Nexgen Mediatech Inc.

DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 1/31

Approved by:

Title: 潘強榮
Funai_NLC-3216 Prepared by:
Level 1 Service Manual Without Tuner
張尚義
Doc. No. Preparation Date Model Version Page
GSM-Funai-NLC-3216 2006/02/10 T32127-11 V1.0 1 of 31
Version Date of new version Contents (Revision)
V1.0 2006/02/10 New release

Page 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Version 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Date 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10
Page 21 22 23 24 25 26 27 28 29 30 31
Version 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Date 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10 02/10

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 2/31

Funai_NLC-3216 TV

Service Manual
Model No: NLC-3216
Brand: FUNAI

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 3/31

Table of content
1. Attention During Servicing……………………….4

2. Purpose……………………………………………...5

3. Definition of Level 1 Service……………………..5

4. Block Diagram………………………………………6

5. Disassembly/Assembly Procedures…………… 7

6. Trouble Shooting Analysis……………………..15

7. Update F/W………………………………………...22

8. Explosion Diagram……………………………….29

9. Level 1 Spare Parts List…………………………30

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 4/31

1. Attention During Servicing

1-1. This TV should be operated from the type of power indicated on the using
label. If you are not sure of the type of power available, consult your
dealer or local power company..

1-2. The TV shall be placed at low humidity and low dust.

1-3. Place the TV on firm flat surface carefully. The surface of the TV is plastic
material and thin glass, drop or sharp impact will cause damage to the TV.

1-4. Do not use alcohol or ammonia-based liquid to clean the TV. If necessary,
clean with a slightly damp cloth. Disconnect the TV from the power supply
before cleaning.

1-5. Remove the power supply immediately in case of abnormality occurred in

the TV, especially strange noise of smell

1-6. Turn on power for testing only after completing the assembly of the TV
include casing and tighten the screw while servicing the TV to prevent
hazard.

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DATE 02/10/2006
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TITLE VER V1.0
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2. Purpose
The purpose of this service manual is for the reference of Authorized Service
Provider (ASP) while proceeding level 1 service for the product mentioned in
this manual.

3. Definition Of Level 1 Service

The definition of “level 1 service” is defined by Service Provider (SP hereafter)
based on service efficiency and effectiveness considerations. Normally level 1
means PCBA、Mechanical Parts、Internal Cable、Accessory Component、
Packing Material for LCD TV, The concrete composition of level 1 spare parts
will be mentioned in item 9, to show the level 1 list of materials.

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DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 6/31

4. Block Diagram

LCD Panel

Inverter MCU LCD Panel Interface Audio

Processor
&
LCD SDRAM Amplifier
Controller
DC/DC Converter TV Module
TV
Interface
A/D Converter Video Decoder

Graphic Interface Audio & Power Interface

Speaker-R
OSD Keypad & Indicate LED
Power To CATV
&Speaker Connector
Speaker-L Adapter

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 7/31

5. Disassembly Procedures
Tools. MODEL: NLC-3216

Remove screws Remove Power ‘s screws

Remove Power’s wires Remove AC Plug’s screws

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 8/31

Power supply Remove wall mount screws

Wall mount Remove M/B’s EMI shelling

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 Nexgen Mediatech Inc.
DATE 02/10/2006
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Manual Without Tuner PAGE 9/31

EMI shelling

Remove M/B

M/B with Tuner, Attention Please!!! This Model Without TUNER

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DATE 02/10/2006
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Remove Keypad kit

Keypad Remove IR board

IR board

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 Nexgen Mediatech Inc.
DATE 02/10/2006
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TITLE VER V1.0
Manual Without Tuner PAGE 11/31

Remove front I/O

Front I/O PCBA Remove Speak Kit

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 Nexgen Mediatech Inc.
DATE 02/10/2006
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TITLE VER V1.0
Manual Without Tuner PAGE 12/31

Speak R Speak L Be careful this FFC

SPK Remove PANEL

Panel bracket

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 Nexgen Mediatech Inc.
DATE 02/10/2006
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TITLE VER V1.0
Manual Without Tuner PAGE 13/31

M/B to Panel’s FFC Be careful this lock

M/B to Inverter cable

Remove Panel’s screws Panel’s side bracket

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 Nexgen Mediatech Inc.
DATE 02/10/2006
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TITLE VER V1.0
Manual Without Tuner PAGE 14/31

Stand kit and screws

Front bezel

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 15/31

6. Trouble Shooting Analysis

Defect Mode Failure Analysis Repair Testing

Light On
Test Missing Line Check PCB M/B Change

Check Panel Panel Change

Abnormal
Display Bright Dot

Dark Dot

Backlight

Light Leakage

Mura Check Panel Panel Change

Image Sticking

Brightness Spot

Particle

Dot Defect

No Display Check PCB M/B Change

Check Panel Panel Change

Noise Check PCB M/B Change

Check Panel Panel Change

NG
Next Step TEST

A
Completed

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 Nexgen Mediatech Inc.
DATE 02/10/2006
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TITLE VER V1.0
Manual Without Tuner PAGE 16/31

