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Base Plate Design For Fixed Base

This document provides details of a fixed base plate design including: - Dimensions of the base plate, flanges, and webs - Design loads of moment, axial force, and shear force - Concrete grade and allowable bearing stress - Bolt pattern with 16mm bolts spaced at 100mm pitch - Material properties and design calculations for anchor bolt tensions, base plate thickness, and stiffener requirements are also presented.

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moneoffice
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100% found this document useful (2 votes)
1K views59 pages

Base Plate Design For Fixed Base

This document provides details of a fixed base plate design including: - Dimensions of the base plate, flanges, and webs - Design loads of moment, axial force, and shear force - Concrete grade and allowable bearing stress - Bolt pattern with 16mm bolts spaced at 100mm pitch - Material properties and design calculations for anchor bolt tensions, base plate thickness, and stiffener requirements are also presented.

Uploaded by

moneoffice
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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16 BOLT PATTERN FIXED BASE PLATE DE

Base Plate Material Grade 345 mPa

Flange Width 380 mm


Flange Thk 16 mm
Web Depth 668 mm
Web Thk 6 mm

Design Moment 1185 kN.m

Axial Force (+ve for Compression & -ve For Tension) 805 KN
Shear Force 215 KN

Grade of Concrete 30 N/mm2


Concrete Bearing Stress 7.1509425038 N/mm2
Allowable Concrete Bearing Stress 7.5 N/mm2

Bolt Diameter 56 mm
Pitch 200 mm
Guage 200 mm
Edge Distance 100 mm

Base Plate Width 950 mm


Base Plate Length 1084 mm

Anchor Bolt Tension Force Calculations

Lets assume that Neutral axis of the system is at 'K' times the ' Distance of Tension Flange from Compression Edg

Distance of Tension Flange from Compression Edge (Dtc) 884 mm

Refer Figure B - Taking moment about the tension flange ( Being C.G. of Tension Bolt Group)

Moment due to Compression Force 2654369789 *k(1-k/3)


Moment Due to Axial Load 275310000

Net Moment At Tension Flage is zero for Equilibrium


Hence
K 0.7257000335

3
Tension in Bolt Group 1374.05 kN

Tension Per Anchor Bolt 242.59 kN

Shear per Anchor Bolt 13.4375 kN

Combined Check 1.0785561714


Base Plate Thickness Calculations

A) Base Plate Thk For Bolt Tension

Tension Per Bolt 242.59 kN

Ref Figure "A" - Considering two side supported Plate

Tension Per Support 121.29413989 kN

Lever Arm For Bending 100 mm

Bending Moment 12129413.989 N.mm


Allowable bending stress in plate 227.7 mPa
Required Plate Thk 40.0 mm

Provided Plate Thickness 50 mm

B) Base Plate Thk For Bearing (Using Roark's Formulae)

Uniform Pressure Under Base Plate 7.2 N/mm2

a 200 mm
b 200 mm
a/b 1
β1 1.769
β2 1.769
ϒ1 1.183
ϒ2 1.183
ϭ1 202.40027663 N/mm2
ϭ2 202.40027663 N/mm2

Stiffener Plate Thickness Calculations

Tension Per Support Due to Bolt Force 242.59 kN


Compression per Support due to bearing
(parallel to base plate Width) 676.76519856 kN
Compression per Support due to bearing
(parallel to base plate Length) 676.76519856 kN

Stiffener Thk 12 mm

Stiffener Capacity 476.928 kN

Stiffener Weld Check

LOAD PER STIFFENER 676.77 kN


Weld Size 8 mm

Weld Length Required 1118.990077 mm

Stiffener Height 559.49503849 mm


TERN FIXED BASE PLATE DESIGN - FOR 4.6 GRADE ANCHOR BOLTS

950
175 200 200 200 175

100

200

56 mm
1020 DIA BOLT

1.4720
0.12
484
50.0 mm
THK PLATE
OK

b 200
100

800
1084 a 12 THK STIFFENER

FIGURE - A Two Side Supported Plate

ge from Compression Edge'.

