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Tk01 Revised Assignment3

This document provides information about a distillation column process. It includes tables with component feed and distillate rates and compositions. It also lists various process parameters like plate spacing, temperatures, pressures, material properties and design specifications for the column shell and heads. The optimal feed stage and minimum required number of plates are specified. Component flow rates and specifications are provided for the condenser, reboiler, rectifying and stripping sections.

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0% found this document useful (0 votes)
269 views

Tk01 Revised Assignment3

This document provides information about a distillation column process. It includes tables with component feed and distillate rates and compositions. It also lists various process parameters like plate spacing, temperatures, pressures, material properties and design specifications for the column shell and heads. The optimal feed stage and minimum required number of plates are specified. Component flow rates and specifications are provided for the condenser, reboiler, rectifying and stripping sections.

Uploaded by

Fauzul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Component Feed Distillate

Mole (kgmol/h) Mole Fraction Mole (kgmol/h) Mole Fraction


CO 0.000 0.000 0.000 0.000
CO2 0.030 0.000 0.030 0.000
Methanol 104.931 0.456 103.038 0.990
H2O 125.319 0.544 1.041 0.010
Hydrogen 0.000 0.000 0.000 0.000
230.2798 1.0000 104.1092 1.0000

Plate spacing 0.6 m


F 230.2798 kgmol/h Vm
D 104.1092 kgmol/h Lm
B 126.1705 kgmol/h Vm
R 3
Rdm 1.245
Pressure 1.100 bar Pressure
Minimum tray 5.804 Temperature
Actual tray 8.537 Density Vap
Optimal feed stage 4.785 Density Liq
Surface Tension
Molecular Weight
O' CONNELL'S EFFICIENCY Viscosity Vap
�_0=51−32.5log⁡(𝜇_𝑎⁡𝛼_𝑎) Viscosity Liq

𝜇_𝑎 Feed liquid viscosity at average temperature


T average 83.70 C Vm/Lm
𝜇_𝑎 0.3152 mNs/m2 Flv
K
K lk 2.555 K'
K hk 0.559 uf (flooding velocity)
𝛼_𝑎 4.570 85% uf
𝜇_𝑎⁡𝛼_𝑎 1.440 net area
E0 65.849 % total area (+downcomer)
diameter

N 13
column 7.8 m
top space 0.25 m
bottom space 0.25 m
height 8.3 m

PEMILIHAN BAHAN
Tmin 65.1 oC 149.18 oF
Tmax 102.3 oC 216.14 oF
CS SA-516 Grade 70

SHELL THICKNESS
C 3 mm
P 16.17 psia
R 672.552 mm
S 20000 psia
E 0.85
t (longitudinal) 3.640 mm
t (circumferential) 3.320 mm

HEAD THICKNESS
Torispherical <200 psig
L 4150 mm
t 6.494 mm
Bottom
Mole (kgmol/h) Mole Fraction
0.000 0.000
0.000 0.000
1.893 0.015
124.278 0.985
0.000 0.000
126.1705 1.0000

RECTIFYING STRIPPING
426 235.2 kmol/h
319.5 359 kmol/h
2.988 1.836 m3/s

CONDENSER REBOILER
1.1 1.1 bar
65.1 102.3 oC
1.261 0.642 kg/m3
744.04 954.28 kg/m3
0.0260 0.0581 N/m
31.839 18.039 kg/kgmol
7.12E-06 9.20E-06 Ns/m2
3.43E-04 2.66E-04 Ns/m2

RECTIFYING STRIPPING
1.333 0.655
0.055 0.017
0.110 0.105
0.116 0.130
2.813 5.010 m/s
2.391 4.259 m/s
1.250 0.431 m2
1.420 0.490 m2
1.345 0.790 m
Component Feed Distillate
Mole (kgmol/h) Mole Fraction Mole (kgmol/h) Mole Fraction
CO 0.000 0.000 0.000 0.000
CO2 0.021 0.001 0.021 0.002
Methanol 0.000 0.000 0.000 0.000
H2O 0.129 0.004 0.112 0.012
Hydrogen 0.000 0.000 0.000 0.000
DME 7.3363 0.218 6.6194 0.685
Methane 0.2226 0.007 0.2226 0.023
Ethane 0.3212 0.010 0.3212 0.033
Ethylene 0.1615 0.005 0.1615 0.017
Propane 2.1162 0.063 2.1134 0.219
i-Butane 1.4561 0.043 0.0968 0.010
i-Pentane 0.9252 0.028 0.0000 0.000
2M-1-butene 0.6914 0.021 0.0000 0.000
2-Mpentane 1.3462 0.040 0.0000 0.000
2M1C5= 0.3098 0.009 0.0000 0.000
223-Mbutane 6.7209 0.200 0.0000 0.000
n-Heptane 2.2996 0.068 0.0000 0.000
2-Mhexane 0.4786 0.014 0.0000 0.000
2233-Mbutane 1.3878 0.041 0.0000 0.000
244M1pentene 0.3637 0.011 0.0000 0.000
224-Mpentane 6.9331 0.206 0.0000 0.000
n-Nonane 0.2818 0.008 0.0000 0.000
Hex-M-Benz 0.0743 0.002 0.0000 0.000
33.577 1.000 9.668 1.000

Plate spacing 0.3 m


F 33.577 kgmol/h Vm
D 9.668 kgmol/h Lm
B 23.909 kgmol/h Vm
R 4.5
Rdm 2.747
Pressure 21.530 bar Pressure
Minimum tray 10.026 Temperature
Actual tray 17.879 Density Vap
Optimal feed stage 9.102 Density Liq
Surface Tension
Molecular Weight
O' CONNELL'S EFFICIENCY Viscosity Vap
�_0=51−32.5log⁡(𝜇_𝑎⁡𝛼_𝑎) Viscosity Liq

𝜇_𝑎 Feed liquid viscosity at average temperature


T average 122.55 C Vm/Lm
𝜇_𝑎 0.1346 mNs/m2 Flv
K
K lk 1.961 K'
K hk 1.457 uf (flooding velocity)
𝛼_𝑎 1.346 85% uf
𝜇_𝑎⁡𝛼_𝑎 0.181 net area
E0 75.113 % total area (+downcomer)
diameter

N 24
column 7.2 m
top space 0.15 m
bottom space 0.15 m
height 7.5 m

PEMILIHAN BAHAN
Tmin 53.69 oC 128.642 oF
Tmax 191.4 oC 376.52 oF
CS SA-516

SHELL THICKNESS
C 3 mm
P 316.491 psia
R 263.027 mm
S 20000 psia
E 0.85
t (longitudinal) 10.952 mm
t (circumferential) 8.439 mm

HEAD THICKNESS
Ellipsoidal 200 psig s.d. 400 psig
t 10.906 mm
Bottom
Mole (kgmol/h) Mole Fraction
0.000 0.000
0.000 0.000
0.000 0.000
0.017 0.001
0.000 0.000
0.7169 0.030
0.0000 0.000
0.0000 0.000
0.0000 0.000
0.0028 0.000
1.3593 0.057
0.9252 0.039
0.6914 0.029
1.3462 0.056
0.3098 0.013
6.7209 0.281
2.2996 0.096
0.4786 0.020
1.3878 0.058
0.3637 0.015
6.9331 0.290
0.2818 0.012
0.0743 0.003
23.909 1.000

RECTIFYING STRIPPING
57.79 55.11 kmol/h
47.29 78.18 kmol/h
0.026 0.032 m3/s

CONDENSER REBOILER
21.53 21.53 bar
53.69 191.4 oC
28.558 42.389 kg/m3
534.38 521.3 kg/m3
0.0086 0.0050 N/m
46.263 89.659 kg/kgmol
1.02E-05 1.16E-05 Ns/m2
8.08E-05 1.08E-04 Ns/m2

