NK105 G2F/G3F Integrated CNC System

Manufacturers’ Manual
3rd Edition

Weihong Electronic Technology Co., Ltd.

 The copyright of this manual belongs to Weihong Electronic Technology Co., Ltd. (hereinafter referred to as
Weihong Company). This manual and any image, table, data or other information contained in this manual may
not be reproduced, transferred, or translated without any prior written permission of Weihong Company.

The information contained in this manual is constantly being updated. You can login to the official website of
Weihong Company http://en.weihong.com.cn to download the latest PDF edition for free.
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Preface
About This Manual

This manual is intended for machine tool builders and users. If you use the CNC system for the first time,
you need to read through the manual. If you are experienced with the system, you can search for the
desired information via the contents.

With 8 chapters, this manual can be divided into 4 parts, as follows:

1) Part 1: preface, introducing the precautions about transportation and storage, installation, wiring,
debugging, usage, and so on. You need to read them carefully beforehand to ensure safe operation.

2) Part 2: an overview of hardware, including chapter 1, chapter 2 and 7. Chapter 1 introduces system
composition, installation dimensions as well as IO wiring of the control box. Chapter 7 introduces
parameter setting of drivers of varied brands as well as wiring diagrams between the drivers and the
controller.

3) Part 3: introduction to software operations, including chapter 3~5. In these chapters, each function
and its user interface is illustrated in details. Besides, related parameter setting is listed. This part helps
you get familiar with operation unit and command of the system.

4) Part 4: software license agreement. You can refer to chapter 8.

Applicable Product Models

This manual is applicable to NK105G2F/G3F CNC system. Refer to the table below for details:

Product Model Remarks

NK105G2F/G3F Integrated
Herein referred to NK105G2/G3F as abbreviation.
CNC System

Contact Us

You can contact us by the following information for technical support and pre-sales/after-sales service:

Company Name: Weihong Electronic Technology Co., Ltd.

Headquarters Address: No. 1590, Huhang Rd., Fengxian, Shanghai, PRC 201400

Tel: +86-21-33587550

Fax: +86-21-33587519

Website: http://en.weihong.com.cn

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Revision History

You can refer to the following table for the revision records of each edition.

Date Edition Revision Contents

Main revision contents are:

1) Document style updated.

2) Picture of NK105 four axes control box and dimensional diagram of

2016.03 R3 the handheld box added in chapter 1.1.

3) Terminals of NK105G2F/G3F control box revised in chapter 1.3.

4) Contact information updated.

5) Other revisions.

Precautions:

Precautions can be divided into caution and warning according to the degree of possible loss or injury in
case of negligence or omission of precautions stipulated in this manual.

CAUTION
: General info, mainly for informing, such as supplementary instructions and
conditions to enable a function. In case of negligence or omission of this kind of precautions, you may
not activate a function. Note that in some circumstances, negligence or omission of even this kind of
precautions could cause physical injury or machine damage.

WARNING
: Warning info requiring special attention. In case of negligence or omission of
this kind of precautions, you may suffer physical injury, or even death, machine damage or other losses.

WARNING

1) Precautions Related to Storage and Transportation

 The products should be transported properly in terms of the weight;

 An excess of specified quantity of stacking products is prohibited;

 Climbing, standing or placing heavy loads on the products is prohibited;

 Dragging or carrying the products via cables or devices connected to them is prohibited;

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WARNING

2) Precautions Related to Installation

 Only when this equipment installed in the qualified electricity cabinet can it be used. The
construction of the cabinet must reach IP54 grade of protection;

 Paste sealing strips on the joint of the cabinet to seal all the cracks;

 Cable entry should be sealed while easy-to-open on the spot;

 A fan or heat exchanger should be adopted for the heat dissipation and air convection of the
cabinet;

 If a fan is adopted, air strainer is a must in air inlet or air outlet;

 Dust or cutting fluids may have access to the CNC device via the tiny cracks and tuyere.
Therefore it is necessary to pay attention to the surroundings and air flow direction of the air
vent to make sure that the outflow gas is towards pollution source;

 100 mm space should be preserved between the back of the CNC device and the cabinet wall

 for plugging cable connected with the device and the ventilation & heat dissipation in the
cabinet;

 Space between this device and other equipment should also be preserved according to the
requirements;

 The product should be installed firmly and without vibration. During installing, casting,
knocking, striking, or loading on the product is forbidden;

 To reduce electromagnetic interference, power-supply components used should be above AC

or DC 50V and the space between cable and CNC device should be preserved above 100mm;

 It will be better if CNC device is installed at a position facilitating debugging and maintenance.

3) Precautions Related to Wiring

 Only qualified people are allowed to participate in the wiring and checking;

 The CNC device should be grounded reliably and grounding resistance should be less than 4
ohm. Neutral line is absolutely not allowed to replace earth wire. Otherwise, it may result in
malfunction of the device due to the interference;

 Wiring should be firm and steady, or misoperation may occur;

 Voltage values and positive & negative polarity of any connection plug should be in accordance
with specifications set forth in the manual, or it may result in breakdowns such as short circuit
and permanent damage to the device;

 To guard against electric shock or CNC device damage, fingers should keep dry before

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WARNING
plugging or touching switch;

 The connecting wire should not be damaged and squeezed, or the leakage or short circuit may

occur;

 It is prohibited to plug or open the chassis of CNC device when power on.

4) Precautions Related to Running & Debugging

 Parameters setting should be checked before running, since wrong setting may lead to
accidental movements;

 Modification to parameters should be within the allowable range, or such breakdowns as

unsteady running and machine damage will occur.

5) Precautions in Use

 Before power-on, please make sure that the switch is on blackout to avoid occasional start-up;

 Please check the electromagnetic compatibility during electrical design in order to avoid or
reduce electromagnetic interference to the CNC device. A low pass filter should be employed
to reduce electromagnetic interference if there are other electrical devices nearby;

 It is not allowed to frequently power on and power off. It is recommended to power up the
machine again at least one (1) minute later after power failure or blackout.

CAUTION

1) Precautions Related to Product and Manual

 Matters related to restrictions and functions available stipulated in the manuals issued by the
machine manufacturer are prior to those in this manual;

 This manual assumes all the optional functions are available, which you must confirm through
manuals issued by the machine manufacturer;

 Please refer to manuals issued by the machine manufacturer for the instructions of machine

tools;

 Functions, and software interfaces vary with the system and the version of software. Before
using the system, you must confirm the specifications.

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CAUTION

2) Precautions When Opening the Package

 Please make sure that the products are what you have ordered;

 Check if the products are damaged in transit;

 Check if the components and accessories are damaged or missing in terms of the detailed list;

 Please contact us promptly if product discrepancy, accessory missing or transit damage

occurs.

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Contents
1. Summarization....................................................................................................... 1

1.1. Basic Configuration .......................................................................................................... 1

1.2. Introduction to Operation Panel ...................................................................................... 3

1.2.1. NK105G2 Operation Panel ..................................................................................................... 3
1.2.2. NK105G3 Operation Panel ..................................................................................................... 5

1.3. Introduction to NK105 Four Axes Control Box .............................................................. 8

1.3.1. Terminals on Control Box When General Software Is Installed .............................................. 9
1.3.2. Interfaces on Control Box ..................................................................................................... 12

1.4. Mechanical Dimension of Control Box and Handheld Box ........................................12

2. Principle of System Signal ................................................................................. 14

2.1. Binary Input Signal .........................................................................................................14

2.1.1. Binary Input ........................................................................................................................... 14
2.1.2. Binary Output ........................................................................................................................ 15

2.2. Open Collector Output Signal ........................................................................................16

2.3. Differential Output Signal ...............................................................................................16

2.4. Analog Output Signal .....................................................................................................16

3. System Page ........................................................................................................ 17

3.1. Operation Mode and State ..............................................................................................17

3.1.1. Operation Mode .................................................................................................................... 17
3.1.2. Operation State ..................................................................................................................... 17

3.2. Coordinate System .........................................................................................................18

3.2.1. Machine Coordinate System ................................................................................................. 19
3.2.2. Workpiece Coordinate System ............................................................................................. 19

3.3. Spindle State ....................................................................................................................21

3.4. Manual Speed Type .........................................................................................................21

3.5. Menu Page .......................................................................................................................21

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3.5.1. Local Files/USB Files ............................................................................................................ 22

3.5.2. Operations ............................................................................................................................. 22
3.5.3. Introduction to Parameters .................................................................................................... 25
3.5.4. Parameter Upkeep (Parameter Maintenance) ...................................................................... 27
3.5.5. System Upkeep ..................................................................................................................... 28
3.5.6. Diagnosis .............................................................................................................................. 31

4. Machining Operations ......................................................................................... 33

4.1. System Startup ................................................................................................................33

4.2. Axis Direction Adjustment .............................................................................................33

4.3. Pulse Equivalent Adjustment .........................................................................................34

4.4. Setup of Machine Stroke ................................................................................................36

4.5. Port Polarity Adjustment ................................................................................................36

4.6. Back to Machine Origin ..................................................................................................37

4.6.1. Parameter Setup of Backing to Machine Origin .................................................................... 38
4.6.2. Operation Mode of Backing to Machine Origin ..................................................................... 38

4.7. Spindle Debugging .........................................................................................................39

4.7.1. Spindle Setup ........................................................................................................................ 39
4.7.2. Park MCS Site ....................................................................................................................... 39
4.7.3. Spindle Stop .......................................................................................................................... 40

4.8. Manual Machining ...........................................................................................................41

4.8.1. Manual Selection of Manual Machining ................................................................................ 41
4.8.2. Parameter Setting of Manual Machining ............................................................................... 42

4.9. Automatic Machining ......................................................................................................43

4.9.1. WCS Selection ...................................................................................................................... 43
4.9.2. Load File ............................................................................................................................... 43
4.9.3. Set Workpiece Origin ............................................................................................................ 44
4.9.4. Start Machining ..................................................................................................................... 45

4.10. Adjustment during Automatic Machining .....................................................................45

4.10.1. Feedrate Override Adjustment .............................................................................................. 45
4.10.2. Spindle Speed Adjustment .................................................................................................... 45
4.10.3. Machining Pause and Jiggle ................................................................................................. 45

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4.10.4. Continuing Machining after Pause ........................................................................................ 46

4.10.5. Soft Limit Handling ................................................................................................................ 46
4.10.6. Hard Limit Handling............................................................................................................... 46

5. Machining Operation of NK105G3F ................................................................... 48

5.1. Manual Machining ...........................................................................................................48

5.1.1. Mode Selection of Manual Machining ................................................................................... 48
5.1.2. Parameter Setting of Manual Machining ............................................................................... 48

5.2. Automatic Machining ......................................................................................................48

5.2.1. Load File ............................................................................................................................... 48
5.2.2. WCS Selection ...................................................................................................................... 49
5.2.3. Set Workpiece Origin ............................................................................................................ 49
5.2.4. Start Machining ..................................................................................................................... 49

5.3. Adjustment during Automatic Machining .....................................................................49

5.3.1. Feedrate Override Adjustment .............................................................................................. 49
5.3.2. Spindle Speed Adjustment .................................................................................................... 50
5.3.3. Machining Pause and Jiggle ................................................................................................. 50
5.3.4. Soft/Hard Limit Handling ....................................................................................................... 50
5.3.5. E-stop Handling..................................................................................................................... 50

6. System Update .................................................................................................... 51

6.1. Software Update ..............................................................................................................51

6.2. System Mirror Update .....................................................................................................51

7. References ........................................................................................................... 53

7.1. System Parameters .........................................................................................................53

7.1.1. Parameters of Operator‘s Access ......................................................................................... 53
7.1.2. Parameters of Manufacturer‘s Access .................................................................................. 56

7.2. Driver Parameters and Wiring Diagrams ......................................................................60

7.2.1. Driver parameters ................................................................................................................. 60
7.2.1.1. Parameter Setting of YASKAWA Σ–Ⅱ Servo Driver ........................................................ 60
7.2.1.2. Parameter Setting of DELTA ASDA-A Servo Driver .......................................................... 61
7.2.1.3. Parameter Setting of DELTA ASDA-A2 Servo Driver ........................................................ 63
7.2.1.4. Parameter Setting of PANASONIC MINAS_A4 Servo Driver ........................................... 65

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7.2.1.5. Parameter Setting of FUJI FALDIC-β Servo Driver .......................................................... 66

7.2.1.6. Parameter Setting of STONE GS Servo Driver ................................................................ 67
7.2.1.7. Parameter Setting of MITSUBISHI MR-E Servo Driver .................................................... 69
7.2.2. Wiring Diagram of NK105G2F/G3F and Driver .................................................................... 71
7.2.2.1. Wiring Diagram of NK105 and Differential Input Stepping Driver ..................................... 71
7.2.2.2. Wiring Diagram of YASKAWA Σ–Ⅱ Servo Driver ............................................................ 72
7.2.2.3. Wiring Diagram of DELTA ASDA Servo Driver .................................................................. 72
7.2.2.4. Wiring Diagram of PANASONIC MINAS_A4 Servo Driver ............................................... 73
7.2.2.5. Wiring Diagram of MITSUBISHI MR-E Servo Driver ........................................................ 74
7.2.2.6. Wiring Diagram of FUJI FALDIC-β Servo Driver .............................................................. 74
7.2.2.7. Wiring Diagram of STONE GS Servo Driver .................................................................... 75

8. Software License Agreement ............................................................................. 76

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1. Summarization
Independently-developed by Weihong and based on embedded industrial control platform, the four axes
integrated CNC system NK105G2F/G3F provides a whole set of solutions to engraving machines.

The integrated CNC system NK105G2F/G3F is composed of a host system and an operation panel. Also
called control box, the host system integrates system control card, terminal board and other parts, and
connects with the operation panel via a 15-pin extension cable.

The up and down ends at the back of the control box are used to inlay terminals while the left side
includes an USB interface and a DB15 interface. The DB15 interface is for connection with the operation
panel, while the USB interface for external connection with USB equipment (e.g. USB flash drive).

Also called handheld box, the concise and portable operation panel is connected with the host system
via a 15-pin extension cable, so it can work independently without the distribution box to facilitate
machine tool control. And its moving distance is only restricted by the length of extension cable.

1.1. Basic Configuration

NK105G2F/G3F system is composed by handheld box and control box. Refer to following table for
details.
Table 1 Basic configuration

Components
Handheld box specification Control box specification
System

NK105G2F NK105G2 handheld box NK105 four axes control box

NK105G3F NK105G3 handheld box NK105 four axes control box

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See Fig. 1-1for picture of NK105 four axes control box.

Fig. 1-1 Picture of NK105 four axes control box

See Fig. 1-2 for picture of NK105G2 handheld box. Note that apart from different keypads, NK105G3
handheld box is similar with that of NK105G2.

Fig. 1-2 Picture of NK105G2 handheld box

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1.2. Introduction to Operation Panel

Operation panel offers a convenient way to conduct system operations, e.g., setting parameters,
adjusting axis movement direction and feeds, etc.

1.2.1. NK105G2 Operation Panel

The operation panel of NK105G2F is NK105G2 panel. See Fig. 1-3 for the layout of NK105G2 panel
keys.

(0,0)

Fig. 1-3 Panel keys of NK105G2

 Function Information of Each Single-key

NK105G2F operation panel is both light and concise. With a single-key or combination key, all the
operations can be realized. The usage of each single-key is: press a key lightly to complete the called
function and then release the key, except for the mode shift key which becomes effective when released.
See Table 2 for the function information of each single-key.
Table 2 Single-key function table

Key icon Key name Function

Increase of feedrate override; input of number 7; increase of

Override+ spindle gear with the help of the auxiliary key when the
spindle port has input.

