Service Manual: Refrigerator
Service Manual: Refrigerator
SERVICE MANUAL
CAUTION
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS MANUAL
BEFORE CHECKING OR OPERATING THE REFRIGERATOR.
MODELS:
LSXC22386 *
LSXC22326 *
LSXC22336 *
CONTENTS
SAFETY PRECAUTIONS ............................................................................................................................3
1. PRODUCT STANDARD ..........................................................................................................................8 4
2. CIRCUIT DIAGRAM ................................................................................................................................99
3. APPEARANCE SIZE OF REFRIGERATOR AND NAME OF EVERY PART.......................................11..
4. MICOM FUNCTION................................................................................................................................13 6
5. ICEMAKER AND DISPENSER..............................................................................................................20 7
1. Working Principles .................................................................................................................................207
6. COMPRESSOR .....................................................................................................................................26
7. TROUBLESHOOTING ..........................................................................................................................36 9
1. Freezer Sensor Error .............................................................................................................................3810
2. Refrigerator Sensor Error ......................................................................................................................4011
3. Temperature Sensor Error ...................................................................................................................44 11
4. Icing Sensor Error...................................................................................................................................4612
5. Defrost Sensor Error...............................................................................................................................4813
6. Defrost Heater Error................................................................................................................................5014
7. Freezer Fan Error ...................................................................................................................................5215
8. Condenser Fan Error………………………………………………………………………………………........54 17
9. Communication Error...............................................................................................................................5618
10. Icemaker Motor Error ............................................................................................................................57 27
8. TROUBLESHOOTING WITHOUT ERROR DISPLAY …………………………………………………….59 74
9. HOW TO DISASSEMBLE AND ASSEMBLE ……………………………………………………...............8256
1. Handle Removal .....................................................................................................................................8231
2. Dispenser ...............................................................................................................................................8331
3. Fan and Fan Motor Disassembly Method ..............................................................................................8433
4. Icemaker ………………………………………………………………………………………………………….85 55
5. How to adjust the refrigerator door level difference……………………………………………....................8755
10. EXPLODED VIEW .................................................................................................................................9219206
2
Safety Warning and Cautions
Chapter 1 Safety Warning and Cautions
WARNING
WARNING indicates the possibility of serious injury or death if the
instructions are not followed.
CAUTION
Caution indicates a hazardous situation with the possibility of product
damage or personal injury if the instructions are not followed
WARNING
Be sure the plug and cord are not Plug the refrigerator into a
pressed by the rear side of the dedicated circuit.
refrigerator.
Plugging in too many appliances
Damage to power plugs can result in fire or problems with
could result in fire or the operation of your refrigerator.
electric shock.
3
Safety Warning and Cautions
WARNING
4
Safety Warning and Cautions
WARNING
Do not alter the power cord. Do not place heavy objects on the
Replace it only with an exact factory refrigerator.
replacement part.
Falling objects when
Electric shock or opening or closing doors
fire may occur may cause injury.
due to electrical
damage of power
cables.
Do not install the refrigerator next When a gas leak occurs, do not
to a stove or other sources of heat. unplug the refrigerator. Open the
There is danger of fire. doors for ventilation.
There is danger of
burning due to
explosion and
sparking.
5
Safety Warning and Cautions
WARNING
Do not put glass bottles or other Be sure to use rated parts for
sealed containers in the freezer. replacement of electric parts.
They may burst, leaving Use factory replacement parts.
glass fragments in the food
and possibly causing injury.
Secure the cord behind the Pull the plug out by the plug body;
refrigerator. do not pull the wire to disconnect
Do not allow the cord to the cord.
hang where it can be Damage to power cords
pinched, damaged, or rolled may cause fire or electric
over by the refrigerator. shock.
6
Safety Warning and Cautions
WARNING
power plugs catching with the end Do not use power cords or power
of plugs without catching cords. plugs when they are damaged or
Fire may occur due to electric holes of power plugs are loose.
shock or short-circuit. Fire may occur due to
electric shock or
short-circuit.
Do not stick your hands or fingers Do not put live animals in the
under the bottom of the refrigerator.
refrigerator.
Watch out for sharp
edges.
