS 20-48-12

E0647

NSA937905 E0422TR-E0466TS 20-48-12

CONNECTION BY TERMINALS NSA936501TA

NSA936504TC 20-48-11
NSA936507TG

CAUTION: TERMINALS MUST BE SELECTED DEPENDING ON CABLE AND AIRCRAFT TYPE:

- FOR YV CABLE: ON A330/A340 USE ASNE0422TRXXXX
ON A319/320/321 USE ASNE0466TSXXXX
- FOR DG CABLE: GAUGE 26 TO 10 USE NSA936501TAXXXX
GAUGE 8 TO 0000 USE NSA936507TGXXXX
- FOR Y AND YU CABLES: GAUGE 0000 USE ASNE0223TLXXXX
NOTE: NSA936507TG REPLACES NSA936504TC
CONNECTION TABLE 20 . 44 . 52
For terminal block P/N NSA937905, the connection P/N is NSA936501 or NSA936504TC or NSA936507TG.
Data related to this terminal lug is contained in 20-48-11 L_ES_000000_0_BPM0_01_01

Figure 020 - How to Use - Example for Terminal Blocks

Print date : April 24, 2013 Page 28 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 021)

(4) How to install a terminal lug on a terminal block (cont’d)

Step 3:

Define the complete terminal lug P/N, when you have the following information:

- Topic to be consulted 20-48-11 .

-Terminal lug P/N: NSA936501.
- Cable type and gauge: CF10 .

Correlate the terminal standard P/N with the stud diameter and cable gauge to define the complete terminal lug P/N.

Terminal lug P/N to

be completed with the
suffix in the table
to make up the full
P/N.
CABLE
A
INSULATING
COLORED SLEEVE NSA936501 TA 22 05
RANGE
STUD DIA B CABLE GAUGE
TYPE CODE
STANDARD P/N

NSA936501TAXXXX
TERMINAL DIMENSION
TERMINAL CABLE B SLEEVE
GAUGE COLOR
US mm
TA2201 #4 2.8
TA2202 #6 3.5
24
TA2203
5/16 7.9
TA1407 3/8 9.5
TA1001 #4 2.8
TA1002 #6 3.5
TA1003 10 #8 4.2
TA1004 AND #10 4.8 BLACK
TA1005 12 1/4 6.3
TA1006 5/16 7.9
TA1007 3/8 9.5

Stratotherm Terminals for Copper Cables - Allocation table

NSA936501 20 . 48 . 11
The completel terminal lug P/N to be fitted on a cable gauge 10,
on a 4.8 mm DIA terminal stud is: NSA936501TA1004.
L_ES_000000_0_BRM0_01_01

Figure 021 - How to Use - Example for Terminal Blocks

Print date : April 24, 2013 Page 29 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 022)

(3) How to install a terminal lug on a terminal block (Cont’d)

Step 4

Define the tooling data when you have the following information:
- Cable type and gauge:CF10.
- Terminal lug P/N NSA936501TA1004.
Correlate the above information in the table to obtain the tool P/N.

NSA936501TAXXXX
CRIMPING TOOLS
TERMINAL HAND TOOLS PNEUMATIC TOOL
CABLE
TERMINAL SLEEVE DOT
GAUGE DIE DIE
COLOR HANDLE
NORM P/N NORM P/N
COLOR P/N COLOR P/N COLOR

BLACK/
576778 - - - - - -
BROWN
24
TA22XX OR BROWN 69710 - 576711 BROWN AMP 69365 576711 BROWN
22
GREY/ - - -
734535-1 - - -
BROWN

2 X 16 AMP BLACK/
576784 - - - - - -
BLACK
2 X 14
OR 576723 576723
10 BLACK 69710 - OR BLACK AMP 69365 OR BLACK
69735 69375

2 X 14 69694-1 BLACK - - - - - -
OR
TA10XX 10 69710 - 69735 BLACK AMP 69365 69735 BLACK

NSA936501TAXXXX
STRIPPING
WIRE
TERMINAL LENGTH "A" TOOL
GAUGE
(mm) – 0.3 NORM P/N COLOR

24
TA22XX
22

TA20XX 20
45-2020-1 BLUE
18
TA16XX 6
16

2 X 18 STRIPMASTER

TA14XX 14

12

2 X 14 9 45-1939-1 RED
TA10XX 12 6

10 9

Stratotherm Terminals for Copper Wires - Tools

for NSA936501 20 . 48 . 11
For terminal lug P/N NSA936501TA1004 the crimping tool P/N is:
AMP 69710 with one dot on the die.
The stripping tool is:
STRIPMASTER 45-1939-1 (RED)
L_ES_000000_0_BTM0_01_01

