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MOLO HistoryRev5

manual of lathe operations revisions

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0% found this document useful (0 votes)
146 views11 pages

MOLO HistoryRev5

manual of lathe operations revisions

Uploaded by

George finkle
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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History and Content of the Atlas

“Manual of Lathe Operation and Machinist’s Tables”


Revision 5
In the early part of the last century, a number of machine tool manufacturers published
handbooks or practical textbooks on machining of materials, primarily metals. Naturally, the
publishers used photographs of their own make machines as examples. If you have a specific
make of machine, you are generally better off to first acquire a copy published by the maker of
you machine. As most of the manuals went through revisions over the years, you should also get
one that as closely as possible covers your specific model.

The manual of this type published by The Atlas Press Company (later Clausing Corporation) is
“Manual of Lathe Operation and Machinist’s Tables”, hereinafter “MOLO”. The following
descriptions and conclusions are based on two years of searching for and acquiring copies of
various editions.

First published in 1937, the MOLO was according to Atlas reprinted thirty-two times through
1988. From 1955 on, the reprint history is shown on the copyright page. Over the years of
publication, there were eight significant revisions (ten versions) as the lathes that Atlas (or Sears)
sold evolved. From the first revision (second and third versions) through the thirty-second
edition in 1981, there was either an Atlas and a Craftsman version or there were two different
covers. Different covers on otherwise the same content are not counted here as two versions.
The Edition number on the copyright page from 1955 on is the same for both front covers in each
year. Prior to that, there was only an Atlas front cover and all versions just say “Copyright
1937”. The MOLO primarily covers metal lathe operations but there are sections on milling,
grinding and wood turning plus text, charts, and tables useful in machining regardless of what
make, model or type of machine you have. Below is the list of Chapter tabs and titles.

1 – THE LATHE LATHE CARE AND CONSTRUCTION


2 – METAL CUTTING THEORY OF METAL CUTTING
3 – CUTTING TOOLS CUTTING TOOLS
4 – MACHINING OF MATERIALS THE MACHINING OF VARIOUS MATERIALS
5 – HOLDING WORK HOLDING THE WORK
6 – DRILLING DRILLING AND BORING
7 – THREADING 1 THREAD CUTTING
8 – ATTACHMENTS LATHE ATTACHMENTS AND THEIR USES
9 – WOODTURNING WOODTURNING ON THE METAL LATHE
10- TABLES MACHINISTS TABLES
11- INDEX INDEX
12- NOTES PAGES FOR YOUR SHOP NOTES

The following list shows the original (1937) and reprint years. A similar cumulative list appears
on the copyright page of each edition beginning with 1955, along with the current year’s Edition

1
In V2, 3, 4 & 5 (all Copyright 1937), the title of Chapter 7 is THREAD CUTTING (Supplement).
Number. Dates in blue show Atlas as the publisher on the title page. Dates in green show
Clausing. At the moment, 1970 is unknown. All editions show Atlas on the copyright page.

1937, 1938, 1939, 1940, 1941, 1942, 1943, 1944, 1945, 1946, 1947, 1948, 1949, 1950, 1951,
1952, 1954, 1955, 1957, 1960, 1961, 1963, 1965, 1967, 1968, 1970, 1971, 1973, 1974, 1975,
1978, 1980, 1981, 1988
Reprint Years

The next several paragraphs describe in detail the differences between the eight known
significant revisions. After the first five, they tell when the revisions occurred. The section on
each version begins with the version ID number that will be used in the version number to
machine model published as a separate document. Note that this ID number does not appear on
any MOLO and that the acronym “MOLO” was created by the author of this document.

Prior to 1955, all versions of the MOLO say on the copyright page just "Copyright 1937". There
is no edition number and no print history.

A recently acquired Atlas Catalog No. 25 contains a photograph of the then current Atlas
MOLO. It shows a book that may have either black or dark blue covers and that is exact bound
(glue and staples). It does not have the familiar outside micrometer printed on the cover, has
slightly different text printed, and has an APC (Atlas Press Company) logo printed. No copy of
this version is known to exist. So in the interest of not causing confusion, it will be assumed that
the contents are the same as in the version identified as 1937V1. And will be called 1937V0.

