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ITP For Steel Structure

This inspection and test plan outlines quality checks for the construction of a 660MW combined-cycle power plant in Karachi, Pakistan. Key activities that will be inspected include: 1) Receiving steel materials and ensuring tools are calibrated. Welds will undergo visual inspection. 2) Verifying foundation bolt installation matches approved drawings. 3) Inspecting steel erection for alignment, plumbness, and dimension tolerances at each floor. Bolt tightening and anchor bolt tightening will also be tested. 4) Installing gratings, handrails, and checking alignment and flatness at each floor level. The plan identifies inspection methods, acceptance standards, responsible parties, and

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80% found this document useful (5 votes)
550 views

ITP For Steel Structure

This inspection and test plan outlines quality checks for the construction of a 660MW combined-cycle power plant in Karachi, Pakistan. Key activities that will be inspected include: 1) Receiving steel materials and ensuring tools are calibrated. Welds will undergo visual inspection. 2) Verifying foundation bolt installation matches approved drawings. 3) Inspecting steel erection for alignment, plumbness, and dimension tolerances at each floor. Bolt tightening and anchor bolt tightening will also be tested. 4) Installing gratings, handrails, and checking alignment and flatness at each floor level. The plan identifies inspection methods, acceptance standards, responsible parties, and

Uploaded by

trey
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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INSPECTION & TEST PLAN

SEPCOIII Electric
Contractor:SEPCOIII ELECTRIC Owner: Lucky Electric LEPCL-10-ZZZ-MQA-
EPC Contractor : Power Construction ITP No. : Project Name : LEPCL 660MW CFPP, Karachi Consultant: FICHTNER
POWER CONSTRUCTION Power Company Limited 200001-S01-D
Co., Ltd. GMBH & CO KG
CORPORATION., LTD.
Sub-Contractor Name : / Rev. No. : B Owner Name : Lucky Electric Power Company Ltd.

Item Date : Consultant Name: FICHTNER

Quantum / Responsibility
Characteristics to be Method of Check / Ref. Doc. / Acceptance
Sl. No. Activity / Process Frequency of Format of Record Remark
checked Instrument Standard
Check Sub-contractor Contractor Consultant

1. INSPECTION AND PREPARATION

Material receiving
Receiving inspection
Material/ Quantity / As Tech. Paking list/ Receiving inspection
1.1 of structure steel V/M H W S
Diemension Spec. Report record(where
maerials
applicable)

Ensure the tools and


equipment used for As Tech. Calibration
1.2 Tech. Spec. H R R
erection are Spec. Report
calibrated
Review qualification
As Tech. Qualification
1.3 license for special Tech. Spec. H R R
Spec. license
type of worker

2. SUBSEQUENT WORKS HANDOVER

Foundation and
Diemension/
2.1 anchor bolt V/M Once Approved Drg. Survey Report H W S
Elevation
verification

3. STEEL STRUCTURE ERECTION


Aligned and
Plumbness/ Check List /
3.1 plumbness V/M Each floor Approved Drg. H W H
Diemension Survey Report
inspection

Connection bolt final


10% of each Check List /
3.2 tightening inspection Torque M Approved Drg. H W H
joints Survey Report
and testing
Anchor bolt
As Tech. Tech. Spec. /Approved
3.3 tightening prior to Tightness Report H W W
Spec. Drg.
grouting

Installation & fixing


3.4 of grating and Flatness V Each floor Approved Drg. Check List H W W
checkered plate

Handrail, ladder and


3.5 staircase alignment Alignment V Each floor Approved Drg. Check List H W W
and installation

4. WELDING AND VERIFICATION


INSPECTION & TEST PLAN
SEPCOIII Electric
Contractor:SEPCOIII ELECTRIC Owner: Lucky Electric LEPCL-10-ZZZ-MQA-
EPC Contractor : Power Construction ITP No. : Project Name : LEPCL 660MW CFPP, Karachi Consultant: FICHTNER
POWER CONSTRUCTION Power Company Limited 200001-S01-D
Co., Ltd. GMBH & CO KG
CORPORATION., LTD.
Sub-Contractor Name : / Rev. No. : B Owner Name : Lucky Electric Power Company Ltd.

Item Date : Consultant Name: FICHTNER

Quantum / Responsibility
Characteristics to be Method of Check / Ref. Doc. / Acceptance
Sl. No. Activity / Process Frequency of Format of Record Remark
checked Instrument Standard
Check Sub-contractor Contractor Consultant

Weld visual
As Tech. Tech. Spec. /Approved
4.1 inspection including Dimesion/ Qaulity V Check List H W H
Spec. Drg.
repair
Magnetic particle
testing/Dye As Tech.
4.2 Tech. Spec. MT/PT Report H R H
penetrant testing on Spec.
lifting lugs

Ultrasonic testing for


As Tech.
4.3 butt weld joints Tech. Spec. UT Report H R H
Spec.
(T>10mm)

5. painting work (Indoor)

Inspection of surface
5.1 surface preparation V Each floor Approved Drg. Check List H W H
preparation

Verify Dry film


Check List /
5.2 thickness(DFT) after DFT M Each floor Approved Drg. H W S
Survey Report
primer

Verify Dry film


Check List /
5.3 thickness(DFT) after DFT M Each floor Approved Drg. H W W
Survey Report
Intermediate

6. painting work (Outdoor)

Inspection of surface
6.1 surface preparation V Each floor Approved Drg. Check List H W H
preparation

Verify Dry film


Check List /
6.2 thickness(DFT) after DFT M Each floor Approved Drg. H W S
Survey Report
primer

Verify Dry film


Check List /
6.3 thickness(DFT) after DFT M Each floor Approved Drg. H W S
Survey Report
Intermediate

Verify Dry film


thickness(DFT) after Check List /
6.4 DFT M Each floor Approved Drg. H W W
preiner after final Survey Report
paint
INSPECTION & TEST PLAN
SEPCOIII Electric
Contractor:SEPCOIII ELECTRIC Owner: Lucky Electric LEPCL-10-ZZZ-MQA-
EPC Contractor : Power Construction ITP No. : Project Name : LEPCL 660MW CFPP, Karachi Consultant: FICHTNER
POWER CONSTRUCTION Power Company Limited 200001-S01-D
Co., Ltd. GMBH & CO KG
CORPORATION., LTD.
Sub-Contractor Name : / Rev. No. : B Owner Name : Lucky Electric Power Company Ltd.

Item Date : Consultant Name: FICHTNER

Quantum / Responsibility
Characteristics to be Method of Check / Ref. Doc. / Acceptance
Sl. No. Activity / Process Frequency of Format of Record Remark
checked Instrument Standard
Check Sub-contractor Contractor Consultant

Legend:

H: Hold Point W:Witness Point R: Report Review S: Surveillance

W:QA/QC organization shall be notified of the timing of


H: QA/QC organization shall be noticed of the timing of
inspection or test in advance. However, the inspection of test S: QA/QC organization to monitor work in progress
inspection or test in advance. Inspection or test shall not
shall be performed as scheduled if the QA/QC organization R: Document/Reprot review. (RFI is not rquired to submit.) without notice from construction organization. (RFI is
be carried out without the QA/QC organization
representative is not present. (RFI is rquired to submit.) not required to submit.)
representative in attendance. (RFI is required to submit.)

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