RECTIFYING STRIPPING
1.222 0.705
0.283 0.201
0.045 0.048
0.038 0.036
0.160 0.122 m/s
0.136 0.104 m/s
0.191 0.312 m2
0.217 0.354 m2
0.526 0.672 m
Component Feed Distillate
Mole (kgmol/h) Mole Fraction Mole (kgmol/h) Mole Fraction
CO 0.000 0.000 0.000 0.000
CO2 0.000 0.000 0.000 0.000
Methanol 0.000 0.000 0.000 0.000
H2O 0.017 0.001 0.017 0.006
Hydrogen 0.000 0.000 0.000 0.000
DME 0.7169 0.030 0.7088 0.248
Methane 0.0000 0.000 0.0000 0.000
Ethane 0.0000 0.000 0.0000 0.000
Ethylene 0.0000 0.000 0.0000 0.000
Propane 0.0028 0.000 0.0028 0.001
i-Butane 1.3593 0.057 1.2963 0.453
i-Pentane 0.9252 0.039 0.4444 0.155
2M-1-butene 0.6914 0.029 0.2987 0.104
2-Mpentane 1.3462 0.056 0.0536 0.019
2M1C5= 0.3098 0.013 0.0100 0.003
223-Mbutane 6.7209 0.281 0.0225 0.008
n-Heptane 2.2996 0.096 0.0015 0.001
2-Mhexane 0.4786 0.020 0.0008 0.000
2233-Mbutane 1.3878 0.058 0.0003 0.000
244M1pentene 0.3637 0.015 0.0001 0.000
224-Mpentane 6.9331 0.290 0.0034 0.001
n-Nonane 0.2818 0.012 0.0000 0.000
Hex-M-Benz 0.0743 0.003 0.0000 0.000
23.909 1.000 2.860 1.000

Plate spacing 0.3 m


F 23.9088 kgmol/h Vm
D 2.8604 kgmol/h Lm
B 1.0000 kgmol/h Vm
R 5
Rdm 3.687
Pressure 13.790 bar Pressure
Minimum tray 8.738 Temperature
Actual tray 12.986 Density Vap
Optimal feed stage 6.535 Density Liq
Surface Tension
Molecular Weight
O' CONNELL'S EFFICIENCY Viscosity Vap
�_0=51−32.5log⁡(𝜇_𝑎⁡𝛼_𝑎) Viscosity Liq

𝜇_𝑎 Feed liquid viscosity at average temperature


T average 162.70 C Vm/Lm
𝜇_𝑎 0.1174 mNs/m2 Flv
K
K lk 3.321 K'
K hk 1.184 uf (flooding velocity)
𝛼_𝑎 2.806 85% uf
𝜇_𝑎⁡𝛼_𝑎 0.329 net area
E0 66.674 % total area (+downcomer)
diameter

N 20
column 6m
top space 0.15 m
bottom space 0.15 m
height 6.3 m

PEMILIHAN BAHAN
Tmin 121.6 oC 250.88 oF
Tmax 203.8 oC 398.84 oF
CS SA-516

SHELL THICKNESS
C 3 mm
P 202.713 psia
R 180.453 mm
S 20000 psia
E 0.85
t (longitudinal) 8.167 mm
t (circumferential) 7.073 mm

HEAD THICKNESS
Ellipsoidal 200 psig s.d. 400 psig
t 8.154 mm
Bottom
Mole (kgmol/h) Mole Fraction
0.000 0.000
0.000 0.000
0.000 0.000
0.000 0.000
0.000 0.000
0.0004 0.000
0.0000 0.000
0.0000 0.000
0.0000 0.000
0.0000 0.000
0.0030 0.003
0.0228 0.023
0.0187 0.019
0.0614 0.061
0.0142 0.014
0.3182 0.318
0.1092 0.109
0.0227 0.023
0.0659 0.066
0.0173 0.017
0.3292 0.329
0.0134 0.013
0.0035 0.004
1.000 1.000

RECTIFYING STRIPPING
17.16 21.54 kmol/h
14.13 42.59 kmol/h
0.009 0.013 m3/s

CONDENSER REBOILER
13.79 13.79 bar
121.6 203.8 oC
34.887 48.676 kg/m3
508.89 481.8 kg/m3
0.0051 0.0032 N/m
65.987 102.41 kg/kgmol
1.07E-05 1.15E-03 Ns/m2
9.97E-05 8.74E-05 Ns/m2

RECTIFYING STRIPPING
1.214 0.506
0.318 0.161
0.042 0.050
0.032 0.035
0.118 0.103 m/s
0.100 0.088 m/s
0.090 0.143 m2
0.102 0.163 m2
0.361 0.456 m
S201

liquid vapor
m 6070 30140 kg/h
ρ 844.50 24.85 kg/m3
V 0.0020 0.3369 m3/s

ut (settling velocity) 0.402 m/s


us (actual gas velocity) 0.201 m/s
A 1.676 m2
D 1.461 m
Hl (liquid depth) 1.015 m 10 minutes hold-up
Hi (inlet height) 1.745 m
H 3.207 m

Material
T 50 oC
Carbon Steel SA-516

Vessel Thickness
ASME VIII UG-27
P 870 psia
R 730.605 mm
S 20000 psia
E 0.85
C 3 mm
t (longitudinal joint) 41.574 mm
t (circumferential joint) 21.505 mm

Head
Bottom Flat 13.498 mm
Top Hemispherical 21.791 mm

Head P (psig) Formula


Hemispherical >400

Ellipsoidal 200-400

Torispherical 15-200
S202 S301

liquid vapor
m 5621 449.2 kg/h m
ρ 859.70 0.25 kg/m3 ρ
V 0.0018 0.5046 m3/s V

ut (settling velocity) 4.127 m/s ut (settling velocity)


us (actual gas velocity) 0.619 m/s us (actual gas velocit
A 0.815 m2 A
D 1.019 m D
Hl (liquid depth) 1.637 m Hl (liquid depth)
Hi (inlet height) 2.146 m Hi (inlet height)
H 3.165 m H

Material Material
T 31.02 oC T
Carbon Steel SA-516 Carbon Steel SA-516

Vessel Thickness Vessel Thickness


ASME VIII UG-27 ASME VIII UG-27
P 2.9 psia P
P' 10.643 psia R
R 509.504 mm S
S 20000 psia E
E 0.85 C
C 3 mm t (longitudinal joint)
t (longitudinal joint) 6.319 mm t (circumferential join
t (circumferential joint) 6.043 mm
Head
Head Bottom
Bottom Flat 5.206 mm Top
Top Torispherical 6.002 mm
liquid vapor
608.8 2713 kg/h
899.50 11.80 kg/m3
0.0002 0.0639 m3/s

0.607 m/s
0.091 m/s
0.701 m2
0.945 m
0.461 m
0.933 m
1.879 m

126.7 oC
teel SA-516

7.239 bar
140 psia P 105 psia
472.582 mm R 381.000 mm
20000 psia S 20000 psia
0.85 E 0.85
3 mm C 3 mm
9.911 mm t (longitudi 8.362 mm
7.943 mm t (circumfer 7.175 mm

Head
Flat 7.005 mm Bottom Flat 4.891 mm
Torispherical 6.014 mm Top Torispherica 6.000 mm
Three Phase (Gas - Oil - Water) Horizontal Separator: As per "Petroleum and Gas Field Processing - Hussein
K. Abdel-Aal, Mohamed Aggour, M. A. Fahim"

INPUT PARAMETERS
Qg 2.439 mmscfd Gas rate SCHEMATIC
Qo 662.2 bbl/d Oil rate
Qw 48.98 bbl/d Water rate
ρ'o 77 APIo
Oil density
γo 0.68 Oil specific gravity

Yellow boxes are input boxes.


