TVM802A From WZYXing User Manual
TVM802A From WZYXing User Manual
Catalog
1 Preface .......................................................................................................................................................4
1.1 Security......................................................................................................................................4
1.2 Guarantee...................................................................................................................................5
2 Learn Equipment .......................................................................................................................................5
2.1 Equipment Overview .................................................................................................................5
2.2 Hardware Properties ..................................................................................................................5
2.3 Software Features ......................................................................................................................5
2.4 Nozzle Specification..................................................................................................................6
2.5 Description of Coordinate System.............................................................................................7
2.6 PCB Specification......................................................................................................................7
2.7 Accessories ................................................................................................................................7
3 Machine structure Introduction .................................................................................................................8
4 PC Software Introduction ..........................................................................................................................9
4.1 Manual Operation ....................................................................................................................10
4.1.1 Computer Operation ...................................................................................................................10
4.1.2 Control Panel Operation .............................................................................................................11
4.2 Visual Window ........................................................................................................................12
4.3 Locating and Running .............................................................................................................12
4.4 Origin Location........................................................................................................................13
4.5 PCB Set ...................................................................................................................................14
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Automatic visual pick and place machine
1 Preface
Thank you for purchasing and using our automatic vision placement machine (hereinafter referred to briefly
as "equipment"). The working principle of this equipment is picked component up from the feeding tray or the
stack, through the visual system correction coordinate position, then mount on the circuit board.
1.1 Security
This equipment contains feed zone, work area and control area. If related equipment does not operate
correctly, it may cause damage to personnel and equipment. The operator should have the basic skills include
editing software, the basic system hardware and additional devices such as feeder maintenance.
·You must read the instructions before using the machine, and fully understand the contents of this manual
before operating.
·After reading this specification, please keep on your side, for any doubt.
·Unrelated persons prohibited to operate this equipment.
·To ensure the safe operation and maintenance of equipment, operators must be aware of potential risk area.
·If operator transformation equipment without Wenzhou Yingxing Technology Co.,Ltd. the prior consent, or
did not follow the instructions to maintenance equipment, will be possible serious damage to equipment safety.
·Must not use without Wenzhou Yingxing Technology Co.,Ltd. admit method modification and maintenance
of equipment.
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1.2 Guarantee
When equipment have abnormal behavior, guarantee content as follows:
Content security The material or manufacturing problems constituting parts and equipment
problems, provide free maintenance service.
Guarantee period After date of shipment, the whole machine warranty is 1 year, nozzle is for 1
month, belt for 6 months.
Except security matters The following situations, do not provide warranty:
When the storage device is damaged, it does not guarantee the loss of data stored, so
usually should be prepared to back up.
Since the operation and use of the equipment unrelated of the program caused by
malfunction of the system due to virus infection or other reasons cause data damage.
Natural wear and tear caused by anomalies over time, or equipment occurs (such as:
depreciation paint, plating, consumables, etc.).
The equipment does not affect the quality and performance of weak sensory changes
(such as: the sound operation of the controller, the motor rotation sound, pump
sounds, etc.).
Using environmental conditions cause anomalies (such as: water, powder and not
pure substance, the dust on the machinery and equipment, oil, etc.).
Earthquake, typhoon, flood, fire, lightning and other natural disasters or accidents.
Equipment maintenance imperfections or mistakes.
2 Learn Equipment
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Automatic visual pick and place machine
Recommended Encapsulation:
Suction Nozzle
0805,1206,1210,2512
No. 2
Recommended Encapsulation:
Suction Nozzle TQFP, SSOP etc requires precise
No. 4 placement of large chip.
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Picture 2.5.1 and Picture 2.5.2 show the coordinate system of this equipment. The moving range of X and Y
axis is 395*445mm (This data is not absolute), while the moving range of Z axis is 15mm. The equipment in the
coordinate position refers to the position corresponding to the nozzle A, the other coordinates are relative to the
nozzle A offset.
2.7 Accessories
The device is equipped with, 1* NO1 nozzle, 1*NO2 nozzle, 1*NO3 nozzle, 1*NO4 nozzle, 1* power cable, 1*
network cable, 2* USB cables (video line) .
