Distribution transformer components

Product guide
Bushings

ABB offers both high voltage and low voltage bushings

designed for use in pad or surface mounted transformers. The
bushings insulate the current carrying conductor from the tank,
allowing for termination of both the airside conductor and the
transformer leads. Both the high and low voltage bushings
have been designed to conform with ANSI/IEEE standards.

ABB high voltage bushing wells are molded from a glass-

reinforced, high temperature nylon (HTN) resin. They are
designed to mate with all bushing inserts conforming to the
appropriate sections of IEEE 386-2006. In addition to the fixed
stud bushing well, ABB offers a removable stud version.

ABB one inch and five-eighths inch low voltage bushings

are molded from a glass-reinforced, high temperature nylon
resin. The 1.25 inch low voltage bushings are molded from a
polyester resin. All of the low voltage bushings provide a spade
terminal for internal connection and a threaded stud for external
connection.

High voltage bushing well options BIL (kV) Continuous current (A) Package quantity Part number
Integral copper stud 150 200 48 1ZUA276301-AKC
Removable copper stud 150 200 48 1ZUA276301-AKD

HV bushing mounting HV bushing well key dimensions

3.703
4.480 reference
diameter for the 2.700
mounting studs

2.530 tank mounting

hole

0.375 mounting stud

4.593
2.132

1.100

* Dimensions are presented in inches

2 Bushings | ABB distribution components

 Low voltage bushing options BIL (kV) Continuous current (A) Package quantity Part number
0.625” copper standard length 30 600 48 1ZUA276301-AFC
0.625” copper extended length 30 600 48 1ZUA276301-AFD
1.000” copper standard length 30 1400 48 1ZUA276301-AGC
1.000” copper extended length 30 1400 48 1ZUA276301-AGD
1.250” copper with 1 hole 30 2083 24 2104C16G04
1.250” copper with 2 holes 30 2083 24 2104C16G07

5/8 inch low voltage bushing key dimensions 1 inch low voltage bushing key dimensions 1 and 5/8 inch low voltage bushing mounting

3.380
reference
diameter for
2.350
2.590 the mounting
studs
1.875 tank
mounting
B D hole

0.375
mounting
stud
C
A

Stud style Dimension A Dimension B Stud style Dimension C Dimension D

Standard 1.500 6.000 Standard 1.750 6.330
Extended 2.110 6.620 Extended 2.520 7.100

1.25 inch low voltage bushing key dimensions and mounting 1.25 inch low voltage bushing mounting
4.500
reference
diameter for
the mounting
3.250 studs
2.280 tank
4.050
mounting
hole

0.325
mounting
8.740 stud
9.750

2.620

2.620

* Dimensions are presented in inches

ABB distribution components | Bushings 3

Fuse holders

ABB offers two types of fuse holders - the Type K™ and the
DO-III™ fuse holder. Both fuse holders are designed for use in
pad-mounted transformers. The fuse holders are available in a
variety of ratings and configurations which are detailed on the
next few pages.

The ABB DO-III fuse holder is a draw-out, load-break expulsion fuse holder. It is intended to protect the distribution system in the
event of an internal transformer fault, secondary fault, or severe overload when used with properly coordinated expulsion fuses.
The DO-III fuse holder is designed for use at voltages up to 23 kV (line-to-ground) and 150 kV BIL.

The fuse holder works in conjunction with ABB DO-III fuse links which can be found on page 6 of this guide.

DO-III fuse holder standard options

Vent hole Check valve Cartridge Silver plating Package quantity Part number
x x 144 1C10775G01
x x 144 1C10775G02
x x x 144 1C10775G03
x x 144 1C10775G04
x x x 144 1C10775G06
x x x 144 1C10775G07
x x 144 1C10775G08
x x x x 144 1C10775G09
x x 144 1C10775G20

DO-III mounting DO-III fuse holder accessories

Description Package quantity Part number
Cartridge with end plug 72 1B11142G01
Silver plated cartridge with end plug 72 1B11142G02
Puller assembly, cartridge, and end plug 36 1C10765G01
Puller assembly 36 1C10765G02
Puller assembly, silver plated cartridge, and end plug 36 1C10765G03
Mounting nut and gasket 250 1C10775G05
Drip shield 250 1C10880H01
End plug 250 3A33981H01
Gasket 250 6457A49H09

0.16 radius mounting index 2.26 tank mounting hole

* Dimensions are presented in inches

4 Fuse holders | ABB distribution components

The Type K current limiting fuse canister provides an air-insluated receptacle for general purpose current limiting fuses used in
pad-mounted or submersible transformers such as the Hi-Tech Trans-Guard™ FX fuse. The Type K fuse holder features dead front
construction, hermetic sealing, self-aligning spring contacts and stainless steel, corrosion-resistant components. Additionally, the
canister can be welded or clamped onto the transformer tank.