Defect Mode Failure Analysis Repair Testing

Flicker Check PCB M/B Change

Image Is
Check Panel Panel Change
Too Dark

Gray
Value Check PCB M/B Change
Display
Check Panel Panel Change

R. G. B Check PCB M/B Change

Display
Abnormal
Check Panel Panel Cable Change

Display
Shut Check PCB M/B Change
Down

Check Panel Panel Change

VGA No Check PCB M/B Change

Image

Check D-sub Cable D-sub Cable Change

Power On
Display Check PCB M/B Change
Abnormal

NG
Next Step TEST

Completed

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 17/31

Defect Mode Failure Analysis Repair Testing

ON/OFF
No Power Check PCB M/B Change
Abnormal

Check Keypad/B Keypad/B Change

Check FFC FFC Change

LED
LED Off Check PCB M/B Change
Display
Abnormal
Keypad/B Change
LED Dark

Check FFC FFC Change

LED Abnormal

Power Saving Mode Push Any Key

LED Flicker On VGA To Restart

Abnormal
Unavailable Check PCB M/B Change
Keyboard

Keypad/B Change

Check FFC FFC Change

NG
Next Step TEST

Completed

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 18/31

Defect Mode Failure Analysis Repair Testing

Other Display Flicker

Abnormal (Tapping) Check PCB M/B Change
Display

Check Panel Panel Change

Cannot Use
Remote Control Check keypad Board Keypad Change

Remote Control
Check Remote Or Battery Change

Check FFC FFC Change

TEST

NG
Next Step Completed

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 19/31

Defect Mode Failure Analysis Repair Testing

Audio Sound Adjust

Abnormal Check PCB M/B Change
Abnormal

No Sound Check Speaker Speaker Change

Check FFC FFC Change

Single Sound Check PCB M/B Change

Keypad/B Change

Hear Phone Check Hear

Phone Jack M/B Change
Defect

Check FFC FFC Change

Check PCB M/B Change

TEST

Completed

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 20/31

Defect Mode Failure Analysis Repair Testing

Video
Abnormal AV , SV ,CV
No Image Check PCB M/B Change
( AV , SV ,
CV , TV )

Check Cable Cable Change

TV No Image Check PCB M/B Change

Check RF Cable RF Cable Change

Check TV Module TV Module Change

TV No Sound Check PCB M/B Change

Check TV Module TV Module Change

TV No Close
Caption
Or V-Chip
(NTSC)

TV No
Teletext
( PAL , TEST
SECAM )

Completed

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 21/31

Defect Mode Failure Analysis Repair Testing

Abnormal
BIOS
Can’t Upgrade
BIOS Check PCB M/B Change
Upgrade

Check Firmware IC Firmware IC

TEST

Completed

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 22/31

Update F/W.
Connect ISP tool

RS-232 to PC

VGA cable connect to this place

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 23/31

Press CH▲/ CH▼/VOL+ Buttons at same time, then press MENU Button.
Showing F/W Version in theFactory Mode.
(The Factory Mode picture is an example.)

Press ▼ to FACTORY

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 Nexgen Mediatech Inc.
DATE 02/10/2006
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TITLE VER V1.0
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Press ► move to FACTORY and press ▼ move to ISP

Press ▼ move to ISP

Press ► move to YES

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DATE 02/10/2006
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TITLE VER V1.0
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Press ► move to SELECT

To execute 8051 IspWriter.exe program on your PC

Click【Select Chip】or【 ▼ 】to select“W79E632”.

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 26/31

Clicking【Select File0】or【 ▼ 】to select “*.H00”.

Selecting “Inte Hex＂, press “OK” next.

Pressing【Select File1】or【 ▼ 】to select “*.H01”.

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 27/31

Confirming the connection RS-232 again, press【ConNect】next.

Showing【Connected】and【Program All】.

Pressing【Program All】,then start to update F/W.

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 Nexgen Mediatech Inc.
DATE 02/10/2006
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Showing【Program: OK!】after update operation finished ,press “YES” next.

