Complete Report
Complete Report
Ind-Swift Limited is a fully integrated Company, known around the World for its research and
development initiatives and breakthroughs. It is supported by world class manufacturing
facilities accredited with ISO , GMP and WHO certifications. All products will be manufactured
at GMP standards and scheduled compliance manufacturing units.Nova division is primarily
aimed of providing quality products of multi specialty range.
We are looking for established franchisee partners for all states of India who have their own field
force for the area desired to be covered.
Responding to the call of international marketing opportunities, Ind-Swift Ltd set up the
dedicated Global Business Unit in 2006 as a 100% export oriented unit for finished dosage
forms.
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PROFILE
Established in 1986 by the Jains, Mehtas and Munjals, Ind-Swift is a
leading pharmaceutical manufacturing and marketing company in India, based in Chandigarh.
Its strength lies in innovative pharmaceutical products. Ind-Swift has been ranked 35th in the
Indian pharma industry and is the second largest among the drug manufacturers in India (north
India). It has spread its network across 45 countries. It is an ISO 9001-2008, WHO GMP
certified company. It is also listed on the Bombay Stock Exchange and National Stock
Exchange. It has 5 plants in India which include multi-purpose, multi-location facilities spread
across northern India.
The facilities are built according to the current guidelines of MHRA, EU, WHO and
accreditations with ISO 14000 series standards. The company has world class expertise in
finished goods dosage, Active Pharmaceutical Ingredients (API’s) and herbal products. A
talented team of research scientists, formulation experts, clinical development and regulatory
affairs professionals support the company's marketing efforts not only across the country but also
around the globe. Ind-Swift pharmaceutical products are safe, effective and have consistent
quality.
Research & Development for all types of Pharmaceutical formulations of Ind-Swift Ltd. is
located at 123, Phase-I, Industrial Area, Panchkula (Haryana), India.
Recognized by Dept. of Scientific and Industrial Research, Ministry of Science & Technology,
Govt. of India, New Delhi since 1995.
Is equipped with latest and sophisticated equipments in both of its sections – Formulation
Development & Analytical Development. This along with a very good, qualified and dedicated
team of R&D people is capable of doing Contract or co-development with international
companies of repute.
ab scale batches for tablets, capsules, granules and liquids can be taken in this center before
validation batches are taken up in their respective units.
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Analytical Stability Indicating methods for all new products are also developed in this R&D
facility which are then transferred after partial / complete validation along with the complete
technical package to the respective units.
Stability studies for all the new products developed are carried out as per ICH guidelines;
Dissolution Profiles and Impurity Profiles are compared with the innovator.
More focus is on the development of value added products and Novel Drug Delivery System
(NDDS), especially of our API division molecules using Patent-Non infringing processes.
Achievements
Day 1 launch of Atorvastatin tablets in UK in May, 2012 after patent expiry in collaboration with
Wockhardt UK.
Filed about 1350 dossiers for registration in about 75 countries worldwide of the products
developed in-house.
Technology transfer done for about 100 products for site variance from Europe, Canada and
Australia to Global business unit of Ind-Swift Ltd.
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Manufacturing prowess
Ind-Swift operates six manufacturing plants dedicated to finished dosage forms and another three
to the production of active pharmaceutical ingredients.
The group's first company, Ind-Swift Ltd, is dedicated to the former. It runs plants at Jawaharpur
in Punjab(operated by GBU, it's exports arm), at Jammu (in Jammu & Kashmir), as well as two
facilities each at two distinct locations in Himachal Pradesh -- at Parwanoo (Units 1 & II) and at
Baddi (Units III & IV). Between them, they manufacture the complete array of finished dosage
forms; producing everything from tablets, capsules, soft gels and injectables, to ointments, dry
syrups, dry powder and granule filled sachets.
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Quality Assurance & Quality Control
Quality is the mainstay of our competitiveness.
At Ind-Swift, we take considerable focus in adherence to the QA policies. Our policies direct our
operation to constantly create an environment of quality and compliance in line with the best
recognized global practices.