1937V1: The photographs used in the second 1937 version are mostly of the Atlas lathe
commonly known today as the Atlas 10D. More correctly, some could be of any model from 10
through 10E. The name “Atlas” appears fairly frequently throughout the book, both in text and
captions. Chapter 7, Threading, applies to the Atlas 9” and to the Atlas 10” up through the 10E
(all that were equipped with change gears with a 96T gear included) and a lead screw). With due
consideration to the fact that the reversing tumbler gears aren’t shown on the Threading Chart, it
is also applicable to all lead screw equipped early Craftsman 12” machines (i.e., those that used
96T change gears). This includes any Atlas Utility or Craftsman Universal models fitted with
optional change gears and lead screw sold in 1936 or 1937. This version (with the exception
noted above) is full length wire bound and has blue covers with the same information printed on
the front as on all of the later ones, except that there is no Atlas logo.

1937V2 (Atlas) and 1937V3 (Craftsman) 2. For several years, Sears Roebuck & Co. had been
selling the Atlas 9” lathes under the Craftsman badge. In 1936, Sears began selling the Atlas
built Craftsman 12”. In 1938 Atlas was getting ready to introduce the F-Series 10”, more
commonly known today as the 10F. And no doubt Sears had been pushing them for a Craftsman
version or at least one that directly covered the 12” and didn’t advertise Atlas. So the first
revision to the MOLO probably occurred in 1938 or 1939. Many of the 10D photographs in
1937V1 were replaced with 10F ones. The lubrication chart photograph was changed from a
10D with vertical countershaft to a 10F with horizontal countershaft and other photographs of the
horizontal one were added. All pages were removed from Chapter 7 - Threading. In place of the
2
Without the loose Threading Supplement originally supplied, the two versions are actually the same.
bound-in Chapter 7, the manuals shipped with Atlas lathes included a revised but separate
(loose) Threading Supplement covering the Atlas 10F. The manuals shipped by or bought from
Sears included a Threading Supplement covering the Sears Master Craftsman 12” with the
tumbler type reversing mechanism. Both cover the later change gear train (wider “A”-suffix
gear hubs and only up to 64T). Unfortunately, these supplements are usually missing or the
seller doesn’t know that they belong in the manual. In Chapter 8 - Attachments, several photos
(carriage stop, steady rest) were replaced with photos of the later versions. For others, (tool post
grinder, milling attachment), some photos were replaced and some added. Also, except on the
front cover, the Title Page, and in the 10F Threading Supplement, the word “Atlas” was
redacted and replaced by generic text such as “the lathe”. This version is wire bound (some full
length, some with two separate lengths of wire, and some with three), all covers are black with
the Atlas logo on the front, and the Copyright page still says just “Copyright 1937” (no edition
number), and below that “Price One Dollar” is added. The photos on page XII are changed and
the caption is changed from “Atlas-Equipped Shops” to “The Modern Lathe In Operation”.
There is evidence that these versions were still being shipped from stock after the next two
versions came out.

1937V4 (Atlas) and 1937V5 (Craftsman): The next two versions, one for Atlas and one for
Craftsman, probably came out at the same time. The date of introduction is currently unknown
but was probably 1939 or 1940. There is evidence that one of these was supplied with a new
Craftsman lathe as early as 1941. The only major change from the previous two versions is that
the appropriate Threading Supplement is bound into Chapter 7 - Threading. But the Supplement
is still paginated as 1 to 61, and the remaining page numbers are the same as in the previous two
versions. Both versions still have the Atlas logo on a black front cover. The binding was
originally wire. It was soon changed from wire to white plastic so most existing copies are with
plastic binding. Apparently around the same time that the binding was changed, the “Price One
Dollar” was removed from the copyright page. Other minor changes are that an ad for a wall
chart entitled “The Modern Back-Geared Screw-Cutting Lathe” is added on the previously blank
page facing the tabbed divider for Chapter 1. And the “9 – Woodturning” tab is changed to “9 –
Woodworking”. At least the last two of these changes weren’t done immediately as what are
assumed to be early copies don’t show either change. But most presumably later printings do.
These two versions (V4 and V5) were issued up through 1954.