The Type K fuse holder allows the operator easy access to the current limiting fuse for inspection or replacement. The table below
provides the maximum fuse dimensions suitable for use in the Type K canister.

Voltage Maximum Maximum Terminal Terminal B

class (kV) diameter A length B length C diameter D C
8.3 2.25 10.2 1.05 0.625
15.5 2.25 14.4 1.05 0.625 D A
23 2.25 17.3 1.05 0.625

The Type K canister is available in three different voltage classes and is either welded into place or clamped.

Type K canister options

Voltage (kV) BIL (kV) Package quantity Part number - welded Part number - clamped
8.3 95 24 4260079-904 4260079-901
15.5 125 24 4260079-905 4260079-902
23 125 24 4260079-906 4260079-903

Type K mounting
Type K accessories
4.480
Description Package quantity Part number
reference
diameter for Mounting clamp 24 9820A33H01
the mounting Gasket 48 1210221-021
studs
Fuse holder adapter 8.3 kV to 15.5 kV 5 1260140000-002
3.380 tank
Fuse holder adapter 8.3 kV to 23 kV 5 1260140000-003
mounting
hole Fuse holder adapter 15.5 kV to 23 kV 5 1260140000-001

0.375 x 1.75
mounting
stud
(clamped
version only)

* Dimensions are presented in inches

ABB distribution components | Fuse holders 5

Fuses

Safety, including the protection of people and property, is at

the forefront of today’s business. Fuses offer a simple and cost
effective solution to some of the risk associated with electric
distribution. The fuses listed in the next few pages are intended
for use under oil in distribution equipment.

ABB offers a variety of expulsion fuses. Both ABB protective

links and draw-out fuses offer protection to the distribution
system should an internal transformer fault occur. ABB’s draw-
out expulsion fuses also offer some protection for overload and
secondary faults. Isolation links, though not true fuses with
an interrupting rating, are used to protect those who work on
transformers from connecting into a faulted circuit.

ABB draw-out fuses are designed for use in ABB’s DOIII type fuse holder, but are interchangeable with most draw-out fuse holders
on the market today. These fuses are available in three different configurations for a wide array of current ratings. The draw-out
fuses are generally limited to 24.94 kV line-to-line grounded Y. However, when paired with a current limiting fuse the voltage rating
can be extended slightly.

ABB isolation links are not fuses in the sense that they are not designed to interupt current. However, isolation links are intended
to be used in conjunction with draw-out expulsion fuses to prevent the unintentional re-energization of a faulted transformer. In the
table below use the current rating and fuse type to locate the needed draw-out expulsion fuse and associated isolation link part
numbers in the right two columns.

Draw-out fuses
Current rating (Amperes) Fuse type Package quantity Draw-out fuse Optional isolation link
part number part number
6 current sensing 20 1B11143G04 1C11130G01
10 current sensing 20 1B11143G06 1C11130G02
15 current sensing 20 1B11143G08 1C11130G02
25 current sensing 20 1B11143G10 1C11130G03
40 current sensing 20 1B11143G12 1C11130G03
65 current sensing 20 1B11143G14 1C11130G05
100 current sensing 20 1B11143G16 1C11130G05
140 current sensing 20 1B11143G17 1C11130G05
3 dual sensing 20 1B11144G03 1C11130G01
8 dual sensing 20 1B11144G05 1C11130G02
15 dual sensing 20 1B11144G08 1C11130G03
25 dual sensing 20 1B11144G10 1C11130G05
50 dual sensing 20 1B11144G12 1C11130G06
65 dual sensing 20 1B11144G14 1C11130G07
5 dual element 20 1B11145G03 1C11130G01
6 dual element 20 1B11145G04 1C11130G01
8 dual element 20 1B11145G05 1C11130G02
12 dual element 20 1B11145G06 1C11130G02
15 dual element 20 1B11145G07 1C11130G02
25 dual element 20 1B11145G09 1C11130G03
40 dual element 20 1B11145G11 1C11130G03
50 dual element 20 1B11145G12 1C11130G03

6 Fuses | ABB distribution components

The ABB protective link is an oil-immersed, expulsion type fuse designed for use in the high voltage circuit of distribution
equipment. Protective links are available in a variety of fuse sizes and voltage ranges up to 34.5 kV line-to-line grounded Y. In
most applications today, the protective link is used in series with a partial range or back-up current limiting fuse such as the Hi-Tech
Trans-Guard™ family of current limiting fuses.

The standard offering for the 15 kV protective link featured below includes a long lead. This product is also offered with a short
lead or for block mounting. Please contact ABB for details.