7
Product Standards
Model LSXC22386* LSXC22326* LSXC22336*
Total inner capacity(L) 615.40L (21.7 Cu.ft) 619.80L (21.9 Cu.ft)
Effective inner
F-Room 209.40L (7.40 Cu.ft) 209.40L (7.4 Cu.ft)
capacity
R-Room 406.00L (14.30 Cu.ft) 410.40L (14.50 Cu.ft)
Outer dimension ( W X D X H ) 35 8/9" x 31 4/5" x 70 2/7"
Product weight (lb) 277.8 251.4 280.0
Rated consumption power of motor 105 ± 15%(W)
Heater F-Room 260 ± 10%(W)
Cooling method Indirect cooling(F-Control)
Temperature control F-Room MICOM(Outside)
F-Room MICOM(Outside)
Method Forced method
Start Auto
Defrost End Auto
Evaporation Forced method
Type of heat shield Cyclo-Pentane
Fixed Shelf 3
F-Room
Drawer 2
Fixed Shelf 4
Shelf(Movable, Folding) -
R-Room
Egg container -
Vegetable room 2
Compressor driving method A Logic Inverter operation
Evaporation Pin tube type
Conderser Forced convection method
Freezing cycle F-Room oil Freol Alpha5 oil(175cc)
Type of refrigerant R134a(165g)
Capillary tube Φ 0.7/0.9
Dryer (drying tube) MOLECULAR SIEVE XH-9
Initial defrost 4~5 hours (vary depending on condition)
Defrost cycle 9~11 hours (vary depending on condition)
Rest time 3 Min
Defrost sensor Returend to defrost function when reaching to 5℃
Temp.fuse (rated/ operation
250V / 72℃
temperature)
Heater Sheath AC 115V / 260W
Dispenser duct door heater -
Parts related 120V / 6.5W
R-Room home bar heater
with dewing
prevention F-Room home bar heater -
Dispenser heater DC 12V / 2.5W
Comp’ Running AC 450V / 20 ㎌
Capacitor
Electrical parts I/maker geared motor Running AC 250V / 14 ㎌
standard Magic room Damper Heater -
For DC 12V / 1W
R-Room Damper Heater
preventing
ice making Water Tank Heater -
Water supply Heater DC 12V / 0.8W
Overload protective device MRA12325
F-Room fan motor DC 13V
Fan motor for cooling condenser DC 13V
Inside lamp at F-Room DC 12V / 5W (1EA)
Inside lamp at R-Room DC 12V / 5W (1EA)
Door switch (F-Room/R-Room) 250 V / 0.5 A
Home bar door switch 250 V / 0.5 A
Main Fuse 250 V / 10 A
Power cord AC 125 V / 10 A
8
Circuit Diagram
9
Specifications
1. Specifications
Unit : inch (mm)
Model LSXC22386* / LSXC22326* / LSXC22336*
ltem
Top View
Front View
10
Appearance Size of Refrigerator and Name of Every Part
2. Main Name
MODEL : LSXC22386*
Freezer Refrigerator
Compartment Compartment
LED Lamp Dairy Corner
Filter
LED Lamp
Automatic
Icemaker
Shelf
Shelf
Refreshment center
Shelf
Door Bin
Freezing Zone Fresh zone
11
Appearance Size of Refrigerator and Name of Every Part
2. Main Name
MODEL : LSXC22326* / LSXC22336*
Freezer Refrigerator
Compartment Compartment
LED Lamp Dairy Corner
Filter
LED Lamp
Automatic
Icemaker
Door Bin
Shelf
Shelf
Shelf
Door Bin
Freezing Zone
Fresh zone
Door Bin
Door Bin
12
Micom Function
1. Operating Panel
MODEL : LSXC22386*
Ice Type
Refrigerator Dispenser
Selection Button
Temperature
adjustment button
for refrigerator
compartment
Freezer
Temperature
Ice Plus adjustment button
Ice on / off for freezer
Ice Plus compartment
button(1sec)
Ice Making ON / Light /
OFF(3secs) button) Water Filter
Dispenser light
on/off button &
filter reset
button(3secs)
Door Alarm
Door Alarm
Lock / Unlock
button(3secs)
13
Micom Function
1. Operating Panel
MODEL : LSXC22386* / LSXC22326* / LSXC22336*
Ice Type
Refrigerator Dispenser
Selection Button
Temperature
adjustment button
for refrigerator
compartment
Freezer
Temperature
Ice Plus adjustment button
Ice on / off for freezer
Ice Plus compartment
button(1sec)
Ice Making ON / Light /
OFF(3secs) button) Water Filter
Dispenser light
on/off button &
filter reset
button(3secs)
Door Alarm
Door Alarm
Lock / Unlock
button(3secs)
14
Micom Function
2. Function description
2-1. Funnction of Temperature Selection
Power
Notch Temp 1st press 2nd press 3rd press 4th press 5th press 6th press 7th press 8th press 9th press 10th press 11th press 12th press 13th press
Initiallly On
Freezer °F 0 -1 -2 -3 -4 -6 8 6 5 4 3 2 1 0
Refrigeration °F 37 36 35 34 33 46 45 44 43 42 41 40 39 38
1. The actual inner temperature varies depending on the food status, as the indicated setting temperature is a target
temperature, not actual temperature within refrigerator.
2. Refrigeration function is weak in the initial time. Please adjust temperature as above after using refrigerator for minimum
2~3 days.
While ICE OFF indicator is on, Icemaker stops making ice. But you can dispense the ices until the ices run out from the ice
storage.Micom Function
Power failure
Ice may drop into the freezer compartment. Take the ice storage bin out and discard all the ice then dry it and place it back. After the
machine is powered again, the previous selection mode remains.
Doors of freezing /
cold storage room
or home bar
BUZZER
16
Micom Function
2-10. Function of Trouble Diagnosis(88-LED)
1. Failure diagnosis function is function to facilitate service when nonconforming matters affecting performance of product
during use of product.
2. In occurrence of failure, pressing the function adjustment button does not perform function and only alarm sound (“Ding~”)
rings.
3. If nonconforming matters occurred are released during display of failure code, MICOM returns to the original state (Reset).
4. Failure code is displayed on the display part of setting temperature for the freezing room and the display part of setting
temperature for the cold storage room of LED, which are placed at the display part of a refrigerator. All the LED graphics other
than a failure code are turned off
17
Micom Function
2-11. Test Function
1. Test function is function to find out any failed part in the failure status or check function of PWB and the product.
2. The test button is placed on the main PCB (test switch) of the refrigerator. The refrigerator ends the test mode after Max.
2 hours irrespective of modes and returns to normal status (reset).