µo 0.2358 cP Oil viscosity
γw 0.9978 Water specific gravity
γ 0.54 Gas specific gravity
Z 0.89 Gas compressibility
P 105 psia Operating pressure
T' 173 oF Operating temperature
T 633 oR Operating temperature
tw 5 minutes Water retention time (Refer Table 2)
to 5 minutes Oil retention time (Refer Table 2)
µg 0.01059 cP Gas viscosity
dm,w 500 Micron Smallest water droplet size to be removed
dm,o 100 Micron Smallest oil droplet size to be removed
NLL 50% Normal liquid level due to oil and water

CALCULATIONS EQUATIONS
Step 1: Determine gas and oil properties
ρg 0.27 lb/ft3 Gas operating density
ρo 42.4 lb/ft3 Oil operating density

Step 2: Determine Cd
Cd 3.80 Assume Drag coefficient
u 0.76 ft/s Settling velocity of oil droplet
Re 10 Reynolds no.
Cd 3.83
Error 0.00 Click me Use goal seek to get error zero, by changing asssumed C d

Step 3: Determine minimum diameter for water droplet settling


Ho,max 2165.3 in
Aw / A 0.03 Ao + Aw = NLL * A
Ho / D 0.350 Assume
Aw / A 0.09
Error 0.00 Click me Use goal seek to get error zero, by changing asssumed H o/D
Dmax 6187 in Maximum allowable vessel diameter

Step 4: Check for gas capacity constraint


DL 86 in.ft

Step 4: Check for liquid capacity constraint


D2L 5081.3811 in2ft

Try different combinations of D (smaller than D max).


TABLE 1
Ls (gas)= L +
D, in L (gas), f L, f Ls (liquid)= 4 L/3, fGoverning SR = L /
D/12, f case (D/12)

12 7.2 8.2 35.3 47.0 Liquid TABLE 2 (Ref. API 12J)


Capacity 47.0
Retention time, minutes
24 3.6 5.6 8.8 11.8 Liquid Oil Gravities
Capacity 5.9 (Typical)

30 2.9 5.4 5.6 7.5 Liquid Above 35 oAPI 3 to 5


Capacity 3.0
36 2.4 5.4 3.9 5.2 Gas Below 35 oAPI
capacity 1.8
66 1.3 6.8 1.2 1.6 Gas 100+ oF 5 to 10
capacity 1.2
72 1.2 7.2 1.0 1.3 Gas 80+ oF 10 to 20
capacity 1.2
78 1.1 7.6 0.8 1.1 Gas 60+ oF 20 to 30
capacity 1.2
84 1.0 8.0 0.7 1.0 Gas
capacity 1.1
90 1.0 8.5 0.6 0.8 Gas
capacity 1.1
96 0.9 8.9 0.6 0.7 Gas
capacity 1.1
102 0.8 9.3 0.5 0.7 Gas
capacity 1.1

Ls 5.4 f Seam to seam length (select from Table 1)


SR 3.0 Slenderness ratio (typical value 3 to 5) (select from Table 1)
D 30.0 in Separator diameter (select from Table 1)
L 5.6 ft Effective length of
the separator
Qg 5 mmscfd Calculated gas capacity for selected L & D (Should be more than 2.439 MMSCFD - input value)

NOTES
1. As per GPSA, typical horizontal L/D ratios are normally in the 2.5 to 5 range.
INDEX

9.3833333
D 0.762 m
L 1.70688 m
L/D 2.24
Feed kmol/h kmol/s kg/h kg/s
CO A 456.02 0.126672
CO2 B 411 0.114167
Hydrogen C 2188.6 0.607944
Methanol D 24.487 0.006802
H2O E 8.3196 0.002311
0.857896 3.62E+04 10.0583333

Pressure Drop Reactor Dimension Thickness


Dr 0.8 m W 3210 kg P 870 psia
dp 0.006 m v0 0.5032 m3/s R 400 mm
rowc 1920 kg/m3 V cat 1.672 m3 S 20000 psia
row0 19.99 kg/m3 Vr 2.788 m3 E 0.85
P0 60 bar L 5.550 m C 3 mm
m 10.058 kg/s space time 3.323 s t (longitudi 27.119 mm
Ac 0.502 m2 0.5 s.d. 3600 t (circumfer 16.132 mm
G 20.021 kg/sm2 Material
dp/Dr 0.0075 Carbon steel t head 16.28794 mm
e 0.400
miu 1.01E-09 bar.s Head
beta 0.569876 bar/m Hemispherical
alpha 3.28E-05 /kg
kmol/h mol/h g/h
methanol Fa0 103.04 103040 3322000 ca0
DME Fb0 0 0 cb0 2207.3 kg/h
water Fc0 1.0411 1041.1 cc0
104081.1

Pressure Drop Reactor Dimension Thickness


Dr 1.2 m W 4850 kg P 144.9565 psia
dp 0.007 m v0 0.1140 m3/s R 600 mm
rowc 960 kg/m3 V cat 5.052 m3 S 18000 psia
row0 8.096 kg/m3 Vr 8.424 m3 E 0.85
P0 9.997 bar L 7.453 m C 3 mm
m 0.923 kg/s space time 44.325 s t (longitudinal j 11.717 mm
Ac 1.130 m2 DME prod 0.455 kg/h/kgcat t (circumferentia 8.837 mm
G 0.816 kg/sm2 DME prod lit 0.39 kg/h/kgcat
dp/Dr 0.005833 0.5 s.d. 3600 t head 8.845 mm
e 0.400 Material
miu 1.01E-09 bar.s SS 304 high temperature
beta 0.003671 bar/m
alpha 1.13E-06 /kg Head
Torispherical
Space velocity lit 0.69 m3/kgcat/h Material
Inlet mass flow 7968 kg/h SS 304 high temperature
Inlet density 9.745 kg/m3
v0 817.650 m3/h Head
W 1185 kg Torispherical
rowc 1920 kg/m3
V cat 0.617 m3 P 129.96 psia
e 0.4 R 400 mm
Vr 1.029 m3 S 18000 psia
Dr 0.8 m E 0.85
Ac 0.502 m2 C 3 mm
L 2.047 m t (longitudi 9.415 mm
space time 2.717 s t (circumfer 7.696 mm

t head 7.700 mm
11824.21
Feed 1478.026 kg/h
Equipment Specification
Equipment Name
Equipment Code
Heat Release Rate per Unit Volume
ṁc (kg/h)
ṁc (kg/s)
LHV (kJ/kg)
qv (kW/m3)
V (m3)
Heat Release Rate per Unit Cross Sectional Area
ṁc (kg/h)
ṁc (kg/s)
qf (kW/m3)
Fgrate (m2)
Hfu+Hb
Heat Release Rate per Unit Wall Area of Burner
qb (kW/m3)
b (m)
Hb (m)
Hfu (m)
a (m)
Type of Burner
Power produced (kW)
Determination of Furnace Size
α
β
γ
E (m)
d (m)
Furnace Material
Inner case material
Furnace wall
cification
Boiler
B-601
er Unit Volume
542
0.151
47141
530.000
13.401
Cross Sectional Area
542.401
0.151
2130.0
3.335
4.019
Wall Area of Burner
1400
1.741
0.694
3.325
1.915
rner
81400.304
Furnace Size
30
45
50
0.8
0.173
terial
SS-304
Fire brick
PV Arrays/Modules