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Key icon Key name Function

Positive movement of Y axis; input of number 8; switching

Y+
between MCS and WCS with the help of the auxiliary key

Z/A+ Positive movement of Z/A axis; input of number 9

Negative movement of X axis; input of number 4; homing all

X-
the axes with the help of the auxiliary key
Start or stop of spindle under manual mode; input of number
Spindle ON/
5; backing to workpiece origin with the help of the auxiliary
(0,0) OFF
key

X+ Positive movement of X axis; input of number 6

Decrease of feedrate override; input of number 1; decrease

Override- of spindle gear with the help of the auxiliary key when the
spindle port has input

Y- Negative movement of Y axis; input of number 2

Z/A- Negative movement of Z/A axis; input of number 3

Speed Switching between jog/rapid jog speed in jog mode; input of

0 switchover number 0; tool measurement with the help of auxiliary key
XY clearing; input of minus; Z/A clearing with the help of
Clearing
auxiliary key
Entering menu page; input of decimal point; entering image
Menu
update page at the time of system start-up
Start key; breakpoint resume with the help of the auxiliary
Start
key

Up Suspend processing; up direction key

Stop processing; cancellation of various selections, inputs

ESC
and operations
Auxiliary key; switching between stepping mode and jog
Shift
mode under machining page

Down Down direction key

Entering jog/rapid jog speed adjustment page under menu

OK page; confirmation of various selections, inputs and
operations

 Function Information of Combination Key

The usage of combination key: press the auxiliary key first, and then the second; release the two keys
simultaneously after the corresponding function is called. See Table 3 for function of combination key.

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Table 3 Combination key function table

Key icon Function

Increase of spindle gear

+

Switching between WCS and MCS

+

Homing all the axes

+

Backing to workpiece origin

+ (0,0)

Decrease of spindle gear

+

Moveable tool measurement

+ 0

Z/A clearing
+

Breakpoint resume
+

Entering help page

+

Jiggle at pause
+

1.2.2. NK105G3 Operation Panel

The operation panel of NK105G3F is NK105G3 panel. See Fig. 1-4 for the layout of NK105G3 panel
keys.

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Fig. 1-4 Panel keys of NK105G3

 Function Information of Each Single-key

The operation panel of NK105G3F is both light and concise. With a single-key or combination key, all the
operations can be realized. The usage of each single-key: press a key lightly to complete the called
function and then release the key, except for the mode shift key which becomes effective when released.
See Table 4 for the function information of each single-key.
Table 4 Single-key function table

Key icon Key name Function

Start Start key; breakpoint resume with the help of the auxiliary key

Pause Pause during machining

Stop Stop machining

Down Down direction button; switching between A-axis and Z-axis

Spindle
Start or stop of spindle under manual mode
ON/OFF
Entering menu page; entering image update page at the time
Menu of system start-up; entering help page with the help of the
auxiliary key

ESC ESC Esc key; returning to the previous page

XY clearing XY clearing; X clearing with the help of the auxiliary key

X=0

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Key icon Key name Function

Z=0
Z/A clearing Z/A clearing; Y clearing with the help of the auxiliary key
Y=0

Auxiliary key; switching between stepping mode and jog

Shift
mode under machining page
Increase of feedrate override; increase of spindle gear with
Override+
- the help of the auxiliary key when the spindle port has input
- Decrease of feedrate override; decrease of spindle gear with
Override-
-
. the help of the auxiliary key when the spindle port has input
Back to
(0,0)
XY axes backing to workpiece origin; XY axes backing to
workpiece
(X,Y) 0 fixed point with the help of the auxiliary key; input of number 0
origin

X- Negative movement of X axis; input of number 4

X+ Positive movement of X axis; input of number 6

Positive movement of Y axis; input of number 8; switching

Y+
between MCS and WCS with the help of the auxiliary key

Y- Negative movement of Y axis; input of number 2

Positive movement of Z/A axis; input of number 9; tool

Z/A+
measurement executed with the help of the auxiliary key

Z/A- Negative movement of Z/A axis; input of number 3

Speed Switching between jog speed and rapid jog speed in jog
5 switch mode; input of number 5
IV+ Positive movement of A-axis; input of number 7; homing all
Positive
7 the axes with the help of the auxiliary key
IV-
Negative Negative movement of A-axis; input of number 1
1

 Function Information of Combination Key

The usage of combination key: press the auxiliary key first, and then the second; release the two keys
simultaneously after the corresponding function is called.
Table 5 Combination key function table

Key icon Function

Breakpoint resume
+

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Key icon Function

Entering help page

+

X clearing
+ X=0

Z=0
Y clearing
+ Y=0

Increase of spindle gear

+ -

-
. Decrease of spindle gear
+ -

(0,0)
XY axes backing to fixed point
+ (X,Y) 0

IV+
Homing all the axes
7
+

Switching between MCS and WCS

+

Moveable tool measurement

+

Jiggle function
+

1.3. Introduction to NK105 Four Axes

Control Box
NK105 terminals are inlayed at the up and down ends of the control box. The detailed wiring diagram is
shown in Fig. 1-5, when general software is installed.

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Fig. 1-5 NK105 four axes control box

1.3.1. Terminals on Control Box When General Software Is

Installed
The detailed explanation of terminal pin signals is as shown in Table 6 and Table 7.
Table 6 Output signals

Silk-printed name Corresponding signal Remark

ZD+ and ZD- are differential pair signals of

Negative differential signal of
GY01(ZD-) Z-axis direction.
Z-axis direction

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Silk-printed name Corresponding signal Remark

Positive differential signal of

GY02(ZD+)
Z-axis direction

Negative differential signal of

GY03(ZP-)
Z-axis pulse ZP+ and ZP- are differential pair signals of
Z-axis pulse.
Positive differential signal of
GY04(ZP+)
Z-axis pulse

Negative differential signal of

GY05(YD-)
Y-axis direction YD+ and YD- are differential pair signals of
Y-axis direction.
Positive differential signal of
GY06(YD+)
Y-axis direction

Negative differential signal of

GY07(YP-)
Y-axis pulse YP+ and YP- are differential pair signals of
Y-axis pulse.
Positive differential signal of
GY08(YP+)
Y-axis pulse

Negative differential signal of

GY09(XD-)
X-axis direction XD+ and XD- are differential pair signals of
X axis direction.
Positive differential signal of
GY10(XD+)
X-axis direction

Negative differential signal of

GY11(XP-)
X-axis pulse XP+ and XP- are differential pair signals of
X-axis pulse.
Positive differential signal of
GY12(XP+)
X-axis pulse

GY13(GREEN) Green signal output

GY14(RED) Red signal output

GY15(YELLOW) Yellow signal output

GY16(SPIN) Spindle-on output

GY17(SCOOL) Spindle coolant output

GY18(OIL) Auto lube output

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Silk-printed name Corresponding signal Remark

GY19 Workpiece cooling output

GY20 Spindle reverse output

GY21 Reserved output

GY22 Reserved output

Positive differential signal of

GY23(AP+)
A-axis pulse AP+ and AP- are differential pair signals of
A-axis pulse.
Negative differential signal of
GY24(AP-)
A-axis pulse

Positive differential signal of

GY25(AD+)
A-axis direction AD+ and AD- are differential pair signals of
A-axis direction.
Negative differential signal of
GY26(AD-)
A-axis direction

SAVCOM
Analog voltage output
SAV

For connection with 24V power supply

+24V OUT +24V output

Table 7 Input signals

Silk-printed name Corresponding signal Remark

The two GND of power port are connected
with power GND and machine common
GND Power GND or COM port
ground point respectively, while those of
other ports can be used as COM signals.
+24V IN +24V DC power input Connected with +24V DC power supply
GX01(XORG) Machine origin signal of X-axis
GX02(XLM+) Positive limit signal of X-axis
GX03(XLM-) Negative limit signal of X-axis
GX04(YORG) Machine origin signal of Y-axis
For external connection with mechanical,
GX05(YLM+) Positive limit signal of Y-axis
photoelectrical or proximity switch.
GX06(YLM-) Negative limit signal of Y-axis
GX07(ZORG) Machine origin signal of Z-axis
GX08(ZLM+) Positive limit signal of Z-axis
GX09(ZLM-) Negative limit signal of Z-axis

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Silk-printed name Corresponding signal Remark

GX10(AORG) Machine origin signal of A-axis
GX11(ALM+) Positive limit signal of A-axis
GX12(ALM-) Negative limit signal of A-axis
GX13 Reserved input 0
GX14 Reserved input 1
Connected with E-stop button on the
GX15 E-stop alarm signal input
machine tool
GX16 Tool sensor signal input

1.3.2. Interfaces on Control Box

There are two interfaces on the NK105 four axes control box, namely input interface of +24V power and
USB interface, which are for external connection with 24V power and USB device respectively. See
following for details.

 Input interface of +24V power

The +24V power input interface is for external connection with 24V power. And its pin definition is as
shown in Fig. 1-6, in which is connected to the grounding copper plate of machine tools, namely to earth.
2 4V +
COM

Fig. 1-6 Pin definition of +24V power input interface

 USB interface

The USB interface is used for externally connection with USB device (e.g., USB flash drive).

1.4. Mechanical Dimension of Control Box

and Handheld Box
The integral thickness of NK105G2F/G3F host system is 218.3mm, with terminals embedded at its up
and down ends. See Fig. 1-7 for dimensional drawing of the control box and Fig. 1-8 for dimensional
drawing of the handheld box.

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218.3
205
3.5

16
8

131.5
90
129
4-M3 205

90
29.4

33.9

187.5

D im e n sio n a l d ra w in g C u t-o u t d ra w in g

Fig. 1-7 Dimensional drawing and cut-out drawing of NK105G2F/G3F control box

手持盒尺寸图
Fig. 1-8 Dimensional drawing of NK105 handheld box

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2. Principle of System Signal

The signal types of NK105G2F/G3F system can be divided into the following 4 types: binary input signal,
open collector output signal, differential output signal and analog output signal.

2.1. Binary Input Signal

Binary input signal is active low and supports NO and NC input signals (through modifying input port
polarity in the software). Conducting to GND (i.e. grounding signal) in NO connection means signal
detected, and disconnecting with GND in NC connection means signal detected.

2.1.1. Binary Input

 Connection of Binary Input and External Circuit

The wiring method between binary input signal and a mechanical switch is shown in Fig. 2-1.

I/O Board Card

24V

IN

GND

Fig. 2-1 Connection of mechanical switch and binary input

Binary input signal can be connected with a photoelectric switch or a proximity switch of NPN (NO or NC
type). Its joining method is as below.

I/O Board Card External Input

24V 24V
10K

Recommended

IN

COM

Fig. 2-2 Binary input of NPN type connecting with photoelectric switch or proximity switch

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 Power Requirement

It is recommended to adopt DC24V/4.5A switch power for relays on the terminal board. If there are a
great many DC 24V relays controlled by binary output signal, you can appropriately expand the power
source capacity or add extra power (forcibly sharing ground with external power supply). Z axis brake
and solenoid valve also need DC 24V instead of external power to the greatest extent to reduce the
interference to CNC device by solenoid valve, etc.

2.1.2. Binary Output

 Signal characteristics

The internal equivalent circuit of binary output is shown in Fig. 2-3.

2.7KΩ OUTX

7.2KΩ 3KΩ

Fig. 2-3 Equivalent circuit of binary output interface

 Technical parameters

Supply voltage: 24V DC power.

Current: the binary output is OC (open-collector) output, whose maximum allowable sucked current is
500mA.

 Connection of Binary Output and External Circuit

The connection of solid-state relay and binary outputs is shown in Fig. 2-4.

+24V

2k Solid-state relay

OUTX +
2.7KΩ -

DC-
SSR
7.2KΩ 3KΩ

Fig. 2-4 Connection of solid-state relay and binary output

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2.2. Open Collector Output Signal

The output ports on the control box are open collector output, with maximum output current 500mA.

2.3. Differential Output Signal

Differential signal refers to two equivalent signals with opposite phases sent by driving end, and the
voltage difference of these two signals is used for deciding whether the logical status of differential signal
is ―0‖ or ―1‖.

Pulse command format of controlling driver motion is pulse + direction, negative logic. And this signal
adopts differential signal transmission mode.

2.4. Analog Output Signal

SVC is controllable voltage output of 0~10V and externally connected with analog voltage frequency
command inputs of inverter. Therefore, altering the controllable voltage leads to inverter frequency
change and a change of inverter frequency will change the spindle speed.

T e r m in a l B o a r d

A n a lo g +24V
+ 47Ω
SVC
-

Fig. 2-5 Electric circuit of analog output signal

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3. System Page
Manual operation mode is activated by default when the system is started. Default interface is machining
page, on which axis, coordinate, operating state, spindle state, manual speed as well as operation mode
are displayed, as shown Fig. 3-1. Besides, tips for operation will be shown on bottom part of the page.

1X 0.000 空闲● System state

Axis ●
1Y 5.994 轴停● Spindle state

1Z 1020.490 低速●
●
Manual speed type

Operation mode
●连续 100%
●
Feedrate override
（Feedrate override）

Axis coordinates

Fig. 3-1 Machining page

3.1. Operation Mode and State

3.1.1. Operation Mode

All of the operation modes are listed below and a good understanding of them is vital for proper
operation.

 Auto Mode

Under automatic operation mode, the machine tool generates motions according to the file loaded in
advance. Therefore, the machining file must have been loaded.

 Manual Mode

To meet the requirements of manual motion under different situations, the system provides ―Jog‖ and

―Stepping‖ modes, which can be switched freely by pressing .

 Jog mode: this mode is fit for tuning machine coordinates roughly without concrete step-size.

 Stepping mode: this mode is applicable to tuning machining coordinates accurately.

3.1.2. Operation State

All of the operation states are listed below; operation mode and operation state together decide the state
of the machine tool.

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 IDLE State

Idle state is the most common state. Under this state, the machine has no motion to output, but is ready
to accept any new task.

 ESTOP State

This is an abnormal state. When there is an error in the hardware of the machine tool, the system will
enter into this state and implement the predetermined protection actions, such as closing spindle motor
and cooling pump. Under this state, the machine tool is locked and cannot carry out any new action.

 Running State

When the machine tool is implementing any action, the system enters into Running State.

 Pause State

When the machine tool is running, if the key of ―pause during machining‖ is pressed, the system will
enter into PAUSE state and wait for further instruction. At this time, pressing the ―Start‖ key will make the
system enter into ―Running‖ state, while pressing the ―Stop/Cancel‖ key will make the system stop.

 LOCK State

During soft limit operation, the system turns into lock state, an internal state.

3.2. Coordinate System

Machine coordinate system (MCS) and workpiece coordinate system (WCS) are included, which can be

switched by combination key + . Workpiece coordinate system is adopted in Fig. 3-1, with
number 1~6 in front of axis name referring to WCS G54~G59 correspondingly. If machine coordinate
system (MCS) is adopted, number in front of the axis is absent, while an asterisk mark “*” will appear
after the axis returned to the machine origin.

Coordinate system is a terminology to describe the motion of a machine tool. For the sake of unification,
standard coordinate system adopts the right-hand rule. See Fig. 3-2.

