DIGITAL PLANT SPECIALISTS SDN BHD

DPS specializes in capturing engineering information for use in Intelligent

& Integrated Engineering applications and Engineering Data
Management. DPS combines the capabilities of brownfield engineering
information capture & application knowledge of engineering & design
software. With EPC and Plant Owner Operators increased utilization of
advanced engineering and asset information solutions, DPS provides a
critical service that fills the gap between the software provider and the
EPCC or Owner Operators by specializing in capturing, validating,
standardizing, loading and maintaining Engineering Information or Asset
Information.
 Information Engineering
The generation, distribution, analysis and use of information in systems

Note : 3D As Built Model produced from Laser Scanning

 Information Engineering Services

Ensuring that these information reflect the single source of truth

representing the physical plant, DPS provides services in capturing As-
Built Engineering information. Our hybrid method of combining 3D and
2D engineering data capture allows DPS to fast track the
implementation of an intelligent engineering and data management
initiative.
• Scanning of hardcopy engineering documents
• Digitization and conversion of engineering documents
• Site as-builting for creation of as-built 3D & 2D engineering
information using laser scanning, photogrammetry & site verification
• Delivering 3D & 2D engineering information in Aveva, Intergraph
• Engineering information validation & standardization
• Engineering information loading into intelligent engineering systems
 Brownfield As-Built Data Capture

DPS Personnel operating a Laser Scanner

3D Laser Scanning
Complete & Accurate Specification Highlights

3D point cloud data of existing • 1-3mm accuracy

facilities captured using the latest • Full field of view 360° x 270°
High Definition Laser Scanners. • Class I Eye Safe Laser
• Scan upto 1,000,000 pts/sec
• Colour Point Cloud

A Bit of History Proven Work Methodology

We have been in the laser scanning Our work methodology is based on

industry from the days of the 1st sound survey principals

commercial laser scanner. And we • High accuracy control network

continue to invest in the latest • Redundant control points

scanner technology • Overlapping scans

 Point Cloud Modeling
In brownfield engineering projects where project schedules are normally
very compressed, the Engineering Company requires the As-Built data to
be delivered in a very short time frame. Data can be delivered to clients
in various formats and phases that allow immediate use of the data
before the final 3D As-Built model is produced.

Data Processing & 3D Modeling

TRUVIEW /
POINT CLOUD
IMPORT SCANS LFM Netview
VIEWER
WEBPORTAL

POINT CLOUD 3D DESIGN

AQUIRE SCAN TARGETS INTERFACE MODULE SOFTWARE

REGISTER SCANS TO POINT CLOUD 3D AS-BUILT

SURVEYED TARGETS MODELING MODEL

REGISTERED POINT 3D MODELING 3D AS-BUILT

CLOUD DATABASE (SEMI/INTELLIGENT) ENGINEERING MODEL

Specification Highlights

Point Cloud database is converted to 3D CAD models using specialised

3D point cloud modelling software. 3D models created can be as
primitive, semi-intelligent or intelligent 3D models with catalogues and
specifications. 3D CAD models are produced & delivered in client
specified plant design software systems such as Aveva PDMS, E3D;
Intergraph SmartPlant 3D.
Visual Data Capture
Visual Data Capture

Unique Workflow

DPS data capture methodology is

unique as it includes Photographic
& Photogrammetry visual capture
concurrently with laser scanning.

Specification Highlights

• HD DSLR Camera on robotic head

o
• 360 Panoramic Photos
• Photogrammetry stereo photos
• Visual Database Web Browser
• Overlaying of 3D model on photos
for Quality Assurance
• Recommended methodology for
clients to verify & maintain as-built
3D model
 360o Panoramic Photogrammetry

o
DPS uses 360 high precision image capture technology from NCTech and
ZYNQ360

iSTAR camera from NCTech is designed for rapid, high

precision 360o imaging, It is a panoramic camera that
captures full HDR spherical immersive images for efficient
visual documentation of an environment and use in other
high precision applications such as laser scanning &
photogrammetry.
 Visual Asset Management Software
Unique services & solution – VAM2
DPS utilizes ZYNQ360 to provide you the complete Visual Asset
Management Database

ZynQ 360 is a unique, cloud-based collaboration tool that can be used across
desktop and mobile devices. Deployed locally or online, the user interface was
designed to be easy to use, and powerful enough to integrate into any
enterprise environment. From small to large and simple to complex, ZynQ 360
offers rich, user-friendly features that support collaboration, getting the right
information, to the right person, at the right time, and in the right format.
Capturing & Validating Brownfield Plant Information
Unique workflow
captures plant information
used to populate engineering
information system.
 Systems Support for Projects and Owner Operators

With the ever growing utilization of intelligent applications such as

Intergraph's SmartPlant suite and Aveva's Digital Information Hub, it is
vital that organizations implementing such solutions have the support for
correct setup and administration of these intelligent tools. This is a pre-
requisite for the successful implementation of any intelligent engineering
or engineering data management initiative in order for the end user to
obtain on going return on the investment.

With our pool of personnel, DPS is

able to provide support for system
implementation, administration and
outsourcing.
• Application configuration & Set-Up
• Data Loading
• Administrator and User Training
• Development of User Guides and
Procedures
• Specializing in intelligent
engineering & design applications
(2D & 3D)
 EI Capture, Validation, Loading

In the life cycle of a facility, a multitude of engineering information is

created, utilized, changed and stored in multiple applications. These
information in hardcopy or in digital format is the engineering
representation of the actual facility. Changes to the engineering
information and the physical plant occurs periodically in the lifecycle
of a facilities. The above scenarios compounds the difficulties in the
(continuous) successful implementation of an intelligent engineering
and data management initiative.

During the initial phase of implementation, legacy information in

various format, hardcopy or digital, intelligent or primitive needs to be
captured.

P&ID Instrumentation Electrical

• Line List • Instrument Index • Equipment List
• Instrument List • IO list • Load List
• Equipment List • Alarm Trip Setting List • Cable Schedule
• Valve List/MTO • Datasheet/Process datasheet • Small Power/Lighting/UPS
• SP Item List • Calculation Sheet • Panel Schedules
• P&ID legend sheet • Cable and Panel Schedule • Single Line Diagram
• P&ID Drawing • MTO • Switchgear Schematics
• PFD • Wiring Termination Drawing • Motor Schematics
• Loop Drawing • Connection Diagram
• Hook up/Installation Drawing
Dimensional Survey
Dimensional Control Survey or DC Survey is performed using High Precision
Total Station to achieve +/- 1mm accuracy for points surveyed. DC survey
is normally performed for critical tie in locations for equipment, piping and
structure. This survey complements the laser scanning and
photogrammetry survey ensuring clash free design and first time fit up for
fabricated items.

DPS DC workflow starts from conducting survey of tie-in points (TP) at site.
The TP survey data is then checked against design/fabrication information
i.e. piping ISO drawings, structural drawings etc. Revision are made to
these information to ensure the fabrication contractor fabricates the item
as per site condition. This procedure ensures that the item will fit-up first
time without any re-work.
DIGITAL PLANT SPECIALISTS SDN BHD

Unit C-27-08, Level 27

KL Trillion,
338 Jalan Tun Razak
50400 Kuala Lumpur,
Malaysia
P: +603-2722 7511
F: +603-2722 6337
Email: [email protected]