1955V6 (Atlas) and 1955V7 (Craftsman): The fifth and sixth versions came out in 1955 as the
Sixteenth Edition. Binding is still white plastic. The Atlas version has a gray cover. The Sears
version cover is still black but “CRAFTSMAN” replaced the Atlas logo on the front. The
copyright page now says “Sixteenth Edition” (in both versions). For the first time, the
cumulative Reprint history is shown on the copyright page, beginning with 1938 and ending with
1955. The copyright line just says “Copyright”, not “Copyright 1937” or “Copyright 1955”. If
you count the years listed and add 1 for 1937 you get 18, not 16. Someone miscounted. In
Chapter 1 - The Lathe, the Lubrication Chart is redone from a photograph and chart to 8
drawings. And the recommended oil viscosity is changed from SAE 10 to SAE 20 except one
place in the text. The lubrication drawings in both versions are of the Atlas 10F and the subtitles
say Atlas 10 Inch. They also show the QCGB, which for this purpose is almost the same on the
10F and the two Craftsman models. As in the previous versions, except in Chapter 7 –
Threading, all photos are of the Atlas 10” machines. Coverage of babbit bearings is removed
along with any mention or photo of the vertical countershaft. Instructions for removing the back
gears and Timken spindle are added. A couple of the photos of lathe parts made from Zamak are
moved or changed. Page count up through Chapter 6 remains the same and Chapters 2 through 6
are the same as in the previous two versions. In Chapter 7 - Threading, a Table of Contents for
Chapter 7 is printed on the divider tab. Chapter 7 through the end of the manual is repaginated.
The Atlas version Chapter 7 mentions Atlas and the Craftsman version mentions Sears in most of
the appropriate places. All photos are of the appropriate lathes (Atlas or Craftsman). A section
is added covering the QCGB models. For the first time, a 6” section is added, along with the
only 6” photo ever to appear in the MOLO. The photo in the Craftsman version is of the Atlas
618 but there are only minor differences in this view between it and the then current Craftsman
101.07301. From Chapter 8 on, the two versions are the same as the previous two except for the
repagination and the following. A few more of the older version attachments are dropped or
replaced by later versions. The clamping plate for the milling attachment is deleted and the bed
turret added. The tab for Chapter 9 – Woodworking is changed back to 9 - Woodturning. From
the Reprint history shown in later editions, these two versions were only printed in 1955.

V8: The eighth version came out in 1957 as the Seventeenth Edition. The only difference
between the Atlas and Craftsman versions is either a gray Atlas or a black Craftsman front cover
so they are being counted as one version, not two. With the exception of some that show specific
machining or accessory operations (and thus not machine model specific), most photos were
replaced by ones of the new and heavier 12” now being sold by both Atlas and Sears. Where
visible, all photos show just the “Atlas” badge. In Chapter 1 – The Lathe, the spindle and back
gear sections are changed to cover the new headstock with internal back gears. The paragraph
on the spindle Indexing Mechanism wasn’t added until the 1960 printing. Chapters 2 through 6
are the same as in the 1955 versions. In Chapter 7 - Threading, drawings and photos are
changed to ones of the new heavier 12”. The words “Atlas” and “Sears” are again redacted.
TEN-INCH is changed to 12-INCH and 10” is changed to 12”. In Chapter 8 - Attachments, a
few more old-version photos are deleted. The Tool Room Taper Attachment is removed and
additional instructions added for the newer version. The remainder of the manual is initially the
same as in the previous 1955V5 and 1955V. In 1961, the following minor changes were made,
but are not being called a version change. The wall chart showing the 10F Lathe is changed to
the set of five charts showing V-Type Threads, etc. In Chapter 1, SAE 10 in the text is changed
to SAE 20. In Chapter 8, two photos of a drum switch with an extension operating rod are
changed to eliminate the rod. And in Chapter 9, descriptions and photos of the tee hand rest and
the woodturning face plate are deleted. There are no changes to page numbering.
V9: The ninth and final version came out in 1967 as the Twenty-third Edition, at the same time
as the introduction of the final version of the 12” lathe. Again, there are gray Atlas and black
Craftsman covers. Most pertinent photos were changed to ones showing the lever cross feed
operator, new lead screw slip clutch, and/or new right lead screw support and thrust bearing. In
the front of the manual, the wall chart ad moved to the back of the TOC, the preface was
shortened and the photo of a bench model lathe replaced by one of a cabinet model. As an aside,
the part of the preface that was deleted implied that Atlas lathes were inexpensive and didn’t cost
“several hundred dollars” like their high priced competitors.  In Chapter 1 – The Lathe, Fig. 9
was changed from one of a 10F in a 1940’s machine shop to one showing probably a 3996 with
collet attachment in use. Fig. 20, which had been a detail of the carriage apron (and which was
actually off of a 10F) was deleted. The paragraph on Zamak parts was deleted. Chapters 2, 3
and 4 are unchanged. In Chapter 5 – Holding Work, Fig. 87 (3-jaw chuck) was cropped (for no
apparent reason). In Chapter 6 - Drilling, Fig. 109 (Drill Grinding Attachment) was replaced
with an uncaptioned photo of an Atlas 398x with steady rest mounted and a drilling operation in
progress. The text, photo and drawing at the end of Chapter 6 offering a blueprint for making a
boring bar was deleted. In Chapter 7 - Threading, the short section and photo on electrical coil
winding was deleted. In Chapter 8 - Attachments, the text and photo on gear cutting, including a
blueprint offer, was deleted. Figs. 238, 239 and 240 showing grinding operations were deleted
and replaced by one that is uncaptioned. Fig. 242 showing dressing the grinding wheel was
replaced with one showing the later grinder. All text and associated photos on grinding valve
stems, valve seat cutters, and valve guide reamers were deleted. Fig. 257 (grinding a 60 deg.
center) was deleted but not the associated text. All mention of turret lathe related attachments
was deleted. Chapters 10, 11 and 12 are unchanged. There were no changes in the content of V9
over the period 1967 to 1988.