+Y
+B +Z
+X+Y+Z
+Y
+X
+X
+C +A

+Z +Y +A+B
+C
+X
+Z

Fig. 3-2 A coordinate system conforming to right-hand rule

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For milling machines, the direction of machine axes is decided by both the type of machine tool and the
layout of each component. The basic coordinate axes of milling machines are X-axis, Y-axis, and Z-axis:

——Z-axis is coincidental with spindle axis and the direction of the cutter moving away from workpiece is
its positive direction (+Z).

——X-axis is perpendicular to Z-axis and parallel to the clamped surface of workpiece. For the single
column vertical milling machine, if the user faces the spindle and looks in the column direction, right
moving direction is its positive direction (+ X).

——X-axis, Y-axis and Z-axis constitute a coordinate system adhering to the right-hand rule.

3.2.1. Machine Coordinate System

Machine coordinate system is a set of fixed right-hand coordinate system. Its coordinate origin is always
fixed with respect to a certain position on the machine tool. Therefore, at any time, a certain point in
space can be exclusively fixed by the machine coordinate system.

The machine coordinate system requires the machine available of the homing function, or this concept
will only appear in the software.

3.2.2. Workpiece Coordinate System

As a set of right-hand coordinate system for the programmer, workpiece coordinate system is used in
programming. To establish it, the programmer can select a given point on the workpiece as the origin
(also called program origin). The origin of workpiece coordinate system (namely the workpiece origin) is
fixed with respect to a certain point on the workpiece, while variable with respect to the machine origin.
The origin of workpiece coordinate system should be selected to facilitate simple programming, easy
dimension conversion and small machining errors.

Workpiece offset corresponds to WCS G54, G55, G56, G57, G58 and G59. After the system is started,
the default WCS is G54, and the relation between workpiece offset and machine coordinate system is as
shown in Fig. 3-3.
G 5 4 (X ) M a c h in e
O r ig in
G54(Y)

W o r k p ie c e

W o r k p ie c e
O r ig in

L im it o f A x ia l M o t io n

Fig. 3-3 The relation between workpiece offset and machine coordinate system

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One, two or several workpiece offsets can be used in one machining program. As shown in Fig. 3-4,
three workpieces are installed on the worktable, so each workpiece has a workpiece origin
corresponding to the G code of workpiece coordinate system. To drill a hole on each of the workpiece,
with calculation depth as Z-0.14, the programming example is as follows.
G 5 6 (X )

G 5 5 (X )

G 5 4 (X )
M a c h in e
O r ig in

G54(Y)

G56(Y)

G55(Y)
W o r k p ie c e

W o r k p ie c e

W o r k p ie c e

Fig. 3-4 Example figure

O1801

N1 G20

N2 G17 G40 G80

N3 G90 G54 G00 X5.5 Y3.1 S1000 M03 (Use G54)

N4 G43 Z0.1 H01 M08

N5 G99 G82 R0.1 Z-0.14 P100 F8.0

N6 G55 X5.5 Y3.1 (Switch to G55)

N7 G56 X5.5 Y3.1 (Switch to G56)

N8 G80 Z1.0 M09

N9 G91 G54 G28 Z0 M05 (Switch to G54)

N10 M01

Program segments N3~N5 are for the first workpiece, within G54 WCS; program segment N6 drills the
hole for the second workpiece of the same batch within G55 WCS; program segment N7 drills the third

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hole for the third workpiece of the same batch within G56 WCS.

Applicable to all WCSs, public offset is used to adjust the workpiece origin of X, Y and Z axes, without
changing the offset value of G54~G59.

Workpiece offset, tool offset and public offset meet the following expression:

Workpiece coordinate = Machine coordinate – Workpiece offset – Tool offset – Public offset

3.3. Spindle State

Including spindle speed gear and spindle stop. In idle state, press to switch. In machining state,

press combination key to + or + increase or decrease the gear, which is divided

into 11 gears from 0.5s to 1.5s with speed increasing sequentially.

CAUTION

Slightly different from NK105G2F system, you can press to switch between spindle start and stop; and in

-
machining state, press combination key + - or + -
. to increase or decrease the spindle speed

gear.

3.4. Manual Speed Type

Manual speed is divided into manual high speed (also called rapid manual speed) and manual low

speed (also called manual speed), which can be switched by pressing 0

. Refer to chapter 5.1.2 for

details about speed setting methods.

3.5. Menu Page

Press to enter the menu page. There are altogether 8 parameter items in the menu but the LCD

can only show 4 of them at a time, as shown in Fig. 3-5.

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1 . L o c a l F ile s
2 . U S B F ile s
3 . O p e r a t io n s
4. O per P aram

Fig. 3-5 Menu page

Press [Up] and [Down] keys to select the desired item and then press [OK] to enter the corresponding
sub-menu.

3.5.1. Local Files/USB Files

Local file list page or USB file list page is as shown in Fig. 3-6, in which load, delete or copy can be
executed. Only one file can be loaded to the system at a time. If several files are selected at the same
time, a prompt dialog will appear in loading.

Bicycle.dxf
FLOWER.G √
Horse.nc √ √ indicates this file is
currently being selected

U： ①Ld②De③Copy
U: indicates current files are in Press shortcut keys 1, 2, and 3 to load, delete or copy a file accordingly.
USB flash disk 1: after load completed, the system will return to the main page
C: indicates current files are in automatically.
the Local disk 2 and 3: after pressed, press [OK] for confirmation. After delete or copy
completed, the system will still remain in the current page.

Fig. 3-6 File list page

CAUTION

After is pressed to execute “③Copy”, a dialog box will pop up asking for confirmation; press [OK] to
start copying; if the file is large, the system page will display “Copy Progress…”; wait patiently and do not press
any key on the operation panel until copy completed.

3.5.2. Operations
The sub-menus under [Operations] are as shown in Fig. 3-7.

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All Home
Z Home
1. Back REF Point X Home
Y Home
A Home
1. Params Setting
Operations 2. Rect Machining
2. Load the Last
3. Select Line No

4. Machining Info

5. Park MCS Site 1. Park Mode

2. Park Site

6. Select WCS G54~G59 WCS

7. Array Process

Fig. 3-7 Submenus under [Operations]

Press the ―Menu‖ key ->3. Operations, and the press [OK] to enter its page, in which select the desired
menu item by the ―Up‖ and ―Down‖ key. Following is the [Operation] page.

1. B ack R E F P oin t
2. R ect M ach in in g
3. S elect L in e N o
4. M ach in in g In fo

Fig. 3-8 [Operations] page

 Back REF Point

Return to the machine origin. For details, see chapter 4.6.

 Rect Machining

The system offers rectangle milling wizard; after setting parameters successfully, press the ―Up‖ and
―Down‖ keys to select [Load Now], and then press [OK] to load the machining file; and then you can

press to start machining.

You can also select ―2. Load the Last‖, and then press [OK] to load the last rectangle milling and return to

the machining page, and then press to start machining.

Parameters ―X Init‖ and ―Y Init‖ decide the initial position of machining plane; ―Height‖ and ―Width‖
decides the size of machining plane; two kinds of machining mode are available: ―Horiz. Mill‖ (the feed
direction of tool is parallel to X axis) and ―Long. Mill‖ (the feed direction of tool is parallel to Y axis);
―EachDpth‖ is the tool machining depth each time; generally, the value of ―EngrDpth‖ (the total depth of
several millings) is set bigger than that of ―EachDpth‖; if the value of ―EachDpth‖ is equal to or bigger
than that of ―EngrDpth‖, only one milling will finish the machining; ―NoseGap‖ means the distance
between two adjacent lines, whose value should be set smaller than that of ―ToolDia‖ to avoid missing
millings.

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CAUTION
After setting parameters and moving the cursor to “Load Now”, you still need to press [OK] to load the machining
file.
If the input value of “EngrDpth” is too big, the system will send the warning information “Too many file layers
generated, continue?”, as shown in Fig. 3-9. You can press [ESC] to back to modify the value; or press [OK] to
load the file anyway, the system staying in the page shown in Fig. 3-9. At this time, if you press a key, its function
will not be executed until this dialog box disappears, so it is not allowed to press any key under this state. You can
wait patiently until the file is successfully loaded, or you can power off and re-power on the system.

T o o m an y file
lay ers g en erated
OK ESC

Fig. 3-9 Warning dialog when parameters not properly set

 Select Line No.

This page shows the loaded file information, like total line No., start line No. and end line No. The default
setting of ―StartLine‖ is the breakpoint position of the current file, and ―EndLine‖ the last line. With this
function, you can select any blocks to be processed. After these values are set, press the ―Up‖ or ―Down‖
key to select ―Execute Now‖, and then press [OK] to start machining instantly.

CAUTION
The default line No. of “StartLine” is the breakpoint line No. under this page.

 Machining Info

After this item is selected and [OK] is pressed, the system will analyze the file currently loaded
automatically, like calculating the needed time for file machining and the machining range of each axis.
The page of analytic result is as shown in Fig. 3-10.

T im e : 0 ： 1 ： 4 2

X ： 108 205
Y ： 20 117
Z ： 0 5

Fig. 3-10 Analytic result of machining

 Park MCS Site

For details, refer to chapter 4.7.2.

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 Select WCS

Press ―Menu‖→ 3. Operations→ 6. Select WCS, and then press [OK] to enter the page shown in Fig.
3-11, displaying the 6 WCSs from G54 to G59.

G 54 W C S
G 55 W C S
G 56 W C S
S elect b y [O K ] k ey

Fig. 3-11 WCS selection page

After pressing the ―Up‖ and ―Down‖ keys to select the corresponding WCS, press [OK] to confirm the
selection. After confirmation, the number before X/Y/Z/A axis will change accordingly, WCSs of
G54~G59 corresponding to 1~6 respectively.

 Array Process

Array machining (array process), i.e. array machining of graphics, is available in NK105G2F/G3F. After
selecting a file and specifying rows, columns and row/ column space, press ―Load Now‖ to generate and
load the array file. Before starting machining, you can turn to ―Machining Info‖ under ―Operations‖ to see
the machining range of the array file.

Operation steps are as follows:

Menu→ Operations→ Array Process→ Load the desired single-workpiece machining file, and set
parameters like Rows, Columns, RowSpace, ColSpace and Delay→ Select Load Now and press OK→
Press Start to start array machining. The generated array file can be found under the source file path.

CAUTION
1) This function is only available for tool path files of text format, like txt, nc and u00.
2) Codes, like G92, M17 and G65, and #variables, like #1 and #2, cannot appear in the tool path file.
3) Codes, like M30, M2, when included in the tool path file, will be removed automatically from the newly
generated array file.
4) Call of a sub-program in the PUBLIC is not allowed in the tool path file.

3.5.3. Introduction to Parameters

For details of parameter contents, refer to chapter 7.1.

For parameter modification method, it can be divided into two types.

 Input of Numeric Value

After entering the parameter modification page, directly input the desired number, and then press [OK] to
save it or press [ESC] to return to the previous page. Only when [OK] is pressed can the modification be
saved after parameter modification each time.

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For example: the modification method for the parameter ―REFP Speed‖ is as follows.

S p eed (m m /m in )

X A x is: 1 8 0 0 .0 0 0
Y A x is: 1 8 0 0.0 0 0
Z A x is: 1 5 0 0.0 0 0

Fig. 3-12 Modification page of “REFP Speed”

Press ―Menu‖→ 5. Mfr Param→ 5. REF. PointSet→ 1. REFP Speed, and then press [OK] to enter the
page as shown in Fig. 4 3, and then press the ―Up‖ and ―Down‖ keys to select the axis speed parameter
to be modified. When the cursor is on an item, press [OK] and enter the new parameter value directly
and then press [OK] to save it.

CAUTION
If you switch to another parameter without saving the input value during parameter modification, this new value
will not be saved and the original value will be restored.

 Selection of Parameter Value

Select the parameter value by directly pressing the ―UP‖ or ―Down‖ key.

For example: the modification method for the parameter ―REFP Dir‖ is as follows.

H o m in g D irectio n

X A x is: N eg ativ e
Y A x is: P o sitiv e
Z A x is: P o sitiv e

Fig. 3-13 Modification page of “REFP Dir”

Press ―Menu‖→ 5. Mfr Param→ 5. REF. PointSet→ 2. REFP Dir, and then press [OK] to enter the page
as shown in Fig. 3-13, and then press the ―Up‖ and ―Down‖ keys to select the axis direction parameter to
be modified. When the cursor is on an item, press the [OK] key to enter the interface as shown in Fig.
3-14, the arrow indicating the current parameter value. Press [Up] or [Down] key to select the desired
parameter value, and then press the [OK] key to confirm the modification.

Direction of X
· P ositive
N egative

Fig. 3-14 Selection dialog

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3.5.4. Parameter Upkeep (Parameter Maintenance)

Press the ―Menu‖ key→ 6. Param Upkeep, and then press [OK] to enter the page, in which select a
submenu by pressing the ―Up‖ and ―Down‖ keys.

The submenus under this page are as shown in Fig. 3-15.

1 . B a c k u p P a ra m s

Param Upkeep
2 . R e s to re B a c k u p

3 . F a c to ry P a ra m s

4 . E x p o rt P a ra m s

5 . Im p o r t P a r a m s

Fig. 3-15 Submenu list of parameter upkeep

 Backup Parameter

Press [OK] to confirm backing up the parameters. No matter whether the parameter backup is
successful or failed, a prompt will be displayed.

 Restore Backup

It is used to restore the backup parameters. If the parameters have not been backed up, ―Backup File
Not Found!‖ will be displayed.

If the recovery is successful, a prompt of rebooting the system will be displayed, as shown in Fig. 3-16.
At this time, you can press [OK] to reboot the system directly, or [ECS] to return to the previous page.

R eb o o t
Im m ed iately ?
OK ESC

Fig. 3-16 Prompt dialog of system reboot

 Factory Params

The action of ex-factory parameter recovery is to clear all the data and parameters interiorly set stored in
the system memory chip. It is necessary to perform this action when there are messy codes in the
interior file or after upgrade finishes.

Operate following the prompts displayed on the screen. After recovery is successful, a cue to reboot the
system will be displayed on the screen, as shown in Fig. 3-16. At this time, you can press [OK] to restart
the system, or [ESC] to back to the previous page.

The action of ex-factory parameter recovery won‘t clear the parameters backup file. Therefore, if this
action is carried out accidentally and all the interior parameters are cleared, you can restore the backup
parameters by ―Restore Backup‖.

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CAUTION
Modification to this item will not become effective until the system is rebooted.

 Export Parameters

When software or hardware fault occurs, you can export parameters to an USB flash drive for backup.

 Import Parameters

Import the parameters in the USB flash drive to the system, avoiding repeatedly setting parameters.
After import is successful, the system will display a prompt of system reboot as shown in Fig. 3-17.

Im p o rted !
R estart?
OK ESC

Fig. 3-17 Prompt dialog of successful parameter import

3.5.5. System Upkeep

Also called system maintenance. Press ―Menu‖→ 7. System Upkeep, and then press [OK] to enter its
page, in which select a submenu by pressing the ―Up‖ and ―Down‖ keys.

The submenus under this page are as shown in Fig. 3-18.

1 . C h in e s e
1. Language
2 . E n g lis h
2 . E x p o rt L o g
System Upkeep

3 . S y s te m U p d a te

4 . R e g is te r

5 . H e lp

6. R eboot

7 . E x it

8 . D e le te L o g

9 . D is k S p a c e

1 0 . D e le te In fo

Fig. 3-18 Submenu list of system upkeep

 Language

Currently, the system supports two kinds of language: Chinese and English, which can be switched in
the following page.