N.mm Anticlockwise
N.mm Clockwise

0.0000000E+00 ( K Shall be calculated by trial & Error till This Value Becomes Zero)
Capacity Distance of Neutral axis from 1st bolt Row (X1)
OK 243.607646 Distance of Neutral axis from 2nd bolt Row (X2)

OK 162.405097 Ratio of Bolt forrce T2 & T1 0.4160263

OK 1.4
OK FIGURE B , CONCEPTUAL STRESS DIAGRAM
OK

OK
1084

THK STIFFENER
342.48117 mm
142.48117 mm
7.150943

DIAGRAM
Sr. No Bolt Dia Pitch Guage Ed
1 16 100 100 50
2 20 100 100 50
3 24 100 100 50
4 30 120 120 60
5 32 120 120 60
6 36 150 150 75
7 42 170 170 85
8 48 200 200 100
9 52 200 200 100
10 56 200 200 100
11 64 225 225 112.5

((C38/3)*C44*C44)-(C38*C44)+(C39+(C14*10^6))

K*2 (-)K. 1
884789929.83 -2654369789.5 1460310000
884.79 -2654.37 1460.31 0

K1 0.7257000335
K2 2.2742999665

Thread
Designa Rod Dia
Dia, D Pitch, p
tion (mm)
(mm)
M16 16 16 2.00
M20 20 20 2.50
M24 24 24 3.00
M30 30 30 3.50
M32 32 32 3.50
M36 36 36 4.00
M42 42 42 4.50
M48 48 48 5.00
M52 52 52 5.00
M56 56 56 5.50
M64 64 64 6.00

Roark's Formula for Plate supported on Two Edges (Fixed)


N/mm2 a/b 0.125 0.25 0.375
β1 0.05 0.182 0.353
β2 0.047 0.188 0.398
ϒ1 0.312 0.572 0.671
ϒ2 0.127 0.264 0.413
8 BOLT PATTERN FIXED BASE PLATE DESIGN -

Base Plate Material Grade 345 mPa

Flange Width 450 mm


Flange Thk 20 mm
Web Depth 610 mm
Web Thk 6 mm

Design Moment 35.3 kN.m

Axial Force (+ve for Compression & -ve For Tension) 368 KN
Shear Force 10 KN

Grade of Concrete 30 N/mm2


Concrete Bearing Stress 1.452179931 N/mm2
Allowable Concrete Bearing Stress 7.5 N/mm2

Bolt Diameter 16 mm
Pitch 100 mm
Guage 100 mm
Edge Distance 50 mm

Base Plate Width 500 mm


Base Plate Length 850 mm

Anchor Bolt Tension Force Calculations

Lets assume that Neutral axis of the system is at 'K' times the ' Distance of Tension Flange from Compression Edg

Distance of Tension Flange from Compression Edge (Dtc) 750 mm

Refer Figure B - Taking moment about the tension flange ( Being C.G. of Tension Bolt Group)

Moment due to Compression Force 204212803 *k(1-k/3)


Moment Due to Axial Load 115920000

Net Moment At Tension Flage is zero for Equilibrium


Hence
K 1.331198825
Tension in Bolt Group -5.54 kN

Tension Per Anchor Bolt -1.11 kN

Shear per Anchor Bolt 1.25 kN

Combined Check 0.040931453


Base Plate Thickness Calculations

A) Base Plate Thk For Bolt Tension

Tension Per Bolt -1.11 kN

Ref Figure "A" - Considering two side supported Plate

Tension Per Support -0.55272892 kN

Lever Arm For Bending 50 mm

Bending Moment -27636.4459 N.mm


Allowable bending stress in plate 227.7 mPa
Required Plate Thk Err:502 mm

Provided Plate Thickness 30 mm

B) Base Plate Thk For Bearing (Using Roark's Formulae)

Uniform Pressure Under Base Plate 1.5 N/mm2

a 100 mm
b 100 mm
a/b 1
β1 1.769
β2 1.769
ϒ1 1.183
ϒ2 1.183
ϭ1 28.54340331 N/mm2
ϭ2 28.54340331 N/mm2