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Automatic visual pick and place machine
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4 PC Software Introduction
Picture 4.0.1
Picture 4.0.2
29, this equipment SN number 30, PC software version number 31, load the file, load the required patch file that
can be guided by the PCB software CSV format file containing coordinate information, this software can also be
used to manually edit the CSV format file containing coordinate information
32, save the file, the files you import coordinate information is subject to change, it needs to saved. 33, the
coordinate information of the equipment. If the number is red, indicating that coordinate information has not been
produced, does not have the operating conditions, can only operate in manual mode 34, progress bar, displays the
total number of devices need to mount, the number of devices have been completed placement, how long it takes
35, overall speed of the machine, the fastest rate of 120%; general debugging, with the default rate of 50 percent
debugging; running speed is 100% or 110% 36, single-step, automatic, stop, three function keys correspond to the
keys 49 and 50 on Picture 4.0.2 37, factory parameter, which contains the coordinate information only for our
factory debugging, the customer version does not have this feature, any special requirements, the Company may
acquire and modify the contents of the technical staff under the guidance.
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Automatic visual pick and place machine
Picture 4.1.1
Click 38, the manual mode, the screen will switch to as shown in Piture4.1.1, block 44 where the function
keys in manual mode. Press the function key, block 45 in the corresponding lights will light up, indicating that the
output signal correctly.
Vacuum pump: open or close the vacuum pump.
In the vacuum pump is opened, click vacuum 1, then vacuum 1 signal lights up, nozzle A create suction, with
a finger to block the nozzle, a pressure of 1 signal lights up, turn off the vacuum pump and vacuum 1, open
blowing 1, blowing 1 signal lights up, put a finger on the nozzle A, will feel the gas blow, accomplish the above
described, state nozzle A air passage is normal.
In the vacuum pump is opened, click the vacuum 2, then vacuum 2 signal lights up, nozzle B create suction,
with a finger to block the nozzle, pressure of 2 signal lights up, turn off the vacuum pump and vacuum 2, open
blowing 2, blowing 2 signal lights up, put a finger on the nozzle B, you will feel the gas blow, accomplish the
above described, it means nozzle B have normal air passage.
Reel: click, reel out a signal from the rotation, in the process of movement, reel indicator lights up.
Prick : click, the electromagnet 20 is energized to produce a magnetic force, which the prick drop, prick
indicator lights up, and then click again, the electromagnet 20 off, prick back into place, prick off the lights.
A+: Nozzle A positive direction to turn 360°(positive or negative direction and angle of the coordinate
system same with positive and negative)
A—: Nozzle A negative direction to turn the nozzle 360 °
B+: Nozzle B positive direction to turn 360°(positive or negative direction and angle of the coordinate
system same with positive and negative)
B—: Nozzle B negative direction to turn the nozzle 360 °
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Nozzle1↑:Nozzle A upward movement, nozzle A at the origin, the function key is invalid.
Nozzle1↓: Nozzle A downward movement,the maximum stroke is 16mm.
Nozzle2↑:Nozzle B upward movement, nozzle B at the origin, the function key is invalid.
Nozzle2↓: Nozzle B downward movement,the maximum stroke is 16mm.
←: When heads 3 running the negative X direction, corresponding to 47 in the X- button.
→: When heads 3 running the positive X direction, corresponding to 47 in the X+ button.
↑: When heads 3 running the positive Y direction, corresponding to 47 in the Y+ button.
↓: When heads 3 running the negative Y direction, corresponding to 47 in the Y- button.
Dot Mode (Picture 4.0.2 46 button): click, between dot mode and continuous mode switching, in manual
mode control head speed.
Picture 4.1.2
46, Dot / continuous button is in manual operation, for X-axis Y-axis direction speed adjustment, divide into dot
mode (press one time, feed 0.03mm) and fast mode. When fine-tuning need to use dot mode.
47, Direction control buttons, to control the positive and negative direction of movement of the working head
along the X and Y axes.
48, Single-step buttons, subdivide of each placement action, click, go for some procedures, user-friendly
debugging.
49, Start / stop button is to start or stop the mounting.
New load some placement program, press the button once, it will automatically start running the program,
during operation, press the button again, the following dialog box appears (Are you sure stop yes / no), selected
according to the actual situation, if determined stopped, then click the button, if you select "No", you need to press
the right "pause / Resume button", of course, can be selected via computer operation.(To stop running program,
you can press twice)Restarting a placement program, press the button will appear dialog box, select the actual
situation, if you want to continue to the last action, then click on the button, if you want to mount all over again,
you need to press the right "pause / continue buttons, "of course, you can also choose to operate on the computer.