Calculation of the solar PV energy ouput of a photovoltaic system


Yelow cell = enter your own data
Green cell = result (do not change the value)
White cell = calculated value (do not change the value)

Global formula : E = A * r * H * PR

E = Energy (kWh)
A = Total solar panel Area (m²)
r = solar panel yield (%)
H = Annual average irradiation on tilted panels (shadings not included)*
PR = Performance ratio, coefficient for losses (range between 0.9 and 0.5, default value = 0.75)

Total power of the system

Losses details (depend of site, technology, and sizing of the system)


- Inverter losses (6% to 15 %)
- Température losses (5% to 15%)
- DC cables losses (1 to 3 %)
- AC cables losses (1 to 3 %)
- Shadings 0 % to 40% (depends of site)
- Losses weak irradiation 3% yo 7%
- Losses due to dust, snow... (2%)
- Other Losses
ut of a photovoltaic system
Solar Radiation
Month
nge the value) Jan
Feb
671539.7 MWh/an March
April
671539660 kWh/an May
582740 m² 0.58274 km2 June
83% 58.274 ha July
1668.78 kWh/m².an 143.998 a August
and 0.5, default value = 0.75) 0.83 Sep
Oct
Total power of the system 483674.2 kWp Nov
Dec

6% 483.6742 MWp V
5% each panel
1% in general
1% 1 module
0% N cells
3%
2%
0%

I density

2034968.66556 kWh/day
84790.3610651 kW
84.7903610651 MW 4015.918

3250000 Watt 656

3250 kW 100
78000 kWh 7

3.25 MW
1 Watt/h = 0.001 kWh

Median (Watt/m^2) Average hour (Watt/m^2) Average annual (Watt/m^2)


179
189.5
197
198
198
189.5
190.5 1668780
196
201
193.5
189
183.5
172

4370550 Volt =
1.6 m^2

= 36 cells
13111650

120 mA/cm2
150000

192500

m2 582740 m2

kW 84790.3610650597 kW
m2/kw 6.872715161 m2/kW
Average annual (kWh/m^2)

1668.78

364212.5 panel

/12 Volt
4620
hidrogen 37500 kg/h
Bank Capacity
Wh/days 1839834684 Wh/days
DOD 130%
2391785089.1 Wh

Voltage 12 V
199315424.09 Ah

Ampere 100 A
No. Battery 1993154.2409 = 1993154
Seawater Pump Waste Water
Name P-101 Name
101.0000 P in 100,000.0000 Pa 104/106 P in
102.0000 P out 1,000,000.0000 Pa 107.0000 P out
ΔP 900,000.0000 Pa ΔP
Δh 0.0000 m Δh
ρ 1,030.0000 kg/m3 ρ
g 9.8000 m/s2 g
Asumsi L pipe 100.0000 m L pipe
kg/h kg/s F 43.9234 m2/s2 headlost pipa F
81,400.7842 22.6113 ṁ 22.6113 kg/s ṁ
Flow 0.0220 m3/s Flow

η 0.7500 η
W theo 20,750.6392 Watt W theo
W act 27,667.5189 Watt W act
Head 93.6439 m Head
Type Type
P atm 101,325.0000 Pa P atm
P vap 2,400.0000 Pa P vap
NPSHa 5.3184 m NPSHa

NPSHr harus lebih kecil dari NPSHa 0.0011

Methanol Pump Methanol Reflu


Name P-201 Name
223.0000 P in 20,000.0000 Pa P in
224.0000 P out 110,000.0000 Pa P out
ΔP 90,000.0000 Pa ΔP
Δh 0.0000 m Δh
ρ 865.8490 kg/m3 ρ
g 9.8000 m/s2 g
Asumsi L pipe 4.0000 m L pipe
kg/h kg/s F 2.0900 m2/s2 F
5,621.1254 1.5614 ṁ 1.5614 kg/s ṁ
Flow 0.0018 m3/s Flow

η 0.7500 η
W theo 165.5644 Watt W theo
W act 220.7525 Watt W act
Head 10.8198 m Head
Type Type
P atm 101,325.0000 Pa P atm
P vap 26,300.0000 Pa P vap
NPSHa 8.6285 m NPSHa

flow 3,322.0000
Reflux Ratio 1.6185

Cooling Water Pump Cooling Wate


Name P-501 Name
P in 100,000.0000 Pa P in
P out 500,000.0000 Pa P out
ΔP 400,000.0000 Pa ΔP
Δh 0.0000 m Δh
ρ 1,000.0000 kg/m3 ρ
g 9.8000 m/s2 g
Asumsi L pipe 4.0000 m L pipe
kg/h kg/s F 1.8096 m2/s2 F
73,275.5523 20.3543 ṁ 20.3543 kg/s ṁ
Flow 0.0204 m3/s Flow

η 0.7500 η
W theo 8,178.5621 Watt W theo
W act 10,904.7495 Watt W act
Head 41.0010 m Head
Type Type
P atm 101,325.0000 Pa P atm
P vap 7,180.0000 Pa P vap
NPSHa 9.4220 m NPSHa
Waste Water Pump Mixed Waste Water Pump
P-102 Name P-103
1,000,000.0000 Pa 108.0000 P in 500,000.0000 Pa
1,500,000.0000 Pa 109.0000 P out 1,000,000.0000 Pa
500,000.0000 Pa ΔP 500,000.0000 Pa
0.0000 m Δh 0.0000 m
1,010.0000 kg/m3 ρ 995.0000 kg/m3
9.8000 m/s2 g 9.8000 m/s2
3.0000 m L pipe 3.0000 m
1.3438 m2/s2 F 1.3641 m2/s2
0.3685 kg/s ṁ 22.7707 kg/s
0.0004 m3/s Flow 0.0229 m3/s

0.7500 η 0.7500
182.9288 Watt W theo 11,473.6401 Watt
243.9051 Watt W act 15,298.1868 Watt
50.6524 m Head 51.4160 m
Type
101,325.0000 Pa P atm 101,325.0000 Pa
2,400.0000 Pa P vap 46,080.0000 Pa
9.8573 m NPSHa 5.5264 m

Methanol Reflux Pump Methanol Intermediate Pump


P-202 Name P-301
100,000.0000 Pa 301.0000 P in 110,000.0000 Pa
110,000.0000 Pa 302.0000 P out 999,700.0000 Pa
10,000.0000 Pa ΔP 889,700.0000 Pa
0.0000 m Δh 0.0000 m
743.6441 kg/m3 ρ 743.6441 kg/m3
9.8000 m/s2 g 9.8000 m/s2
3.0000 m L pipe 3.0000 m
1.8251 m2/s2 headlost pipaF 1.8251 m2/s2
1.4935 kg/s ṁ 0.9228 kg/s
0.0020 m3/s Flow 0.0012 m3/s

0.7500 η 0.7500
22.8096 Watt W theo 1,105.7007 Watt
30.4128 Watt W act 1,474.2676 Watt
1.5584 m Head 122.2684 m
Type
101,325.0000 Pa P atm 101,325.0000 Pa
38,840.0000 Pa P vap 38,840.0000 Pa
8.3878 m NPSHa 8.3878 m

5,376.6570

Cooling Water Pump Steam Pump


P-502 Name P-601
100,000.0000 Pa P in 250,000.0000 Pa
500,000.0000 Pa P out 494,000.0000 Pa
400,000.0000 Pa ΔP 244,000.0000 Pa
0.0000 m Δh 0.0000 m
1,000.0000 kg/m3 ρ 1,000.0000 kg/m3
9.8000 m/s2 g 9.8000 m/s2
3.0000 m L pipe 3.0000 m
1.3572 m2/s2 headlost pipaF 1.3572 m2/s2
19.2567 kg/s ṁ 0.4106 kg/s
0.0193 m3/s Flow 0.0004 m3/s