Protective links
Current rating Fuse curve Package quantity Part number through Part number through Part number through
(Amperes) 15 kV 23 kV 34.5 kV
4.5 2 10 592B581G01 779C667G01 345B995G21
6.2 3 10 592B581G02 779C667G02 345B995G29
7 3A 10 592B581G11 779C667G03 345B995G22
8.2 4 10 592B581G06 779C667G08 345B995G33
11 5 10 592B581G03 779C667G04 345B995G23
13 5A 10 592B581G12 779C667G09 345B995G24
16 6 10 592B581G04 779C667G05 345B995G28
21 7 10 592B581G05 779C667G06 345B995G25
24 7A 10 592B581G13 779C667G33 345B995G34
30 8 10 592B581G07 779C667G07 345B995G26
49 9 10 592B581G08 779C667G34 345B995G27
71 10 10 592B581G09 779C667G35 345B995G31
102 11 10 592B581G14 779C667G36 345B995G32
160 12 10 592B581G31 Not available Not available
230 13 10 592B581G32 Not available Not available

ABB distribution components | Fuses 7

Switches

ABB distribution transformer tap changers and dual voltage

switches are de-energized, rotary type switches suitable for use
in both pole and pad-mounted transformers. Tap changers are
available that can handle up to 200 kV BIL and 150 amps, while
dual voltage switches are available that can handle up to 125 kV
BIL and 150 amps. The switches are configurable with many
options including the number of decks, termination choices,
handle styles, and dial plate designations. These switches
were designed and tested in accordance with IEEE standard
C57.12.00-2000.

ABB distribution tap changers and dual voltage switches feature a wide range of configurations. To select a standard switch,
please refer to the following tables and locate the appropriate ratings and requirements.

For other configurations not listed in these tables, please contact your ABB representative.

Dual voltage (DV)

Number of decks Current rating Stationary contacts Moving contact Package quantity DV switch part
(Amperes) description description number
1 100 #12-10 Crimp | short Rolling 75 609C176G05
1 100 #12-10 Crimp | 0° Rolling 75 609C176G09
1 100 #12-10 Crimp | 45° Rolling 75 609C176G15
1 100 #12-10 Crimp | 90° Rolling 75 609C176G16
1 150 0.25” bolt hole | 45° Rolling 75 609C176G12
1 150 0.25” bolt hole | 90° Rolling 75 609C176G11
1 150 0.25 - 20 stud | 45° Rolling 75 609C176G13
1 150 0.25 - 20 stud | 90° Rolling 75 609C176G08
2 100 #12-10 Crimp | short Rolling 50 609C177G09
2 100 #12-10 Crimp | 0° Rolling 50 609C177G05
2 100 #12-10 Crimp | 45° Rolling 50 609C177G15
2 100 #12-10 Crimp | 90° Rolling 50 609C177G16
2 150 0.25” bolt hole | 45° Rolling 50 609C177G12
2 150 0.25” bolt hole | 90° Rolling 50 609C177G11
2 150 0.25 - 20 stud | 45° Rolling 50 609C177G13
2 150 0.25 - 20 stud | 90° Rolling 50 609C177G08
3 100 #12-10 Crimp | short Rolling 25 609C181G12
3 100 #12-10 Crimp | 0° Rolling 25 609C181G05
3 100 #12-10 Crimp | 45° Rolling 25 609C181G15
3 100 #12-10 Crimp | 90° Rolling 25 609C181G16
3 150 0.25” bolt hole | 45° Rolling 25 609C181G08
3 150 0.25” bolt hole | 90° Rolling 25 609C181G11
3 150 0.25 - 20 stud | 45° Rolling 25 609C181G13
3 150 0.25 - 20 stud | 90° Rolling 25 609C181G09

8 Switches | ABB distribution components

 Tap changer (TC)
Number of decks Current rating Stationary contacts Moving contact Package quantity TC switch part
(Amperes) description description number
1 100 #12-10 Crimp | short Wiping 75 1C11075G02
1 100 #12-10 Crimp | 0° Wiping 75 1C11075G01
1 100 #12-10 Crimp | 45° Wiping 75 1C11075G03
1 100 #12-10 Crimp | 90° Wiping 75 1C11075G04
1 150 0.25” bolt hole | 45° Rolling 75 609C175G12
1 150 0.25” bolt hole | 90° Rolling 75 609C175G07
1 150 0.25 - 20 stud | 45° Rolling 75 609C175G13
1 150 0.25 - 20 stud | 90° Rolling 75 609C175G08
2 100 #12-10 Crimp | short Rolling 50 609C227G09
2 100 #12-10 Crimp | 0° Rolling 50 609C227G18
2 100 #12-10 Crimp | 45° Rolling 50 609C227G15
2 100 #12-10 Crimp | 90° Rolling 50 609C227G16
2 150 0.25” bolt hole | 45° Rolling 50 609C227G12
2 150 0.25” bolt hole | 90° Rolling 50 609C227G11
2 150 0.25 - 20 stud | 45° Rolling 50 609C227G13
2 150 0.25 - 20 stud | 90° Rolling 50 609C227G14
3 100 #12-10 Crimp | short Rolling 25 609C178G12
3 100 #12-10 Crimp | 0° Rolling 25 609C178G05
3 100 #12-10 Crimp | 45° Rolling 25 609C178G15
3 100 #12-10 Crimp | 90° Rolling 25 609C178G16
3 150 0.25” bolt hole | 45° Rolling 25 609C178G09
3 150 0.25” bolt hole | 90° Rolling 25 609C178G14
3 150 0.25 - 20 stud | 45° Rolling 25 609C178G13
3 150 0.25 - 20 stud | 90° Rolling 25 609C178G11

