KENR8398-07

January 2014
Component Locations
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake (ACC1) 291-1546 1 I-5
Accumulator Gp - Brake (ACC2) 291-1546 2 I-14 Left Side, Center of Chassis, Inside of Frame
Accumulator Gp - Steering 308-2856 3 F-11 31
Breather 157-7911 4 D-7
Connector - Orifice 311-6676 6 G-4, G-5 67
14

(Dimensions: 48 inches x 35 inches)

Cylinder Gp - Telescoping, Hoist 295-5708 7 H-13
Filter - Oil, Adv Eff., Breather 4T-6788 8 D-5 S2 35
Filter Gp - Case Drain 290-2569 9 D-7
Filter Gp - Fan / Steering Return 339-9706 10 A-5 61

KENR8398-07
F-5
Filter Gp - Oil, Brake
Filter Gp - Oil, Hoist / Brk Cooling
290-2567
339-9702
11
12 I-9
34 J1 J2
Fitting - Orifice 8X-7851 13 G-4
S1 35
Fitting - Orifice 8X-7851 14 F-8
Fitting - Orifice 8X-7851 15 E-11
Motor Gp - Fan 240-7790 16 E-9 47
Pump / Motor Gp - Brake Release 5T-1060 17 I-8 793F and 793F WTR OEM
Pump Gp - Fan / Steering 291-7263 18 B-9
Pump Gp - Hoist / Brake 310-4846 19 F-6 60 Off-Highway Truck
C-2
Pump Gp - Metering (HMU)
Screen - Pmp Brng Flushing Return
9T-1318
247-8298
20
21 C-7
Hydraulic System
Screen Gp - Hoist Lines 6E-5472 22 H-10 TRACTION CONTROL 20 793F: 793F WTR OEM:
Slack Adjustor Gp - Front 205-0560 23 G-2
SND1-UP SXP1-UP
Slack Adjustor Gp - Rear 205-0560 24 G-14
Valve Gp - Check 25 C-7
SSP1-UP
332-7350
Valve Gp - Check 6E-4701 26 I-5
Valve Gp - Check, Brk Rel Pump 123-4750 27 I-8 K2 K3

36 Page,
Valve Gp - Check, Brk Rel, El Pump 123-4750 28 I-14
I-12
Valve Gp - Cntrl, Hoist / Brk Cooling
Valve Gp - Makeup
356-5705
183-7170
29
30 E-9
VIEW A-A 3 48
Valve Gp - Sol / Mnfld 198-6577 31 F-8 VIEW A-A
Valve Gp - Sol / Rlf, Str Acc. 272-9849 32 E-11
33 F-3
Valve Gp - Steering 9T-8931
Mechanical Drive (Hydraulic Arrangement 278-8418) 33 32
Control Gp - Foot Brake 315-5037 34 I-13
Cylinder Gp - Steering 9T-8912 35 F-3
G-13
Filter Gp - Oil, RAX 333-6434 36
E
Manifold Gp - Control, RAX 299-3258 37 F-12
Motor Gp - Brake Cooling 198-6041 38 C-4 23 I1
Motor Gp - RAX 39 D-12
Pump Gp - Brake Cooling
202-9940
197-8885 40 C-5
A 62 15
Pump Gp - RAX 341-4837 41 D-12
Screen As - Hydr. Oil Cooler 149-2754 42 I-9
21
© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.
43 B-5
Tank Gp - Hydraulic 288-5701
K4
Valve / Mtg Gp - Cntrl, Brks, Std Whl 371-4190 44 H-4 K1 STEERING CONTROL
Valve / Mtg Gp - Cntrl, Brks, XL Whl 371-4191 45 H-3
D-5
Valve Gp - Relief, Brake Oil Cooler
Valve Gp - Traction Control
6E-5855
222-4744
46
47 I-7
46
Attachments 17 53
Accumulator Gp - Steering (PED) 348-9270 48 F-11 FLUID POWER SYMBOLS
Cooler Gp - RAX Oil Cooler 320-8196 49 G-11
G-11
Motor Gp - RAX Oil Cooler Fan 307-1504 50 54 BASIC COMPONENT SYMBOLS