Quality Assurance, though an independent function, works as an interface between R&D and
manufacturing strictly abiding with the standardized quality system, providing consistency,
effectiveness and efficiency for all manufacturing activities of formulation across all our
manufacturing locations.
Focused on:
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Products
We manufacture the complete array of finished dosage forms; producing everything from tablets,
capsules, soft gels and injectables, to ointments, dry syrups, dry powder and granule filled
sachets.
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Anti-Infectives (Macrolides)
Anti-Infectives (Fluoroquinolones)
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Cardiovasculars
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Alu
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azide
RAW MATERIALS
Araw material, also known as afeedstock or most correctlyunprocessed material, is a basic material
that is used to produce goods, finished products, energy, or intermediate materials which are
feedstock for future finished products. As feedstock, the term connotes these materials
are bottleneck assets and are highly important with regards to producing other
products. Pharmaceutical raw materials comprise substrates or elements that are used for
manufacturing different types of drugs e.g. endocrine disorder drugs, musculoskeletal system
drugs, anti-infective drugs viz.cephalexin, penicillin, ampicillin, cephradine, etc. Pharmaceutical
excipients and ingredients or raw materials used to manufacture drugs are extracted from
different types of sources. These sources could be natural or synthetic.
Pharmaceutical raw materials are essential to producing pharmaceutical drugs and include active
pharmaceutical ingredients (API), also known as bulk active, are pharmaceutically active ,and
have the desired pharmacological effects on the body e.g. alvimopan, sparfloxacin,
sapropterindihydrochloride, lanreotideacetate, nicotinic acid, etc. In contrast
pharmaceuticalexcipients are the pharmaceutically inert substances which help in delivering the
activeingredient, e.g. antiadherents, binders, coatings, disintegrants, fillers, etc
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RECEIVING
Raw material is supplied by vendors by placing order
After receiving the raw material check the “observation onpack”
Segregate the raw material according to batch number
Pre entry cleaning of raw material by vacuum cleaner
Weighing of the raw material
SAMPLING
Before sampling get line clearance by QA person
QC person test the sample of raw material under LAF by different tests and fill it
in“observation on sampling area&pack and certificate of analysis
warehouse operators will paste the labels of “approved label “Sampled label
next sent raw material for storing
STORING
the raw material is stored at 3 different temperature zones
Ambient: not more than 35 °c
Controlled temperature room: 15 to 25 °c
Cold room: 2 to 8 °c
Temperature point:
It is the point where the temperature is checked by placing digital thermometer on daily basis .
DISPENSING
Raw material is picked for dispensing according to “materialpicklist for process order
“and dispensed according to BMR prepared by QA personnel
Selection of raw material is done accordingto “first expiryfirstdispense
Raw material is dispensed from dispensing booth under LAF to the production area.
FINISHED GOODS
Finished goods are goods that have completed the manufacturing process but have not yet been
sold or distributed to the end user. A good purchased as a "raw material" goes into the
manufacture of a product. A good only partially completed during the manufacturing process is
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called "work in process". When the good is completed as to manufacturing but not yet sold or
distributed to the end-user, it is called a "finished good". This is the last stage for the processing
of goods. The goods are ready to be consumed or distributed. There is no processing required in
term of the goods after this stage by the seller.
PROCEDURE
Receive the finished good transfer ticket from production duly authorized by production
supervisor and checked by QA
Following are to be made in finished good transfer ticket after received from production
Name of product
Batch No.
Manufacturing date
Expiry date
Quantity (No of box x per pack)
Date of transfer tickets
Verify the received goods against transfer with above details
Ensure the all details are complete as per out requirement
In case of any observation, intimate to production department and get it corrected
Enter the physically verified quantity in SAP system
PRODUCTION SECTION
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Air handling unit (AHU) system should be kept ON throughout the
manufacturing process.
Temperature should be kept between 25ºC ±2ºC and relative humidity should be
kept between 50±10 %.
Ensure that only QC approval purified water is being used for manufacturing purpose
Always transfer solution to the manufacturing vessels through 20 meshes.
During the preparation of this product, no other product processing should be done in
thesame area.