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 29/31

Explosion Diagram

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 Nexgen Mediatech Inc.
DATE 02/10/2006
Funai_NLC-3216 Level 1 Service
TITLE VER V1.0
Manual Without Tuner PAGE 30/31

818-321270-601 T32127-11 LCD SKD SET NPB_PAL for Funai

P/N Description Unit
PCBA 510-270007-511 PCBA T27007-110 FRONT I0 BOARD set
510-271018-511 PCBA T27007 MAIN BOARD V1.0NPB set
510-320009-511 PCBA T32127 KEYPAD V1.0 NPB set
510-320010-511 PCBA T32127 IR BOARD V1.0 NPB set
Internal cable 174-320609-601 WIRE T32127 IR 6P L=750 V2 N pcs
174-321009-601 WIRE T32127 KEYPAD 10P L55V1 N pcs
174-321009-601 WIRE T32127 KEYPAD 10P L55V1 N pcs
174-321012-601 WIRE T32127 DC_PO 10P L630 V2N pcs
174-321208-601 WIRE T32127 PANEL 12P L350 V2N pcs
174-321209-601 WIRE T32127 AV-SV 12P L950 NPB pcs
174-323006-601 WIRE T32127 PANEL 30P L90 V1N pcs
Acessory 170-041501-601 P-CORD 250V 10A EU 3P BLK 1.5M pcs
210-320008-621 T32127 PC NAME PLATE NPB pcs
210-320009-621 T32127 AV NAME PLATE NPB pcs
210-320010-611 T32127 CARD READER NAME PLATE pcs
230-320007-611 T32001 PANEL MYLAR SHEET NPB pcs
290-270020-621 T27004 REMOTE CONTROL-PAL NPB pcs
404-000005-611 PE BAG #2 60*85MM NPB pcs
404-000009-611 RECLOSEABLE BAG NPB pcs
404-270005-011 T27001 MEALIE BAG pcs
480-320038-611 T32127 USER'S MANUAL-FUNAI NPB pcs
482-000010-621 WARRANTY CARD-FUNAI NPB pcs
488-320002-611 T32127 APPL.GUIDE-STD NPB pcs
Mechanical Part's 200-320059-6101 T32127 BACK COVER NPB pcs
200-320060-6101 T32127 WO ATSC PLATE NPB pcs
200-320061-6101 T32127 ATSC PLATE NPB pcs
460-320027-611 T32127 SAFETY LABEL-FUNAI NPB pcs
462-000010-011 LOGO FUNAI pcs
527-321270-501 T32127 STAND KIT NPB set
531-321270-505 T32127 SKD FRONT BEZEL KIT NPB set
533-321270-503 T32127 FUNCTION KEY KIT NPB set
Packing Metial 401-320038-611 T32127 MAIN CARTON-FUNAI NPB pcs
405-320002-611 T32127 SIDE CUSHION-R NPB pcs
405-320003-611 T32127 SIDE CUSHION-L NPB pcs
Screws 600-740006-610 SCREW PH D4*6 C2 NPB pcs
601-030005-610 SCREW BH M3-0.5*5 C2 NPB pcs
601-030005-610 SCREW BH M3-0.5*5 C2 NPB pcs
601-030005-610 SCREW BH M3-0.5*5 C2 NPB pcs

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DATE 02/10/2006
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TITLE VER V1.0
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601-030005-610 SCREW BH M3-0.5*5 C2 NPB pcs

601-030005-610 SCREW BH M3-0.5*5 C2 NPB pcs
601-040005-610 SCREW BH M4-0.7*5.5 C2 NPB pcs
601-040005-610 SCREW BH M4-0.7*5.5 C2 NPB pcs
601-040005-610 SCREW BH M4-0.7*5.5 C2 NPB pcs
601-040005-610 SCREW BH M4-0.7*5.5 C2 NPB pcs
601-730008-610 SCREW BH D3*8 C2 NPB pcs
601-730008-610 SCREW BH D3*8 C2 NPB pcs
601-730008-610 SCREW BH D3*8 C2 NPB pcs
601-730008-610 SCREW BH D3*8 C2 NPB pcs
601-730008-610 SCREW BH D3*8 C2 NPB pcs
601-730008-610 SCREW BH D3*8 C2 NPB pcs
601-730008-610 SCREW BH D3*8 C2 NPB pcs
601-740012-610 SCREW BH D4*12 C2 NPB pcs
601-740012-610 SCREW BH D4*12 C2 NPB pcs
601-740012-610 SCREW BH D4*12 C2 NPB pcs
601-740012-610 SCREW BH D4*12 C2 NPB pcs
603-040008-040 SCREW IH M4-0.7*8 C2 pcs
603-040008-610 SCREW IH M4-0.7*8 C2 NPB pcs
605-204007-611 SCREW HH UNC4#-40*7 H5 NPB pcs
Others 103-320010-001 T32127 EDID STD pcs
103-320012-001 T32127 EDID STD pcs
103-322006-001 T32127 F/W MCU STD PAL pcs
154-080806-501 SPK 8W 8R D66.8*H40 L=600 N pcs
180-320002-601 32" LCD PANEL MODULE 1366*768 pcs
185-017901-611 AC/DC POWER SUPPLY 179W NPB pcs
195-130002-601 TUNER PAL IEC-MALE 11P pcs

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