50, Pause / continue button, use the button, pause and resume placement program in the mounting process. In the
state of a single step, press button to remove the state of single-step, continuous operation.
4, Emergency stop / off button, which run in the event of emergency situations, press the button, you can
disconnect the power. When you run the device, you need to open the button.
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Automatic visual pick and place machine
In the video cable to ensure normal circumstances (see 4.8 content) Double-click visual 43 window, there will
be three screen switching, respectively Picture 4.2.1, Picture 4.2.1, Picture 4.2.3.
Picture 4.2.1 is a visual normal state, used to identify the chip, which is characterized by a large circle in the
middle.
Picture 4.2.2 is an enlarged up visual state, used to automatically identify the nozzle deviations (see 9.4
content), which is characterized by a small circle in the middle.
Picture 4.2.3 is a bottom visual images for positioning mark point, and manually write the coordinates (see
7.2 content).
Note: remember not to let the two camera images backwards, authentication method: Switch to the screen in
Picture 4.2.1, then hand over the visual camera shake, observed the picture is there any synchronization? If
reversed, please replace the camera serial number (see 4.6 content).
Picture 4.3.1
Click 39, positioning operation, the screen changes to 4.3.1, the 51 in the box for positioning mode of
functional areas.
In the "X": behind the box, enter the specified coordinates, placement head 3 moves to the corresponding
position.
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In "Y": behind the box, enter the specified coordinates, placement head 3 moves to the corresponding
position.
In "Z1": behind the box, enter the specified coordinates, the nozzle A will drop to the corresponding height.
In "Z2": behind the box, enter the specified coordinates, nozzle B will drop to the corresponding height.
In "A1": behind the box, enter the specified coordinates, the nozzle A will be rotated to a corresponding
angle.
In the "A2": behind the box, enter the specified coordinates, the nozzle B will be rotated to a corresponding
angle.
Picture 4.4.1
Click 40, the home position, screen will switch to as shown in Picture 4.4.1.
Block 33 area, digital display in red, indicating that coordinate information has not been produced, does not
have the operating conditions, can only operate in manual mode, then click 52, Start function key, head 3 will
automatically return to the origin, this time to ensure that the device table no foreign matter, in order to avoid a
collision. Origin successful positioning, block 33 area font into black. Represents the origin of the positioning is
successful, the device generates coordinate information, at this time to close the dialog window 52.
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Automatic visual pick and place machine
Picture 4.5.1
Click 41, PCB configuration, the screen will switch to as shown in Picture 4.5.1, 53 pop-up dialog window,
automatically switch to manual operation mode, the video window 33 will switch to the next visuals picture.
PCB 1, PCB 2, PCB 3 ...... PCB 50, it represents the number of makeup, can be set up 50 makeup
If only mount one PCB board, no make-up, just write the contents inside the circuit board 1.
Specific mode of operation will be described in detail in 6.6 content.
Picture 4.6.1
Click 42, system settings, a dialog window will appear like Picture 4.6.1
Stack material No. 1, No. 2 ... .. corresponding to 5, the position of the left side of the feed trough.
Width represents the width of the strip, 802A left feed trough have 22 *8mm, 3*12mm , 16mm*1. 802B the
left feed trough have 20* 8mm, 12mm *3, 1*16mm.
X coordinate, indicates when nozzle suction, the coordinate position in the X direction, if mount components
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Picture4.6.2
Top menu bar, select "back Stack"
Material stack 10 corresponding to the rear side of the feed chute location folder. Stack material No. 1, No.
2 ... .. corresponding to 10, the position of the back side of the feed trough.
Width represents the width of the strip, 802A no back side of feeders. 802B the back side of the feed trough
8*18mm, 3* 12mm, 1*16mm.
X coordinate, indicates when nozzle suction, the coordinate position in the X direction, suction time, the
X-direction suction crooked, need to fine tune this coordinate.
Y coordinate, indicates when nozzle suction, the coordinate position in the Y direction, this does not require
the user to adjust the coordinates, material sucked crooked and this has nothing to coordinate.