Figure 022 - How to Use - Example for Terminal Blocks

Print date : April 24, 2013 Page 30 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 023)

(4) How to install a terminal lug on a terminal block (Cont’d)

Step 5:
Where to find information about these tools?
Consult the cross reference tables (miscellaneous P/N index).
Stripmaster Stripping tool 45-1939-1 is described in ESPM chapter 20-25-11

STRIPPING
DIES

CABLE
CLAMPING JAWS

COLORED
DIES FOR THE TWO HANDLES
TYPES OF PLIERS ARE
DESIGNED FOR METRIC
SERIES WIRES

STRIPPING TOOLS - STRIPMASTER

45-2020,45-1939,45-1773 AND 45-1774
20 . 25 . 11
- AMP Crimping tools 69710 are described in ESPM chapter 20-25-22

HAND CRIMPING TOOLS - AMP

69710
20 . 25 . 22
NOTE: If several lugs are installed on a simple stud, see the chapter
describing terminal stacking. L_ES_000000_0_BVM0_01_01

Figure 023 - How to Use - Example for Terminal Blocks

Print date : April 24, 2013 Page 31 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

For the selection of terminal block P/Ns, do as for the connectors, but you must do the allocation of
terminals in relation to the type of cable and the type of equipment, and obey, in addition, the terminal
stacking rules. (Ref. 20-51-40)
(5) 20-46-5X: Relays and Relay Bases
(Ref. Fig. 024)

(5) How to install relays

You have to install two relays NSA932804 and NSA932806 .

You must:
- define the connection P/N

Relays NSA932804 and NSA932806 .

Step 1:
Consult the cross reference tables.

NSA TOPIC NUMBER

NSA932804 20-46-50
NSA932805 20-46-50
NSA932806 20-46-50

INDEX

Step 2:
Define the connection type:
Find the RELAY P/N’s in the table to get the corresponding relay base P/N’S

RELAY MAINTENANCE PROCEDURE XREF

P/N TYPE CONNECTION TYPE RELAY BASE P/N ATA REF.
NSA932801 CONNECTION BY RELAY BASE NSA932805 20-46-50
NSA932803 CONNECTION BY RELAY BASE NSA932805 20-46-50
NSA932804 CONNECTION BY RELAY BASE NSA932805 20-46-50
NSA932806 CONNECTION NO RELAY BASE - 20-46-50
NSA932807 CONNECTION NO RELAY BASE - 20-46-50
NSA932810 CONNECTION BY RELAY BASE NSA932815 20-46-50

RELAYS/RELAY BASES - ALLOCATION TABLE

20 . 46 . 50
For relay NSA932806, there is no relay base.
For relay NSA932804, the relay base is NSA932805. L_ES_000000_0_BXM0_01_00

Figure 024 - How to Use - Example for Relays

Print date : April 24, 2013 Page 32 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 025)

(5) How to install relays (cont’d)

STEP 3:
Define the connection/contact arrangements NSA932805 and NSA932806

POLARIZATION
PIN

POLARIZATION
PIN
NSA932805 NSA932805

RELAY BASES - CONTACT ARRANGEMENTS

E0673, E0745, E0746, NSA932805 NSA932815 AND NSA932816

20 46 50

NSA932806

RELAYS - CONNECTION ARRANGEMENTS

NSA932806 AND NSA932807
20 46 50

NOTE: The contact/connection arrangement can be used to identify

The exact location of the concerned connection point.
L_ES_000000_0_BZM0_01_00

Figure 025 - How to Use - Example for Relays

Print date : April 24, 2013 Page 33 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 026)

(5) How to install relays (cont’d)

Step 4
Define the connection P/N:
Correlate the relay/relay base P/N with the appropriate contact type
In the connection table wich appears on the last page of the page of the chapter.