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1 . C h in ese
2 . E n g lish

Fig. 3-19 Chinese-English selection page

 Export Log

A Log.txt will be generated after the log is exported to an USB flash drive. After log export finishes, ―Log
Exported Successfully‖ will be displayed on the screen. Press [OK] or [ESC] to return to the previous
page.

 System Update

After the cursor is on the ―System Update‖ item, press [OK] for confirmation, after which a dialog will pop
up asking whether to update the system. After [OK] is pressed again, a dialog as shown in Fig. 3-20 will
pop up.

S u ccessfu lly !
R eb o o t N o w ?
OK ESC

Fig. 3-20 Prompt dialog after successful system update

Press [OK] to reboot the system. After the system displays ―USB Available Now!‖, press [OK] to enter the
system update page, as shown in Fig. 3-21.

U p d a te p u b lic
D elete p a ra m eter
S ta rt sy stem
U p d a te sy stem

Fig. 3-21 System update page

Select a corresponding operation in this page by pressing the ―Up‖ and ―Down‖ keys. ―Update public‖ is
to update the Public.dat file; ―Delete parameter‖ is to delete the configuration file in BOOT, which must be
executed before ―Update system‖; ―Start system‖ is to start the original system without upgrading it;
―Update system‖ means deleting the original system and upgrading the system by the new application
file in the USB flash drive. Refer to Chapter 6 for the details of system update.

At this time, you can select ―Start system‖ and then press [OK] to exit from system update page, or select
―Update system‖ and then press [OK] to exit from system update page and enter the machining page by
booting the new system.

 Export Backup

The software will be exported to the USB flash drive for backup, with its backup folder named ―backup‖.

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 Import Parameter

This menu item is used to import the parameter file (file name: settings.dat) in the USB flash drive into
the system. Generally, the parameter file is under the root directory of the USB flash drive. If it is not in
the root directory, search for it in the ―backup‖ folder.

 Version Number

It is used to view the version number of BOOT loader.

 Register

Move the cursor to ―4. Register‖, and then press [OK] to enter registration code input page, as shown in
Fig. 3-22.

E n ter R eg . C o d e

A B C D E F G H IJK L M N O P
Q RSTUVW XYZ

Fig. 3-22 Registration code input page

Register by entering the registration code in this page. Select a letter (end-around) by pressing the ―Up‖
and ―Down‖ keys, and then press [OK] for conformation; for the input of a number, press the
corresponding number key.

 Help

After the cursor is on the item ―5. Help‖, press [OK] to enter the ―Help Message Show Delay‖ parameter
setting page as shown in Fig. 3-23. The value of this parameter is an integer within the range of -1,
1~999999S (-1S meaning no help message popping up automatically).

S p e c .: H e l p m e s s a g e
s h o w d e la y
V a lu e : 10
U n i t: S

Fig. 3-23 Help setting page

 Reboot

After the cursor is on this item, press [OK] to eject its dialog box asking ―Sure To Reboot System‖, press
[OK] to reboot the system.

 Exit

After the cursor is on this item, pressing [OK] will eject a dialog box, in which pressing [OK] will exit from
the system. And then the LCD goes blank. If you want to enter the system again, you need to power off
and re-power the system.

 Delete Log

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After the cursor is on this item, pressing [OK] will eject a dialog box, in which pressing [OK] will delete the
system log.

 Disk Space

The menu item is used for viewing the capacity and used space of the system disk.

 Delete Info

This menu item is used for clearing temporary files in the system to release space.

3.5.6. Diagnosis
Press ―Menu‖→ 8. Diagnosis, and then press [OK] to enter its page, in which select a submenu by
pressing the ―Up‖ the ―Down‖ keys.

The submenus under this page are as shown in Fig. 3-24.

1. S o ftw a re V e r.
2. C a rd N o .
1 . S y s te m In fo
3. R e m a in in g T im e
Diagnosis

4. R e g is t e r T im e s
2 . P o r t L is t

3 . K e y p r e s s D ia g

4 . In p o r t D ia g

5 . O u tp o r t D ia g

6 . L E D D ia g

Fig. 3-24 Submenu list of system diagnosis

CAUTION
LED diagnosis is only available in NK105G3F.

 System Info

In this page, you can view the software version, control card No., remaining time and registered times. If
an item is wrong, after you pressing [OK] for confirmation, an error prompt ―Failed to Read Registration
Info‖ will be displayed. At the same time, the other items cannot be read, either.

 Port List

For details, see chapter 4.5.

 Keypress Diag

This menu item is used to check whether panel keys work normally. After entering the test page, the
system will display a prompt ―Press a key‖. Pressing any key at this time will show the name of the
pressed key on the screen, as shown in Fig. 3-25. If the pressed key is damaged and out of work, the

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screen will display nothing or a wrong key name. Pressing ―ESC‖ will exit from this page.

C u rren t k ey :

Up

Fig. 3-25 Keypress diagnosis page

 Import Diag

This page is only for viewing the polarities of the input ports, instead of changing them.

 Outport Diag

This page is only for viewing the polarities of the output ports displayed by running lights, instead of
changing them. The corresponding relation among system output terminal No., terminal board ports and
signals is listed in Chapter 4.5.

 LED Diag

This page is only for checking the work conditions of the LEDs on the NK105G3F handheld box.

In the LED diagnosis page, press K1. If the LEDs work regularly, all of them should become light. Press
[ESC] to give up diagnosis and return to the previous menu.

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4. Machining Operations

4.1. System Startup

The system interface is as shown in Fig. 4-1 after power on.

B o o t i n g t h e s y s t e m ...

Fig. 4-1 System start-up interface

After the system is started, ―Back to REF. Point‖ will be prompted, as shown in Fig. 4-2. Press [ESC] to
cancel this operation. You need to adjust the following related parameters sequentially: port polarity (see
Chapter 4.5), pulse equivalent (see Chapter 4.3), axis output direction (see Chapter 4.2) and machine
stroke (see Chapter 4.4) before homing all the axes.

B ack to R E F .
P o in t?
OK ESC

Fig. 4-2 Prompt to home all the axes after system started

4.2. Axis Direction Adjustment

Firstly confirm the positive direction of each axis according to the coordinate system adhering to the
right-hand rule before starting machine debugging.

After fixing the positive direction of each axis following the right-hand rule, manually operate the machine
to check if the axes move correctly. If the direction is opposite, modify the parameter ―Axis OutpDir‖.
Take X-axis as an example, manually move the X-axis, only to find it moves oppositely. To solve this
problem, you just need to change the value of X axis in the parameter ―Axis OutpDir‖ from ―Positive
(Negative)‖ to ―Negative (Positive)‖.

Press the ―Menu‖ key→ 5. Mfr Param→ 2. Axis OutpDir, and then press the [OK] key to enter the
interface as shown below.

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*A xis O u tp u t D ir

X A xis: N egative
Y A xis: P ositive
Z A xis: P ositive

Fig. 4-3 Modification interface of “Axis OutputDir”

CAUTION
Parameters with sign “*” in front take effect after restart the software, while parameters without the sign take
effect immediately after modification.

4.3. Pulse Equivalent Adjustment

Pulse equivalent is the moving distance of the worktable or rotation degree of the rotary axis per pulse
sent by the CNC device, i.e. the minimum distance controlled by the CNC system. This item can be
calculated in terms of information of screw pitch, electronic gear ratio, mechanical deceleration ratio, etc.

The smaller the pulse equivalent is the higher the machining precision and surface quality will be. At the
meanwhile, the setting value of pulse equivalent decides the max. feed speed (feed rate), and the
relationship between pulse equivalent and max. feed speed is as shown below:

Max. feed speed (mm/min)  Pulse equivalent (mm/p)  Hardware frequency (p/s)  60 (s/min)
The hardware frequency of NK105G2F/G3F is 320KHz; when pulse equivalent is 0.001mm/p, the max.
feed speed of machine tool is 19.2m/min.

Lower pulse equivalent should be set under the condition of meeting the demand of feed speed.

 Pulse Equivalent of Linear Axis

The calculation of pulse equivalent varies with different motor systems.

1) Stepping motor

Screw pitch
Pulse equivalent 
360
 Subdivisio n  Mechanical decelerati on ratio
Stepping angle
Hereinto, mechanical deceleration ratio= rotary speed input in reducer / rotary speed output =teeth
number of driven gear / teeth number of driving gear.

For instance, the selected screw lead of X-axis for a certain type machine tool is 5mm, and the stepping
angle of stepping motor is 1.8°, with ―10‖ subdivision and ―1:1‖ deceleration ratio. Thus, the pulse
equivalent of X-axis is:

5mm
Pulse Equivalent   0.0025mm/p
360
 10  1
1.8

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2) Servo Motor

B Encoder resolution
Electronic gear ratio   Mechanical decelerati on ratio
A Screw pitch
Pulse equivalent
Electronic gear ratio: if a servo motor makes one circle per every 5000 pulse commands sent by the
system, setting electronic gear ratio of the servo motor can make the servo rotate twice with the same
amount of pulse commands (please refer to parameter setting of each servo brand).

Please see the servo motor label plate and then refer to the corresponding manual to confirm its encoder
resolution. A label plate of YASKAWA SGMSH type motor is as shown below, and the 4th character in
motor type is the serial encoder specification, so the resolution of this motor is 217, i.e. 131072.

M o to r T y p e ：
T Y P E S G M S H -1 0 A C A 2 1
(T h e 4 th c h a ra c te r )

T h e 4 th c h a ra c te r:
s e r ia l e n c o d e r s p e c .
S ig n Spec. R e m a rk

2 1 7 - b it a b s o lu te S ta n d a r d

C 1 7 - b it in c r e m e n ta l S ta n d a r d

Fig. 4-4 Name plate of servo motor encoder resolution

For instance: (an example of YASKAWA) the screw pitch of a certain type machine is 5mm, with 17 bit
encoder resolution, ―0.0001mm/p‖ pulse equivalent and ―1:1‖ deceleration ratio.
17
P N 202 2 131072 8192
E lectronic gear ratio   1 1
P N 203 5 / 0.0001 5 / 0.0001 3125

 Pulse Equivalent of Rotary Axis

The pulse equivalent of rotary axis refers to the rotation degree of the axis clamping the workpiece per
pulse. The rotary degree of workpiece per revolution of motor is equal to screw pitch.

1) Stepping motor

360
P u lse e q u iva le n t 
360
 S u b d ivisio n  M e ch a n ica l d e ce le ra tio n ra tio
S te p p in g a n g le
2) Servo motor

B E ncoder resolution  P ulse equivalent

E lectronic gear ratio   M echanical deceler ation ratio
A 360

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4.4. Setup of Machine Stroke

Machine stroke refers to the valid motion stroke of a machine tool. In the parameter ―MachineStrok‖, the
valid motion range of the three axes (X/Y/Z) can be set. Because this system regards the machine tool
dimensions as the reference for soft limit, their values should be consistent with the actual dimensions of
the machine tool. Otherwise, limit overrun or axis crash may occur.

If file machining range exceeds the machine tool‘s dimensions, there will be a message box prompting
machining is out of range, as shown in Fig. 4-5. You can press [OK] or [ESC] to return to the main page,
and then manually move the machine tool to release limit.

X so ft lim it

OK ESC

Fig. 4-5 Soft limit prompt

Modification to this parameter becomes valid after system reboot.

4.5. Port Polarity Adjustment

The polarities of input/output ports in the software are specified in terms of the switch type: the polarity of
a normally closed switch is ―P‖; the polarity of a normally open switch is ―N‖. The corresponding relation
between system port No. and ports on the terminal board is as shown in Table 8.

The steps to modify port polarity are as following: press ―Menu‖→ 8. Diagnosis→ 2. Port List, and then
press [OK] to enter the interface as shown in Fig. 4-6. At this time, you can press the ―Up‖ or ―Down‖ key
to move the cursor to the desired port, and then press the ―Shift‖ key to change its polarity. After its
polarity change, press [OK] to save the modification.

IN G X 01 · P
IN G X 02 ○ N
IN G X 03 ○ N
IN G X 04 ○ N

Fig. 4-6 Modification interface of port polarity

Table 8 Corresponding signals of system input ports

System Terminal
Corresponding signal Remark
port No. name
0 GX01(XORG) Machine origin signal of X axis For external connection with
1 GX02(XLM+) Positive limit signal of X axis mechanical, photoelectrical or
2 GX03(XLM-) Negative limit signal of X axis proximity switch.

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System Terminal
Corresponding signal Remark
port No. name
3 GX04(YORG) Machine origin signal of Y axis
4 GX05(YLM+) Positive limit signal of Y axis
5 GX06(YLM-) Negative limit signal of Y axis
6 GX07(ZORG) Machine origin signal of Z axis
7 GX08(ZLM+) Positive limit signal of Z axis
8 GX09(ZLM-) Negative limit signal of Z axis
9 GX10(AORG) Machine origin signal of A-axis
A GX11(ALM+) Positive limit signal of A-axis
B GX12(ALM-) Negative limit signal of A-axis
C GX13 Extended input
D GX14 Extended input
External connection with E-stop
E GX15 E-stop alarm signal
button on the machine tool
F GX16 Tool sensor signal

Table 9 Corresponding signals of system output ports

System
Terminal name Corresponding signal Remark
port No.
0 GY13(GREEN) Green signal output
1 GY14(RED) Red signal output
2 GY15(YELLOW) Yellow signal output
3 GY16(SPIN) Spindle on output
4 GY17(SCOOL) Spindle coolant output
5 GY18(OIL) Auto lube output
6 GY19 Workpiece cooling output
7 GY20 Spindle reverse output
8 GY21 Reserved output
9 GY22 Reserved output

4.6. Back to Machine Origin

Origin of Machine Coordinate System (the inherent coordinate system of a machine tool), also called
machine origin, mechanical zero, or home, is fixed after design, manufacturing and debugging before
the machine tool leaving factory. Only after backing to machine origin can such operations as soft limit,
setting fixed point and tool change be enabled. Therefore, after startup of CNC system, it is necessary to
home all the axes. This system will remind to back to machine origin after start-up.

If homing can‘t be executed due to home switch fault, it is necessary to set the parameter ―Back REF
First‖ to ―No‖.

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4.6.1. Parameter Setup of Backing to Machine Origin

The parameter ―REF. PointSet‖ includes the setting of ―REFP Speed‖, ―REFP Dir‖ and ―Retract Dist‖.

Press ―Menu‖→ 5. Mfr Param→ 5. REF. PointSet, and then press the [OK] key to enter the setting
interface of backing to machine origin, in which press the ―Up‖ or ―Down‖ key to select the corresponding
parameter to be modified.

 ―REFP Speed‖: it is the speed of rough positioning during backing to machine origin, i.e. the motion
speed of an axis towards the home switch during rough positioning. The value of this parameter
should be set in accordance with the integral structure of a machine tool. And too fast speed can
cause missing steps, damage to the machine tool or to the home switch due to axis crash.

 ―REFP Dir‖: it is the direction of rough positioning during backing to machine origin, i.e. the motion
direction of an axis towards the home switch during rough positioning. This parameter is decided by
the motor direction and installation position of the home switch; at the same time, it is also related
with the defined attribute of the input level and the attribute of the home switch.

 ―Retract Dist‖: this parameter is decided by the machine tool itself. After arriving at the machine
origin, the machine tool will move some distance away from the machine origin to get out of the
signal sensitive zone of the home switch. Its value is recommended as half of the screw pitch.

4.6.2. Operation Mode of Backing to Machine Origin

After system start-up, pressing [OK] in the dialog box shown in Fig. 4-7 will home all the axes.

