PILIN PROJECT COMPANY LIMITED

DOCUMENT TITLE

INSPECTION AND TEST PLAN

PROJECT DOCUMENT NO.

PL-QC-ITP-001
PROJECT NAME

PRESSUREOF
DEHYDRATE VESSEL 31-V161410-S12
CENTRIFUGE & 31-V20

CLIENT : UBE CHEMICAILS (ASIA) Co.,Ltd.

PROJECT NAME : PRESSURE VESSEL

DEHYDRATE OF 31-V16 & 31-V20
CENTRIFUGE 1410-S12

OWNER : UBE CHEMICAILS (ASIA) Co.,Ltd.

PILIN PROJECT NO. : PL-6027-1

LOCATION : Rayong , Thailand

0 28-Dec-2017 For Approval Ramin Y. Chatchawan P.

REV DATE DESCRIPTION PREPARED CHECKED APPROVED

DISTRIBUTED TOTAL SHEET

SHOP UBE (Incl. Cover) 3

SITE OTHER
 Page 1 of 2

INSPECTION AND TEST PLAN

DEHYDRATE
FOR OFVESSEL
PRESSURE CENTRIFUGE 1410-S12
31-V16 & 31-V20 PILIN PROJECT CO.,LTD.

Project Name : PRESSURE VESSEL

DEHYDRATE OF 31-V16
CENTRIFUGE & 31-V20
1410-S12 Doc. No. : PL-QC-ITP-001
Owner : UBE CHEMICALS (ASIA) PUBLIC CO.,LTD Revision No. : 0
Contractor : PILIN PROJECT CO.,LTD. Date 27/8/2019
28/12/2017

ACTIVITY/PROCESS QUALITY CONTROL/ REFERENCE/CODES QUALITY SURVEILLANCE

ITEM REMARK
DESCRIPTION MANUFACTURING ACTIVITY STANDARDS/DRAWINGS Report Pilin Third party Owner

CODE SIGN CODE SIGN CODE SIGN

1 DOCUMENT SUBMITTAL

- WPS.&PQR. Verify Code compliance ASME Sect. IX S R R

Clear detail of Fabrication

- Welder Test or WPQ TRANSFERENCE Client requirement ASME Sect. IX S R R
- Work procedure Client requirement s R R

- Approved for Construction Drawing orientation & dimension Fabrication Drawing S R R

2 MATERAIL INCOMING
- Procurement Review Puchase Oder ASME Sec. II Part A,B,C,D R
- Receiving Inspection Check, marking, dimension check NDE. Purchase Order S I/H H/W HOLD POINT
if req'd.,quantity, check for damage

- Material test certificate Verify P.O. & Code compliance ASME Sec. II Part A,B,C,D S R R

3 SHOP FABRICATION

3.1 HEADS & SHELL FABRICATION

- Plate lay out & cutting Dimension check Cutting plan I SW
- Material ID marking Verify transfer of original marking Material certificate S I SW
- Edge preparation Visual / dimension check Fabrication Drawing I SW
- Completed formed head Check thickness,dimension check Fabrication Drawing S I/R SW
inspection of all tack welds, PT on knuckle

- Rolling and bending of shell Diameter and thickness check Fabrication Drawing S I SW
- Fit-up of shell Diameter,Roundness,Bevel,Root opening Fabrication Drawing S I SW
- Welding of longtudinal shell Verfy WPS , welder, visual inspection ASME Sec. IX S I SW
- Fit-up of head, flange to shell Check alignment, cleanliness,visual Fabrication Drawing S I H/W HOLD POINT
inspection of tack welds,Bevel,Root opening

- Welding of shell circumferential seam Verify WPS , welder ASME Sec.IX I SW

Diameter check after welding Fabrication Drawing S I SW
Visual inspection ASME Sec. VIII Div.1 S I SW
3.2 NOZZLE FABRICATION

- Fabrication nozzle and pad plate Verrify material ID markings,dimension Material certificate S I SW
check, fit-up inspection Fabrication Drawing

- Fit-up flange to neck Visual / dimension check,Bevel,Root opening ASME Sec. IX S I SW

- Weld flange to neck Verrify WPS, welder ASME Sec. IX S I SW
- Finished weld Visual inspection S I SW
3.3 NOZZLE TO SHELL & HEAD ASSEMBLY