Whenever sifting through SS mesh is involved; check the mesh integrity before and
afteruse.
All critical aspects during manufacturing like temperature, duration of mixing,
weight,etc. must be checked and recorded by the supervisor.
Supervisor to ensure completion of all in-process records during various stages
ofmanufacturing operations till completion of the batch.
Release from QA should be taken from all in-process tests mentioned in
batchmanufacturing record
No over writing is allowed in batch manufacturing record. If initial data is wrong
entered,cancel the data by single stroke arrow and put initials. Record reasons for change
as foot-note on the same page.
All the details whatever is necessary should be recorded in batch manufacturing
record(BMR).
Send a test request form to QC after manufacturing is completed
Check all polyethylene bags before and after material loading for black particles
andsealing.
Check calibration of respective equipment/machine before use.
ACTIVE INGREDIENTS
Aceclofenac, olmesartan, montelukast, loperamide, paracetamol, chlozoxazole, seratiopeptidase,
sesquihydrate AF, domperidone, pantoprazole, ranitidneetc
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NON-ACTIVE INGREDIENTS
Diluents: starch, lactose, mannitol, sorbitol
Binders: acacia, gelatin, Tragacanth, Calcium lactate trihydrate granular N.F,
Starch paste, polyvinyl pyrollidone, sodium alginate
Lubricant: Stearic acid, Magnesium stearate, Calcium stearate and Talk.
Disintegrates: Starches and most common disintegrantse.
Colous: D&C and FD&C Dyes and lacquers.
GRANULATION
There are three methods of preparing Tablets. These are:
Wet granulation
Dry granulation (also called slugging)
Direct compression
Each of these methods has its advantages and disadvantages. The first two step of millingand
mixing of the formulation are identical, but thereafter the processes differ, Eachindividual
operations of the process is known as unit operation.
STEP IN DIFFERENT METHODS OF MANUFACTURE
WET GRANULATION
Mixing of drugs and excipients
Mixing of milled powder
Preperation of Binder solution
Mixing of binder solution with powder mixture to form wet mass
Coarse Screening of wet mass using 6-12 mesh
Drying moist granules
Screening dry granules with lubricant and disintegrants
Mixing screened granules with lubricant and disintegrants
Tablet compression
DRY GRANULATION
Milling of drugs and excipients
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Mixing of milled powders
Compression into large, hard tablets called slugs
Screening of slugs
Mixing with lubricants and disintegrating agents
Tablet compression
DIRECT COMPRESSION
Milling of drugs and excipients
Mixing of ingredients
Mixing of ingredients
EQUIPMENTS
Rapid Mixing Granulator (RMG)
Steam Kettle
Fluid Bed Dryer (FBD)
Vibro Sifter with Loader
Tippler and Co-Mill
RimekCommuniting Mill
Conta Blender
Compressor
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bottom. By this process, the material is suspended and agitated in a warm air steam whilethe
granulation is maintained in motion.
PRIMARY PACKAGING:
Primary packaging is the material that first envelope the product andholds it. This usually is the
smallest unit of distribution or use and is the package which is indirect contact with the content.
SECONDARY PACKAGING:
Secondary packaging is outside the primary packing, and may beused to prevent pilferage or to
group primary packages together.
TERTIARY PACKING:
These are used for bulk handling, warehouse storage and transport shipping. The most common
form of palletized unit load that packs tightly into containers.
TYPES OF PACKAGING
1.Blister Packing
Thisis usefulfor packagingofunitdose ofpharmaceuticals. This packing mode has been used exten
sively good reasons. It is a packagingconfiguration capable of providing excellent environmental
protection, coupled with an aesthetically pleasing and efficacious appearance. It also provides
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user functionally in terms of convenience, child resistance and now temperature resistance. The
blister package is formed by heat softening a sheet of thermoplastic resin and vacuum drawing
the softened sheets of plastic into a contoured mould. After coming, the sheet is released from
the mould and proceeds to the filling station of the packaging machine. The semi-rigid blister
previously formed, is filled with the product and
liddedwithaheatsealable backing material. The backing material can be either a push through or p
eelable type.For a push through type of blister, the backing material is usually heat seal coated
aluminum foil.