Stiffener Plate Thickness Calculations

Tension Per Support Due to Bolt Force -1.11 kN


Compression per Support due to bearing
(parallel to base plate Width) 34.35857716 kN
Compression per Support due to bearing
(parallel to base plate Length) 34.35857716 kN

Stiffener Thk 8 mm

Stiffener Capacity 149.04 kN

Stiffener Weld Check

LOAD PER STIFFENER 34.36 kN


Weld Size 6 mm

Weld Length Required 75.74642232 mm

Stiffener Height 37.87321116 mm


FIXED BASE PLATE DESIGN - FOR 4.6 GRADE ANCHOR BOLTS

500
50 100 50

50

100

16 mm
DIA BOLT
e

0.0959
0.11
b/6 550 850
30.0 mm
THK PLATE
OK

b 100
50

470
830 a 8 THK STIFFENER

FIGURE - A Two Side Supported Plate

nge from Compression Edge'.

N.mm Anticlockwise
N.mm Clockwise

0 ( K Shall be calculated by trial & Error till This Value Becomes Zero)
Capacity Distance of Neutral axis from 1st bolt Row (X1) -198.3991
OK 18.8007538 Distance of Neutral axis from 2nd bolt Row (X2) -298.3991

OK 12.5338358 Ratio of Bolt forrce T2 & T1 1.5040345

OK 1.4
OK FIGURE B , CONCEPTUAL STRESS DIAGRAM
OK

OK
mm
mm
1.45218
Sr. No Bolt Dia Pitch Guage Ed
1 16 100 100 50
2 20 100 100 50
3 24 100 100 50
4 30 120 120 60
5 32 120 120 60
6 36 150 150 75
7 42 170 170 85
8 48 200 200 100

K*2 (-)K. 1
68070934.2561 -2E+08 151220000
68.07 -204.21 151.22

K1 1.331199
K2 1.668801

Thread
Designa Rod Dia
Dia, D Pitch, p
tion (mm)
(mm)
M16 16 16 2.00
M20 20 20 2.50
M24 24 24 3.00
M30 30 30 3.50
M32 32 32 3.50
M36 36 36 4.00
M42 42 42 4.50
M48 50 48 5.00
Roark's Formula for Plate supported on Two Edges (Fixed)
N/mm2 a/b 0.125 0.25 0.375
β1 0.05 0.182 0.353
β2 0.047 0.188 0.398
ϒ1 0.312 0.572 0.671
ϒ2 0.127 0.264 0.413
8 BOLT PATTERN FIXED BASE PLATE DESIGN - FOR 4

Base Plate Material Grade 345 mPa

Flange Width 300 mm


Flange Thk 10 mm
Web Depth 600 mm
Web Thk 6 mm

Design Moment 195 kN.m e

Axial Force (+ve for Compression & -ve For Tension) 160 KN 1.2188
Shear Force 28 KN 0.10
b/6
Grade of Concrete 30 N/mm2
Concrete Bearing Stress 6.722320776 N/mm2
Allowable Concrete Bearing Stress 7.5 N/mm2 OK

Bolt Diameter 30 mm
Pitch 120 mm
Guage 120 mm
Edge Distance 60 mm

Base Plate Width 350 mm 320


Base Plate Length 740 mm 850

Anchor Bolt Tension Force Calculations

Lets assume that Neutral axis of the system is at 'K' times the ' Distance of Tension Flange from Compression Edg

Distance of Tension Flange from Compression Edge (Dtc) 620 mm

Refer Figure B - Taking moment about the tension flange ( Being C.G. of Tension Bolt Group)

Moment due to Compression Force 452210519 *k(1-k/3) N.mm


Moment Due to Axial Load 48800000 N.mm

Net Moment At Tension Flage is zero for Equilibrium


Hence
K 0.704631089 0
Tension in Bolt Group 353.94 kN

Tension Per Anchor Bolt 117.48 kN REV BOLT DI

Shear per Anchor Bolt 3.5 kN OK

Combined Check 1.824309145 REV BOLT DI


Base Plate Thickness Calculations

A) Base Plate Thk For Bolt Tension

Tension Per Bolt 117.48 kN

Ref Figure "A" - Considering two side supported Plate

Tension Per Support 58.73771753 kN

Lever Arm For Bending 60 mm

Bending Moment 3524263.052 N.mm


Allowable bending stress in plate 227.7 mPa
Required Plate Thk 27.8 mm

Provided Plate Thickness 30 mm

B) Base Plate Thk For Bearing (Using Roark's Formulae)