3. The function control button is not detected during test mode.
4. When ending test mode, take out power cords and insert them again so as to become normal status.
5. If defect such as sensor failure during test mode is detected, release Test Mode to display failure code.
6. Test Mode is not performed even if pressing the test button during display of failure code.
PRESS THEST 1. CONTINUOUS OPERATION OF COMPRESSOR 4.STEPPING MOTOR DAMPER IS FREEZING FAN TURNS OFF IN DOOR
BUTTON ONCE 2. CONTINUOUS OPERATION OF FREEZING COMPLETELY OPENED OPENING.
TEST1 <STRONG COLD BLDC MOTOR (HIGH-SPEED RPM) AND (OPEN OF BAFFLE)
MODE> COOLING BLDC MOTOR 5. ALL DISPLAY GRAPHICS TURNS ON
3. DEFROST HEATER TURNS OFF
PRESS TEST 1. COMPRESSOR OFF 4. STEPPING MOTOR DAMPER IS RETURNS TO THE NORMAL MODE
BUTTON ONCE AT 2. FREEZING BLDC MOTOR AND COOLING BLDC COMPLETELY CLOSED(CLOSING OF WHEN THE DEFROST SENSOR IS
THE TEST MODE 1 MOTOR TURN OFF BAFFLE) ABOVE +5°C
TEST2
STATUS 3. DEFROST HEATER TURNS ON 5. ALL DISPLAY GRAPHICS TURNS
<FORCED DEFROST OFF(ONLY FAILURE CODE INDICATION
MODE> PART TURNS ON “22”STATUS)
2-12. Functions performed when Ice Dispenser and Water Dispenser are mounted
1. This is function to dispense ice and water outside without opening doors.
2. If pressing the Dispenser Pressing Switch after selecting ice (cube ice, Crushed ice) or water, relevant ice and water come
out. However, when selecting ice, the duct door is opened by electric Motor (duct door, Motor) if pressing the Dispenser
Pressing Switch. The duct door is closed after it remains for 5 seconds in open status if pressing and then releasing the
Dispenser Pressing Switch.
3. Function to dispense ice and water out stops in the F-door open status.
4. If there is no OFF signal for 3 minutes after pressing the Dispenser Pressing Switch after selecting ice (cube ice, crushed
ice) or water, the refrigerator automatically turns off both gear motor and solenoid (cube, water).
However, the Motor (duct door) stops when 5 seconds pass after turning off. (This is for preventing coil-short due to heating of
solenoid.)
5. Dispenser Lamp On/Off Function
If pressing the Dispenser Pressing Switch after selecting ice (cube ice, crushed ice) or water, the lamp on the dispenser part
turns on and if releasing it, turns off.
6. Crushed Ice/Cube Select Function
1) This is function to operate the refrigerator as Crushed Ice/Cube function on the function control part depending on user s
selection. If pressing the Select Dispenser button, display and selection are done.
2) For the initial Power On, Crushed ice is automatically selected.
3) If pressing the Press Switch when ices are generated in the ice bank for selecting Crushed Ice, the refrigerator operates the
gear motor so that crushed ices are supplied outside.
4) If pressing the Press Switch when ices are generated in the ice bank for selecting Cube Ice, the refrigerator operates the
gear motor so that Cube ices are supplied outside.
18
Micom Function
2-13 Ice on / off function
Ice on
Ice off
19
Icemaker and dispenser working principles and repair
1. OPERATION PRINCIPLE
1-1. Operation Principle of Icemaker
Power On
Icemaking
Mode • Waits until water becomes cold after starting the
icemaking operation.
Checking full
ice Mode • Check if the ice bin is full.
Harvest • Runs MOTOR to drop ice from the tray into the ICE
Mode BIN.
Park Position • With the detect lever, checks if the ICE BIN is full.
Test Mode • To operate LINE and SERVICE, press and hold the
Test Button
for 3 seconds. The icemaker will run through 3 stages:
Harvest → Fill → Icemaking.
• ICE-MAKING STATUS INDICATOR Shows Ice-making status. While the indicator lights on, Icemaker
stops making ice.
• Press and hold the ICE ON/OFF button on display for 3sec. to stop or restart making ice.
While ICE OFF indicator is on, Icemaker stops making ice. But you can dispense the ices until the ices run out from the ice
storage.
Icemaker
EJECTOR
Feeler Arm
20
Icemaker and dispenser working principles and repair
2. Function TEST
1. CAUTION! Before you carry out the test mode, check whether the water is frozen in the icemaker completely. If the test is
performed while the water is not frozen in the icemaker, The water may overflow after test and it will cause other serious
problem.
2. This is a forced operation for TEST, Service, cleaning, etc. It is operated by pressing and holding the Test Button for 3
seconds.
3. The test works only in the Icemaking Mode. (This test works when the ejector and stainless lever is at the their original
position.)It cannot be entered from the Harvest or Fill mode.
4. After water is supplied, the mormally CYCLE is followed : Icemaking → Checking full ice → Harvest → Fill Water →
Park Position
21
Micom Circuit description
1. Refrigerator undercool/overcool compensation circuit
JCR1 +1
+2
JCR2 +1
JCR3 -1
-2
JCR4 -1
Above option circuit compensates the refrigerator temperature by simply cutting the circuit during the service.
22
Micom Circuit description
2. Freezer undercool compensation circuit
JCF3 -1
-2
JCF4 -1
Undercool compensation
Freezer temperature Remarks
JCF3 JCF4 compensation
0 (Factory default)
CUT -1
CUT -1
CUT CUT -2
►Above option circuit compensates the freezer temperature by simply cutting the circuit during the service.