- Relay base P/N: NSA932805

- Relay P/N: NSA932806

RELAY BASE MAINTENANCE PROCEDURE XREF

P/N TYPE CONNECTION TYPE CONNECTION P/N ATA REF.
NSA932805 CONNECTION BY CONTACTS E0078 20-48-25
NSA932815 CONNECTION SOLDERED - -
NSA932816 CONNECTION SOLDERED - -
CONNECTION BY CONTACTS NSA932833DB1600 20-48-25
NSA932818
SEALING BLANKING PLUG NSA938153BA1600 20-48-41
NSA932823 CONNECTION SOLDERED - -
NSA932825 CONNECTION SOLDERED - -
NSA932827 CONNECTION SOLDERED - -
NSA932829DA1600 20-48-25
CONNECTION BY CONTACTS
NSA932829DA1200 20-48-25
NSA932829
NSA938153BA1600 20-48-41
SEALING BLANKING PLUG
NSA938153BA1200 20-48-41
NSA932833DB1600 20-48-25
NSA932833 CONNECTION BY CONTACTS
NSA932833DB1601 20-48-25
NSA932838 CONNECTION SOLDERED - -
CONNECTION BY CONTACTS E0078 20-48-25
NSA932844
SEALING BY DUMMY CONTACTS NSA938188 20-48-23
CONNECTION BY CONTACTS E0078 20-48-25
NSA932847
SEALING BLANKING PLUG NSA938153 20-48-41

RELAY MAINTENANCE PROCEDURE XREF

P/N TYPE CONNECTION TYPE CONNECTION P/N ATA REF.

NSA932806
NSA932807
NSA932819 CONNECTION BY TERMINALS NSA936501 20-48-11
NSA932820

RELAYS AND RELAY BASES - CONNECTION TABLE

20 . 46 . 50
For relay NSA932805, the contact P/N to be used is: E0078.
Data related to this contact is contained in 20-48-25.
For relay NSA932806, the contact P/N to be used is: NSA936501
Data related to this terminal is contained in 20-48-11.
L_ES_000000_0_CAM0_01_00

Figure 026 - How to Use - Example for Relays

Print date : April 24, 2013 Page 34 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

For the selection of relay P/Ns, do as for the connectors. The only difference is to know if the relay is
connected with or without a relay base.
(6) 20-53-XX: Repair Processes
(Ref. Fig. 027)

(6) How to repair a cable

Define the cable or its P/N to repair:

You have to repair an ELECTRICAL STANDARD CABLE, E0261CF

. Gauge 14 cable.

You must:
- Select the appropriate repair procedure
- Define the standard item P/N
necessary for the repair.
Step 1:
Consult the alphabetical index.

REPAIR Backshells (Ref. 20-53-45)

Braided Conduits (Ref. 20-53-32)
Bundle Attachments - General (Ref. 20-53-40)
Bundle Protections - General (Ref. 20-53-30)
Cable (Ref. 20-53-20)
Cable Supports (Ref. 20-53-41)
(Ref. 20-53-41)

(Ref. 20-53-41)
EFCS and Sensitive Cables (Ref. 20-53-27)
Electrical Cables (Ref. 20-53-20)
Electrical Components and Grounding Modules (Ref. 20-53-54)
Feeder Cables (Ref. 20-53-25)
Fire-Resistant Cables (Ref. 20-53-26)
General Processes for cables (Ref. 20-53-29)
Heat shrinkable conduits (Ref. 20-53-34)
Metallic Conduits (Ref. 20-53-32)
Miscellaneous conduits (Ref. 20-53-33)
Normal Contacts (Ref. 20-53-55)
Optical Fiber Cables (Ref. 20-53-28)
Raceway Assemblies (Ref. 20-53-43)
Screened Cables (Ref. 20-53-22)
Splices (Ref. 20-53-53)
Standard Cables (Ref. 20-53-21)
Standard Electrical Items (Ref. 20-53-50)
or INDEX
Consult the cross reference table index.
Cable P/N E0261

ASN TOPIC NUMBER

E0261 23-53-21

INDEX

The repair processes for electrical cable are in the chapter 20-53-20.
L_ES_000000_0_CCM0_01_01

Figure 027 - How to Use - Example for Repair

Print date : April 24, 2013 Page 35 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 028)

(6) How to repair a cable (cont’d)

Step 2:
20-53-20: Electrical cable repair processes.
Consult this chapter for general information.
Correlate the cable type with the apropriate sub chapter.

ELECTRICAL CABLE REPAIR PROCESSES - DESCRIPTION AND OPERATION

WARNING: MAKE SURE THAT NO AC OR DC POWER SOURCE IS CONNECTED TO THE AIRCRAFT
ELECTRICAL CIRCUITS.
THERE IS A RISK OF ELECTROCUTION IF THE AC OR DC POWER STAYS CONNECTED.