Feed rate, showing the coil, the distance between the two materials, usually 8mm wide tape feeding amount are 4,
0402 the amount of feed material is 2.
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Automatic visual pick and place machine
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Picture4.6.5 Picture4.6.6
Top menu bar, select "Camera Parameters", as shown in Picture 4.6.5,
Top camera: "Camera number" on behalf of the camera, if the camera is connected intact and has not been
disabled the software, but the visual window can not be displayed on the visual screen, it means "Camera series
number" wrong, re-select the number until the correct. "Distance / pixel" indicates the actual movement of the
machine and the distance to the camera than the distance of recognition, this parameter is normally, unnecessary to
change. Only after the replacement of the up camera, then re-adjust this parameter. Angle offset" chip stick
crooked , we need to adjust this parameter (see 9.8 content). "Capture delay", in the case of the visual over the
patch, camera screen appears smear phenomenon, need to increase this value. "Component Threshold": see 9.2
content. "Camera Exposure" on behalf of the visual light or dark the screen, the smaller value, the brighter picture,
the greater visual over the disruption. "Camera coordinate", in the factory is set up, users do not need to modify,
after replacing the camera, then modified.
Bottom camera: "Camera number" on behalf of the camera, if the camera is connected intact and has not been
disabled the software, but the visual window can not be displayed on the visual screen, it means "Camera series
number" wrong, re-select the number until the correct."Distance / pixel" indicates the actual movement of the
machine and the distance to the camera than the distance of recognition, this parameter is normally, unnecessary to
change. Only after the replacement of the up camera, then re-adjust this parameter. "Nozzle 1 Offset", see 9.8
content. "Nozzle Threshold", see 9.4 content.
Top menu bar, select "Other parameters", as shown in Picture 4.6.6,
"IP address" and "IP port" is the address of this equipment, user is prohibited modifications.
"Left prick Offset", "back prick offset," see 9.7 content.
"Pressure sensor", tick the box, indicating opening pressure detection, detecting whether each suction or
suction position is correct. If not, it will be throw material, repeated five times, if five times are detected failure,
the machine will alarm.
Note: Some uneven surface of the component, will be mistaken for suction failed so be used with caution.
The box is not tick, means the pressure detection is closed, therefore, whether or not suction material, will
conduct placement operation.
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Automatic visual pick and place machine
As shown on the left, the end of cable connecting the device and the other end
connected to computer USB port.
It will automatically install the driver under normal conditions. Once connected,
open "My Computer," "Device Manager", "image device", will be displayed
here 2 "Video Camera", explained two cameras and computer connection is
normal.
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Picture 5.3.1
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Automatic visual pick and place machine
Picture 6.1
Shown in Picture 6.1, put the reel 60 between the three positioning axes 61, strip pull over from the below to
shaft 62, the material passes through the stack 57, screws 58, through the shaft 59, nylon belt material pull the
opposite direction through the shaft 56, and then fixed to the reel V groove 54, by adjusting the U-shaped groove
55 of the pressure inside the top wire wheel to adjust the damping volume, above the feeding process.
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Picture 6.3.1
Picture 6.3.1 is front-stack material coordinates set interface. From tray 1, tray 2 .. tray 30, as long as the space is
large enough, you can set 30 different bulk materials.
The first step, manual operation, nozzle moved to top of the first IC (see Picture 6.3.2 below), on the
computer, move the cursor to Picture 6.3.1 inside, tray 1, the start position, then click the set XY, automatically
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Automatic visual pick and place machine
generate the starting point coordinates.
Second, the nozzle move to directly above of IC (Picture 6.3.3 below), on the computer, move the cursor to
Picture 6.3.1 inside, tray 1, the end position, then click to set XY, automatically generating end coordinates. This
line array, enter "3", "2", X direction indicates three chips, Y direction two chips (according to the actual situation,
how may X-direction there have, to write the same number, how many Y direction there have, to write the same
number). Finally, click OK to complete the coordinates of the chip set.
The actual placement, when the material stack selection, select "tray 1", the system will go to the appropriate
location to suction the chip.
"Current position" represents next suction position, under normal circumstances, the chip is placed on the
bulk tray, digital array line are a dozen or two dozen, after an interruption patch users often do not know next time,
the chips starting position at which to suction, this time, just observe the "set XY" in the value, and then find the
tray actual location.