B ack to R E F .
P o in t?
OK ESC

Fig. 4-7 Prompt dialog box of backing to machine origin

This method can only home all the axes. If you want to execute single axis backing to machine origin,
refer to the following steps.

Press the ―Menu‖ key→ 3. Operations→ 1. Back REF Point, and then press the [OK] key to enter the
setup interface of backing to machine origin, in which press the ―Up‖ or ―Down‖ key to select the desired
mode. And then press the [OK] key to execute backing to machine origin in the selected way. It is
recommended to execute ―Z Home‖ firstly. If ―X Home‖ or ―Y Home‖ is executed firstly, a message as
shown below will be displayed on the LCD prompting to execute ―Z Home‖ firstly. To see all the
information, press the ―Up‖ and ―Down‖ keys.

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D an g ero u s
o p eratio n ,
OK ESC

Fig. 4-8 Dangerous prompt for operation of backing to machine origin

At this time, you can press the [OK] key to enter the machining page and execute backing to machine
origin for the selected axis, or press [ESC] to cancel and return to the previous page.

4.7. Spindle Debugging

This system can control spindle motor through parameters of ―Spindle Gears‖, ―ON/OFF Delay‖, ―Initial
Gear‖ and ―Max. Spdl Speed‖. Spindle speed can also be changed during machining under the condition
that the interface board and inverter have been well connected.

4.7.1. Spindle Setup

Press the ―Menu‖ key→ 5. Mfr Param→ 6. Spindle Set, and then press the [OK] key to enter the spindle
setup interface, in which press the ―Up‖ or ―Down‖ key to select the corresponding parameter for
modification.

 ON/OFF Delay

Since it takes some time for the spindle to reach the rated rotary speed or stop completely, tool damage
or a scrap may happen if machining starts before the spindle reaching the rated rotary speed or other
actions are performed before the spindle stopping completely. This parameter set the delay time for the
spindle to reach the set spindle speed or stop completely when turned ON or OFF.

 Spindle Speed

It specifies the spindle speed during auto machining, with its value no more than ―Max. Spdl Speed‖.

 Max. Spdl Speed

It refers to the max. Rotary speed of the spindle, with its value consistent with the setting of inverter.

Modification to this parameter becomes effective after reboot.

4.7.2. Park MCS Site

Press the ―Menu‖ key→ 3. Operations→ 5. Park MCS Site, and then press the [OK] key to enter the
interface of ―Park Mode‖ and ―Park Site‖, as shown in Fig. 4-9. The position of the spindle after the end of
machining can be set here.

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1 . P ark M o d e
2 . P a rk S ite

Fig. 4-9 Park MCS site interface

Select ―Park Mode‖, and then press [OK] to enter the interface as shown below.

N ot m ove
T o p a rk site
T o W C S O rig in

[O K ] S elect

Fig. 4-10 Park mode selection

Press the ―Up‖ or ―Down‖ key to select the desired item, and then press the [OK] key to accomplish the
selection and return to the previous page. If ―To park site‖ is selected and confirmed, input or select the
park site under ―2. Park Site‖.

After selecting ―Select Site‖, press the [OK] key, and then press [OK] again to set current position as the
park position. The system will then back to the main page automatically. At this time, you can press the
―Start‖ key to start machining directly.

CAUTION
Current position cannot be set under “Selecting Site”; you need to set the current position of the spindle in
advance.

4.7.3. Spindle Stop

Press the ―Menu‖ key→ 4. Oper Param→ 10. SpindleStop, and then press the [OK] key to enter the
setting interface of ―Spindle Stop‖, in which press the ―Up‖ or ―Down‖ key to select the corresponding
parameter for modification. See Fig. 4-11 for the three modes of spindle stop.

1 . S O ff at P au se
Y es
2 . S O ff a t S to p
3 . S O ff a t E n d

Fig. 4-11 Spindle stop setting interface

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4.8. Manual Machining

Manual machining refers to manipulating a machine tool by the direction keys of the three axes on the
panel. At the same time, parameters including the operation speed and step length can also be adjusted
according to the requirements of operation.

After backing to the reference point, the system will enter into the manual state automatically, the screen
display as shown in Fig. 4-12.

1X 0 .0 0 0 Id le
1Y 0 .0 0 0 S O ff
1Z 0 .0 0 0 S lo w

Jog 1 0 0%

Fig. 4-12 Manual machining interface

CAUTION
Chapters 4.8, 4.9 and 4.10 are the machining operations of NK105G2F, while Chapter 5 introduces the machining
operations of NK105G3F in details.

4.8.1. Manual Selection of Manual Machining

To satisfy the requirements of manual motion under different situations, this system provides two kinds of
manual motion modes: ―Jog‖ and ―Stepping‖, which can be switched by pressing the ―Shift‖ key. The
current motion mode is displayed at the bottom of the LCD.

 Jog Motion Mode

There is no concrete data control under this mode. You can press an axis direction key

( , , , , , ) to move the machine tool accordingly under this mode. The

machine tool will not stop until the direction key is released. For the motion speed, it is decided by the
current type of speed (jog speed and rapid jog speed). This motion mode is suitable for coarse tuning of
the position of machine coordinate.

 Stepping Motion Mode

Under this motion mode, the machine tool will move accordingly after an axis direction key

( , , , , , ) is pressed. This motion mode is suitable for fine tuning of the

position of machine coordinate.

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4.8.2. Parameter Setting of Manual Machining

Basic parameters of manual machining include: rapid jog speed (i.e. ―High‖ shown in the machining
page), jog speed (i.e. ―Slow‖ shown in the machining page), XY step, Z step and A step.
Table 10 Parameters for manual machining

Parameter Meaning Setting range

MSpd (High) Two types of speed under manual 0.06~Max. speed of machine tool
machining, deciding the axis motion speed
MSpd (Slow) 0.06~Rapid jog speed
during manual machining.
The motion distance of the corresponding
Step X/Y/Z/A axis each time an axis direction key of 0.001~10000mm
X/Y/Z/A is pressed.
The max. speed of a machine tool is related with the setting of pulse equivalent. For the concrete
expression, see Chapter 4.3.

Jog speed (Slow) and rapid jog speed (High) are switched by pressing 0
.

The concept of stepping (also called gridding in some other systems) is introduced for the accuracy
of machining and debugging. When the system is in the stepping mode, step is the motion distance
of the corresponding axis each time an axis direction key of X/Y/Z/A is pressed.
Under the main page, press the [OK] key to enter the parameter setting page of manual machining, as
shown in Fig. 4-13.

M Spd 3000 / 1500

1500
S tep X Y 10.000
S tep Z 1.000
F ile < F L O W E R .G >

Fig. 4-13 Manual parameter setting page

Press ―Up‖ or ―Down‖ to select the desired parameter, and then press [OK] for confirmation after
modification. Note that modification should be within the parameter range.

Current file name is displayed at the bottom of the LCD. Press ―Up‖ or ―Down‖ to move the cursor to the
file name, and then press [OK] to enter the file list of C disk, as shown in Fig. 4-14. You can only load
these files, unable to delete or copy them under this page.

F L O W E R .G
T estin g .d x f
T o o l.n c
C： [O K ] L o a d

Fig. 4-14 File list page

If there is no file in the C disk, the prompt ―File Not Found, Show USB File?‖ will be displayed; press [OK]

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to enter the file list of USB flash drive.

To switch between USB file list and C file list, press 0

.

4.9. Automatic Machining

4.9.1. WCS Selection

WCS and MCS are switched through the combination key + . And their screen display is

as shown in Fig. 4-15.

X 0 .0 0 0 I d le 1X 0 .0 0 0 I d le
Y 0 .0 0 0 S O ff 1Y 0 .0 0 0 S O ff
Z 0 .0 0 0 S lo w 1Z 0 .0 0 0 S lo w

Jog 100% Jog 100%

M CS W CS

Fig. 4-15 Screen display of WCS and MCS

Number 1~6 in front of X/Y/Z in WCS indicates G54~G59 respectively, while there is no number before
X/Y/Z in MCS. A sign ―*‖ will appear after each axis in MCS after the completion of backing to machine
origin.

Press the ―Menu‖ key→ 3. Operations→ 6. Select WCS, and then press [OK] to enter the setup page,
in which press the ―Up‖ and ―Down‖ keys to select the desired WCS. After selection, the contents in the
main page will change accordingly. For instance, after ―G55 WCS‖ is selected, the number in front of
each axis will change to 2, as shown in Fig. 4-16.

2X 0 .000 Id le
2Y 0 .000 S O ff
2Z 0 .000 S low

Jog 1 0 0%

Fig. 4-16 Main page under WCS G65

4.9.2. Load File

 Load Ordinary File

Press ―Menu‖ to enter the menu page→ press the ―Up‖ and ―Down‖ keys to select ―Local Files‖ or ―USB
Files‖→ press [OK] to enter the corresponding file list page→ press [OK] to select the desired

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machining file→ press to load the selected file.

 Load an ENG File with Tool Selection Function

Find the desired ENG file following the steps above-mentioned to load an ordinary file, and then press

[OK] to select the ENG file to be machined, and then press to automatically enter the tool

selection page as shown in Fig. 4-17.

N u m b er of tools: 2
T ool N o .: 0
C u tter 1: [F lat B ottom ]JD -6.00

Fig. 4-17 Tool selection page

Number of tools: the number of tools in this ENG file

Tool No.: current tool No., selected by pressing the ―Up‖ and ―Down‖ keys

Cutter: selected by pressing the ―Up‖ and ―Down‖ keys, displaying tool sequence number and name

After parameters are set, press [OK] to load the file; after loading, the system will return to the machining
page automatically.

4.9.3. Set Workpiece Origin

Workpiece origin is the zero of X, Y, and Z/A in the machining file. Before machining, you must set
workpiece origin to determine its actual position.

Manually move the X and Y axes to the desired origin position, and then press for XY clearing,

i.e.to confirm the position of XY workpiece origin.

For Z/A workpiece origin, there are two ways to set it:

 Method one is the same as that to set XY workpiece origin. Manually move the Z/A axis to the

desired origin position. And then press + for Z/A clearing, i.e. to confirm the position

of Z/A workpiece origin.

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 Method two takes advantages of tool measurement. Press + 0

to execute movable

tool measurement. After measurement, coordinate of Z/A axis is the workpiece origin of Z/A axis.

4.9.4. Start Machining

Press the start key to start automatic machining in the machining page.

Prompts like feedrate override and feed rate are scrolled on the LCD during file machining.

4.10. Adjustment during Automatic

Machining

4.10.1. Feedrate Override Adjustment

Feedrate override can be increased or decreased by pressing or during file machining.

And the feed rate changes with the feedrate override. The relation between actual feed rate and feedrate
override is as follows:

Actual feed rate = Feed rate × Feedrate override

The least unit of feedrate override is 0.1. Namely, override increases (decreases) by 0.1 after each press

of or ; at the same time, the feedrate override displayed on the LCD increases (decreases)

by 10%. The range of feedrate override is within 0%~120%. In addition, the display of feed rate value
changes with the feedrate override.

4.10.2. Spindle Speed Adjustment

Spindle speed are adjusted by pressing + or + , and divided into 11 gears

from 0.5s to 1.5s with speed increasing sequentially.

4.10.3. Machining Pause and Jiggle

If machining is found not in position exactly, suspend the machining and then execute manual jiggle.
Suspend machining by pressing the ―Pause‖ key in machining, ―Paus‖ displayed at the top right corner of
the LCD while the machine tool stopping moving; as for the spindle, whether it stops or not is decided by
the setting of the parameter ―SOff at Pause‖. Whether the spindle stops or not, at this time, the three

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axes can be jiggled, and the system is in ―Stepping‖ mode by default. Each press of an axis direction key
will make the corresponding axis move a specified step.

The operation steps are as follows:

1) Press in the process of machining, and then press + to enter the jiggle page.

2) Press ―↑‖ or ―↓‖ to select a step size from ―0.01‖, ―0.02‖, ―0.05‖, ―0.10‖, ―0.20‖, ―0.50‖ and ―1.00‖.

3) Press one of ―4‖, ―6‖, ―2‖, ―8‖, ―3‖ and ―9‖ to execute jiggle on the desired axis in the corresponding
direction.

4) Press ―Start‖ to resume machining after jiggle.

CAUTION
If hard limit, soft limit or E-stop occurs in jiggle, the system will stop jiggle, give a limit prompt or an alarm, and
return to the main page.

4.10.4. Continuing Machining after Pause

When the system is in the state of pause, pressing the start key will continue machining from the

pause position, running status at the top right corner of the screen changing from ―Paus‖ to ―Run‖; at the
same time, the machine tool continues machining.

4.10.5. Soft Limit Handling

Soft limit occurs when an axis exceeds the setting range of ―MachineStroke‖ during machining, and the
system will display a limit dialog as shown below.

X S o ft L im it

OK ESC

Fig. 4-18 Soft limit dialog

Press [OK] or [ESC] to exit from this warning dialog and return to the machining page, and then manually
move the limit axis towards the reverse direction to release limit. After soft limit occurs, the system
prohibits the limit axis from moving towards the limit direction.

4.10.6. Hard Limit Handling

The system detects hard limit periodically under the main page. When hard limit occurs, its prompt dialog

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is as shown in Fig. 4-19.

L im it! E x it
M an u ally .
OK ESC

Fig. 4-19 Hard limit dialog

At this time, press [OK] to return to the main page under ―Jog‖ mode, with ―Limit Rls.‖ displayed at the
bottom right corner of the LCD, as shown in Fig. 4-20. Or you can press [ESC] to directly back to the
main page under ―Jog‖ mode.

1X 1 5 .6 1 7 Id le
1Y 5 5 1 .1 0 7 S O ff
1Z 9 .9 0 0 S lo w

Jog L im it R ls.

Fig. 4-20 Prompt interface of limit release

Move the machine tool away from the limit position, ―Limit Rls.‖ disappearing. The main page returns to
its normal state.

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5. Machining Operation of NK105G3F

5.1. Manual Machining

Manual machining refers to manipulating a machine tool by the direction keys of the three axes on the
panel. At the same time, parameters including the operation speed and step length can also be adjusted
according to the requirements of operation.

After backing to the reference point, the system will enter into the manual state automatically, the screen
display as shown in Fig. 5-1.

1X 0 .0 0 0 Id le
1Y 0 .0 0 0 S O ff
1Z 0 .0 0 0 S lo w

Jog 1 0 0%

Fig. 5-1 Manual machining interface

5.1.1. Mode Selection of Manual Machining

Refer to chapter 4.8.1 for details.

5.1.2. Parameter Setting of Manual Machining

Refer to chapter 4.8.2 for details.

Where:

Press 5 to switch between jog speed (manual low speed) and rapid jog speed (manual high
speed).

(0,0)

Press (X,Y) 0 to switch between USB file and C file list.

5.2. Automatic Machining

Automatic machining refers to that the system processes system files and the files in the USB flash drive
in terms of instructions, also called file machining. All the parameters of machine tool and system should
be set correctly before automatic machining starts.

5.2.1. Load File

For details, refer to chapter 4.9.2.

「48」Machining Operation of NK105G3F

Specialized Concentrated Focused

Where:

IV-
To load an ordinary file, press 1 to load the selected file.
IV-
To load an ENG file with tool selection function, press 1 to automatically enter the tool selection
page.

5.2.2. WCS Selection

Refer to chapter 4.9.1 for details.