CAUTION: DO NOT USE THESE PROCESSES FOR THE CABLES IN HARNESSES IDENTIFIED BY A PART
NUMBER (CABLES FOR ENGINES, LANDING GEAR, FUEL TANKS, APU, ETC., BUT NOT FOR THE
A380 PEPDC OR SEPDC’S). REFER TO THE RELATED VENDOR (OR MANUFACTURER’S)
DOCUMENTATION.

1. General
When a cable is damaged or broken, the standard procedure is to replace it with a cable that has the same P/N.

NOTE: If applicable, the cable type for repair could be either the cable drawing type (CF, DK, DM) or the new DR
IF APPLICABLE, THE CABLE TYPE FOR REPAIR could be either the part (refer to chapter 20-32-21)
The chapters that rorrow give for repair could be either

2. Terminology
Conductor:
The conductor is conducting element of the cable formed from one or more strands.

3. Repair steps
When a standard electrical item is damaged, do these steps:
- Find the damaged cable and its identification. (P/N, type, sensitive/EFCS)
- Find and correct the cause(s) of the damage.

the WDM. (AWM/ASM/AWL).

4. Structure of the Chapters

- Repair of Standard Cables (Ref. 20-53-21)
- Repair of Screened Cables Ref. 20-53-22)
- Repair of Coaxial and Quad Cables (Ref. 20-53-23)
- Repair of Thermocouple Cables (Ref. 20-53-24)
- Repair of Aluminum Cables (Ref. 20-53-25)
- Repair of Fire-Resistant Cables (Ref. 20-53-26)
- Repair of EFCS and Sensitive Cables (Ref. 20-53-27)
- Repair of Optical Fiber Cables (Ref. 20-53-28)
- General Repair Procedure (Ref. 20-53-29)

20 . 53 . 20
The repair processes for E0261CF standard cable are in the chapter 20-53-21.

L_ES_000000_0_CFM0_01_01

Figure 028 - How to Use - Example for Repair

Print date : April 24, 2013 Page 36 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 029)

(6) How to repair a cable (cont’d)

Step 3:
20-53-21: Repair of standard cable.
Consult this chapter to define the appropriate repair procedure.
Cable P/N: E0261CF

REPAIR OF STANDARD CABLES - DESCRIPTION AND OPERATION

1. GENERAL
This chapter gives the technical requirements for repair of the single-core
And multi-core unscreened cables:
- Single-Core Cables for Panels Boxes, Low-Temperature 200 deg.C (392.00 deg.F)
These cables found only in panels or in boxes have P/Ns:
E0260 BF
NSA935041 BE
- Single-Core or Multi-Core Cables, Unscreened, Low-Temperature 200 deg.C
(392.00 deg.F)
These cables installed on aircraft have P/Ns:
E0261 or EN2266-003A CF, E0261 or EN2266-004A CF-C, E0261 or EN2266-005A
CF-U
E0264 or EN2266-003B PF
E0266 or EN2266-003C QF
E0268 or EN2266-003D RF

2. DAMAGE CHECK PROCEDURE:

A. Single-Core Cables for Panels and Boxes, Low-Temperature 200 deg.C
(392.00 deg.F)
(1) Cable layout
(Ref. Fig. 001)
(2) Table for damage assessment
(Ref. Fig. 001)
B. Single-Core or multi-Core Cables, Unscreened, Low-Temperature 200 deg.C
(392.00 deg.F)
(1) Cable layout
(Ref. Fig. 002)
(2) Table for damage assessment
(Ref. Fig. 002)
(3) When the repair type is selected, refer to:
(a) Para. 3 Repair Procedure for the general description and conditions of application.
(b) 20-53-29 GENERAL REPAIR PROCEDURE for more data.

20 . 53 . 21

L_ES_000000_0_CJM0_01_01

Figure 029 - How to Use - Example for Repair

Print date : April 24, 2013 Page 37 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 030)

(6) How to repair (cont’d)

Step 3 (cont’d):
Define the appropriate repair procedure:
- Make an accurante estimate of the type of damage.
For example: Deep Nicks on Insulation .
- Refer to the table of damage cases.