Uniform Pressure Under Base Plate 6.7 N/mm2

a 120 mm
b 120 mm
a/b 1
β1 1.769
β2 1.769
ϒ1 1.183
ϒ2 1.183
ϭ1 190.2685673 N/mm2 OK
ϭ2 190.2685673 N/mm2 OK

Stiffener Plate Thickness Calculations

Tension Per Support Due to Bolt Force 117.48 kN


Compression per Support due to bearing
(parallel to base plate Width) 229.0321578 kN
Compression per Support due to bearing
(parallel to base plate Length) 229.0321578 kN

Stiffener Thk 8 mm

Stiffener Capacity 190.44 kN OK

Stiffener Weld Check

LOAD PER STIFFENER 229.03 kN


Weld Size 6 mm

Weld Length Required 504.9209828 mm

Stiffener Height 252.4604914 mm


BASE PLATE DESIGN - FOR 4.6 GRADE ANCHOR BOLTS

350
60 120 60

60

120

30 mm
DIA BOLT

380 740
30.0 mm
THK PLATE

b 120
60

a 8 THK STIFFENER

FIGURE - A Two Side Supported Plate

ange from Compression Edge'.

Anticlockwise
Clockwise

( K Shall be calculated by trial & Error till This Value Becomes Zero)
Capacity Distance of Neutral axis from 1st bolt Row (X1) 243.12872 mm
67.2722797 Distance of Neutral axis from 2nd bolt Row (X2) 123.12872 mm

44.8481865 Ratio of Bolt forrce T2 & T1 0.5064343

1.4
6.7223208
N/mm2

FIGURE B , CONCEPTUAL STRESS DIAGRAM


Sr. No Bolt Dia Pitch Guage Ed
1 16 100 100 50
2 20 100 100 50
3 24 100 100 50
4 30 120 120 60
5 32 120 120 60
6 36 150 150 75
7 42 170 170 85
8 48 200 200 100

K*2 (-)K. 1
150736839.542 -4.52E+08 243800000
150.74 -452.21 243.80

K1 0.704631
K2 2.295369

Thread
Designa Rod Dia
Dia, D Pitch, p
tion (mm)
(mm)
M16 16 16 2.00
M20 20 20 2.50
M24 24 24 3.00
M30 30 30 3.50
M32 32 32 3.50
M36 36 36 4.00
M42 42 42 4.50
M48 50 48 5.00
Roark's Formula for Plate supported on Two Edges (Fixed)
a/b 0.125 0.25 0.375
β1 0.05 0.182 0.353
β2 0.047 0.188 0.398
ϒ1 0.312 0.572 0.671
ϒ2 0.127 0.264 0.413
8 BOLT PATTERN FIXED BASE PLATE DESIGN - FOR 4

Base Plate Material Grade 345 mPa

Flange Width 300 mm


Flange Thk 10 mm
Web Depth 600 mm
Web Thk 6 mm

Design Moment 26 kN.m e

Axial Force (+ve for Compression & -ve For Tension) -139 KN -0.1871
Shear Force 6 KN 0.10
b/6
Grade of Concrete 30 N/mm2
Concrete Bearing Stress 0.277261818 N/mm2
Allowable Concrete Bearing Stress 7.5 N/mm2 OK

Bolt Diameter 30 mm
Pitch 120 mm
Guage 120 mm
Edge Distance 60 mm

Base Plate Width 350 mm 320


Base Plate Length 740 mm 850

Anchor Bolt Tension Force Calculations

Lets assume that Neutral axis of the system is at 'K' times the ' Distance of Tension Flange from Compression Edg

Distance of Tension Flange from Compression Edge (Dtc) 620 mm

Refer Figure B - Taking moment about the tension flange ( Being C.G. of Tension Bolt Group)