Picture 6.4
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PCB patch need to coordinate consistent with this equipment, so the origin location to the circuit board. Protel
99 SE and Altium Designer (DXP) targeting methods are the same, so this talk about the home position under
DXP and Protel 99 SE refer to this method. As shown in Picture 6.5.1, "Edit" menu select the "Origin" and then
"set"; then select the lower left corner of the board as an origin (as shown in Figure 6.5.2), then you can export the
coordinates step up.
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Automatic visual pick and place machine
The first step: Double click to open Protel99 software, load the board needs to patch file, and proceed the
home position.
Second Step: As shown in Picture 6.5.6, left-click on "File", select "CAM Manager", the next step according
to Picture 6.6.8 to complete the export coordinates, then as shown in Picture 6.6.6, Picture 6.6.7 of the shows file
is found, the file suffix is ".csv".
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Picture 6.6.8
6.6.1 No Makeup
Picture 6.6.5
The third step is to manually move the mounting head, bottom visual camera
aim to the camera at the mark 1, as shown in Picture 6.6.6, if standard mark
point, no other devices interfere with the pads, within the field of view camera,
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Automatic visual pick and place machine
probably that is aligned, then click on the "actual coordinates 1" near the "XY
set" will automatically enter the actual coordinates of the mark point 1. Similarly, input mark point 2 (see Picture
6.6.7). Note: After setting, click OK to save the content, and then click
32, save the file, save it to CSV file, make sure that next time you open you can use it.
Picture 6.6.7
Analyzing mark point input is correct or not: two mark points drawing coordinates X coordinate subtract
approximately equal to the actual coordinates X subtraction.
Y coordinates of the two mark points drawing coordinates subtract approximately equal to the actual coordinates Y
subtraction.
6.6.2 Makeup
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Picture 6.6.10
Mark identification divide into :"automatic recognition, manually identify, does not recognize." As shown in
Picture 6.6.10
Automatic identification: If the point is standard, within the bottom visual field of view does not interfere
with other devices on the pad, you can use this feature. If there are other devices within the bottom visual
disturbances pad field of view, then careful with this feature. Recommended with the "after automatic
identification Pause" to confirm the mark point is correctly identified.
Image recognition: recognition standards are "round." If there are other special requirements, you can select
the "rectangle" or "irregular shape".
After the Automatic Identification Confirmation pause: If tick it, in automatic recognition mode, after
recognition a mark point, it will pauses, waiting for manual to confirm mark is not correctly or correctly identified,
next step will manually identified. If you do not tick it, in automatic recognition mode, complete identification
mark point, regardless of the point mark correct or not correct, will recognition the next mark point.
Camera Exposure: different colors of the board, we need to select a different exposure. Under the interference
of external light, there may need to select a different exposure. Select a different exposure according to the actual
situation that allows automatic identification smoothly.
Picture 6.6.10
Automatic Identification:
Press 6, the single-step control buttons on the front panel, mounting heads will identify the mark point 1, as
shown in Picture 6.6.10, if the box is green, it means still recognize them, users do not need to operate. If box
office turned yellow, bottom visual images of the "center of the cross" and the pad center dots aligned, this
represents the completion of the identification mark point (Picture 6.6.11), then press a single step, conducted
mark point 2 identification, recognition is completed, you can press the "single-step" or "continue" in Mount.
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Automatic visual pick and place machine
Picture 6.6.11
Picture 6.6.12
Identifying mark point in the process, the alarm sounds, display mark point recognition failure, as shown in
Picture 6.6.12, state automatic identification of the mark point of failure, require manual operation, we just press
OK in Picture 6.6.12 , turn off the alarm, then press the button "6 the control panel", the control mounting head
movement (note the speed selector dot mode), the bottom visual images of the "center of the cross" and the pad
center dots aligned (Note: It is the center of the pad, not the reaming center), and then press a single step, you can
identify the next mark point.
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Picture 6.6.13
Manually identify:
Press the "6 the control panel" single-step buttons, heads would to identify the mark point 1, as shown in
Picture 6.6.13, the yellow box, mark point not aim good, which requires ourselves to manually adjust ,the button
"6 control panel" the control mounting head movement (note the speed selector jog mode), the bottom visual
images of the "center of the cross" and the pad center dots aligned (Note: It is the center of the pad, not the
reaming center), and then press a single step, you can manually identify the next mark point.