0.7500 η 0.7500
7,728.8114 Watt W theo 100.7346 Watt
10,305.0818 Watt W act 134.3128 Watt
40.9548 m Head 25.0365 m
Type
101,325.0000 Pa P atm 101,325.0000 Pa
7,180.0000 Pa P vap 7,180.0000 Pa
9.4681 m NPSHa 9.4681 m
Area 100 (PROCESS)
Purified Water Pump Waste Water Pum
Name P-104 Name
110.0000 P in 3,000,000.0000 Pa 118.0000 P in
111.0000 P out 3,500,000.0000 Pa 119.0000 P out
ΔP 500,000.0000 Pa ΔP
Δh 0.0000 m Δh
ρ 1,000.0000 kg/m3 ρ
g 9.8000 m/s2 g
L pipe 3.0000 m L pipe
F 1.3572 m2/s2 F
ṁ 22.6594 kg/s ṁ
Flow 0.0227 m3/s Flow

η 0.7500 η
W theo 11,360.4321 Watt W theo
W act 15,147.2429 Watt W act
Head 51.1589 m Head
Type Type
P atm 101,325.0000 Pa P atm
P vap 7,180.0000 Pa P vap
NPSHa 9.4681 m NPSHa

Area 200, 300, 400 (PROCESS)


Crude Gasoline Pump Deethanizer Reflux Pump
Name P-401 Name P-402
P in 723,900.0000 Pa P in 1,379,000.0000
P out 2,170,000.0000 Pa P out 2,153,000.0000
ΔP 1,446,100.0000 Pa ΔP 774,000.0000
Δh 0.0000 m Δh 0.0000
ρ 635.0138 kg/m3 ρ 562.3597
g 9.8000 m/s2 g 9.8000
L pipe 4.0000 m L pipe 3.0000
F 2.8498 m2/s2 F 2.4135
ṁ 0.7738 kg/s ṁ 0.4211
Flow 0.0012 m3/s Flow 0.0007

η 0.7500 η 0.7500
W theo 1,764.3577 Watt W theo 580.5344
W act 2,352.4769 Watt W act 774.0458
Head 232.6656 m Head 140.6895
Type Type
P atm 101,325.0000 Pa P atm 101,325.0000
P vap 51,900.0000 Pa P vap 17,440.0000
NPSHa 7.6513 m NPSHa 14.9748

flow 424.5000 1,515.8030


Reflux Rati 3.5708

Area 500, 600, 700 (UTILITY)


Final Effluent Pump Clean Waste Pum
Name P-701 Name
P in 3,000,000.0000 Pa P in
P out 3,010,000.0000 Pa P out
ΔP 10,000.0000 Pa ΔP
Δh 0.0000 m Δh
ρ 1,003.2400 kg/m3 ρ
g 9.8000 m/s2 g
L pipe 4.0000 m L pipe
F 1.8038 m2/s2 F
ṁ 0.1114 kg/s ṁ
Flow 0.0001 m3/s Flow

η 0.7500 η
W theo 1.3111 Watt W theo
W act 1.7481 Watt W act
Head 1.2012 m Head
Type Type
P atm 101,325.0000 Pa P atm
P vap 2,700.0000 Pa P vap
NPSHa 9.8472 m NPSHa
CESS)
Waste Water Pump Waste Water Pump
P-105 Name P-106
3,000,000.0000 Pa 229.0000 P in 110,000.0000
3,500,000.0000 Pa 120.0000 P out 500,000.0000
500,000.0000 Pa ΔP 390,000.0000
0.0000 m Δh 0.0000
946.5000 kg/m3 ρ 940.7000
9.8000 m/s2 g 9.8000
3.0000 m L pipe 5.0000
1.4340 m2/s2 F 2.4047
0.1114 kg/s ṁ 0.6388
0.0001 m3/s Flow 0.0007

0.7500 η 0.7500
58.9960 Watt W theo 266.3545
78.6614 Watt W act 355.1394
54.0506 m Head 42.5500
Type
101,325.0000 Pa P atm 101,325.0000
39,080.0000 Pa P vap 7,553.6884
6.5642 m NPSHa 9.9263

PROCESS)
er Reflux Pump Gasoline Pump
Name P-403
Pa P in 1,379,000.0000 Pa
Pa P out 1,500,000.0000 Pa
Pa ΔP 121,000.0000 Pa
m Δh 0.0000 m
kg/m3 ρ 502.7945 kg/m3
m/s2 g 9.8000 m/s2
m L pipe 3.0000 m
m2/s2 F 2.6994 m2/s2
kg/s ṁ 0.6559 kg/s
m3/s Flow 0.0013 m3/s

η 0.7500
Watt W theo 159.6135 Watt
Watt W act 212.8180 Watt
m Head 24.8321 m
Type
Pa P atm 101,325.0000 Pa
Pa P vap 68,770.0000 Pa
m NPSHa 6.3315 m

(UTILITY)
Clean Waste Pump Waste Pump
P-702 Name P-703
1,500,000.0000 Pa P in 1,500,000.0000
1,510,000.0000 Pa P out 1,510,000.0000
10,000.0000 Pa ΔP 10,000.0000
0.0000 m Δh 0.0000
1,023.0000 kg/m3 ρ 995.3400
9.8000 m/s2 g 9.8000
4.0000 m L pipe 4.0000
1.7690 m2/s2 F 1.8181
0.1114 kg/s ṁ 0.0334
0.0001 m3/s Flow 0.0000

0.7500 η 0.7500
1.2858 Watt W theo 0.3964
1.7143 Watt W act 0.5286
1.1780 m Head 1.2107
Type
101,325.0000 Pa P atm 101,325.0000
18,300.0000 Pa P vap 10,070.0000
8.1010 m NPSHa 9.1698
ter Pump Waste Water Pump
Name P-107
Pa 310.0000 P in 110,000.0000 Pa 406.0000
Pa 121.0000 P out 500,000.0000 Pa 122.0000
Pa ΔP 390,000.0000 Pa
m Δh 0.0000 m
kg/m3 ρ 899.4618 kg/m3
m/s2 g 9.8000 m/s2
m L pipe 5.0000 m
m2/s2 F 2.5149 m2/s2
kg/s ṁ 0.1691 kg/s
m3/s Flow 0.0002 m3/s

η 0.7500
Watt W theo 73.7498 Watt
Watt W act 98.3331 Watt
m Head 44.5008 m
Type
Pa P atm 101,325.0000 Pa
Pa P vap 62,393.2692 Pa
m NPSHa 4.1600 m

Debutanizer Reflux Pump


Name P-404
P in 1,379,000.0000 Pa
P out 1,500,000.0000 Pa
ΔP 121,000.0000 Pa
Δh 0.0000 m
ρ 33.1021 kg/m3
g 9.8000 m/s2
L pipe 3.0000 m
F 41.0014 m2/s2
ṁ 0.1460 kg/s
Flow 0.0044 m3/s

η 0.7500
W theo 539.8081 Watt
W act 719.7441 Watt
Head 377.1789 m
Type
P atm 101,325.0000 Pa
P vap 92,370.0000 Pa
NPSHa 23.4209 m

flow 109.6856 525.7369 flow


Reflux Ratio 4.7931 Reflux Ratio

Pump Sludge Pump to Burner


Name P-704
Pa P in 500,000.0000 Pa
Pa P out 510,000.0000 Pa
Pa ΔP 10,000.0000 Pa
m Δh 0.0000 m
kg/m3 ρ 1,084.8000 kg/m3
m/s2 g 9.8000 m/s2
m L pipe 4.0000 m
m2/s2 F 1.6682 m2/s2
kg/s ṁ 0.0399 kg/s
m3/s Flow 0.00004 m3/s