2.Strip Packing
The strip packing is done by aluminum foil or glassine poly paper. A strip package is formed by
feeding two webs of a heat sealable flexible film through either a heated crimping roller or a
heated reciprocating platen. The product is dropped into the pocket formed prior to forming the
final set of seals. continuous set of packets is formed, generally several packets wide depending
on the packaging machine’s limitations. The strip of packets is cut to the desired number of
packets in length. The strips formed are usually collected and packed into a folding carton.
Theproductsealed between the two sheets of film usually has a seal around each tablet, with perf
orations usually separating adjacent packets.
3.Alu-Alu packing
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PACKING MACHINERIES
Accumulating and collating machine
Blister packs, skin packs and vacuum packing machines
Converting machine
Filling machine
Linear vibrator
Conveyor belts
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PROCESS VALIDATION:
“Process Validation is establishing documented evidence
which provides a high degree of assurance that a specific process will consistently
produce a productmeeting its pre-determined specificationsand quality characteristics.”
Analytical Balance
They are used in precise weighing of small amounts (uptomiligrams) of samples and
chemicalsused for preparing media and stock solutions.
Biosafety Cabinet
It is used in microbial inoculation and isolation studies as well as sterile storage of materials.
Inaddition, it is utilized for protection of user, samples and the environment from
hazardouscontamination.
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Refrigerator
The device is used for the storage of the stock solutions, chemicals, kits and nutrient media
thatshould be maintained at certain temperatures.
Shaker Incubator
In the microbiology laboratories it is among the leading devices which are based on the
principleof shaking at different temperatures according to the purpose and the work load of the
laboratory.
Deep Freezer
It is used to store stock cultures in microbiology. It is a device used to store materials
whichshould be kept at low temperatures (cells, tissues, enzymes, proteins, etc.)
Magnetic Stirrer
Magnetic stirrer is a device which provides mixing and keeping the chemical solutions
andmixtures at a certain time and temperature by the help of a magnetic bar. Vortex agitates
thesolutions in the tube, flask and so on in certain speed and duration.
Incubator
In the microbiology laboratories it is among the leading devices which work at
differenttemperatures according to the purpose and the work load of the laboratory. It is used
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incultivating, multiplying and in the characterization tests of microorganisms. This device
providesthe heat necessary for the growth of microorganisms.
PH meter
It is used to determine the pH of the media prior to experiments and to monitor pH value
duringexperiments. The device is used especially in the preparation of stock solutions and the
culturemedia used for the growth of microorganisms.
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SUMMARY
During my training period, in the industry I acquired lots of experiences in Pharmaceutical
Production and Production management. This will help me to clarify my theoretical knowledge. I
hope and pray that it will help me much in my future profession.
During our training period, we had seen various instruments and apparatus in the industry. The
highly sophisticated instruments that work precisely must be operated with intense care for
optimum use. We could acquire a lot of information regarding the latest instruments and their
working procedures.
It was taught to us that, the CGMP guidelines are to be strictly followed in the industries in each
and every section. And the same guideline was seen followed Ind-Swift Limited Mohali. It
helped us to acquire knowledge on punctuality, regularity and working environments in
industries.
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CONCLUSION
Industrial training is very much essential for Pharmacy Students. It is also a great opportunity to
acquire practical knowledge. During my training period, in the industry I acquired lots of
experiences in Pharmaceutical Production and Production management. This will help me to
clarify my theoretical knowledge. I hope and pray that it will help me much in my
future profession.
During our training period, we had seen various instruments and apparatus in the industry. The
highly sophisticated instruments that work precisely must be operated with intense care for
optimum use. We could acquire a lot of information regarding the latest instruments and their
working procedures.
It was taught to us that, the CGMP guidelines are to be strictly followed in the industries in each
and every section. And the same guideline was seen followed Ind-Swift Limited. It helped us to
acquire knowledge on punctuality, regularity and working environments in industries.
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