Plug As - Rear Axle Cooler 242-7114 51 D-8 MAIN AUX

Valve Gp - Press. Rdc, Rad Fan Cntrl 389-1181 52 D-9 Left Side, Center of Chassis PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
Misc. Ref.
B 40
Orifice 219-8800 69 I-5
Orifice 219-8800 70 I-4 27 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

Core As - Oil Cooler, Brake 290-2729 53 J-8 24 38 69 57 45 44 56 26 G 2 VALVE ENVELOPES VALVES VALVE PORTS

Core As - Oil Cooler, Brake 336-9641 54 J-9 12

Core Gp - Oil Cooler, Steering 199-6683 55 A-8 I2 H
Sensor Gp - Press., Brake Pump 221-3405 56 I-5 64 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Sensor Gp - Press., Brk Acc. (ACC1) 221-3405 57 I-5

K6 42 AB
CONTROL VALVES
A B
CHECK VALVES

Sensor Gp - Press., Brk Acc. (ACC2) 221-3405 58 I-13

P T P T
Sensor Gp - Press., Differential Oil 221-3415 59 F-12 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

Sensor Gp - Press., Rr Brk Oil, LH 221-3410 60 I-7 K8 28 FLUID STORAGE RESERVOIRS

E-9
Sensor Gp - Press., Rr Brk Oil, RH
Sensor Gp - Press., Steering Acc.
221-3410
221-3405
61
62 E-11
1
Sensor Gp - Press., Steering Pump 221-3405 63 F-8 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

Sensor Gp - Speed, Clng Pmp Drive 186-0131 64 C-5
Sensor Gp - Speed, Fan 186-0131 65 H-7 6
Switch As - Press., Serv. Brake (Frnt) 128-5091 67 G-4 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Switch As - Press., Serv. Brake (Rear) 128-5091 68 G-6 COMBINATION CONTROLS

Tap Locations
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Pressure, Sampling and Sensor OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

Tap Schematic
Description
Number Location
Brake Pump Filter Outlet Pressure R F-5 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Brake Pump Pressure N F-6

Case Drain Return Filter Pressure P2 C-7 J3 J4 K5 K7 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Front Slack Adjuster Pressure I1 G-1

Front, Left Parking Brake Release Press. J1 J-1 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Front, Right Parking Brake Release Press. J2 D-1 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Hoist Control Pilot Pressure L1 H-11

G-11
Hoist Control Pilot Pressure
Hoist Pump 1 Pressure
L2
M1 F-6
P1 13 70 58 R 11 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Hoist Pump 2 Pressure M2 F-6
J-2
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Left, Front Wheel, Brake Cooling Input Press. K1 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

Left, Front Wheel, Brake Cooling Output Press. K2 I-1

UNIDIRECTIONAL UNIDIRECTIONAL
Left, Rear Wheel, Brake Cooling Input Press. K5 J-13
I-14
Left, Rear Wheel, Brake Cooling Output Press. K6
S1 I-7
SERVICE and PARKING BRAKES BRAKE COOLING BRAKE CONTROL BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION
Left, Rear Wheel, Traction Pilot Pressure
Purge Point for Comissioning P1 H-3
Radiator Fan Pressure F D-9
RAX System Pressure Q E-12
Rear Slack Adjuster Pressure I2 G-14
Rear, Left Parking Brake Release Press. J3 J-14
Rear, Right Parking Brake Release Press. J4 B-14
Right, Front Wheel, Brake Cooling Input Press. K3 E-2
Right, Front Wheel, Brake Cooling Output Press. K4 D-2 ELECTRICAL SYMBOLS TABLE
Right, Rear Wheel, Brake Cooling Input Press. K7 C-14 Viewed from Rear and Above
Right, Rear Wheel, Brake Cooling Output Press. K8 B-14 8 HYDRAULIC SYMBOLS (ELECTRICAL)

Right, Rear Wheel, Traction Pilot Pressure S2 H-7

Secondary Retract Accumulator Pressure H I-5 G
Service Brake Acummulator Pressure G I-4 M
SOS, Brake Actuation C I-6
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
SOS, Hoist and Brake Cooling B I-9 (FLUID) (GAS / AIR)
E-10
SOS, Strg, Fan, Drive A
E E-3 50 49 22
Steering Accumulator Pressure
Steering Pump Pressure D F-8
Supply Pump Pressure P3 C-9 Fan Steering
18 M2 M1 N PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
L2 Pump Pump (ADJUSTABLE) SWITCH