5.2.3. Set Workpiece Origin

Workpiece origin is the zero of X, Y, Z and A in the machining file. Before machining, you must set
workpiece origin to determine its actual position.

Manually move the X and Y axes to the desired origin position, and then press X=0 for XY clearing,

i.e. to confirm the position of XY workpiece origin. You can also press + X=0 and +
Z=0
Y=0 to execute X clearing and Y clearing separately.
For Z workpiece origin, there are two ways to set it:

 Method one is the same as that to set XY workpiece origin. Manually move the Z axis to the desired
Z=0

origin position. And then press Y=0 for Z clearing, i.e. to confirm the position of Z workpiece
origin.

 Method two takes advantages of tool measurement. Press + to execute mobile tool
measurement. After measurement completed, the coordinate of Z axis is Z workpiece origin.

5.2.4. Start Machining

Refer to chapter 4.9.4 for details.

5.3. Adjustment during Automatic

Machining

5.3.1. Feedrate Override Adjustment

For details, refer to chapter 4.10.1.

Machining Operation of NK105G3F「49」

 Specialized Concentrated Focused

Where:

-
Press - or -
. to increase or decrease the feedrate override.

5.3.2. Spindle Speed Adjustment

-
Spindle speed are adjusted by pressing combination key + - or + -
. , and
divided into 11 gears from 0.5s to 1.5s with speed increasing sequentially.

5.3.3. Machining Pause and Jiggle

Refer to chapter 4.10.3 for details.

Where:

Press + to enter the jiggle page.

5.3.4. Soft/Hard Limit Handling

Refer to chapter 4.10.5 and chapter 4.10.6 for details.

5.3.5. E-stop Handling

When E-stop occurs, the system will stop machining, and give an alarm as shown in Fig. 5-2, the ―ALM‖
indicator on the panel ON. Before executing any other operations, remove this alarm by turning the
E-stop button clockwise.

After E-stop alarm is removed, home all the axes, and then press + to execute breakpoint
resume, i.e. to resume machining from the stop position when E-stop occurs.

1X 15.617 E stp
1Y 551.107 S O ff
1Z 9 .900 S low

Jog ESTO P2

Fig. 5-2 E-stop alarm

CAUTION
In E-stop state, all the other keys are invalid except the “Menu” key. You can press the “Menu” key to enter the
menu page and make desired changes.

「50」Machining Operation of NK105G3F

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6. System Update
NK105G2F/G3F can be used directly since the software has already been well installed before delivered.
In case of breakdown, update the system.

6.1. Software Update

Software update is included in the process of system image update. If there is no need updating the
system image, directly update the software following the below steps:

1) Store the software application to be updated under the root directory of an USB flash drive, and then
insert the USB flash drive into the USB interface of NK105 control box. (The software application is
composed of five file folders—‖CHN‖, ―Config‖, ―ENG‖, ―Font‖, and ―NewNK200‖, which should all be
under the root directory of the USB flash drive.)

2) Power on NK105, press ―Shift‖ to enter the menu page, select ―7. System Upkeep‖ and ―3. System
Update‖ in turn, and operate according to the tips on the LCD until ―USB Available Now!‖ appears.
Press ―OK‖ to enter the system update interface, and then select ―Delete parameter‖. After
parameter files are deleted, select ―Update system‖ to start updating the software. After update
completed, the new software will be rebooted automatically.

CAUTION
Parameters should be restored to factory setting after each software update, unless the update software is totally
the same as the old software (e.g. the same version). If “Delete parameter” is not selected in the process of update,
it is a must to restore ex-factory parameters after software updated by following the below steps: after the system
is rebooted, press “Shift” to enter the menu page; and then select “6. Param Upkeep” and “3. Factory Params”
sequentially, and then operate according to the tips on the LCD.

6.2. System Mirror Update

1) Store the system image (NK105.nb0) and the software application to be updated under the root
directory of an USB flash drive (above 1G), and then insert the USB flash drive into the USB
interface of the NK105 control box. (The software application is composed of five file folders—‖CHN‖,
―Config‖, ―ENG‖, ―Font‖, and ―NewNK200‖, which should all be under the root directory of the USB
flash drive)

2) Power on NK105, and then long press the ―Menu‖ key until entering the update selection
interface. Press ―1‖ to select ―1: Update menu‖, and then press 3 to select ―3: OS‖ in the new pop-up

System Update「51」
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page to start updating the system image.

3) Note that this process is a little long, about 3 minutes. After completed, ―USB Available Now!‖ will be
displayed on the LCD. Press ―OK‖ to enter the system update interface, and then select ―Update
system‖ to start updating the software. After update completed, the new system will be rebooted
automatically.

The steps of EBOOT and FPGA update are similar to those of image update. The file for FPGA update is
fpga105.dat, while that for EBOOT update is EBOOT.nb0. They should also be placed under the root
directory of an USB flash drive. After entering the update selection interface and pressing ―1‖ (―1: Update
menu‖), you can start FPGA update by pressing ―1‖ (―1: FPGA‖), or EBOOT update by pressing ―2‖ (―2:
EBOOT‖).

During image updating, all system files (including tool path files) will be deleted and cleared.

CAUTION
Since image update clears all the old files, it is strongly recommended to do backup before image update.

「52」System Update
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7. References

7.1. System Parameters

7.1.1. Parameters of Operator’s Access

 Parameters Related with Velocity

Parameter Meaning Setting range

G00 speed, which can be set in this Related with the specific machine tool
G00 Speed
parameter or in the program file G00 speed < Max. velocity of machine tool
Gxx Speed Gxx speed Related with the specific machine tool
The max. velocity of a machine tool is related with the setting of pulse equivalent. For the detailed
expression, see Chapter 4.3.
The relation between actual feed rate and feedrate override is:
Actual feed rate= Feed rate × Feedrate override
Jog speed and rapid jog speed are set in the manual speed setup page; G00 speed ≥ machining
speed, and rapid jog speed ≥ jog speed > 0.06

 Parameter Related with Machining

Parameter Meaning Setting range

Whether homing all the axes before machining is Yes: Required
Back REF First
required or not No: Not required
Lifts on Pause Lifting amount at pause 0~10000 mm
Step Length #variables customization
Cycle Process
Yes: Enabled
Cycle Process Whether to enable cycle process
No: Disabled
Cycle machining times, valid when ―Cycle Process‖ is
Cycle Times 1~9999
set to ―Yes‖
Cycle Interval Interval between two adjacent cycles 0~3600000
Yes: Stop
S_Off in Intev Whether to stop spindle in the interval
No: Not stop
G73_G83
Retract or spacing amount of G73_G83 command 0~1000000 mm
Retract
Whether manual operation setting is influenced by Yes: Influenced
Ratio On MANU
feedrate override No: Not influenced
Homing all the axes before machining can prevent machining deviation and ensure position accuracy.
It is recommended to set ―Back REF First‖ to ―Yes‖ to disable a machine tool to run automatically if
backing to machine origin is not executed before machining. When the home switch cannot work

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Parameter Meaning Setting range

normally, ―Back REF First‖ can be set to ―No‖.
G73_G83Retract: the retract amount after each feed under G73 command; under G83 command, the
distance between the feed plane where the cutter changes from G00 to Gxx and the previous peck
depth.
Step length: custom #variable, convenient for operators to change step length in the program file.
There are 8 groups of step length in total from the first group #STEP0 to the eighth group #STEP7
respectively. For instance, G01X=#STEP2 refers to the X axis moving the third group step length
under G01 command.

 Parameters Related with Offset

Parameter Meaning Setting range

Aiming at all the WCSs, used for adjusting workpiece
Public Offset -10000~10000 mm
origin of X, Y, Z and A axes
Work Offset D-value of WCS origin and MCS origin. -10000~10000 mm
The relation of workpiece offset, tool offset and public offset is as following:
Workpiece coordinate = Machine coordinate - Workpiece offset – Tool offset – Public offset

 Spindle Parameters

Parameter Meaning Setting range

Spindle Stop
SOff at pause Whether to stop spindle at pause Yes: Stop; No: Not stop
SOff at Stop Whether to stop spindle at stop Yes: Stop; No: Not stop
SOff at End Whether to stop spindle when machining completed Yes: Stop; No: Not stop
Whether to turn on the red light indicator as a sign of
ProcessEndTip Yes: On; No: Off
the completion of machining
This group of parameters sets whether to stop spindle under various forms of stop state.

 File Parameters

Parameter Meaning Setting range

Dxf Params
It sets the tool lifting height of Z axis during rapid
Lifting Height 0~99999 mm
traverse when a DXF file is being processed.
Process Depth It specifies the machining depth for 2D files. -99999~0 mm
It sets whether to set the first point as workpiece origin
1st Point as 0 Yes: Valid; No: Invalid
when a DXF file is processed.
The system will not process the next shape until the
Shape Process Yes: Valid; No: Invalid
current shape is finished.
Bottom Valve operation is enabled only when [3D cutting] is on
Yes: Valid; No: Invalid
Process the workpiece surface.
Yes: Metric size
Metric Size It forcibly sets a dxf file using metric size.
No: Imperial size
Eng Params

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Parameter Meaning Setting range

It sets the tool lifting height of Z axis during rapid
Lifting Height 0~99999 mm
traverse when an ENG file is being processed.
It sets whether to pause and prompt tool change when
ToolChangeTip tool change command is encountered during ENG file Yes: Valid; No: Invalid
machining.
Cycle Times It sets the cycle times to process an Eng file. 0~100000
0: Reciprocating chip
removal
Deep Hole
Mode selection for deep hole machining 1:High-speed
Mode
reciprocating chip
removal
Retract amount after each feed in high-speed
Retract Amount 0~99999999 mm
reciprocating chip removal mode
If this parameter is set to ―Yes‖, the machining will be
Select ToolNo. executed in terms of the specified tool No. in the Yes: Valid; No: Invalid
machining file and only this file will be processed.
Plt Params
It sets the tool lifting height of Z axis during rapid
Lifting Height 0~99999 mm
traverse when a PLT file is being processed.
Normally, 1plt=40.195mm, which can be enlarged or
Plt Unit 0.001~99999
diminished by setting this parameter.
The value should be confirmed in terms of the tool
Tool step diameter and make the adjacent tool paths overlap for a 0.0001~99999 mm
full machining.
Processing
It specifies the machining depth for 2D files. -99999~0 mm
Depth
DXF parameters are for the translation of DXF files. In DXF file machining, the system treats the
action of tool lifting as the separate mark for the adjacent shapes, If there is no tool lifting, the system
will consider only one shape is being processed. If tool lifting occurs, it indicates the machining of a
complete shape is finished. For example, process several circles adjacent to each other. The depth of
each circle is 10mm, and each feed depth of Z axis is 2mm. If the parameter ―Shape Process‖ is set to
―Yes‖, the machine tool will process the current circle 5 times, and then lift the tool, and then go to
process the next circle. If it is set to ―No‖, the machine tool will process the current circle once, then lift
the tool, and then go to process the next circle. After all the circles are processed once, this process
will be re-executed 4 times to finish machining all the shapes.
ENG parameters are for the translation of ENG files.
PLT parameters are for the translation of PLT files. PLT is a format of 2D machining files defined by an
American company—Hewlett Packard (HP), usually used in embossment and advertising carving. At
the same time, PLT is also a kind of unit. Normally, 1plt=40.195mm, which can be enlarged or
diminished by setting the parameter ―PLT Unit‖.

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 Parameters Related with Tool Change

Parameter Meaning Setting range

ATC Capacity Capacity of tool magazine 1~20
Current ToolNo. Tool No. currently used 1~Value of ATC Capacity
Tool Offset Modification to the tool offset along each axis X/Y/Z: -10000~10000 mm
Whether to send prompt when there is tool change
ToolChangeTip Yes: Valid; No: Invalid
command in the file
The machine coordinate (X/Y/Z) of tool presetter in
X/Y/Z Cali Coor /
fixed tool measurement
The required tool lifting height after the end of tool
CaliToolHeigh 0.001~9999 mm
measurement

 Ignore Command

Parameter Meaning Setting range

Yes: Enable the feed rate in the system
Whether to enable the feedrate
Ignore F Code No: Enable the feed rate in the
command in the machining file
machining file
Yes: Enable the spindle command in
Whether to enable the spindle the system
Ignore S Code
command in the machining file No: Enable the spindle command in the
machining file

7.1.2. Parameters of Manufacturer’s Access

 Parameters Related with Velocity

Parameter Meaning Setting range

To protect tools, the machine tool will decelerate (at
[Approach Speed]) when approaching the target
Decel. Dist. position during positioning. This parameter is used 0~999mm
to specify the distance from the decelerating
position to the target position.
It is the feed speed of the tool when approaching
Approach workpiece during positioning (the distance between Jump speed ~ Machining
Speed the tool and workpiece is smaller than deceleration speed
distance).
Description of the acceleration/ deceleration
Sgl Axis Acc. 0.001~100000.0mm/s2
capability of each feed axis, in ―mm/s2‖
The max. acceleration of feed motion on adjacent
Max. Turn Acc. 0.001~100000.0 mm/s2
axes
The change rate of acceleration of single axis
Jerk 0.001~100000.0 mm/s3
(acceleration‘s acceleration)
Max. Speed It specifies the max. speed of X, Y, Z and A axes. 0.06~100000.0 mm/min

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Parameter Meaning Setting range

ShortSegSpdL
Whether to enable speed limit for short segments Yes: Valid; No: Invalid
mt
SpdLmt Length The max. length of short segments 0.001~100000mm
Whether to enable the downward cut speed under Yes: Enabled
EnblPlungeRate
G01 downward cut No: Disabled
The downward cut speed of Z axis under G01
PlungeCutSpd 0~Max. Speed of Z axis
downward cut
Ref Cir Radius See below for explanation. 0.001~100000.0 mm
Reference circle is the reference for the machining
Min. speed of arc
of circular workpiece. The max. speed of reference
Ref Cir. Speed machining ~ Machining
circle refers to the max. speed of machine in
speed
machining this circle without obvious vibration.
The max. speed for the stepper motor at start-up [Approach Speed]~
Jump Speed
without acceleration Machining speed
After the installation of a machine tool, you can make the machine process a circle, in which vibration
will occur due to centrifugal force. The higher the speed is, the stronger the vibration will be.
Gradually increase the feed speed to see the state of vibration of the machine tool until the max.
circular speed is achieved, i.e. the max. speed of the machine tool without strong vibration. This circle
is regarded as the reference circle, and its max. speed is the max. speed of reference circle. Max.
centripetal acceleration ―a‖ can be calculated in terms of the reference circle radius and its max
speed. The formula is as follows: V0 and R0 are the speed and radius of the reference circle
respectively, while Vx and Rx are the speed and radius of an arc to be processed. After Rx is
confirmed, when the arc machining speed is larger than Vx calculated, the system will limit the arc
machining speed automatically to ensure it is within the debugging value, i.e. the vibration will not be
stronger than that during ex-factory debugging.