Does not recognize:
If accuracy is not required, in order to improve production efficiency, you can choose not to recognize.
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Automatic visual pick and place machine
7 Program
Picture 7.1.1
First step
Picture 7.1.1 the coordinates of the user to import the file,
Users need to operate:
Remove Direct plug-in coordinates and the coordinates do not need to mount.
Select the corresponding nozzle, under normal circumstances it is the 1/2 nozzle, showing two nozzle
simultaneously work.
Select the corresponding material stack number when the user install tray, you need to manually record what
material level corresponds to what the chip.
Change the angle, due to the different packages, it may lead angle of 180 degrees, the chips requiring
orientation, requires careful examination;
Speed selection, speed represents the speed of a single component, "35 the overall speed of the machine," to
distinguish them, from ordinary resistance and capacitance speed can be selected 100%, for heavier chips,
corresponding to slow down the speed, the user to adjust the speed according to the actual situation.
Height, depending on the height of the chip to fill, resistance and capacitance of these highly default 0, you
don’t have to write. For more than 1mm height chips need to correctly fill in, if not written, resulting in too much
distance to the nozzle A drop circuit board, it may cause damage to the nozzle or Z-axis motor lost step.
Vision, for less precision chip, you can choose not use this, to improve production efficiency; for high
precision, chip and pin is relatively sparse, such as SOP-16, you can use the fast mode. If in fast mode, can not
meet mounting requirements, you need to select exact.
Pressure, in the "System Settings" "Other parameters" "pressure sensor" situation checked, this feature to
work. For pressure check device, to conduct stress tests, if the pressure is not checked here, not to measure the
pressure.
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Mounted: If a component has been attached tick, indicating that the component has been mounted. This check can
be added or deleted manually.
Description: This coordinate is expressed what component will be described, when the painting PCB diagram,
drawing specification, can save a lot of time for programming.
Note: In the editing process, please the editing as well as preservation, to avoid accidents.
Picture 7.1.2
Picture 7.1.3
Bulk Edit, if you need to bulk edit "0402 5.1k" coordinate information, just press Picture 7.1.2, select the
"0402 5.1k", right-click, then choice "select the same line." Will appear as shown in Picture 7.1.3, automatically
selected contains "0402 5.1k" coordinate all information, at this time, as long as we have one of the coordinate
information of a "nozzle", "material stack", "angle", "height "," speed "," vision "," pressure ","mounted " to
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Automatic visual pick and place machine
modify, the rest will be automatically modified.
The above is just an example of the "description" contains bulk modify "0402 5.1k" coordinate information.
Users can also "number", "nozzle", "material stack", "angle", "height", "Speed", "vision", "Pressure", "mounted"
make bulk modify. Method as above.
Second step
Mark set point (see 6.6 content)
Picture 7.1.4
Third step
Inspection mark point settings are correct, as shown in Picture 7.1.4, select one component "X coordinate" or
"Y coordinate", right click, "the camera aim" bottom vision camera will automatically go to align the coordinate
information corresponding to the pads. Bottom visual window as shown in Figure 7.1.4. Users can aim coordinate
several more, if all accurate, representation mark point settings are correct.
Note: Save the file, you can test mount, when user test mounted, press the "single step" button and try placed
more several coordinates, if the results are satisfactory, then press the "Continue" button for continuous mounting.
Finished one PCB, observation the mount position, mount the angle is correct, if no problem, you can increase the
speed of production placement.
If a PCB board, no coordinate file, you need to manually write coordinate information.
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In Picture 7.2.1 this board, for example, two circle pads represent two mark points, the lower left corner of the
mark point 1, the upper right corner to mark point 2. Visual window switch to the bottom visual, as shown in
Picture 7.2.2. Click the manual mode, press the direction keys to move to the mark point 1 above , as shown in
Picture 7.2.3. Then open the PCB configuration. Check mark point 1, and click the actual coordinates of the back
of"Set XY", will produce the actual coordinate 1. Then copy the actual coordinates of the coordinate information 1
to drawing coordinate 1 inside. As shown in Picture 7.2.4.