- Lay-out, cutting & bevelling nozzle openings Check orientation & dimension Fabrication Drawing I SW
- Fit-up pads,nozzle neck to head & Shell Check alignment, cleanliness,visual, projection, Fabrication Drawing S I SW
Elevation, Orientation, Flange tilt

inspection of tack weld

- Welding nozzle and to head Verify WPS , welder ASME Sec. IX S I SW

- Completed weld Visual check 100% ASME Code Sec. VIII Div.1 S I W
- Air leak test of pad plates Examine welds for leak ASME Code Sec. VIII Div.1 S I SW
3.4 LIFTING LUGS,LEG PADS,NAME PLATE BRACKET

- Lay-out & fit-up Check orientation & dimension Fabrication Drawing S I SW

- Welding Verify WPS, welder S I SW
- Finished weld Visual check 100% PT on pad to shell S I W

REMARK I = INSPECTION W = FULL WITNESS

QR = QUALIFY REPORT SW = SPOT WITNESS
R = REVIEW AND COMMENT H = HOLD POINT
S = SUBMIT REPORT
PREPARED BY SUBCONTRACTOR REVIEWED BY CONTRACTOR APPROVAL BY OWNER

COMPANY PILIN PROJECT CO.,LTD. UBE CHEMICALS (ASIA) PUBLIC CO.,LTD

SIGNATURE

NAME Mr.Ramin Yodsiri

DATE 27/8/2019
28/12/2017
 Page 2 of 2

INSPECTION AND TEST PLAN

DEHYDRATE
FOR PRESSUREOF CENTRIFUGE
VESSEL 31-V16 &1410-S12
31-V20 PILIN PROJECT CO.,LTD.

Project Name : PRESSURE VESSEL

DEHYDRATE OF 31-V16
CENTRIFUGE & 31-V20
1410-S12 Doc. No. : PL-QC-ITP-001
Owner : UBE CHEMICALS (ASIA) PUBLIC CO.,LTD Revision No. : 0
Contractor : PILIN PROJECT CO.,LTD. Date 27/8/2019
28/12/2017

ACTIVITY/PROCESS QUALITY CONTROL/ REFERENCE/CODES QUALITY SURVEILLANCE

ITEM REMARK
DESCRIPTION MANUFACTURING ACTIVITY STANDARDS/DRAWINGS Report Pilin Third party Owner

CODE SIGN CODE SIGN CODE SIGN

4 NDE.
- 100% PT or MT for Nozzle By PILIN PT&MT Level II ASME Vlll Div.1 S I SW
(cat.D and remove all weld to shell)

- 100% PT or MT for knuckle of Heads By PILIN PT&MT Level II ASME Vlll Div.1 S I SW
- 100% PT for removed all tack welds to pressure part By PILIN PT&MT Level II ASME Vlll Div.1 S I SW

- Full RT : 100% Category A only By Third party ASME Vlll Div.1 S W I R

- Full RT : Spot Category B only By Third party ASME Vlll Div.1 S W I R

5 FINAL INSPECTION
- Check internal & external Final visual inspection, verify Fabrication Drawing S I/H H/W HOLD POINT
as-built dimension, orientation,projection,

Elevation, Flange tilt

6 HYDROTEST
- Pressure increment Holding time ASME Code Sec. VIII Div.1 S H H/W HOLD POINT

- Inspection Check all welding seam for leak Hydrostatic test procedure S I/H H/W HOLD POINT
As per approved for construction
- Test Pressure Pressure monitor S I/H H/W HOLD POINT
drawing
- Cleaning & drying Check for cleanliness, dryness

7 PAINTING (For Carbon steel if have)

- Paint material Verify specifications per each coat Painting Procedure S I

- SURFACE PREPARATION Verify specifications SA-2.5 Painting Procedure S I W SW

free from drit, dust, oil,grease, rust and ect.

- Finished dry codt Visual inspection & dry film thickness Painting Procedure S I W SW
(DFT) measurement per coat

8 PACKING & DELIVERY Verify packing condition W SW

9 QUALITY CONTROL DOSSIER Verify for cindition All shop inspection report S R R

REMARK I = INSPECTION W = FULL WITNESS

QR = QUALIFY REPORT SW = SPOT WITNESS
R = REVIEW AND COMMENT H = HOLD POINT
S = SUBMIT REPORT
PREPARED BY SUBCONTRACTOR REVIEWED BY CONTRACTOR APPROVAL BY OWNER

COMPANY PILIN PROJECT CO.,LTD. UBE CHEMICALS (ASIA) PUBLIC CO.,LTD UBE CHEMICALS (ASIA) PUBLIC CO.,LTD

SIGNATURE

NAME Mr.Ramin Yodsiri

DATE 27/8/2019
28/12/2017