η 0.7500
Watt W theo 0.4348 Watt
Watt W act 0.5798 Watt
m Head 1.1109 m
Type
Pa P atm 101,325.0000 Pa
Pa P vap 450.0000 Pa
m NPSHa 9.3185 m
Waste Water Pump
Name P-108
P in 110,000.0000 Pa
P out 500,000.0000 Pa
ΔP 390,000.0000 Pa
Δh 0.0000 m
ρ 982.7361 kg/m3
g 9.8000 m/s2
L pipe 5.0000 m
F 2.3018 m2/s2
ṁ 0.0886 kg/s
Flow 0.0001 m3/s

η 0.7500
W theo 35.3534 Watt
W act 47.1378 Watt
Head 40.7299 m
Type
P atm 101,325.0000 Pa
P vap 68,300.0000 Pa
NPSHa 3.1942 m

Debutanizer Reflux Pump


Name P-405
P in 1,379,000.0000 Pa
P out 1,500,000.0000 Pa
ΔP 121,000.0000 Pa
Δh 0.0000 m
ρ 481.8281 kg/m3
g 9.8000 m/s2
L pipe 3.0000 m
F 2.8168 m2/s2
ṁ 2.9977 kg/s
Flow 0.0062 m3/s

η 0.7500
W theo 761.2524 Watt
W act 1,015.0032 Watt
Head 25.9126 m
Type
P atm 101,325.0000 Pa
P vap 27,960.0000 Pa
NPSHa 15.2497 m

2,251.5158 10,791.7950
4.7931

Disposal Pump
Name P-705
P in 100,000.0000 Pa
P out 110,000.0000 Pa
ΔP 10,000.0000 Pa
Δh 0.0000 m
ρ 1,012.3000 kg/m3
g 9.8000 m/s2
L pipe 4.0000 m
F 1.7877 m2/s2
ṁ 0.0714 kg/s
Flow 0.0001 m3/s

η 0.7500
W theo 0.8334 Watt
W act 1.1112 Watt
Head 1.1904 m
Type
P atm 101,325.0000 Pa
P vap 13,200.0000 Pa
NPSHa 8.7007 m
Strainer Pump To Cooling Water
Name P-502 Name P-501
P in 101,325.0000 Pa P in 151,987.5000 Pa
P out 202,650.0000 Pa P out 303,975.0000 Pa
ΔP 101,325.0000 Pa ΔP 151,987.5000 Pa
Δh 0.0000 m Δh 0.0000 m
ρ 1,004.4431 kg/m3 ρ 1,004.4431 kg/m3
g 9.8000 m/s2 g 9.8000 m/s2
L pipe 7.5000 m L pipe 7.5000 m
F 3.3781 m2/s2 F 3.3781 m2/s2
ṁ 307.8870 kg/s ṁ 304.6586 kg/s
Flow 0.3065 m3/s Flow 0.3033 m3/s

η 0.7500 η 0.7500
W theo 32,098.7127 Watt W theo 47,128.6249 Watt
W act 42,798.2836 Watt W act 62,838.1665 Watt
Head 10.6383 m Head 15.7850 m
Type Type
P atm 101,325.0000 Pa P atm 101,325.0000 Pa
P vap 6,563.6051 Pa P vap 6,563.6051 Pa
NPSHa 9.2821 m NPSHa 9.2821 m
UTILITY
Cartridge Filter pump HP Pump
Name P-503 Name P-504
P in 151,987.5000 Pa P in 101,325.0000 Pa
P out 303,975.0000 Pa P out 1,185,502.5000 Pa
ΔP 151,987.5000 Pa ΔP 1,084,177.5000 Pa
Δh 0.0000 m Δh 0.0000 m
ρ 1,004.4431 kg/m3 ρ 1,004.4431 kg/m3
g 9.8000 m/s2 g 9.8000 m/s2
L pipe 3.0000 m L pipe 2.0000 m
F 1.3512 m2/s2 F 0.9008 m2/s2
ṁ 1.6893 kg/s ṁ 1.6808 kg/s
Flow 0.0017 m3/s Flow 0.0017 m3/s

η 0.7500 η 0.7500
W theo 257.8947 Watt W theo 1,815.7637 Watt
W act 343.8596 Watt W act 2,421.0183 Watt
Head 15.5782 m Head 110.2329 m
Type Type
P atm 101,325.0000 Pa P atm 101,325.0000 Pa
P vap 6,563.6051 Pa P vap 6,563.6051 Pa
NPSHa 9.4889 m NPSHa 9.5348 m
Ion Exchange Pump Deaerator Pump
Name P-505 Name P-506
P in 101,325.0000 Pa P in 101,325.0000 Pa
P out 405,300.0000 Pa P out 202,650.0000 Pa
ΔP 303,975.0000 Pa ΔP 101,325.0000 Pa
Δh 0.0000 m Δh 0.0000 m
ρ 1,004.4431 kg/m3 ρ 1,004.4431 kg/m3
g 9.8000 m/s2 g 9.8000 m/s2
L pipe 2.0000 m L pipe 3.0000 m
F 0.9008 m2/s2 F 1.3512 m2/s2
ṁ 1.6808 kg/s ṁ 1.6808 kg/s
Flow 0.0017 m3/s Flow 0.0017 m3/s

η 0.7500 η 0.7500
W theo 510.1822 Watt W theo 171.8272 Watt
W act 680.2430 Watt W act 229.1030 Watt
Head 30.9726 m Head 10.4314 m
Type Type
P atm 101,325.0000 Pa P atm 101,325.0000 Pa
P vap 6,563.6051 Pa P vap 6,563.6051 Pa
NPSHa 9.5348 m NPSHa 9.4889 m
Head
max
Pump Type
ft

Centrifugal pumps 3,200.0000


BFW Pump
Name P-507 Reciprocating 20,000.0000
P in 101,325.0000 Pa Axial 40.0000
P out ### Pa Rotary 3,000.0000
ΔP ### Pa
Δh 0.0000 m
ρ 1,004.4431 kg/m3
g 9.8000 m/s2
L pipe 9.0000 m
F 4.0537 m2/s2
ṁ 1.5968 kg/s
Flow 0.0016 m3/s

η 0.7500
W theo 9,701.6499 Watt
W act 12,935.5332 Watt
Head 619.9746 m
Type
P atm 101,325.0000 Pa
P vap 6,563.6051 Pa
NPSHa 9.2131 m
Head Flow
max min max min max
meter gpm gpm m3/s m3/s

975.3600 10.0000 5,000.0000 0.0006 0.3154 1 min 60.0000 s

6,096.0000 1.0000 500.0000 0.0001 0.0315


12.1920 20.0000 100,000.0000 0.0013 6.3083
914.4000 1.0000 1,500.0000 0.0001 0.0946 100 ft 30.4800 m
2 psi 13,789.5140 Pa

10 ft 3.4800
4 psi 27,579.0280 Pa
1 US gal 3.7850 liter

0.0038 m3
Name E-201
Q 8367524.252 kJ/h 64154099.71
Q 2324.31 kW

1 Properties of Streams
Cold Fluid inlet mean outlet unit
Stream Name 1 2
ṁ 44066.43332 kg/h
P 101.325 kPa
T 25 47.5 70 C
Cp 4.202052172 4.201061 4.200069921 kJ/kg.C
k 0.611014285 0.636668 0.662321521 W/m.K
ρ 1007.339028 989.9142 972.4893865 kg/m3
μ 0.890438975 0.645434 0.400429087 cP