2-1. Communication circuit and connecting L/wire between main PCB and display PCB
As the communication circuit, the following circuit exchanges information required between main MICOM of main PCB and
MICOM exclusively for LED for LED control of display PCB.
Sending/Receiving L/wire is required with DC12V required to operate the display PCB.
Communication error occurs when the information exchange between main MICOM of main PCB and MICOM exclusively
for LED for LED control of display PCB is disconnected for more than 30 seconds
DC 12V
MICOM exclusively
Main MICOM for LCD
GND
23
Micom Circuit description
3. Table of sensor resistance characteristics
24
Micom Circuit description
25
Compressor
12-1 INFORMATION OF LINEAR COMPRESSOR
The information tag provides compressor model, refrigerant, serial number and safety approval
Compressor Label
1. Compressor Model
FLB075LBNA
Operating Type
Series name A : A-Inverter
DLF/FA/FB E : E-Inverter
Displacement Rated Voltage
ex)90=9.0 /stroke & Frequency
- M : 220V 50/60Hz
Application Category - N : 115V 50/60Hz
- L : LBP with R134a
- H : HBP with R134a Efficiency version
- N : LBP with R600a A : 1st generation
B : 2nd generation
00 00 9 2003 5 13 0012
Buyer Code Serial No.
Model Code Month Date
Size : 90mm X 20mm Line 1 : January O : October
~ N : November
Year 9 : September D : December
There are two types of controllers used in the linear compressor system.
- The “A”-inverter system is used with the FLB075LBNA compressor.
26
Compressor
To reduce noise level, the piston stroke is slowly increased to full power during start up.
There are 6 protection logics designed to protect the linear compressor system. When a failure is detected,
the compressor will shut and will try to restart after a set period of time for each type of failure. The LED
located on the inverter drive PCB will flash the appropriate code to indicate the detected failure. This code will
continue to flash until the unit is disconnected from the power source.
27
Compressor
CON201 Time>30sec
Power off Disconnect Power ON PCB OK
Y& V≒200
Replace drver
PCB
Comp
Ref. FLB075(A-Inverter) Display & sound Refer
TEST1 Forced Starting TDC (Full Stroke) Display ON, Buzz 1 time
28
Compressor
12-1 Check A
Dear is PC board located in the PCB case.
The control driver is PC board for the compressor.
29
Compressor
12-1 Check B
B1. LED blinks once, then repeats (FCT0 Fault: A-Inverter)
Reset Power
B
Caution : Devices should not be short-
circuited during check C
GND
C A
B2. LED blinks two times, then repeats (Stroke Trip)
Y Harness Y
Compressor
Connecting
doesn’t work Check C
Replace
Driver PCB
Compressor Capacitor
N Y spec.
N Replace
works
intermittently Check C capacitor
OK
Fix NG Cycle Y Y
Cycle Check E
Compressor
Damage
N Replace
Repeat N Stroke trip Reset Check C compressor
check procedure occur? power
Y
30
Compressor
31
Compressor
Protection Compressor Y
blink 6 times
logic Intermittently
(Current Trip)check B5
Check B Works
Replace N
IPM Check
Driver PCB
Compressor
Y N Replace
Damage
Compressor
Check
Repeat
N Current trip Reset Y
Check Procedure occur? Power
Compressor Y N Replace
Cycle blockage?
Doesn’t works Compressor
N Y Sealed system
Cycle check
Repair
32
Compressor
33
Compressor
34
Compressor
35
Troubleshooting PCB
1. PCB Picture - Main PCB
( P/N : EBR809775**)
CON6 CON5 CON4
CON8 CON3
CON7
CON201 CON1
36
Troubleshooting
2. Display PCB
( P/N : EBR790695**)
CON101
37
Troubleshooting with Error Display
1. Freezer Sensor Error
CON201 CON6
CON5
CON4
CON1
CON3
CON8
Resistance [Ω]
Short 0
CON8
Open OFF
23th pin ~ 24th pin
Other Normal
CON8
Resistance [Ω]
23th pin ~ 24th pin
-22ºF / -30ºC 40k
-13ºF / -25ºC 30k
32ºF / 0ºC 8k
38
Troubleshooting
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON8
CON8
No Resistance [Ω]
23th pin ~ 24th pin
32ºF / 0ºC 8k
CON8
Yes
No
6
3
Replace the Explain to customer
Yes refrigerator
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
No
39
Troubleshooting
2. Refrigerator Sensor Error (E rS)
CON201 CON6
CON5
CON4
CON1
CON7
CON3
Resistance [Ω]
Short 0
CON7
Open OFF
19th pin ~ 20th pin
Other Normal
CON7
Resistance [Ω]
19th pin ~ 20th pin
23ºF / -5ºC 38k
32ºF / 0ºC 30k
40
Troubleshooting
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON7
CON7
No Resistance [Ω]
19th pin ~ 20th pin
CON7
Yes
No
6
3
Replace the
Explain to customer
Yes refrigerator
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
No
41
Troubleshooting
2. Refrigerator Sensor Error (E r2)
CON201 CON6
CON5
CON4
CON1
CON7
CON3
Resistance [Ω]
Short 0
CON7
Open OFF
17th pin ~18th pin
Other Normal
CON7
Resistance [Ω]
17th pin ~18th pin
23ºF / -5ºC 38k
32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
42
Troubleshooting
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON7
CON7
No Resistance [Ω]
17th pin ~ 18th pin
CON7
Yes
No
6
3
Replace the
Explain to customer
Yes refrigerator
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
No
43
Troubleshooting
3. Room Temperature Sensor Error
( P/N EBR809775**)
CON7 CON8
CON201 CON6
CON5
CON4
CON1
CON5
CON3
Resistance [Ω]
Short 0
CON5
Open OFF
13th pin ~ 14th pin
Other Normal
CON5
Resistance [Ω]
13th pin ~ 14th pin
32ºF / 0ºC 30k
50ºF / 10ºC 20k
86ºF / 30ºC 9k
44
Troubleshooting
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON5
No
CON5
Resistance [Ω]
13th pin ~ 14th pin
2
Change the 32ºF / 0ºC 30k
Yes Sensor
Check the Sensor resistance.