Cable type: CF14

TYPE: AKA, AKB, CF

, CF-C, CF-U, PD, QD, RD, RF, AK(150C/302F)

COATING: INSULATION: CONDUCTOR:

SINGLE: WHITE ** POLYMIDE TAPES Cu Ni OR Cu Ni ALLOY

OR DOUBLE (ONLY CF-C) AMBER COLOR ACCORDING TO GAUGE
DARK + WHITE ** METAL COLOR

** IN SOME CASES, THE COATING CAN HAVE A DIFFERENT COLOR

REPAIR SCHEME
DAMAGE LOCATION DAMAGE ASSESSMENT GRADE
(ORDER OF PRIORITY)
COATING: - SURFACE SCRATCHES - OUTER COATING
YOU CAN SEE POLYIMIDE INSULATION BUT

BUT THE COATING IS NOT DAMAGED

INSULATION: - SURFACE NICKS IN POLYIMIDE: 1 1-B
YOU CANNOT SEE THE CONDUCTOR.
- DEEP NICKS IN POLYIMIDE: 1-C
YOU CAN SEE THE CONDUCTOR BUT 1* 1-D
IT IS NOT DAMAGED. 1-E

LOW TEMPERATURE CABLES - LAYOUT AND TABLE OF DAMAGE CASES

AK,CF
, PD, PF, QD, QF, RD AND RF

20 . 53 . 21
Depending on the length of the damage, the repair scheme is 1-C, 1-D or 1-E
Refer to the para repair procedure.

L_ES_000000_0_CMM0_01_01

Figure 030 - How to Use - Example for Repair

Print date : April 24, 2013 Page 38 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 031)

(6) How to repair a cable (cont’d)

Step 3 (cont’d):

Consult the appropriate repair schema.

For example: repair scheme 1-C

REPAIR TYPE GENERAL DESCRIPTION CONDITIONS OF APPLICATION

1 A - WRAP WITH PTFE TAPE
No 05-116 - DAMAGE CASE 300 mm (11.8110 in)

B - DISCONNECT THE CABLE TERMINATION

- LENGTH MUST BE EASY TO REMOVE
- INSTALL THE APPLICABLE HEAT-SHRINK
SLEEVE ON THE DAMAGE (REF. SLEEVES - DAMAGE 300 mm (11.8110 in)
ALLOCATION TABLE)
C - CUT THE WIRE AT THE DAMAGE - LENGTH OF DAMAGE IS LESS THAN
LENGTH OF THE SPLICE
- ENGAGE THE APPLICABLE HEAT-SHRINK
SLEEVE OR STANDARD SLEEVE ON THE - IF THERE ARE MORE THAN 3 REPAIR
CABLE (REF. REPAIR SPLICES SPLICES ON THE SAME WIRE,
ALLOCATION TABLE) REPLACE THE CABLE
- INSTALL THE APPLICABLE SPLICE ON
THE DAMAGE
(REF. REPAIR SPLICES ALLOCATION
TABLE)
- INSTALL THE SLEEVE ON THE SPLICE

DAMAGE

SPLICE + INSULATION
(REF. REPAIR SPLICES ALLOCATION TABLE)

REPAIR OF STANDARD CABLES- REPAIR PROCEDURE

20 53 21

The repair to do is with a splice protected by a sleeve.

L_ES_000000_0_CPM0_01_01

Figure 031 - How to Use - Example for Repair

Print date : April 24, 2013 Page 39 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 032)

(6) How to repair a cable (cont’d)

Step 4
Define the sleeve full P/N:
- Consult the repair sleeves allocation table.
- Correlate the cable type with the cable gauge in the table.

Cable type and gauge: CF14

LOW-TEMPERATURE CABLE: TYPE AK/AKA/AKB, CF CF-C, CF-U

MULTI-CORE: PD, PF, QD, QF, RD, RF

SLEEVE SLEEVE
CABLE GAUGE NSA937210MB NSA937493
26 01 001
24 01 001
22 01 OR 02 001
20 01 OR 02 001
18 01 OR 02 001
16 01 OR 02 OR 03 001 OR 002
14 02 OR 03 001 OR 002
12 02 OR 03 OR 04 001 OR 002
10 03 OR 04 001 OR 002 OR 003