Hot Fluid inlet mean outlet unit


Stream Name 2-2' 2
ṁ 823 kg/h
P 101.325 kPa
T 78.08 77.58 77.08 91.84
Cp 1.621138418 2.607348 3.593558306 kJ/kg.C
k 1.74E-02 0.099623 0.181816047 W/m.K
ρ 1.4675 379.9821 758.496604 kg/m3
μ 7.40E-03 0.221643 4.36E-01 cP

2 Assume value of overall coefficient


U tebakan = 710.20 W/m2.C

3 Calculate LMTD, F, A
ΔT1 52.08
ΔT2 8.08
LMTD = 23.61
R= 45.00
P= 0.02
FT = 0.98
LMTD terkoreksi = 23.23
A= 140.88 m2

4 Calculate Tube Properties


Use 3/4 in (19.05 mm) tube, 1.6 mm thickness, 4.88 m long
OD = 19.05 mm
thickness = 1.6 mm
ID = 15.85 mm
Tube length = 4.88 m
Area per tube = 0.292 m2
Number of tubes = 483 tubes
Tube cross sectional area = 0.00020 m2
Area per pass = 0.09518 m2
Volumetric flow = 8.34109 m3/s
Tube side velocity, ut = 87.63613 m/s

5 Calculate Shell Properties


Tube pitch, Pt = 23.8125 mm
ID shell 21.25 in 0.53975 m
Pitch Type Triangle
Number of Tube Passes in Shell 2
K1 249.000
n1 2.207
Tube bundle diameter, Db = 25.7 mm
Num of tubes in center row, Nr = 1 tubes
Shell diameter = 539.75 mm
Trial baffle spacing = 107.95 mm
cross flow area, As = 11653.20 mm2
equivalent diameter, de = 13.53 mm
volumetric flow rate = 0.16 m3/s
shell side velocity = 13.36 m/s

6 Calculate Tube Heat Transfer Coefficient


Pr 6.12
Re 2.6E+06
L/D 307.89
jh 1.3E-03 Fig.12.23
Nu 6053
hi = 243145 W/m2C

7 Calculate Shell Heat Transfer Coefficient


Pr = 0.69
Re = 3.6E+04
Baffle Cut 25 %
jh = 2.1E-02 Fig 12.29
Nu = 516
hs = 855 W/m2C

8 Calculate Overall Heat Transfer Coefficient


Fouling factor Cold Fluid 0.00009 m2.C/W
Fouling factor Hot Fluid 0.00009 m2.C/W
1/U = 0.0014
Ucalc = 710.20 W/m2.C
Error = 0.00
1200
Equipment Specification
Equipment Name Heat Exchanger
Equipment Code E-201
Type Shell and Tube
Operating Condition
Data Shell Side Tube Side
Fluid Stream Inlet 1 2-2'
Fluid Stream Outlet 2 2
Fluid Flow (kg/h) 44066 823
Temperature in (oC) 25 78
Temperature out ( C)
o
70 77
Operating pressure (kPa) 101 101.325
No. of passes 1 2
Fouling factor (m C/W)
2o
0.00009 0.00009
Heat Duty (MW) 2.324 1.00E-30 1.00E-30 0 0
∆T LMTD ( C)
o
23.230
Overall U (W/m2 oC) 710.204 1.00E-30
Design Specification 1.00E-30
Type of unit Fixed tube 0
Material SS-316 atau SA-240 0
Heat Transfer Area (m )
2
140.882 0
Tube OD (mm) 19.050 0
Tube Length (m) 4.880 0
Shell ID (m) 0.540 2.65E-59
Tube Pitch (mm) 24 0.140329
Tube Thickness (mm) 0.710 0
Number of tubes 241 0
Tube arrangement Triangular 0.859671
0
0
0
0 0 0 2.65E-59 0.140329 0 0 0.859671 0 0
0
Sizing of Reverse Osmosis Using DOW Membrane Technology

Step 1 Consider feed source, feed quality, feed/product flow, and required product quality
Feed Source: Seawater, Open Intake, SDI < 5
Required Permeate Flow: 81974.64 kg/h
81.97464 m3/h
360.926 gpm
Six-element pressure vessels to be used

Step 2 Select the flow configuration and number of passes


Selected Flow Configuration: Plug Flow
Number of Passes: 1

Step 3 Select membrane element type


Selected Membrane Element Type: SW30XLE
Active Membrane Area: 400 ft2

Step 4 Select average membrane flux


Recommended average flux for seawater supply feed with SDI < 5: 19 gfd

Step 5 Calculate the number of elements needed


Ne: 68.3859789 = 69

Step 6 Calculate number of pressure vessels needed


Total number of pressure vessels: 11.5

Step 7 Select number of stages


Number of stages for 6-element vessels and 75% recovery: 2

Step 8 Select the staging ratio


Staging ratio selected: 2:1
Equipment Specification
Equipment Name Reverse Osmosis
Equipment Code RO501
Membrane Type (DOW) SW30XLE
Feed Source Sea Water, Open Intake
SDI <5
Permeate Flow (gpm) 360.926
Recovery (%) 90
Design Specification
Flow Configuration Plug Flow
Active Membrane Area (ft2) 440
Average Flux (gfd) 19
Number of Element (Ne) 69
Number of Pressure Vessels 12
Number of Stages 3
Staging Ratio 4:2:1
Specification
Reverse Osmosis
RO501
SW30XLE
Sea Water, Open Intake
<5
360.926
90
ecification
Plug Flow
440
19
69
12
3
4:2:1
Deaerator (DA)
Operation Condition
P 5 atm
T 151.4 0C

Calculate Tank Capacity


water in aeration 1,478.03 kg/h
Resisdance time 15 minutes
Safety Factor 20% (Peter & Timmerhouse,1991, hal.
water Volume (Vw) 0.3695065 m3
Tanki Volume (Vt) 0.4434078 m3

Determine Tank Dimension

Vd 0.25975

Vt

D 0.479 m
H 2.393 m
H/D 5
Standart Diameter
D 0.9144 m
Hs 4.5721 m

Calculate Pressure Design

Pabs 153.0093888889 psi


Pdesign 168.3103277778 psi

Determine Shell tickness


f 15600 psi
E 80%
C 0.125 in
ri 18 in
ts 0.2468707196 in
ts standar 0.1875 in
OD 36.494 in
diambil Diameter Standar OD 38 in

Determine Head tickness


OD 38 in
rc 36 in
irc 2.375 in
th 0.5299157008 in
e 0.85

Spesifikasi deaerator
Code D-601
remove gases soluble in water, such as O2
Function and CO2 to preventive corrosion and
deposite
Material Stainless Steel 316
Type Vertical with Head Torisperical
Pressure Design (psi) 168.310
Amount (column) 1.000
Volume /capacity (m3) 0.443
Tank Diameter (m) 0.914
Tank height (m) 4.572
Shell thickness (mm) 6.726
Head thickness (mm) 13.459
1.478026 m3/h
0.25 hours
r & Timmerhouse,1991, hal.37)