Moment due to Compression Force 18651402.48 *k(1-k/3) N.mm


Moment Due to Axial Load -42395000 N.mm

Net Moment At Tension Flage is zero for Equilibrium


Hence
K -0.71067119 0
Tension in Bolt Group 117.62 kN

Tension Per Anchor Bolt 31.07 kN OK

Shear per Anchor Bolt 0.75 kN OK

Combined Check 0.47855843 OK


Base Plate Thickness Calculations

A) Base Plate Thk For Bolt Tension

Tension Per Bolt 31.07 kN

Ref Figure "A" - Considering two side supported Plate

Tension Per Support 15.53435827 kN

Lever Arm For Bending 60 mm

Bending Moment 932061.4964 N.mm


Allowable bending stress in plate 227.7 mPa
Required Plate Thk 14.3 mm

Provided Plate Thickness 30 mm

B) Base Plate Thk For Bearing (Using Roark's Formulae)

Uniform Pressure Under Base Plate 0.3 N/mm2

a 120 mm
b 120 mm
a/b 1
β1 1.769
β2 1.769
ϒ1 1.183
ϒ2 1.183
ϭ1 7.847618491 N/mm2 OK
ϭ2 7.847618491 N/mm2 OK

Stiffener Plate Thickness Calculations

Tension Per Support Due to Bolt Force 31.07 kN


Compression per Support due to bearing
(parallel to base plate Width) 9.446421037 kN
Compression per Support due to bearing
(parallel to base plate Length) 9.446421037 kN

Stiffener Thk 8 mm

Stiffener Capacity 190.44 kN OK

Stiffener Weld Check

LOAD PER STIFFENER 31.07 kN


Weld Size 6 mm

Weld Length Required 68.49364318 mm

Stiffener Height 34.24682159 mm


BASE PLATE DESIGN - FOR 4.6 GRADE ANCHOR BOLTS

350
60 120 60

60

120

30 mm
DIA BOLT

380 740
30.0 mm
THK PLATE

b 120
60

a 8 THK STIFFENER

FIGURE - A Two Side Supported Plate

ange from Compression Edge'.

Anticlockwise
Clockwise

( K Shall be calculated by trial & Error till This Value Becomes Zero)
Capacity Distance of Neutral axis from 1st bolt Row (X1) 1120.6161 mm
67.2722797 Distance of Neutral axis from 2nd bolt Row (X2) 1000.6161 mm

44.8481865 Ratio of Bolt forrce T2 & T1 0.8929161

1.4
0.2772618
N/mm2

FIGURE B , CONCEPTUAL STRESS DIAGRAM


Sr. No Bolt Dia Pitch Guage Ed
1 16 100 100 50
2 20 100 100 50
3 24 100 100 50
4 30 120 120 60
5 32 120 120 60
6 36 150 150 75
7 42 170 170 85
8 48 200 200 100

K*2 (-)K. 1
6217134.16119-18651402 -16395000
6.22 -18.65 -16.40

K1 -0.710671
K2 3.710671

Thread
Designa Rod Dia
Dia, D Pitch, p
tion (mm)
(mm)
M16 16 16 2.00
M20 20 20 2.50
M24 24 24 3.00
M30 30 30 3.50
M32 32 32 3.50
M36 36 36 4.00
M42 42 42 4.50
M48 50 48 5.00
Roark's Formula for Plate supported on Two Edges (Fixed)
a/b 0.125 0.25 0.375
β1 0.05 0.182 0.353
β2 0.047 0.188 0.398
ϒ1 0.312 0.572 0.671
ϒ2 0.127 0.264 0.413
8 BOLT PATTERN FIXED BASE PLATE DESIGN -

Base Plate Material Grade 345 mPa

Flange Width 240 mm


Flange Thk 10 mm
Web Depth 430 mm
Web Thk 6 mm

Design Moment 120 kN.m

Axial Force (+ve for Compression & -ve For Tension) 96 KN


Shear Force 32 KN

Grade of Concrete 30 N/mm2


Concrete Bearing Stress 6.531807293 N/mm2
Allowable Concrete Bearing Stress 7.5 N/mm2