50ºF / 10ºC 20k
Is resistance 0Ω (Sensor short)?
60ºF /16ºC 15k
86ºF / 30ºC 9k
CON5 Yes
No 6
3
Replace the Explain to customer
Yes refrigerator
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
No
45
Troubleshooting
4. Icing Sensor Error
( P/N EBR809775**)
CON7 CON8
CON201 CON6
CON4
CON1
CON3
CON6
Resistance [Ω]
CON6 Short 0
5st pin ~ 12th pin
Open OFF
Other Normal
CON6
Resistance [Ω]
5st pin ~ 12th pin
46
Troubleshooting
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON6
Resistance [Ω]
No 5st pin ~ 12th pin
32ºF / 0ºC 8k
CON6
Yes
No
6
3
Replace the
Yes refrigerator Explain to customer
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
No
47
5. Defrost Sensor Error
( P/N EBR809775**)
CON7 CON8
CON201 CON6
CON5
CON4
CON1
CON3
CON8
Resistance [Ω]
Short 0
CON8
Open OFF
21th pin ~ 22th pin
Other Normal
CON8
Resistance [Ω]
21th pin ~ 22th pin
23ºF / -5ºC 38k
32ºF / 0ºC 30k
48
Troubleshooting
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON8
CON8
Resistance [Ω]
No 21th pin ~ 22th pin
23ºF / -5ºC 38k
2
Change the 32ºF / 0ºC 30k
Yes Sensor
Check the Sensor resistance.
41ºF / 5ºC 24k
Is resistance 0Ω (Sensor short)?
50ºF / 10ºC 19.5k
CON8
Yes
No 6
3
Replace the Explain to customer
Yes refrigerator
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
No
49
Troubleshooting
6. Defrost Heater Error
( P/N EBR809775**)
CON7 CON8
CON201 CON6
CON5
CON4
CON1
CON3
CON3
FUSE-M 0
Defrost Heater 48~54
Defrost Sensor 22k↑
CON3
112V ~ 116V
5nd pin ~ 6 th pin
50
Troubleshooting
No
CON3
2
Change TEST MODE 2 Voltage [V]
Check the Defrost control part. No Fuse-M
(1) Is Fuse-M resistance 0 Ω? CON3
112V ~ 116V
(2) Is Defrost Heater resistance 5nd pin ~ 6th pin
48~54Ω?
Yes
Yes
3
Replace CON3
Check the Defrost control part. OFF product
TEST MODE 1 Voltage [V]
Is Defrost Sensor resistance
22kΩ↑or OFF? CON3
0V
5nd pin ~ 6th pin
Yes
Explain to customer
22kΩ↑
51
Troubleshooting
7. Freezer Fan Error (Er FF)
CON201 CON6
CON4
CON1
CON3
CON8
52
Troubleshooting
CON8
10~12 VDC
9th pin ~ 12th pin
Yes
2
5 Check the Fan Motor voltage
Open the freezer door and Check No Go to 3 Is Fan PWM voltage 2~4.5V ? Replace
the air flow. Windy? No Main PCB
CON8
CON8
2~4.5 VDC
9th pin ~ 19th pin
Yes No
No
6 Explain to customer
53
Troubleshooting
8. Condenser Fan Error (E CF)
CON7 CON8
Fan Motor
( P/N EBR809775**)
CON201 CON6
CON5
CON4
CON1
CON3
CON8
CON8
Not 0V, 5V
11 th pin ~ 14th pin
54
Troubleshooting
CON8
10~12 VDC
11 th pin ~ 16th pin
Yes
2
5 Check the Fan Motor voltage
Check the fan rotating. No Go to 3 Is Fan PWM voltage 2~4.5V ? Replace
Does fan rotate? No Main PCB
CON8
CON8
Fan Motor 2~4.5 VDC
11 th pin ~ 20th pin
Yes No
CON8
Not 0V, 5V
11 th pin ~ 14th pin
No
6 Explain to customer
55
9. Communication Error (E CO)
56
10. Ice Maker Motor Error (E It)
( P/N EBR809775**)
CON7 CON8
CON201 CON6
CON5
CON4
CON1
CON3
CON6
57
Ice Maker Motor Error ( E It)
CON6
Yes
No
Disconnect housing of Main PCB Change the
2 And check resistance between
Reconnect or No ICE Maker
Yes repair the Purple and yellow wires. Is Motor Unit
Is the Connector disconnected resistance 374~456Ω?
connector
or loose between Main PCB and
ICE Maker?
CON6
CON6
Yes
No Change the
Main PCB
58
Troubleshooting without Error Display
1. Cube mode doesn’t work
( P/N EBR809775**)
CON7 CON8
CON201
CON6
CON5
CON4
CON1
CON3
59
1. Cube mode doesn’t work
Result
ICE / Water
INSPECTION POINT
LEVER S/W
60
4
Check the resistance value.
