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Process Parameter Calculation

The document contains a list of 28 items related to casting calculations. It includes measurements like clamping force, casting weight, projected area, wall thickness, and velocities. It also includes calculations for volume, weight of different parts, filling time required and actual, ventilation required and actual, and other metrics. The document provides both input data and calculated results for an aluminum casting process.

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mahesh
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495 views

Process Parameter Calculation

The document contains a list of 28 items related to casting calculations. It includes measurements like clamping force, casting weight, projected area, wall thickness, and velocities. It also includes calculations for volume, weight of different parts, filling time required and actual, ventilation required and actual, and other metrics. The document provides both input data and calculated results for an aluminum casting process.

Uploaded by

mahesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Sl.

No Items Units Calculation


1 Clamping force Tons
2 Casting weight gr
3 Projected area cm2
4 wall thickness mm
5 part weight gm
6 Overflow weight gm
Volume of Casting + Overflow cm3 #DIV/0!
7 Runner Weight gm
8 Biscuit thickness cm Not Given
9 Sleeve length cm
10 Sleeve diameter cm
11 Density of Al gm/cm3
12 Sleeve capacity cm3 0.0000
13 Metal filling ratio % #DIV/0!

16 Fast shot ratio % 100


14 Slow shot length cm #DIV/0! #DIV/0!
15 Fast shot Length cm #DIV/0!
17 Slow shot velocity m/s
18 Fast shot velocity m/s
19 Gate area cm2
20 Gate Number
Speed of sound 331 m/s
(assumed air escape speed
as 331/2) cm/s
21 Gas Ventilation(Req) cm2 #DIV/0!
22 Gas Ventilation(Act) cm2
23 Metal velocity (Gate) m/s #DIV/0!
24 Filling time(Req) Sec
25 Filling time(Act) Sec #DIV/0!
26 Casting Pressure Mpa
27 Die clamping force Tons 0
28 Spare force ratio % #DIV/0!
Input data
Pi value taken as 3.1416 Calculated data
0 17000 cm/s Casting 126059 mm2
vol 0 0.04 sec
vent area 0 680 Casting+ O 130000
0
Casting to 1105
#DIV/0! 0
50.24 Factor of S 1326
2.6
0.0625
0

#DIV/0!

#DIV/0!

0.038

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