2 2
V0 Vx
a 
R0 Rx

 Parameters Related with Machine Tool Debugging

Parameter Meaning Setting range

Axis OutpDir The motion direction of each axis Positive; Negative
The valid motion stroke of a machine tool, i.e. the
Set according to the
MachineStroke valid machining range of a machine tool in X/Y/Z/A
actual machine tool
axis
The worktable stoke per pulse sent by the CNC
Pulse Equiv. device or the rotary degree of a rotary axis, i.e. the 0.00009~999.0 mm/p
least distance the CNC system can control
REF. PointSet
The speed of rough positioning in backing to 0.001~Max. speed of
REFP Speed
machine origin machine tool

References「57」
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Parameter Meaning Setting range

The direction of rough positioning in backing to
REFP Dir Positive; Negative
machine origin
The additional motion distance after fine positioning
Retract Dist stage in backing to machine origin, to move out of the 0~10000 mm
machine origin signal sensitive zone
Whether to eliminate the sign of backing to machine Yes: Eliminate
Sign of BK REF
origin after E-stop No: Not eliminate

CAUTION
If you can ensure that the axis position will not deviate after E-stop, you can set the parameter “Sign of BK REF”
to “No”, so you can continue machining without backing to machine origin after E-stop is obviated. Otherwise,
you need to set this parameter to “Yes” to ensure machining accuracy.

 Spindle Parameters

Parameter Meaning Setting range

Spindle Set
The wait time for the spindle to reach normal rotary
ON/OFF Delay 0~60000 ms
speed or stop completely after turned ON or OFF
Spindle Speed The spindle speed during auto machining 0~[Max. Spdl Speed]
Spindle speed~999999
Max. Spdl Speed Max. spindle speed
mm/min

 Parameters Related with Y Rotary Axis

Parameter Meaning Setting range

Y AsRotaryAxis Whether Y axis is set as rotary axis Yes: Valid; No: Invalid
The pulse equivalent of Y axis when it is set as
Rotary Y Pulse 0~100 mm/p
rotary axis
Yes: in mm
mm As Unit It sets the measure unit for the rotary axis.
No: in deg
The length of Y axis in CAM programming is the
Rev. WorkRadius value of workpiece radius × 2× π. The value of this 0~1000000mm
parameter changes with the radius of workpiece.
Rotary Takeoff The takeoff speed of the rotary axis 0~1000000 mm/s
The acceleration of the rotary axis, with unit as
Rotary Y Acc. 0.001~100000.0 rad/ s2
rad/s2
Max. RotaryVel. Max. rotary speed 0.06~6000000 r/min

 Parameters Related with Lubrication Setting

Parameter Meaning Setting range

EnableAutoLube Whether to open lubrication pump automatically at Yes: Valid

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Parameter Meaning Setting range

fixed period No: Invalid
Time Interval Time interval between two adjacent lubes 0~34560000 s
Duration Duration time to release lubrication oil each time 0~34560000 s

 Parameters Related with Algorithm

Parameter Meaning Setting range

Enable S Algo Whether to adopt S-type algorithm Yes: Valid; No: Invalid
Whether to adopt arc increment mode
In arc increment mode, the coordinates of the circle
Arc Increment Yes: Valid; No: Invalid
centre are relative to the starting point. Otherwise,
they are relative to workpiece origin.
Forward Used to set the max. look-ahead segments when
0~10000
LookSeg calculating connection speed

 Parameters Related with Compensation

Parameter Meaning Setting range

Backlash Set
CompensationON Whether to enable backlash compensation Yes: Valid; No: Invalid
The backlash compensation amount of X, Y and Z
AxisBacklash axes, valid only when ―CompensationOn‖ is set to 0~1000000 mm
―Yes‖
Generally, the spindle is secured to a screw whose outer wire and inner wire on the outer wire cannot
be completely matched, backlash compensation compensates the clearance between the screw of
last direction that the spindle needs to finish after reversing its moving direction.

 Other Operations

Parameter Meaning Setting range

The larger the value is, the smoother the workpiece
Smoothing surface will be, but tool large value will affect the
0.0~0.064 ms
Time dimension of workpiece. 0.01 is recommended for a
mold machine, and 0.03 for a woodworking machine.
G00 Feed 100% Whether to enable 100% feedrate override for G00 Yes: Valid; No: Invalid
Calculated with respect to workpiece origin. The
horizontal movement at this height is considered to be
Safety Height 0~5000 mm
safe, used in breakpoint resume and backing to
workpiece origin.
CalibThickness The thickness of the tool presetter. 0~Worktable range

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7.2. Driver Parameters and Wiring Diagrams

7.2.1. Driver parameters

Driver parameters listed in this chapter can only make a machine tool motion normally, not perfectly. To
get a better machining result, you need to read through the servo driver documentation of the
corresponding brand and change the parameter setting according to the specific machine tool.

7.2.1.1. Parameter Setting of YASKAWA Σ–Ⅱ Servo Driver

Para.
Function Value Description
No.
Set [0000]:

Set password (to modification to user parameters [PnXXX] and part

prevent arbitrarily of auxiliary function parameters [FnXXX] permitted;
Fn010 0000
modification to Set [0001]:
parameters)
modification to user parameters [PnXXX] and part
of auxiliary function parameters [FnXXX] prohibited.

Monitor if the number of sent and received pulse is

LXXXX correct by setting this parameter. In Weihong
Pulse counter of control system, the correct quantity of pulse sent by
Un00C (Hexadecimal
input command control card is detected by pulse inspection in order
system) to determine whether there is electrical
interference.

Bit 0: Set 0, ―CCW‖ is forward rotation (viewed from

Direction selection the load end of screw ball); Set 1, the rotation
Pn000 Control mode 0010 direction of the motor is reversed.
selection Bit 1: Set 1, position control mode (calculate pulse
instruction all the time).

Bit 0: Set 5, select the instruction input mode as

Select pulse ―pulse + direction‖, negative logic.
Pn200 0005
instruction mode
Bit 3: Set 0, input differential signal into filter.

Bit 1: Set 0, Servo ON /S-ON, input from 40th pin;

Set 7, Servo ON all the time.
Pn50A Selection function 8100
Bit 3: Set 8, positive rotation not used and signal
input (P-OT) prohibited.

Bit 0: Set 8, reverse rotation not used and signal

Pn50B Selection function 6548
input (N-OT) prohibited.

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Para.
Function Value Description
No.
Set it when servo motor with brakes.
Pn50F Selection function 0300 Bit 2: Set 3, brake interlock signal ―/BK‖ is output
from CN1-29, CN1-30 to control 24V relay for brake

Set it when servo motor with brakes

Pn50E Selection function 0211 To avoid of CN1-29 and CN1-30 being used for
other function and leading to brake ineffective, ―3‖ is
not allowed to appear in the 4 digits.

Servo off, time Set it when motor with brakes

Pn506 delay of brake Depended
when motor stops Default setting is ―0‖, setting unit is 10ms.

Encoder Encoder Pulse No. per Motor

Type
cycle-divided ratio Circle (pulses/ revolution)

(Pulse output No. Gain A 13bit 2048

Pn201 Right-side
per motor cycle by Encoder
B 16bit 16384
encoder after
cycle-divided) C 17bit 32768

Pn202 = pulse No. of each encoder circle × 4 ×

Electronic gear Need
Pn202 mechanical deceleration ratio.
ratio (numerator) Calculation
Pn203 = (screw pitch/ pulse equivalent).

Typical value: pitch 5mm, encoder 17-bit,

deceleration ratio 1:1, pulse equivalent 0.001mm,
Electronic gear Need Pn202＝16384; Pn203＝625.
Pn203 ratio
(denominator) Calculation Pitch 5mm, encoder 17-bit, deceleration ratio 1:1,
pulse equivalent 0.0005mm, Pn202＝8192; Pn203
＝625.

7.2.1.2. Parameter Setting of DELTA ASDA-A Servo Driver

Para. Format
Function Value Description
No. & Range
Monitor if the number of sent and received
pulse is correct by setting this parameter. In
Driver
Weihong control system, the correct quantity of
P0-02 status 02
pulse sent by control card is detected by pulse
display
inspection in order to determine whether there
is electrical interference.

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Para. Format
Function Value Description
No. & Range
External X=2: pulse + direction;
P1-00 pulse input ZYX 002
type Z=0: positive logic

Z=0: during control mode switching, DIO is

maintaining the set value. Since switching
control mode is not used, Z=0.
Control
P1-01 ZYX1X0 0000
mode setup Y=0: forward rotation (CCW) (in terms of load),
Y=1, the rotation direction is reversed;

X1X0=00: position control mode

Y=0: when there is no servo enabled, motor

Motor stop dynamic brake occurs; Y=1: motor is free.
P1-32 mode YX 00
selection X=0: motor stops instantly, X=1: motor stops
with deceleration.

Electronic N1/M= encoder pulses× 4× pulse equivalent×

Gear Ratio Need mechanical deceleration ratio / pitch.
P1-44 1~32767
(Numerator) calculation
Representative value:
(N1)
encoder pulses=2500, pitch=5mm,
pulse equivalent=0.001, deceleration ratio=1,
Electronic
calculation as below:
Gear Ratio Need
P1-45 1~32767 N1/M= 2500×4×0.001/5 = 2 / 1, N1=2, M=1;
(Denominat calculation
When the multi-electronic gear ratio is not
or) (M)
used, P2-60~ P2-62 are not required.

X1X0=01: digital input (DI1=SON) corresponds

Digital Input to 9th pin of CN1.
P2-10 X2X1X0 101
Pin DI1 X2 = 1: set DI1 input as NO (normally open)
a-contact point.

Default factory setting of DI6 and DI7 are NC

(normally closed) limit signal input pins; driver
can‘t run without being connected to pin 32
Digital Input and pin 31 of CN1.
P2-15 X2X1X0 100
pin DI6
X2=1: set DI6 and DI7 inputs as NO (normally
open) a-contact points; X1X0=00, limit signal
input of the driver is not used.

Digital Input
P2-16 X2X1X0 100
Pin DI7

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Para. Format
Function Value Description
No. & Range
Function
setting for
P2-17 X2X1X0 100 External E-stop input is not used.
digital input
pin DI8

DO4 corresponds to pin 1 & pin 26, used as

clamping-position brake signal of Z-axis;
Function
setting for X2=1: set DO4 output as NO (normally open)
P2-21 digital X2X1X0 108 a-contact point; X2=0: set DO4 output as NC
output pin (normally closed) b-contact point;
DO4
X1X0=08: set pin 1 and pin 26 as BK+ and BK-
respectively.

DO5 corresponds to pin 28 & pin 27, used as

Function
servo alarm signal.
setting for
P2-22 digital X2X1X0 007 X2=0: set DO5 output as NC b-contact point.
output pin
X1X0=07: set pin 28 and pin 27 as ALRM+ and
DO5
ALRM- respectively.

0: Servo ON must be triggered by numerical

input signal.
Servo ON
P2-51 0 1: when servo is powered, if there is no alarm
(SON) setup
signal, servo will be on automatically.

Set 1 when there is no SON signal line.

7.2.1.3. Parameter Setting of DELTA ASDA-A2 Servo Driver

Para. Format &

Function Value Description
No. Range
Monitor if the number of sent and received
pulse is correct by setting this parameter.
In Weihong control system, the correct
Driver status
P0-02 02 quantity of pulse sent by control card is
display
detected by pulse inspection in order to
determine whether there is electrical
interference.

External pulse X=2: pulse + direction;

P1-00 ZYX 002
train input type Z=0: positive logic

References「63」
 Specialized Concentrated Focused

Para. Format &

Function Value Description
No. Range
Z=0: during control mode switching, DIO
is maintaining the set value. Since
switching control mode is not used, Z=0;

P1-01 Set control mode ZYX1X0 0000 Y=0: forward rotation (CCW) (from the
view of load);

Y=1: the rotation direction is reversed.

X1X0=00: position control mode

Electronic Gear N1/M= mechanical deceleration ratio × 4 ×

Need
P1-44 Ratio 1~32767 encoder pulses× pulse equivalent / pitch.
calculation
(Numerator)(N1)
Representative value: encoder
pulses=2500, pitch =5mm, pulse
equivalent=0.001, deceleration ratio = 1,
calculation as below:
Electronic Gear
Need
P1-45 Ratio 1~32767 N1 / M = 2500×4×0.001/5 = 2/1, N1=2,
calculation
(Denominator)(M) M=1;

When the multi-electronic gear ratio is not

used, P2-60 ~P2-62 are not required.

X1X0=01: digital input (DI1 = SON)

Digital Input Pin 1 corresponds to 9th pin of CN1.
P2-10 X2X1X0 101
(DI1) X2=1: set DI1 input as NO (normally open)
a-contact point.

Default factory setting of DI6 and DI7 is

NC (normally closed) limit signal input;
Function setting driver can‘t run without being connected to
P2-15 for digital input pin X2X1X0 100 pin 32 and pin 31 of CN1.
DI6 X2=1: set DI6 and DI7 input as NO
a-contact points.

X1X0=00, limit input of driver is not used.

Function setting
P2-16 for digital input pin X2X1X0 100
DI7

Function setting
P2-17 for digital input pin X2X1X0 100 External E-stop input is not used.
DI8

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Specialized Concentrated Focused

Para. Format &

Function Value Description
No. Range
DO4 corresponds to pin 1 & pin 26, used
as clamping-position brake signal of
Z-axis;

Function setting X2=1: set DO4 output as NO (normally

P2-21 for digital output X2X1X0 108 open) a-contact point; X2=0: set DO4
pin DO4 output as NC (normally closed) b-contact
point;

X1X0=08: set pin 1 and pin 26 as BK+ and

BK- respectively.

DO5 corresponds to pin 28 & pin 27, used

as servo alarm signal.
Function setting
X2=0: set DO5 output as NC b-contact
P2-22 for digital output X2X1X0 007
point.
pin DO5
X1X0=07: set pin 28 and pin 27 as
ALRM+ and ALRM- respectively.

7.2.1.4. Parameter Setting of PANASONIC MINAS_A4 Servo Driver

Para.
Function Value Description
No.
Monitor if the number of sent and received pulse is
correct by setting this parameter. In Weihong control
Pr01 LED initial status 12 system, the correct quantity of pulse sent by control
card is detected by pulse inspection in order to
determine whether there is electrical interference.

0: position mode
Select control
Pr02 0 1: velocity mode
mode
2: torque mode

Select command
Pr40 1 1: input through difference exclusive circuit
pulse input

Select command Set command pulse input mode: command pulse +

Pr42 3
pulse input mode command direction, negative logic

Need Typical values: pitch 5 mm, encoder resolution 10000,

The 1st numerator
Pr48 calculation deceleration ratio 1:1, pulse equivalent 0.001 mm:
of the command
pulse frequency Range: Pr48=10000

References「65」
 Specialized Concentrated Focused

Para.
Function Value Description
No.
multiplication 1～10000 Pr4B= pitch 5mm/ pulse equivalent 0.001mm=5000

So, Pr48/Pr4B=10000/5000=2/1
Need
Denominator of
calculation
the command
Pr4B
pulse frequency Range:
multiplication
1～10000

After the parameters are set, writing mode of EEPROM has to be selected. Please refer to the following
steps:

① Press [MODE] button → Select [EEPROM]→ Enter mode [EE_SET];

② Press SET button, showing [EEP ―];

③ Keep pressing UP direction key for approx. 3 seconds, then [EEP ――] will be displayed, and then
writing starts until [Start] is displayed.

After the parameters are saved, the display of [Finish] means successful modification. If [Reset] is shown,
alteration will be validated only after the driver is restarted. If [Error] occurs, the write-in is a failure, and
another setting is needed.

7.2.1.5. Parameter Setting of FUJI FALDIC-β Servo Driver

Para.
Name Value Description
No.
Need Command pulse numerator and denominator are
Command pulse calculation also equal to those of the electronic gear ratio.
01
numerator α
1～32767 α/ β=encoder resolution× pulse equivalent×
mechanical deceleration ratio / screw pitch.