NOTE: YOU CAN USE NSA937210MB OR NSA937493 OR EQUIVALENT

HIGH-TEMPERATURE CABLE: TYPE DE, DK, DK-C, DK-U

MULTI-CORE PE, PG, QE, QG, RE, RH

REPAIR SLEEVES - ALLOCATION TABLE

20 53 21
The sleeve P/N to protect a CF14 cable is:
NSA937210MB02XX OR MB03XX
or
NSA937493-001 OR -002

NOTE: The length of the sleeve depends on the length of the damage.
L_ES_000000_0_CRM0_01_01

Figure 032 - How to Use - Example for Repair

Print date : April 24, 2013 Page 40 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 033)

(6) How to repair a cable (cont’d)

Step 5
Define the splice P/N:
- Consult the allocation table for repair purposes.
- Correlate the cable type with the cable gauge in the table.
Cable type and gauge: CF14 Splice P/N to be
completed with the
suffix in the table
to make-up the full
E0360RKXXXX P/N.
COPPER CABLE
LOW TEMPERATURE HIGH TEMPERATURE WIRE
(200C/392F) (260C/500F) GAUGE SPLICE
WIRE CABLE* WIRE CABLE*
26 RA2324
24
RA2324
RK2424
22-20 RA2322
RK2220
HB/HC HA
HG/MG SE 18-16 RA1816
AK/AKA/AKB RK1816
SFA/SFB DE ST/ST-U
CF /CF-C/CF-U SJ/SJ-C/SJ-U DK/DK-C/DK-U TG 14 RA1314
PD/PF TJA/TJB PE/PG TT/TT-U RK1614
QD/QF UE/UE-U
12 RA1112
RK1210
REPAIR SPLICES - ALLOCATION TABLE

E0360 ,NSA936803 ,NSA936809 AND NSA936813

20 . 53 . 29
For CF14 cable, the splice P/N to be used is: E0360RK1614.
NOTE: In few cases, more than one reference may be applicable, therefore
The selection of the splice will be made according to the location.
The temperature range, as required.

Step 6
Where to find information about the splice?
Consult the cross reference tables (index).

Splice E0360

ASN TOPIC NUMBER

E0360 20-43-10
20-43-11

INDEX

The chapter 20-43-11 gives the tools and the procedure to connect this splice.
L_ES_000000_0_CUM0_01_01

Figure 033 - How to Use - Example for Repair

Print date : April 24, 2013 Page 41 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

The selection is in relation to:

- The type.
- The P/N.
- The gauge of the cable.
A repair method is proposed in relation to the damage found.
These chapters give repair processes:
20-53-2X Electrical Cable Repair Processes
20-53-3X Conduit Repair Processes
20-53-4X Bundles Attachments Repair Processes
20-53-5X Standard Electrical Item Repair Processes
(7) Other topics: Find the full P/N
(Ref. Fig. 034)
(7) How to constitute the complete P/N of a cable

Find the cables P/N written on the cable or with the cables
number on the AWL manual.
You have to find the complete P/N for a DJ cable.

You must:
- Find the cables type
Step 1

Consult the alphabetical index.

D
MAIN SECONDARY TOPIC
KEYWORD KEYWORD NUMBER
DAN P/N index (Ref. 20-00-00)
Daniels Insertion/Extraction tools (Ref. 20-25-41)
DE Cable Description and Identification (Ref. 20-32-21)
DAN Cable Repair - General (Ref. 20-53-23)
DAN Repair of Standard Cables (Ref. 20-53-21)
Detector Fire Plug (Ref. 20-45-90)
Deutsch Fastening wrench (Ref. 20-25-56)
Deutsch Harness shaping tools (Ref. 20-25-56)
Deutsch Insertion/Extraction tools (Ref. 20-25-41)
Deutsch Torque wrench (Ref. 20-25-56)
DG Cable Description and Identification (Ref. 20-32-21)
Cable Reapir - General (Ref. 20-53-20)
Repair of Standard Cables (Ref. 20-53-21)
Diode
Diode Description (Ref. 20-45-90)
DJ
DJ Cable Cable
Description andIdentification
description and identificaation Ref(Ref.
20-32-21
20-32-21)
Cable Repair General (Ref. 20-53-20)
Repair of Fire-resistant Cables (Ref. 20-53-16)
DJ20 Cable Specific Stripping Procedure (Ref. 20-25-13)
DK, DK-C,DK-U Cable Description and Identification (Ref. 20-32-21

or

I
MAIN SECONDARY TOPIC
KEYWORD KEYWORD NUMBER
ICORE 16-803 Hydraulic/pneumatic crimping tool (Ref. 20-25-52)
ICORE 16-987 Conduit expansion tool (Ref. 20-25-52)
ICORE 19600 Crimping pliers (Ref. 20-25-52)
Identification
Identification component (Ref. 20-32-50)
Electric cable
Electrical cable Ref(Ref.
20-32-20
20-32-20)
Items (Ref. 20-32-50)
Sleeves - Description (Ref. 20-42-31)
Sleeve - Allocation Table (Ref. 20-42-31)
Illuminated Pushbutton Switch (Ref. 20-45-11)
Sealed switch (Ref. 20-45-11)