De-Energized switch mounting

45° terminal angle

1.33 tank
mounting hole

3 Decks
90° terminal angle

0.14 radius
mounting index

Terminal angle options

2 Decks 0° terminal angle

90° 45°

0°

1 Deck
* Dimensions are presented in inches

ABB distribution components | Switches 9

Switches

The ABB LBOR-II switch is a manually operated, two position,

load make or break, oil immersed, rotary switch. It is designed
for use with distribution transformers (pad-mounted or
submersible) and self contained distribution switchgear.

With a smaller mounting envelope than most switches on the

market today, the LBOR-II switch has been designed to save
you money. The reduced envelope allows for smaller equipment
that requires less oil and steel to manufacture.

ABB LBOR II switches feature a wide range of configurations. To select a switch, please refer to the tables below and locate the
appropriate ratings, then select a style number for the required mounting configuration. If interlock hardware kits are required for a
nut mount switch, please order the suitable style without hardware and add the interlock hardware kit, style 3A33949G02.

For non-standard configuration options that are not listed in these tables, please contact your ABB representative.

LBOR-II ordering information

One deck Style numbers

Continuous BIL Maximum Mounting Weld-in Weld-in with Weld-in with Nut mounting Nut mounting
current (A) (kV) voltage orientation without standard interlock with hardware without
(L-G kV) hardware hardware hardware hardware
300 95 8.9 Wall 272D914G01 272D914G11 272D914G14 L095NC3001 L095JC3001
300 150 21.9 Wall/Cover 272D913G01 272D913G11 272D913G14 L150NC3001 L150JC3001
400 150 15.5 Wall/Cover 272D923G01 272D923G11 272D923G14 L150NC4001 L150JC4001

Two deck Style numbers

Continuous BIL Maximum Mounting Weld-in Weld-in with Weld-in with Nut mounting Nut mounting
Current (A) (kV) voltage orientation without standard interlock with hardware without
(L-G kV) hardware hardware hardware hardware
300 95 8.9 Wall 272D914G02 272D914G12 272D914G15 L095NC3002 L095JC3002
300 150 21.9 Wall/Cover 272D913G02 272D913G12 272D913G15 L150NC3002 L150JC3002
400 150 15.5 Wall/Cover 272D923G02 272D923G12 272D923G15 L150NC4002 L150JC4002

Three deck Style numbers

Continuous BIL Maximum Mounting Weld-in Weld-in with Weld-in with Nut mounting Nut mounting
current (A) (kV) voltage orientation without standard interlock with hardware without
(L-L kV) hardware hardware hardware hardware
300 95 15.5 Grd-Y Wall 272D914G03 272D914G13 272D914G16 L095NC3003 L095JC3003
300 150* 38 Grd-Y Wall/Cover 272D913G03 272D913G13 272D913G16 L150NC3003 L150JC3003
400 150* 27 Grd-Y Wall/Cover 272D923G03 272D923G13 272D923G16 L150NC4003 L150JC4003

* Per IEC 265-1 the BIL rating for these styles is 180 kV

10 Switches | ABB distribution components

 LBOR nut mounting LBOR weld-in mounting

1.33 tank Mounting surface

mounting hole for “A” frame must
be clear from
obstruction
3.00

1.06 tank
mounting hole
0.14 radius
mounting index

1.28

Mounting boss with retained gasket

Mounting nut Mounting bolts

Mounting boss

Operating handle
Operating handle

Spirol pin
Cantilever feet “A” frame mounting bracket

Tank wall Tank wall

* Dimensions are presented in inches

ABB distribution components | Switches 11

Contact us

ABB Inc. Note:

1ZUA5670-500
The information contained in this document is for
1133 South Cavalier Drive
general information purposes only. While ABB strives
Alamo, Tennessee 38001, USA to keep the information up to date and correct,
Phone: +1 800 955 8399 it makes no representations or warranties of any
+1 731 696 5561 kind, express or implied, about the completeness,
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respect to the information, products, services, or
www.abb.com/electricalcomponents related graphics contained in the document for any
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right to discontinue any product or service at any
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