Viewed From Front 59

ELECTRICAL SYMBOLS (ELECTRICAL)
55 29
63 L1 T

51 PRESSURE TEMPERATURE LEVEL FLOW

4 SWITCH SWITCH SWITCH SWITCH
D
WIRE NUMBER IDENTIFICATION CODES

10
31 Q ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD CURRENT STANDARD

43 Pump Hoist Brake HARNESS IDENTIFICATION CODE THIS EXAMPLE

7 P3 Drive Pump
19 Pump
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

CIRCUIT NUMBER

39 41 36 37 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

7 CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK

PREVIOUS STANDARD
25 9 P2
WIRE WIRE COLOR

F 30 16 65 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

FAN CIRCUIT RAX OIL COOLER HOIST CONTROL HYDRAULIC OIL TANK PUMPS and DRIVE
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

K5 K1
J3

J J1 J
(54) CORE AS - OIL COOLER (53) CORE AS - OIL COOLER
BRAKE: 336-9641 BRAKE: 290-2729 (1) ACCUMULATOR GP
(Dimensions: 48 inches x 35 inches)

(Extra Retarding Only) BRAKE (ACC1)

291-1546
(2) ACCUMULATOR GP
LEFT REAR (28) VALVE GP - CHECK BRAKE (ACC2)
(26) VALVE GP BRK REL: 123-4750 291-1546
B
KENR8398-07

CHECK: 6E-4701
(29) VALVE GP - CONTROL SOS LEFT FRONT
HOIST / BRK COOLING:
247-1437
(27) VALVE GP
G
K6 CHECK BRK REL
(60) SENSOR GP (56) SENSOR GP
PRESS. RR BRK OIL, LH
EL PUMP: 123-4750
221-3410 (57) SENSOR GP - H PRESS. BRAKE PUMP
221-3405 (70) ADAPTER K2
(12) FILTER GP - OIL PRESS. BRK (Acc1) 319-8800
(42) SCREEN AS
HOIST / BRK COOLING
339-9702
HYDR. OIL COOLER C 221-3405
(69) ADAPTER (58) SENSOR GP
149-2754
(Extra Retarding Only)
S1 319-8800 PRESS. BRK (ACC2)
221-3405
I I

HOIST

ACC2
ACC1

PS2

TCS
DUAL STAGE

PS1
RV1

RAX

BCD
SIGNAL SPOOL
HIGH PRESS.
PS3
RLF
SV3

LE1
SQ1
(34)CONTROL GP
MAIN RELIEF T2 FOOT BRAKE
LOW PRESS.
RLF
DUMP SPOOL
(22) SCREEN GP M 315-5037
HOIST LINES SV2 PR1
6E-5472 FL1
36 Page,

OR1

CV2

(17) PUMP / MOTOR GP S2 CV1

TSB
P A
BRAKE RELEASE
L1 5T-1060
TANK
T1
T

PLUG1
HF1 SV1 HF2
PD2 PD3
(65) SENSOR GP HF3
H PD1 H
PRESS. RR BRK OIL, RH
SIGNAL
ORIFICE #2 ROD END VENT 221-3410
SLOT ACROSS 0R3 0R4
0R7 0R8
STEM
SIGNAL
ORIFICE #1 COUNTERBALANCE
(47) VALVE GP
TRACTION CONTROL
0R5 0R6
0R2 0R9
P1
VALVE CARTRIDGE SH1 SH2
222-4744
PB (23) SLACK ADJ GP
(7) CYLINDER GP FSB
FRONT: 205-0560
TELESCOPING
HOIST: 295-5708 L2 PS5 R SUPPLY PS4 F

(24) SLACK ADJ GP (6) CONNECTOR

REAR: 205-0560 (13) FITTING ORIFICE ORIFICE: 311-6676
(6) CONNECTOR (44) VALVE / MTG GP - CONTROL BRAKES
A.C. ONLY: 8X-7851
ORIFICE ORIFICE: 311-6676 (STD WHL): 285-5630
(68) SWITCH AS - PRESS. (13) FITTING ORIFICE (45) VALVE / MTG GP - CONTROL BRAKES
SERV. BRK (REAR) A.C. ONLY: 8X-7851 (XL WHL) NOT SHOWN: 283-9559
I2 Spool sections by color = RAISE HOLD SNUB FLOAT LOWER
A.C. ONLY: 128-5091

(67) SWITCH AS - PRESS.