3 ft 36 in
15 ft 180 in
ΔE
n 2
T 60 C
ΔH -1981533 J/mol
ΔS 76.843 J/mol C
ΔG -1986143.58 J/mol
ΔE 10.2908994 Volt
Q
F 96500 C/mol e-
e 2 mol e-/mol H2
Mr H2 2 g/mol
Q 96500 C /g H2
Q 96500000 C/ kg H2
Efisiensi Faraday 80%
Q 120625000 C/ kg H2
Energi yang Dibutuhkan
Over Potential 0.05 Volt
Potential Total 10.3408994 Volt
Energi 1247370988 J/kg H2
m 725 kg H2/jam
Daya/kg H2 251206657 watt
Daya/kg H2 251206.657 kwatt
Luas
I (current density) 0.01 A/cm2 depends on the material
A 2429253472 cm2
A 242925.347 m2
Name K-201
Compression Head
MW 2 kg/kmol
SG 0.0690369348
γ 1.4490985502
T1 (in) 313 K
Z 1 asumsi: gas ideal
R 848 kg m /kmolK
(γ-1)/γ 0.3099
P2 (out) 6000 kPa
P1 (in) 3000 kPa
Compression Ratio 2
Head 102616.5 meter
SG= 〖𝑀�〗 _𝑔𝑎
�/ 〖𝑀�〗 _𝑎𝑖�⁡
Name K-202
Compression Head
MW 44 kg/kmol
SG 1.5188125647
γ 0.9996681049
T1 (in) 293 K
Z 1 asumsi: gas ideal
R 848 kg m /kmolK
(γ-1)/γ -0.0003
P2 (out) 6000 kPa
P1 (in) 1000 kPa
Compression Ratio 6
Head 10114.9 meter
SG= 〖𝑀�〗 _𝑔𝑎
�/ 〖𝑀�〗 _𝑎𝑖�⁡
Name K-203
Compression Head
MW 124 kg/kmol
SG 4.2802899551
γ 0.1436101139
T1 (in) 325.4 K
Z 1 asumsi: gas ideal
R 848 kg m /kmolK
(γ-1)/γ -5.9633
P2 (out) 6000 kPa
P1 (in) 6000 kPa
Compression Ratio 1
Head 0.0 meter
SG= 〖𝑀�〗 _𝑔𝑎
�/ 〖𝑀�〗 _𝑎𝑖�⁡
Name K-204
Compression Head
MW 124 kg/kmol
SG 4.2802899551
γ 0.1436101139
T1 (in) 306.45 K
Z 1 asumsi: gas ideal
R 848 kg m /kmolK
(γ-1)/γ -5.9633
P2 (out) 80 kPa
P1 (in) 20 kPa
Compression Ratio 4
Head 351.3 meter
SG= 〖𝑀�〗 _𝑔𝑎
�/ 〖𝑀�〗 _𝑎𝑖�⁡
Name K-204
Compression Head
MW 124 kg/kmol
SG 4.2802899551
γ 0.1436101139
T1 (in) 427.1 K
Z 1 asumsi: gas ideal
R 848 kg m /kmolK
(γ-1)/γ -5.9633
P2 (out) 320 kPa
P1 (in) 80 kPa
Compression Ratio 4
Head 489.7 meter
SG= 〖𝑀�〗 _𝑔𝑎
�/ 〖𝑀�〗 _𝑎𝑖�⁡
Name K-204
Compression Head
MW 124 kg/kmol
SG 4.2802899551
γ 0.1436101139
T1 (in) 573.7 K
Z 1 asumsi: gas ideal
R 848 kg m /kmolK
(γ-1)/γ -5.9633
P2 (out) 12.8 kPa
P1 (in) 3.2 kPa
Compression Ratio 4
Head 657.8 meter
SG= 〖𝑀�〗 _𝑔𝑎
�/ 〖𝑀�〗 _𝑎𝑖�⁡
Name K-204
Compression Head
MW 124 kg/kmol
SG 4.2802899551
γ 0.1436101139
T1 (in) 743 K
Z 1 asumsi: gas ideal
R 848 kg m /kmolK
(γ-1)/γ -5.9633
P2 (out) 6000 kPa
P1 (in) 1280 kPa
Compression Ratio 4.6875
Head 852.0 meter
SG= 〖𝑀�〗 _𝑔𝑎
�/ 〖𝑀�〗 _𝑎𝑖�⁡
Name K-401
Compression Head
MW 18 kg/kmol
SG 0.6213324128
γ 1.277886952
T1 (in) 330.22 K
Z 1 asumsi: gas ideal
R 848 kg m /kmolK
(γ-1)/γ 0.2175
P2 (out) 923 kPa
P1 (in) 723 kPa
Compression Ratio 1.2766251729
Head 3902.0 meter
SG= 〖𝑀�〗 _𝑔𝑎
�/ 〖𝑀�〗 _𝑎𝑖�⁡
Name K-402
Compression Head
MW 46 kg/kmol
SG 1.5878494995
γ 0.9782666552
T1 (in) 296 K
Z 1 asumsi: gas ideal
R 848 kg m /kmolK
(γ-1)/γ -0.0222
P2 (out) 1379 kPa
P1 (in) 1379 kPa
Compression Ratio 1
Head 0.0 meter
SG= 〖𝑀�〗 _𝑔𝑎
�/ 〖𝑀�〗 _𝑎𝑖�⁡
PIPE SIZING

Name 100
ṁ 0.3285 kg/s 1,182.42
ρ 1000 kg/m3
Flow 0.00032845 m3/s
Fluid Water
v 3 m/s
A 0.0001094833 m2
ID 0.012 m
ID 11.810 mm
Nominal 3"
Schedule 40
Manual input from Simulation
Clarifier Perlu diganti massa jenis (pada penyebut)
Mass flow rate
0.10 ton/h
for 1 clarifier
Volumetric flow
0.1022 m3/h
rate

Clarifier volume 0.1124 m3

Clarifier height
5 m
(assumption)
D2/D1
0.4000 m/m goalseek D2/D1 sampe nilai yg
(assumption)
dimau, dg mengubah y
y 3.3331 m
y/(y+h) 0.4000
D1 0.2477 m
D2 0.0991 m
Amount of
1 unit
clarifier unit
Simulation

(pada penyebut)

Ilustrasi
Manual input from Simulation
Clarifier Perlu diganti massa jenis (pada penyebut)
Mass flow rate
0.02 ton/h
for 1 clarifier
Volumetric flow
0.0198 m3/h
rate

Clarifier volume 0.0218 m3

Clarifier height
5 m
(assumption)
D2/D1
0.4000 m/m goalseek D2/D1 sampe nilai yg
(assumption)
dimau, dg mengubah y
y 3.3331 m
y/(y+h) 0.4000
D1 0.1091 m
D2 0.0437 m
Amount of
1 unit
clarifier unit
Simulation

(pada penyebut)

Ilustrasi
Type T-801 T-802 Storage Tank
Type of fluida Wastewater Sludge Gasoline
Mass flow (kg/h) 850.03 231.66 850.03
Density (kg/m3) 1,200.00 1,400.00 1,400.00
Volume (m3/h) 0.71 0.17 0.61
Volume (m3/week) 119.00 27.80 102.00
Volume (m3) 130.90 30.58 112.20
Horizontal/vertical Concrete Foundation Concrete Foundation Vertical with Concrete Foundation
Temperature (°C) 35.00 35.00 35.00
Pressure (kPa) 100.00 100.00 100.00
L/D 0.80 0.80 0.80
D (m) 5.82 3.60 5.54
L (m) 4.66 2.88 4.43
Thickness (mm) >12 >12 > 12
Open/close vessel Open Close Open
Material type HDPE HDPE Carbon steel SA283
Vessel Head type Dished Head Dished Head Dished Head

- Carbon stell --> murah, cocok untuk semua jenis pelarut


- Dished head --> murah, cocok untuk P= 1 atm, menyimpan fasa cairan dg tekanan up rendah, untuk fluida yang mudah volati
- L/D --> 0.8 yang lazim digunakan tangki penyimpanan yang lebar
- Biasanya, tangki penyimpanan yang menyimpan suatu zat dalam jumlah yang sangat besar dalam waktu lama menggunakan t
uk fluida yang mudah volatile

waktu lama menggunakan tangki dengan L/D rendah.

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