Picture 7.2.4
After set the first point mark, then press the direction keys to move to the mark point 2 above, check mark
points 2, and click the actual coordinates of the back of "Set XY", will produce the actual coordinates 2. Then
copy the actual coordinates of the coordinate information 2 to drawing coordinate 2 inside. As shown in Picture
7.2.5.
Picture 7.2.5
Then press to confirm. Mark set up completed, then, to set the coordinates of the component.
Picture 7.2.6
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Automatic visual pick and place machine
First step: click on the manual mode, then press the direction keys to move to a position above the placed,
visual window shown in Picture 7.2.6. Note: The pad shall prevail.
Step Two: Right-click in an empty program window, select "Add current camera position (circuit board 1 correct)"
as shown in Picture 7.2.6. The system will automatically generate coordinate file, as shown in Picture 7.2.7. So,
add all the coordinate information, as shown in Picture 7.2.8, then modify the generated coordinate file editing
(see 7.1 content)
Picture 7.2.7
Picture 7.2.8
First step, bottom vision alignment with the first central location of the component, observe and record
(33, coordinate information).
For example, Picture 7.2.9, manually capture the coordinates of the component (-10.91, -33.83).
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Picture 7.2.9
Step Two: Right-click the first coordinate component, select aim the camera, record data (-11.70, -31.85).
As shown in Picture 7.2.10.
Third step: Take the difference between the two data, then record in PCB set inside, click OK. As shown in
Picture 7.2.11 .
Fourth step: validation whether or not correct, you can right-click the coordinates of the first component,
select the aim camera, See if it in the camera center, whether on the center of the pad.
Picture 7.2.10
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Automatic visual pick and place machine
Picture 7.2.11
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9 Common Trouble
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Automatic visual pick and place machine
In the mounting process, sometimes we found through visual effects but even worse, the more crooked,
which is due to recognition errors caused by the chip, as shown in Picture 9.2.1, it’s correct recognition, Picture
9.2.2 is identification error.
We need to adjust the "System Settings", "camera parameters", "element value", this value maximum is 99.
"start" to re-identify. After modifying, then click "OK" to close the "System Settings" button.
Manual calibration: as shown in 4.6.4 , to directly modify the value behind the "nozzle 2 Offset", in front of
the box shows the X-direction, behind the box shows Y direction, after modifying, and then click "OK" to close
the "System Settings" button.
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Automatic visual pick and place machine
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Wenzhou Yingxing Technology Co.,Ltd
magnitude of 0.05.
Prick to the right position by a perforated material, if all the material stack is the same position, "System
Settings", "Other parameters", behind the prick offset, in front of the box "X" value, this value should be reduced,
each reduced amplitude of 0.05. If only individual material stack, "System Settings", "behind the material stack,"
"prick correction", in front of the box "X" value, this value should be reduced, reducing the amplitude of 0.05
each.
There is another situation, less material, the more obvious the stuck, or paper reel (eg M7 package), you need
to look at the operation, as shown in Picture 9.7.5.
Picture 9.7.5
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Automatic visual pick and place machine
Open the "camera parameters" screen, as shown, when chip mounting, if the angle have deviation, to
adjust the "angle offset" each adjustment is 0.05.
When chip mounting , X direction is misaligned, to adjust the "Offset nozzle 1", in front of the box, X
the value of each adjustment is 0.05.
When chip mounting, Y direction is misaligned, to adjust the "Offset nozzle 1" in front of the box, Y
value, each adjustment is 0.05.
Note: after the parameter modification, need to recalibrate the mark point.
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When the Nylon tape can not separated in time (see left-hand
picture), it means the reels don’t have enough friction, we need to
increase friction.
Note: 1. This happens because there is a nylon strip without the
correct volume on the reel, but caught between the reel and reel, this
time, as long as the dial back to the nylon tape reels. Nylon belt need
a smooth surface towards the rod, to reduce friction.
After prolonged use, the trays will cause tension pull pin card stock,
need to hand loose trays.
Slightly thicker plastic parts require hand tabling slightly flattened.
As shown on the left, use the supplied 1.5mm hex screwdriver, in
the material stack corresponding volume wheel clockwise to
tighten the screw, when screwed, hand next to the rotary reel, feel
the friction .Note: reels friction is not easy too big, too much will
effect on the life of the reel or pull off the nylon belt.
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Automatic visual pick and place machine
10 Preventive Maintenance
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