G (49) COOLER GP - SERV. BRK (FRNT) G
RAX OIL CLR 128-5091 I1
320-8196

(36) FILTER GP (35) CYLINDER GP - STEERING

OIL, RAX: 333-6434 9T-8912, 205-0560

(31) VALVE GP
SOL/ MNFLD
198-6577 R
B

(50) MOTOR GP
CL CR (33) VALVE GP
RAX OIL CLR FAN (14) FITTING
307-1504 ORIFICE 8X-7851 STEERING
(11) FILTER GP 9T-8931
F (63) SENSOR GP F
(59) SENSOR GP ACCUMULATOR GP OIL BRAKE
PRESS. STEER ACC.
PRESS. DIFF. OIL STEERING (PED) 290-2567
221-3405
221-3415 (48) 308-3556, (3) 308-2856 (19) PUMP GP
(51) PLUG AS
REAR AXLE CLR
SW N M1 M2 HOIST / BRAKE L R
A 310-4846
242-7114 P

TO
MECHANICAL FAN / STEERING
D PUMP DRIVE PUMP P
(15) FITTING
ORIFICE: 8X-7851
K3

(37) MANIFOLD GP
CONTROL RAX: EF
299-3258
T

E (62) SENSOR GP (61) SENSOR GP E

PRESS. STEER ACC.
Q 221-3405
SPEED, FAN: 186-0131 HP LS HT
(30) VALVE GP
(32) VALVE GP - SOL / RLF
A MAKEUP: 183-7170
STR ACC.: 272-9849
RIGHT FRONT
E
F

(16) MOTOR GP
FAN: 240-7790
K4 J2
(8) FILTER OIL
D (4) BREATHER BREATHER: 4T-6788 D
157-7911

(52) VALVE GP -
PRESS RDC. RAD. (9) FILTER
FAN CNTRL: 226-0835 CASE DRAIN
290-2569

(46) VALVE GP
RELIEF BRAKE
OIL COOLER U B M1
6E-5855
(39) MOTOR GP -
FINAL
DIFFERENTIAL RAX: 202-9940 (20) PUMP GP
DRIVE
METERING (HMU)
(25) VALVE GP 9T-1318
(41) PUMP GP - P2
RAX: 214-1555 P3 CHECK: 332-7350
(40) PUMP GP
BRAKE COOLING (38) MOTOR GP -
197-8885 BRAKE COOLING
C 198-6041 C
REAR AXLE BANJO HOUSING SUMP
(64) SENSOR GP - SPEED
SEE POWERTRAIN SCHEMATIC COOLING PUMP DRIVE
186-0131
T1 T2 R G2 A Ma SL Mb B G1 R T2 T1 U2
(21) SCREEN -
PUMP BEARING
K7 FLUSHING RET.:
247-8298

Qmin Qmax Qmax Qmin

TO
MECHANICAL
(43) TANK GP
DRIVE
HYDRAULIC
288-5701 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
LINE PATTERNS
BRAKE RELEASE PUMP AND CIRCUIT
B HOIST PUMP AND CIRCUIT
B
M1 S M1 U1 L1 Pressure Line STEERING CIRCUIT
RIGHT REAR SUPPLY LINE
Pilot / Load Sensing Pressure FAN PUMP AND CIRCUIT
(18) PUMP GP BRAKE PUMP AND CIRCUIT
FAN / STEERING Drain / Return Lines
SUPPLY PUMP AND CIRCUIT
PARKING BRAKE CIRCUIT
291-7263
REAR AXLE LUBE PUMP AND CIRCUIT
Component Group DRAIN / RETURN LINE
DRAIN / BRAKE COOLING
(55) CORE GP - OIL COOLER
STEERING: 199-6683
Air Line
K8 J4
CALLOUTS
(10) FILTER GP YY Taps (Pressure, Sampling, Sensor - by letter)
FAN/ STEER RETURN
339-9706 Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

A A

THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK AND 793F WTR OEM
HYDRAULIC SYSTEM
MEDIA NUMBER: KENR8398-07
SCHEMATIC PART NUMBER: 278-8439, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
BRAKE SYSTEM, STEER AND FAN, HOIST AND BRAKE COOLING, MECHANICAL DRIVE: RM757 and RM952 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1