1. Cube mode doesn’t work Replace
Is Dispenser Motor resistance No Geared Motor
9.9 ~ 12.1Ω?
2
Change the
No PCB Resistance [Ω]
Check the voltage.
(while pushing the lever S/W) Dispenser Motor 9.9 ~ 12.1
Is voltage correct compared with
table?
Yes
5
Check the voltage. Change the
(while pushing the lever S/W) No PCB
Is voltage correct compared with
table?
CON6
INSPECTION
LEVER S/W RESULT
POINT
CON6
Auger Motor
Duct Motor Voltage [V]
Geared Motor Resistance [Ω]
Duct Motor Pushing 9~12V
CON6 Not Black / white
0~2V 33 ~ 37
23th pin ~ 24th pin Pushing Harness
Yes
Yes
6 Explain to customer
61
2. Crush mode doesn’t work
( P/N EBR809775**)
CON7 CON8
CON201
CON6
CON5
CON4
CON1
CON3
62
2. Crush mode doesn’t work
Result
ICE / Water
INSPECTION POINT
LEVER S/W
63
2. Crush mode doesn’t work 4
Check the resistance value.
Replace
Is Dispenser Motor resistance No Geared Motor
9.9 ~ 12.1Ω?
2
Change the
No PCB Resistance [Ω]
Check the voltage.
(while pushing the lever S/W) Dispenser Motor 9.9 ~ 12.1
Is voltage correct compared with
table?
Yes
5
Check the voltage. Change the
(while pushing the lever S/W) No PCB
Is voltage correct compared with
table?
CON6
LEVER
INSPECTION POINT RESULT
S/W
CON6
Auger Motor
Duct Motor Voltage [V]
Geared Motor Resistance [Ω]
Duct Motor Pushing 9~12V
CON6 Not Black / White
0~2V 23~27
23th pin ~ 24th pin Pushing Harness
Yes
Yes
6 Explain to customer
64
3. Water mode doesn’t work
Ground (BL)
(1) (2) (3) (4)
Result
INSPECTION Water
POINT LEVER S/W
65
Water mode doesn’t work
1 3
Replace
Check the loose connection Check the resistance value. No Water Valve
Is Pilot Valve resistance
390~450 Ω?
2
Change the
Check the voltage. No PCB
(while pushing the lever S/W)
Is voltage correct compared with
table?
Pilot Valve
Water Valve
Yes
66
4. Refrigerator room led doesn’t work
Door S/W CON5 (R-Door S/W) CON7 (R-LED Supply) R Led Lamp
Resistance [Ω]
Open Infinity
Door S/W
Closed 0
INSPECTION
DOOR Voltage [V]
POINT
Closed 0~2V
Blue~ Black
Open 12V
67
Refrigerator room lamp doesn’t work
1
4
Change the Change the
Check the Freezer door switch. Yes
Door S/W Check the LED Lamp voltage. No Door S/W
Does it feel sticky?
Is it 0~2V? (While door closed)
No
2
Yes
Change the
Check the door S/W resistance. No
Door S/W
Is it correct compared with table? 5
Change the
Check the LED Lamp voltage. No LED Lamp
Is it 12V? (While door open)
6
Resistance [Ω]
Yes
3
Check the PCB Voltage.
Is CON7 7th pin ~ 8th pin Change the
No
voltage 12V? PCB
CON7
INSPECTION
DOOR Voltage [V]
POINT
Yes
68
5. Freezer room led doesn’t work
Door S/W CON5 (F-Door S/W) CON8 (F-LED Supply) F Led Lamp
Resistance [Ω]
Open Infinity
Door S/W
Closed 0
INSPECTION
DOOR Voltage [V]
POINT
69
Freezer room lamp doesn’t work
1
4
Change the Change the
Check the Refrigerator door switch. Yes Door S/W No Door S/W
Check the LED Lamp voltage.
Does it feel sticky?
Is it 0~2V? (While door closed)
No
2
Yes
Change the
Check the door S/W resistance. No
Door S/W
Is it correct compared with table? 5
Change the
Check the LED Lamp voltage. No LED Lamp
Is it 12V? (While door open)
Yes
Door S/W
6
Resistance [Ω]
Yes
3 Check the PCB Voltage.
Is CON8 17 th pin ~ 18th pin No
Change the
voltage 12V? PCB
CON8
INSPECTION
DOOR Voltage [V]
POINT
Yes
70
6. Poor/Over cooling in Fresh food section
Duct
th th
CON8 9 pin ~ 19 pin 2~4.5 VDC
th th
CON8 9 pin ~ 10 pin Not 0V, 5V
Duct Status
F-Fan motor Air Flow Windy
71
Check the
4 Check the air temperature. No Compressor
Is it cold? and sealed
system
Poor cooling in Fresh food section
Yes
Go to 8
1
Check the sensor resistance. 5 Check the Fan Motor voltage
Is Fan Motor voltage 10~12V? Replace
No Main PCB
CON7
CON8
CON6 R1SNR
Resistance [Ω]
5th pin ~ 6th pin
TEST MODE 1 Voltage [V]
23ºF / -5ºC 38k
CON8
3
Open the fresh food door and Check the TEST MODE 1 Voltage [V]
Check the air flow D amper? No dampe r
Go to 5 CON8
2~4.5 VDC
9th pin ~ 19th pin
No
CON8
CON8
Not 0V, 5V
Yes 9th pin ~ 10th pin
No
8 Explain to customer
72
7. Poor cooling in Freezer compartment
Duct
CON8 Voltage
Resistance TEST MODE 1
[V]
23 th pin ~ 24th pin [Ω]
F-Sensor CON8 9 th pin ~ 12 th pin 10~12 VDC
-22ºF / -30ºC 40k
CON8 9 th pin ~ 19 th pin 2~4.5 VDC
-13ºF / -25ºC 30k CON8 9 th th
pin ~ 10 pin Not 0V, 5V
32ºF / 0ºC 8k
73
7) Poor cooling in Freezer compartment
1 3 Check the F
Check the sensor resistance.