Bolt Diameter 30 mm
Pitch 120 mm
Guage 120 mm
Edge Distance 60 mm

Base Plate Width 260 mm


Base Plate Length 680 mm

Anchor Bolt Tension Force Calculations

Lets assume that Neutral axis of the system is at 'K' times the ' Distance of Tension Flange from Compression Edg

Distance of Tension Flange from Compression Edge (Dtc) 560 mm

Refer Figure B - Taking moment about the tension flange ( Being C.G. of Tension Bolt Group)

Moment due to Compression Force 266288720 *k(1-k/3)


Moment Due to Axial Load 21120000

Net Moment At Tension Flage is zero for Equilibrium


Hence
K 0.687505877
Tension in Bolt Group 230.92 kN

Tension Per Anchor Bolt 77.52 kN

Shear per Anchor Bolt 4 kN

Combined Check 1.241572777


Base Plate Thickness Calculations

A) Base Plate Thk For Bolt Tension

Tension Per Bolt 77.52 kN

Ref Figure "A" - Considering two side supported Plate

Tension Per Support 38.76171557 kN

Lever Arm For Bending 60 mm

Bending Moment 2325702.934 N.mm


Allowable bending stress in plate 227.7 mPa
Required Plate Thk 22.6 mm

Provided Plate Thickness 18 mm

B) Base Plate Thk For Bearing (Using Roark's Formulae)

Uniform Pressure Under Base Plate 6.5 N/mm2

a 120 mm
b 120 mm
a/b 1
β1 1.769
β2 1.769
ϒ1 1.183
ϒ2 1.183
ϭ1 513.5452045 N/mm2
ϭ2 513.5452045 N/mm2

Stiffener Plate Thickness Calculations

Tension Per Support Due to Bolt Force 77.52 kN


Compression per Support due to bearing
(parallel to base plate Width) 222.5412872 kN
Compression per Support due to bearing
(parallel to base plate Length) 222.5412872 kN

Stiffener Thk 8 mm

Stiffener Capacity 190.44 kN

Stiffener Weld Check

LOAD PER STIFFENER 222.54 kN


Weld Size 6 mm

Weld Length Required 490.6113033 mm

Stiffener Height 245.3056517 mm


FIXED BASE PLATE DESIGN - FOR 4.6 GRADE ANCHOR BOLTS

260
60 120 60

60

120

30 mm
DIA BOLT
e

1.2500
0.08
b/6 320 680
18.0 mm
THK PLATE
OK

b 120
60

a 8 THK STIFFENER

FIGURE - A Two Side Supported Plate

nge from Compression Edge'.

N.mm Anticlockwise
N.mm Clockwise

0 ( K Shall be calculated by trial & Error till This Value Becomes Zero)
Capacity Distance of Neutral axis from 1st bolt Row (X1) 234.99671
REV BOLT DI 67.2722797 Distance of Neutral axis from 2nd bolt Row (X2) 114.99671

OK 44.8481865 Ratio of Bolt forrce T2 & T1 0.4893546

OK 1.4
INCREASE PLATE THK FIGURE B , CONCEPTUAL STRESS DIAGRAM
INCREASE PLATE THK

OK
mm
mm
6.531807
Sr. No Bolt Dia Pitch Guage Ed
1 16 100 100 50
2 20 100 100 50
3 24 100 100 50
4 30 120 120 60
5 32 120 120 60
6 36 150 150 75
7 42 170 170 85
8 48 200 200 100

K*2 (-)K. 1
88762906.5744 -2.66E+08 141120000
88.76 -266.29 141.12

K1 0.687506
K2 2.312494

Thread
Designa Rod Dia
Dia, D Pitch, p
tion (mm)
(mm)
M16 16 16 2.00
M20 20 20 2.50
M24 24 24 3.00
M30 30 30 3.50
M32 32 32 3.50
M36 36 36 4.00
M42 42 42 4.50
M48 50 48 5.00
Roark's Formula for Plate supported on Two Edges (Fixed)
N/mm2 a/b 0.125 0.25 0.375
β1 0.05 0.182 0.353
β2 0.047 0.188 0.398
ϒ1 0.312 0.572 0.671
ϒ2 0.127 0.264 0.413

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