The manufacturer identification method for cables is

Described chapter 20-32-21

L_ES_000000_0_DAM0_01_01

Figure 034 - How to Use - Example for cable Identification

Print date : April 24, 2013 Page 42 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 035)

Step 2:

20-32-21 Para. 1 P/N identification

Consult this paragraph to understand how to constitute

the complete P/N of a cable.

- GENERAL CASE:
ABSXXXX XX XX
EXXXX XX XX
NSAXXXXXX
XX XX

CABLE GAUGE
CABLE TYPE CODE
STANDARD P/N (NOT WRITTEN ON THE CABLE)

20 . 32 . 21

A complete P/N in composed with standard P/N

cable type and gauge.

Step 3:
20-32-21 Para. 4 Cable type table

TABLE 1-D

CODE TYPE INSULATOR SPECIFICATION STANDARD

P/N
DJ 600V-260C (500F) PTFE-FIREPROOF AIR 4524 NSA935132
SILICA
DK 600V-260C (500F) PTFE-KAPTON-PTFE E0262 OR
EN2267-003A
DK-C EN2267-004A
DK-U EN2267-005A
DK-Y EN2267-006A

20 . 32 . 21
For the cable type DJ and gauge 22,
The complete P/N is: NSA935132 DJ 22.

L_ES_000000_0_DDM0_01_01

Figure 035 - How to Use - Example for cable Identification

Print date : April 24, 2013 Page 43 of 44

 Customer : GEN Manual : ESPM
Type : ALL Selected applicability :
Rev. Date : Apr 01, 2013
INTRODUCTION - DESCRIPTION AND OPERATION

Sometimes the full P/N is not written on the electrical standard item (for example, for a cable only the
cable type is shown), but for procurement the full P/N is necessary.
You can find the full P/N in the other manuals (AWL, IPC, etc.) but for a cable it is necessary to refer
to 20-32-21 to reconstitute the ful P/N.
Figure 001 - How to Use - Example for Sleeves
Figure 002 - How to Use - Example for Sleeves
Figure 003 - How to Use - Example for Sleeves
Figure 004 - How to Use - Example for Splices
Figure 005 - How to Use - Example for Splices
Figure 006 - How to Use - Example for Splices
Figure 007 - How to Use - Example for Splices
Figure 008 - How to Use - Example for Connectors
Figure 009 - How to Use - Example for Connectors
Figure 010 - How to Use - Example for Connectors
Figure 011 - How to Use - Example for Connectors
Figure 012 - How to Use - Example for Connectors
Figure 013 - How to Use - Example for Connectors
Figure 014 - How to Use - Example for Connectors
Figure 015 - How to Use - Example for Connectors
Figure 016 - How to Use - Example for Connectors
Figure 017 - How to Use - Example for Connectors
Figure 018 - How to Use - Example for Connectors
Figure 019 - How to Use - Example for Terminal Blocks
Figure 020 - How to Use - Example for Terminal Blocks
Figure 021 - How to Use - Example for Terminal Blocks
Figure 022 - How to Use - Example for Terminal Blocks
Figure 023 - How to Use - Example for Terminal Blocks
Figure 024 - How to Use - Example for Relays
Figure 025 - How to Use - Example for Relays
Figure 026 - How to Use - Example for Relays
Figure 027 - How to Use - Example for Repair
Figure 028 - How to Use - Example for Repair
Figure 029 - How to Use - Example for Repair
Figure 030 - How to Use - Example for Repair
Figure 031 - How to Use - Example for Repair
Figure 032 - How to Use - Example for Repair
Figure 033 - How to Use - Example for Repair
Figure 034 - How to Use - Example for cable Identification
Figure 035 - How to Use - Example for cable Identification

End of document

Print date : April 24, 2013 Page 44 of 44