No Fan Motor
Open the fresh food door and
Go to 5
Check the air flow. Windy?
CON8
CON8 Resistance
23 th pin ~ 24th pin [Ω]
Yes
2
Open the fresh food door and Check the
Check the air flow D amper? No dampe r 5
Go to 4 Change the
Check the Fan motor. Yes Fan motor
Rotate fan using hand.
It feel sticky?
Fan Motor
No
Yes
74
6 Check the Fan Motor voltage
Is Fan Motor voltage 10~12V? Replace
No Main PCB
CON8
Yes
CON8
CON8
2~4.5 VDC
9th pin ~ 19th pin
No
CON8
CON8
Not 0V, 5V
9th pin ~ 10th pin
No
9 Explain to customer
75
Troubleshooting
1. COMP operation error
1 2
When the COMP & FAN are not operating simultaneously, force operate from the MAIN PCB
in TEST MODE to check whether it is operating and then check the power of the COMP
end to reset the power.
76
Troubleshooting
2. Resolution by number of LED blinks
77
Troubleshooting
3. Reference
1) TEST MODE and Removing TPA
Main PWB
After measure the values, you should put in the TPA again.
3. Wire Color
BL : Blue
WH :White
BO : Bright Orange
BK : Black
BN : Brown
PR : Purple
RD : Red
GN : Green
SB : Sky Blue
GY : Gray
PK : Pink
78
Troubleshooting
2) TEMPERATRUE CHART - FRZ AND ICING SENSOR
79
Troubleshooting
3) TEMPERATRUE CHART - REF AND DEF SENSOR
80
Troubleshooting
4) TEMPERATRUE CHART - AMBIENT SENSOR
81
How to disassemble and assemble
1. DOOR (4) Lift up the freezer door 1 in arrow direction and disconnect
1) Disconnect water supply tube 2 in the lower part of the door from the lower hinge 2 . Don’t pull the door forward.
freezer door.
Pull the water supply tube forward while pressing on the
coupling 1 as shown in the drawing.
Note : Lift up the freezer door until the water supply tube Is fully
Disconnecting the tube under the door caused about taken out.
3 pints(1.5 litters) of water to flow out. Use a big
container to catch it. (5) Assembly is the reverse order of disassembly.
Note: Connect the same tube color
2. HANDLE
2) Remove the freezer door. 1) HANDLE REMOVAL
(1) Loosen hinge cover screw of freezer door and remove the To move the refrigerator through a house door, it may be
cover. necessary to remove the refrigerator door handles.
Disconnect all connecting lines except grounding cord. Note : Handle appearance may vary from illustrations on this
page.
Connecting
Hinge Cover Line
Earthing
Cora
2) Turn hinge lever in arrow A direction until it is loosened and Loosen the set screws with a 2.5mm(3/32”) Allen wrench and
take it out in arrow B direction. remove the handle.
Note : If the handle mounting fasteners need to be tightened or
Hinge Lever removed, use a 1/4" Allen wrench.
(3) Disconnect upper hinge 1 from the hinge supporter 2 by Place the handle on the door by aligning handle footprints to fit
grasping the front part of upper hinge and lifting up (Hinge mounting fasteners and tighten the set screws with a
Assembly,U) in arrow A direction and pull foward in arrow B 2.5mm(3/32 ) Allen wrench.
direction. Be careful because the door may fall, damaging the
door, the floor, or injuring you.
2) HANDLE REINSTALLATION
Note : If the handle mounting fasteners need to be tightened or
removed, use a 1/4" Allen wrench.
82
How to disassemble and assemble
3-10 DISPENSER 3-12 ICE BUTTON ASSEMBLY
1) Remove the 1 screw holding the lever.
2) Remove the spring from the hook.
3) Push and pull on the tab to remove.
Button Lever
Figure 28
Case, PCB Display PCB
83
How to disassemble and assemble
4.WATER VALVE DISASSEMBLY
METHOD
1)Turn off the power of the refrigerator (pull out the plug). 4)Separate the Mechanical Cover and Valve Screw.
Open the FREEZER and REFRIGERATOR Door and
disassemble the Lower Cover. Mechanical Cover
2)Lay a dry towel on the floor and get ready to spill water
from the water tank.
Pull out the Clip. Then press the collet to separate the
tube from the connector and pour out the water until
emptied.
(Refer to the label attached on Front L on how to
separate the tube.)
Collet
Tube
5.FAN AND FAN MOTOR DISASSEMBLY
Insert Line
METHOD
Clip
1)Using a short screwdriver, loosen one SCREW in
DRAIN PIPE ASSEMBLY and one connected to the
MOTOR COVER.
DRAIN PIPEASSEBLY MOTORCOVER
84
How to disassemble and assemble
6. ICEMAKER DISASSEMBLY METHOD 2) Hold the front of the Cover,TV and Pull it out completely.
Note :to disassemble the icemaker, separate Motor, AC from the
door first.