Typical value: encoder resolution 65536, pitch 5mm,

Need
Command pulse pulse equivalent 0.001, mechanical deceleration
02 calculation
denominator β ratio 1,
1～32767 α / β=65536×0.001 / 5=8192 / 625,

So α=8192, β=625.

Set the input mode of pulse string as: instruction +

03 Pulse string input form 0
symbol, that is ‗pulse + direction‘.

Direction of rotation Set 0: Positive direction: Forward rotation (CCW);

04 0 or 1
switch Set 1: Positive direction: Reverse rotation (CW).

10 CONT1 signal 1 CONT1 is distributed as RUN (i.e. SON); if not

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Para.
Name Value Description
No.
distribution distributed, CONT1 will be auto ON if there is no
alarming when powered.

CONT2 is distributed as RST (i.e. servo alarming

clearance CLR).
CONT2 signal
11 2 When 12, 13, 14 are 0, that is CONT3, CONT4 and
distribution
CONT5 can‘t be distributed as OT (over-travel) or
EMG (external emergency stop).

Set 1, OUT1 is distributed as a-contact point of

OUT1 signal alarming output;
15 1
distribution Set 2, OUT1 is distributed as b-contact point of
alarming detection.

Parameter Set 0, write-enable.

27 0 or 1
write-protection Set 1, write-protected.

Its initial value is 0, and it is set ―1‖ here to enable

74 CONT Always ON 1 1
servo (RUN).

CAUTION
FUJI servo has no braking signal wire, so instead of setting the parameters related to braking you only need to
provide 24V brake power to pin Br (lead wire 5 and 6) of motor with braking.

7.2.1.6. Parameter Setting of STONE GS Servo Driver

Para.
Para. Name Value Description
No.
Electronic gear
F0f 2 Electronic gear ratio of position mode: 4× pulse frequency
ratio numerator
fed back by motor encoder = command pulse frequency× F0f
Electronic gear / F10; value of F0f / F10 must be within 1/100~100.
F10 ratio 1 (calculated with pitch as 10mm)
denominator

0: external speed running mode; make sure the value and

direction of motor speed according to the external analog
Control mode
F00 2 -10V ~ +10V signal of CN2-16, 17;
selection
1: internal speed running mode; make sure the value and
direction of motor speed according to the setting of

References「67」
 Specialized Concentrated Focused

Para.
Para. Name Value Description
No.
parameter F33, F35, F37, F39 and the port status of CN2-9,
CN2-25;

2: position pulse running mode; receive the input of external

position command pulse and direction level signal;

3: jog mode; make sure the motor speed in terms of

parameter setting of F3b, and control the rotation direction by
the direction keystroke ▼ and ▲;

4: torque mode; make sure the value and direction of motor

torque according to the external analog -10V ~ +10V signal
of CN2-43, 1;

5～10: mixed mode; select mode according to the port input

status of CN2-24:

C N 2 -2 4 In te rfa c e S ta tu s
F00
V a lu e
O F F (M o d e O n e ) O N (M o d e T w o )

5 P o s itio n P u ls e M o d e E x te rn a l S p e e d R u n n in g M o d e

6 P o s itio n P u ls e M o d e In te rn a l S p e e d R u n n in g M o d e

7 P o s itio n P u ls e M o d e T o rq u e M o d e

8 In te rn a l S p e e d R u n n in g M o d e E x te rn a l S p e e d R u n n in g M o d e

9 In te rn a l S p e e d R u n n in g M o d e T o rq u e M o d e

10 E x te rn a l S p e e d R u n n in g M o d e T o rq u e M o d e

Command pulse string mode selection of position mode:

p u lse 12 27
1 - s in g le p u ls e s trin g
p o s itiv e lo g ic d ire ctio n 13 28

p u lse 12 27
2 – s in g le p u ls e
s trin g n e g a tiv e lo g ic d ire ctio n 13 28

CCW 12 27
3 - d o u b le p u ls e
Pulse input
F2e 2 s trin g s p o s itiv e lo g ic CW 13 28
mode selection
CCW 12 27
4 - d o u b le p u ls e
s trin g s n e g a tiv e lo g ic CW 13 28

p h a se A 12 27
5 - q u a d ra tu re p u ls e
p o s itiv e lo g ic p h a se B 13 28

12 27
6 - q u a d ra tu re p u ls e p h a se A
n e g a tiv e lo g ic p h a se B 13 28

「68」References
Specialized Concentrated Focused

7.2.1.7. Parameter Setting of MITSUBISHI MR-E Servo Driver

Para.
Code Function Value Description
No.
Bit 0: set 0: select position control mode.
Select control
Bit 1, select motor series: 0: HC-KFE; 1:
mode and
0 *STY X0X0 HC-SFE;
regenerative
fittings Bit 3, select regenerative apparatus, set 0: not
use. Bit 4, select motor power.

Bit 0: input signal filter. If external input signal

causes chattering due to noises, etc., input filter
Function is used to suppress it. Bit 1: CN1-12 function
1 MBR 001X
selection 1 selection, set ―1‖: electromagnetic brake
interlock (MBR); set ―0‖: zero speed detection
signal.

CMX/CDV=command unit × servo motor

Electronic gear Need
3 CMX resolution × mechanical deceleration ratio / pitch
numerator calculation
of screw.

E.G., pitch 5 mm, encoder resolution 10000,

deceleration ratio 1:1, pulse equivalent 0.001
mm,
Electronic gear Need
4 CDV CMX/CDV=10000×0.001/5 = 2/1;
denominator calculation
When pulse equivalent = 0.0005mm, CMX/CDV
= 1/1.

Electronic gear ratio range: 1/50 ~ 500

3: cumulative command pulses E: load inertia

When the parameter is set [3], monitor if the

Status display number of sent and received pulse is correct by
18 *DMD 00XX setting this parameter. In Weihong control
selection
system, the correct quantity of pulse sent by
control card is detected by pulse inspection to
determine if there is electrical interference.

Function
selection 3 Set pulse command input form:
21 *OP3 0001
(command pulse pulse train+ sign, negative logic
format selection)

References「69」
 Specialized Concentrated Focused

Para.
Code Function Value Description
No.
Bit 0: Servo-ON selection. [0]: servo on by
external input; [1]: servo on all the time inside.
Signal input
Bit 1: last signal of positive rotation range (LSP):
SON-ON,
LSP-ON and [1]: auto servo on inside, without external wiring.
41 *DIA 0110
LSN-ON
Bit 3: last signal of negative rotation range
automatically
(LSN) :
selection
[1]: auto servo on inside and no need of external
wiring.

CAUTION
Regarding parameters with the symbol “*” in front, when changed, they will be effective after re-power on the
driver.

「70」References
Specialized Concentrated Focused

7.2.2. Wiring Diagram of NK105G2F/G3F and Driver

7.2.2.1. Wiring Diagram of NK105 and Differential Input Stepping Driver

N K 1 0 5 C o n tr o l B o x

XD+ D+
XD- D-
X -a x is S te p p in g D r iv e r
XP+ P+
XP- P-

YD+
- D+
YD+
- D I- R
Y -a x is S te p p in g D r iv e r
YP+
- P+
Y P -+ C -P
P

ZD+ D+
ZD- D I- R
Z -a x is S te p p in g D r iv e r
ZP+ P+
ZP- C -P
P

AD+ D+
AD- D-
AP+ P+ A -a x is S te p p in g D r iv e r
AP- P-

N o te : tw is te d p a ir a d o p te d fo r d iffe r e n tia l s ig n a l

Fig. 7-1 Wiring of NK105 four axes control box and differential input stepping driver

References「71」
 Specialized Concentrated Focused

7.2.2.2. Wiring Diagram of YASKAWA Σ–Ⅱ Servo Driver

N K 105 C ontrol B ox Y A S K A W A ∑ -Ⅱ S ervo D river

D- 12 * S IG N

D+ 11 S IG N

P- 8 *P U L S

P+ 7 PULS

24V 47 V IN

COM 1 SG

Z-axis B rake W ire (R ed) 29 SRDY+

Z-axis B rake W ire (B lack) 30 SRDY-

Fig. 7-2 Wiring diagram of NK105 and YASKAWA Σ–Ⅱ servo driver

CAUTION
Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be connected
to relay to control brake.

7.2.2.3. Wiring Diagram of DELTA ASDA Servo Driver

N K 105 C ontrol B ox D E LTA A S D A _A S ervo D river

D- 36 /S IG N

D+ 37 S IG N

P- 43 /P U L S E

P+ 41 P U LS E

24V 11 COM+

COM 45 COM-

Z-axis B rake W ire (R ed) 1 DO 4+

Z-axis B rake W ire (B lack) 26 DO 4-

Fig. 7-3 Wiring diagram of NK105 and DELTA ASDA_A servo driver

「72」References
Specialized Concentrated Focused

N K 105 C ontrol B ox D E LTA A S D A _A B S ervo D river

D- 36 / S IG N

D+ 37 S IG N

P- 41 /P U L S E

P+ 43 P U LS E

24V 11 COM+

COM 45 COM-

Z-axis B rake W ire (R ed) 1 DO 4+

Z-axis B rake W ire (B lack) 26 DO 4-

Fig. 7-4 Wiring diagram of NK105 and DELTA ASDA_AB servo driver

CAUTION
Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be connected
to relay to control brake.

7.2.2.4. Wiring Diagram of PANASONIC MINAS_A4 Servo Driver

N K 105 C ontrol B ox P A N A S O N IC M IN A S _ A 4 S ervo D river

P+ 44 PULSH 1

P- 45 PULSH 2

D+ 4 6 S IG N H 1

D- 4 7 S IG N H 2

24V 7 COM+

41 CO M -

COM 29 /S R V -O N

13 G ND

Z-axis B rake W ire ( R ed) 11 BR KO FF+

Z-axis B rake W ire ( B lack) 10 BR KO FF-

50 FG

Fig. 7-5 Wiring diagram of NK105 and PANASONIC MINAS_A4 servo driver

References「73」
 Specialized Concentrated Focused

CAUTION
Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be connected
to relay to control brake.

7.2.2.5. Wiring Diagram of MITSUBISHI MR-E Servo Driver

N K 1 0 5 C o n tro l B o x M IT S U B IS H I M R _ E S ervo D river

D- 24 NG

D+ 25 NP

P- 22 PG

P+ 23 PP

24V 1 V IN

COM 13 SG

Z - a x is B r a k e W ir e ( R e d ) 12 MBR

Z - a x is B r a k e W ir e ( B la c k ) 13 SG

Fig. 7-6 Wiring diagram of NK105 and MITSUBISHI MR-E servo driver

CAUTION
Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be connected
to relay to control brake.

7.2.2.6. Wiring Diagram of FUJI FALDIC-β Servo Driver

N K 1 0 5 C o n tro l B o x F U J I F A L D IC -ß S e r v o D r iv e r

D- 21 *C B

D+ 20 CB

P- 8 *C A

P+ 7 CA

+24V 1 P24

COM 14 M 24

Fig. 7-7 Wiring diagram of NK105 and FUJI FALDIC-β servo driver

「74」References
Specialized Concentrated Focused

CAUTION
Wirings of X axis, Y axis, and Z axis are the same, and the brake of Z axis is internally controlled.

7.2.2.7. Wiring Diagram of STONE GS Servo Driver

N K 1 0 5 C o n tro l B o x S T O N E G S S e r v o D r iv e r

D- 28 D IR -

D+ 13 D IR +

P- 27 PUL-

P+ 12 P U L+
Z - a x is B r a k e W ir e ( R e d )
21 BRAKE+

Z - a x is B r a k e W ir e ( B la c k )
5 BRAKE-

Fig. 7-8 Wiring diagram of NK105 and STONE GS servo driver

CAUTION
Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be connected
to relay to control brake.

References「75」
 Specialized Concentrated Focused

8. Software License Agreement

Important—Read Carefully before Using This Product:

The term ―Software Product‖ includes all copies of the licensed software and its documentation. This
license agreement is a legal agreement between You (either an individual, a legal entity or any affiliated
companies or other entities) and Weihong Electronic Technology Co., Ltd. (hereinafter referred to as
Weihong Company). By installing, copying, or otherwise using the Software Product, you agree to be
bound by the terms and conditions of this license. Unless otherwise stated in this agreement, you shall
not use, copy, revise, rent, or transfer the Software product or any part of the Software Product for any
other purposes.

Description of Further Rights and Restrictions:

1. You may install for use one copy of the Software Product on a single machine;

2. You may make a copy of the Software Product for archive or backup purposes and the copy is to be
used on this machine only;

3. You may transfer the Software Product and the license agreement to a third party, provided that the
third party accepts the terms and conditions stated in this agreement, with prior express permission
from Weihong Company;

4. When transfer confirmed, you shall transfer all the copies of the original documents and the
supplementary documents to the third party or destroy all the copies un-transferred.

5. You can use the Software Product on a network server or intranet server only if it is stipulated in
explicit terms that you are allowed to use the Software Product on a network server or intranet
server, or you have purchased license for each node and terminal using the Software Product;

6. You may NOT sublicense, assign or transfer the license agreement;

7. You may NOT or direct any third party to reverse engineer, decompile or disassemble the Software
Product;

8. You may NOT copy or transfer the Software Product or any part of the Software Product unless
otherwise expressly stated in this agreement;

9. The license agreement shall be terminated automatically upon you transfer the Software Product or
copies of all or part of the Software Product to a third party.

Intellectual Property Rights Notice:

The Software Product and all intellectual property rights therein (including but not limited to any all
copyrights, patents, trademarks, and publicity rights) are owned by Weihong Company. The Software
Product is protected for Weihong Company on the basis of copyright law and international treaty
provisions as well as on the basis of other laws and agreements regarding intellectual property. You are
not allowed to remove the copyright statement made in the Software Product, and guarantee that you
shall copy the copyright statement in all copies of the Software Product or of any part of the Software
Product. You are obliged to stop any form of illegal copying of the Software Product and accompanying

「76」Software License Agreement

Specialized Concentrated Focused

materials.

After-sales Guarantee:

Weihong Company guarantees that for 90 days from the date of shipment the software carrier will be
free from defects in materials and workmanship. When such a defect has been confirmed, our only
responsibility is to replace the software carrier. This remedy is your exclusive remedy. This after-sales
guarantee is invalid for any carrier defect caused by accidents, abuses or maloperation. The replaced
software carrier enjoys the remaining guarantee time of the original software carrier or of a 30-day
guarantee time, whichever is longer.

Except as the after-sales guarantee made above, the Software Product does not enjoy any other form of
after-sale guarantee.

Limitation of Liability:

The above guarantee, whether made explicitly or by implication, constitutes the entire contents of the
guarantee, including guarantee for the commerciality and applicability of special application aim.
Whether you follow other terms in this agreement or not, Weihong Company, as well as its agents and
sales staff, will not be responsible for any profits loss, availability loss, business break-off or any forms of
indirect, special, accidental or inevitable damage or claim made by any third party, generated from the
using of the Software Product, even if Weihong Company has been informed of the possible occurrence
of such events in advance.

Termination:

This license may be terminated by Weihong Company at any time once you violate any terms or
conditions made in this agreement. Once the license is terminated, you are obliged to destroy all the
copies of the Software Product or return them to Weihong Company.

Applicable Law:

Copyright Law, Regulations for the Protection of Computer Software, Patent Law and other relevant laws
and regulations.

Now, we affirm that you have already read through this agreement and understood it thoroughly and
agreed to comply with all of the terms and conditions of this agreement strictly.

Weihong Electronic Technology Co., Ltd.

Software License Agreement「77」