The preceding paragraphs primarily concentrate on material added to and/or deleted from the
previous MOLO version to make the new versions 2 through 9. The next three pages contain the
Index from MOLO Version 9. Aside from page number changes due to adding or deleting
material over the years, there is little difference between the index for the final version and the
ones for the previous versions. It will thus give a good idea of what the text in all 9 versions
contains.

The fourth page back shows two cutting speed tables that are found in the MOLO. The exact
spindle RPM required is rounded off to the nearest of the 16 speeds actually available on all of
the Atlas or Atlas built lathes that have a countershaft and back gears. Following the speed
charts is a list of the tables found in Chapter 7 – Threading and Chapter 10 – Tables.
List Of Tables In Chapter 7 - Threading

TABLE 1. GEAR SETUPS FOR THREADS NOT SHOWN ON THREADING CHART


TABLE II. GEAR SETUPS FOR CARRIAGE FEEDS
TABLE III. GEAR SETUPS FOR METRIC THREADS
TABLE IV. DEPTH AND DOUBLE DEPTH OF NATIONAL FORM THREADS
TABLE V. NATIONAL COARSE THREAD SERIES (Formerly U. S. Standard)
TABLE VI. NATIONAL FINE THREAD SERIES (Formerly S.A.E.)
TABLE VII. FRACTIONAL SIZES (National Special Thread Series)
TABLE VIII. MACHINE SCREW SIZES (National Special Thread Series)
TABLE IX. BRITISH STANDARD – WHITWORTH FORM
TABLE X. BRITISH ASSOCIATION STANDARD (BA)
TABLE XI. INTERNATIONAL STANDARD – METRIC
TABLE XII. FRENCH STANDARD THREADS – METRIC
TABLE XIII. ACME STANDARD THREAD DIMENSIONS
TABLE XIV. SQUARE THREAD DIMENSIONS
TABLE XV. STRAIGHT PIPE THREADS (American Standard Form)
TABLE XVI. STOVE BOLTS

Note: Beginning with 1955V5 and 1955V6, Tables IV through XVI became Tables I through
XIII. Tables I, II and III were moved to the Change Gear sections and modified versions of I and
III are in the QCGB sections (Table II being unnecessary with QCGB).

List Of Machinists Tables In Chapter 10 - Tables

CIRCUMFERENCES AND AREAS OF CIRCLES


DECIMAL EQUIVALENTS
POWERS, ROOTS AND RECIPROCALS
SQUARE AND CUBE ROOTS OF DECIMALS
WEIGHTS AND MEASURES
METRIC SYSTEM
CIRCLES, CALCULATIONS
AREAS OR SURFACES CALCULATIONS
VOLUMES CALCULATIONS
DIAMETERS OF NUMBERED DRILLS
DIAMETERS OF LETTERED DRILLS
ALLOWANCES FOR MACHINE FITS
WIRE AND SHEET METAL GAUGES
DESCRIPTION AND DATA ON STEELS
TEMPERATURES OF STEEL JUDGED BY COLOR
DEFINITION OF LATHE TERMS
The 1988 edition currently being sold by Clausing has gone back to a wire binding similar to that
used on Versions 1, 2, 3 and early versions 4 and 5. The covers are light tan or cream colored.
Whether that change was actually made in 1988 or later isn’t known. Turning and handling of
pages is generally much smoother with the wire than with the plastic binding. Many of the
plastic bindings have hardened and shrunk over the years. Some of the roughly twenty volumes
used in writing this brief history handle better than others. The poorer ones are not necessarily
the older ones. The text and photographs in the currently available 1988 edition were probably
scanned with first generation equipment. The photographs are not quite as good as the originals,
but the text and drawings are.

Robert Downs - WA5CAB - Houston


27 July 2014.
21 October 2014 Second Revision
22 October 2014 Third Revision
01 November 2014 Fourth Revision
15 July 2015 Fifth Revision

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