1 disassemble Ice bin and cover.
Cover
Ice bin
4) Pull the water supply, tube (1) is under the Freezer door and
(2) is on the water valve
Screw
Pull the water supply tube (1) forward while pressing on the
coupling (2) as shown in the drawing.
85
How to disassemble/reassemble the refrigerator home bar
How to disassemble/reassemble the refrigerator home bar
1. Family home bar model 1-2. The Method to disassemble the Home Bar button
1-1. How to disassemble the home bar 1. Separate the H/Bar Gasket adjacent to the Holder,Lever,and
then unscrew three screws.
1. Loosen 2 screws on the hinge of the home bar located on
the top of the door.
86
How to adjust the refrigerator door level difference
How to adjust the refrigerator door level How to adjust the door level difference
difference * It may be unleveled concerning installed condition of the
floor.
1. When the refrigerator door is low
1. Open the door. 1. When the bottom part of refrigerator door unleveled.
1. Put thr install plate under the rear corner of the refrigerator.
2. Check the movement of the freezer
2. Use the spanner included in the document to turn the height
adjustment screw located on the bottom of the refrigerator
hinge in clockwise direction to adjust the height.
3. If the freezer does not fixed, in screw the leg until it reaches
on the floor.
87
Heavy Repair Method of Refrigerator by Application of Refrigerant
Suction Pipe
Discharge Pipe
Process Pipe
Refrigerant ReturnBag
Pinch Plier
88
Heavy Repair Method of Refrigerator by Application of Refrigerant
1-2. Return of Remained Refrigerant
Required equipment: Pinch pliers, hose for refrigerant recovery, vacuum pump
If refrigerant returntime of 7 minutes has passed, connect a vacuum pump at the ends of a refrigerant returnhose
outdoor. (Vacuum pump must operate outdoor.)
Operate a vacuum pump in order to returnrefrigerant remained in the pipe.
Vacuum working time should be for more than 10 minutes.
Suction Pipe
Discharge Pipe
Process Pipe
Vacuum Pump
Pinch Plier Discharge refrigerant
outside using window or door.
89
Heavy Repair Method of Refrigerator by Application of Refrigerant
1-4. Charging Tube Connection Step
Required equipment: Charging tube, simple welding machine
Remove a charging pipe to recharge R134a refrigerant after completing work, and then connect a charging tube with
welding
Suction Pipe
90
Heavy Repair Method of Refrigerator by Application of Refrigerant
1-6. Refrigerant Charging
Required equipment: Bombe, R134-a refrigerant (Energy Star, Al spiral condenser model : 165g / DOE, Fe wire condenser
model: 175g)
• Firstly remove fire appliances and heating source for performing work when charging scaled refrigerant. (Do not spray
refrigerant indoor.)
• Measure the accurate quantity (Energy Star, Al spiral condenser model : 165g / DOE, Fe wire condenser model : 175g) of
refrigerant to charge it into a Bombe.
• Make the Bomber as vacuum status to charge refrigerant.
(If there is air or moisture in a Bombe, it may give effect on performance of a cooling cycle.)
• Please manage refrigerant quantity as 165g 1 or 175g 1. Differently from R134a, R134a gives much effect on cooling
performance depending on change of refrigerant quantity.
Refrigerant quantity = Weight after charging Weight before charging (weight of vacuumed Bombe)
• Connect Bombe with a charging tube to charge refrigerant.
• Turn on power of refrigerator to operate a compressor.
• Measure Bombe weight after 5 through 10 minutes to check remained refrigerant quantity to complete charging of
refrigerant.
(After charging refrigerant, never perform welding work or work using fire appliances.)
Suction Pipe
Required equipment: Leakage checking machine (foam and leakage inspection machine)
Check for leakage by using form or a leakage inspection machine at the worked part if charging of refrigerant is
completed.
Check for leakage at the low pressure part with the compressor stopped, and check at the high pressure part with the
compressor being operating.
If leakage is detected, proceed to repair according to repair process again starting from “2-1. Returnof Refrigerator
Refrigerant”.
(Never perform welding work or work using fire appliances.)
Check that heat remains at a discharge pipe or condenser with the hands if leakage check is completed. If heat remains,
the cooling cycle is normal.
(Take care since a discharge pipe may be hot.)
Leakage of
radiator
91
#EV#
EXPLODED VIEW
FREEZER DOOR
131C
600A
200A
203A
405H 131D
282H 612A
282G
280A
113F
113E
606A
244A
241G
208A
241J
92
#EV#
230A
231A
241A
233A
212K 212G
244A
212J
241D
212K
241H
#EV#
241H 241D
233A
212G
212K
241B
244F 212J
212K
241A
93
#EV#
FREEZER COMPARTMENT
120E
625A
312C 158C
903E 281A
271B
404A 271A
619A 330B
329A 405A
405D
332A
903G
405G
135J
301A
316B
149A
149C 332B
128C
128D
128E
161C
128F
281G
136A 135D
319B
154C
136B
94
#EV#
REFRIGERATOR COMPARTMENT
625A
281B
158A
271B
611E
271C
903D
120B
140A
120A
120D
154B
136C
128G
128H
611B
621B
616K
281H
154A
615A 610E
623A
627B 627C
151A
243E
95
#EV#
MACHINE COMPARTMENT
103B
411A
501F
502B
410G
410H
308A
501A
304A
316A
307A
105A
314A
314A
317A
319C 318A
404B
405C
405F
503A 329C
319E 312A
319A
315A
96
MFL62215932 May, 2016