Er - Perumal Manimekalai College of Engineering, Hosur
Er - Perumal Manimekalai College of Engineering, Hosur
BACHELOR OF ENGINEERING
IN
AERONAUTICAL ENGINEERING
1
BONAFIDE CERTIFICATE
2
ACKNOWLEDGEMENT
We would like to thank our chairman and founder of PMC TECH group of
Academic institutions Mr.PERUMAL, respected secretary Mr. KUMAR.P
and honorable trustee Mrs. MALAR. P for their excellent contribution
towards the department.
We would also like to thank our kind principal Dr. S. CHITRA, M.E., Ph.D.,
for her extended support and motivation. We would also like to thank our
beloved Head of Department, Mr. R. KARTHIKEYAN, M.E., Ph.D., for
helping us in times of need and guiding us and maintaining the department in
an excellent manner. We would like to thank our guide, Mr. R. JINI RAJ,
M.E., for his contribution towards making this project into a successful one
and guiding and for motivating us. Finally, we would like to thank the staff
members of the department of aeronautical engineering and our beloved
friends who stood by us and helped us in the completion of the project.
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CONTENTS
2 13
V-n Diagram
3 24
Gust V-n diagram
4 Critical loading performance and 27
final V-n diagram
5 Structural design study –theory 29
approach
6 37
Load estimation on wings
7 44
Load estimation on fuselage
8 47
Balancing and maneuvering loads
on tail plane, rudder and aileron
loads plane, rudder and aileron
loads
9 55
Detailed structural layouts
10 62
Design of some components of
wing and fuselage
11 66
Load estimation on wings
12 70
Material selection
13 79
Three view diagram
14
Conclusion
15
References
4
ABSTRACT
The aim of this design project is to design an advanced jet trainer aircraft by
comparing the data and specification of present aircrafts in this category and to
calculate the performance characteristics. Also necessary graphs for V-n diagram,
gust V-n diagram, to be plotted and diagrams have to be included whenever
needed. The following design requirements and research studies are set for the
project. Design an aircraft that will transport 188 passenger and their baggage over
a design range of 15000km at a cruise speed of about 925km/hr. To operate from
regional and international airports. To use advanced and state of the art
technologies in order to reduce the operating costs.
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LIST OF FIGURE TITLE PAGE NO.
FIGURE
Figure 2.1 V-n maneuver diagram 9
6
TABLE OF SYMBOLS
2 B Wing span
7 Cd Drag coefficient
9 CL Lift coefficient
10 D Drag
11 E Endurance
13 L Lift
18 R Range
19 Re Reynolds number
20 S Wing area
21 T Thrust
7
22 Vcruise Velocity at cruise
30 𝜌∞ Density of air
8
44 T Torque
45 U Gust velocity
LIST OF TABLES
9
EX.NO: 1 DATE:
INTRODUCTION
Airplane Design-Introduction Three
major phases of airplane designs are
2. Project design,
3. Detailed design.
1. CONCEPTUAL DESIGN:
The preliminary phase (sometimes called the conceptual design stage) starts
with the project brief and ends when the designers have found and refined a
feasible baseline design layout. In some industrial organizations, this phase is
referred to as the „feasibility study‟. At the end of the preliminary design phase,
a document is produced which contains a summary of the technical and
geometric details known about the baseline design. This forms the initial draft
of a document that will be subsequently revised to contain a thorough
description of the aircraft. This is known as the aircraft „Type Specification‟.
2. PROJECT DESIGN:
The next phase (project design) takes the aircraft configuration defined
towards the end of the preliminary design phase and involves conducting
detailed analysis to improve the technical confidence in the design. Wind
tunnel tests and computational fluid dynamic analysis are used to refine the
aerodynamic shape of the aircraft.Finite element analysis is used to understand
the structural integrity. Stability and control analysis and simulations will be
used to appreciate the flying characteristics. Mass and balance estimations will
be performed in increasingly fine detail. Operational factors (cost, maintenance
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and marketing) and manufacturing processes will be investigated to determine
what effects these may have on the final design layout. All these investigations
will be done so that the company will be able to take a decision to „proceed to
manufacture‟. To do this requires knowledge that the aircraft and its novel
features will perform as expected and will be capable of being manufactured
in the timescales envisaged. The project design phase ends when either this
decision has been taken or when the project is cancelled.
3. DETAILED DESIGN:
The third phase of the design process (detail design) starts when a
decision to build the aircraft has been taken. In this phase, all the details of the
aircraft are translated into drawings, manufacturing instructions and supply
requests (subcontractor agreements and purchase orders).
Progressively, throughout this phase, these instructions are released to the
manufacturers.
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S.NO SPECIFICATION VALUE UNIT
S
1 Takeoff weight 85130 Kg
2 Range 15000 Km
12
17 Crew weight 17000 Kg
19 Mff 0.32 -
13
EX.NO: 2 DATE:
A change in any one of these four factors can cause important changes to operating
limits.
The significance of the V-n diagram
The lines of maximum lift capability are the first points of importance on the V-
n diagram. The subject aircraft is capable of developing no more than one positive
"g" at 100 knots, the wing level stall speed of the airplane. Since the maximum
load factor varies with the square of the airspeed, the maximum positive lift
capability of this airplane is 4 "g' at 200 knots, 9 g at 300 knots, 16 g at 400 knots,
etc. Any load factor above this line is unavailable aerodynamically, i.e., the
subject airplane cannot fly above the line of maximum lift capability.
The limit airspeed (or redline speed) is a design reference point of the airplane
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the subject airplane is limited to 675 knots.
The airplane must be operated within this "envelope" to prevent structural damage
and ensure that the anticipated service life of the airplane is obtained. The pilot
must appreciate the V-n diagram as describing the allowable combination of
airspeeds and load factors for safe operation.
Point B is the intersection of the negative limit load factor and line of maximum
negative lift capability. Any airspeed greater than point B provides a negative lift
capability sufficient to damage the airplane; any airspeed less than point B does
not provide negative lift capability sufficient to damage the airplane from
excessive flight loads. Point A is the intersection of the positive limit load factor
and the line of maximum positive lift capability. The airspeed at this point is the
minimum airspeed at which the limit load factor can be developed
aerodynamically. Any airspeed greater than point A provides a positive lift
capability sufficient to damage the airplane; any airspeed less than point A does
not provide positive lift capability sufficient to cause damage from excessive
flight loads. The usual term given to speed at point A is the "maneuver speed,"
since consideration of subsonic aerodynamics would predict minimum usable turn
radius to occur at this condition. The maneuver speed is a valuable reference point
since an airplane operating below this point cannot produce a damaging positive
flight load. Any combination of maneuver and gust cannot create damage due to
excess air load when the airplane is below the maneuver speed
There are two types of V-n diagram for commercial aircraft:
V-n maneuver diagram
V-n gust diagram
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V-n MANEUVER DIAGRAM
Figure 2.1
The positive design limit load factor must be selected by the designer, but must
meet the following condition
24000
nlim(po) ≥ 2.1 +
𝑤+10000
24000
≥ 2.1 +
5205+10000
≥ 5.36
The maximum positive limit load factor for fighter aircraft should be in the range
of -3 to +6 for out aircraft we take
nlim(pos) = 5.36
16
The maximum negative limit load factor is given by
= - 2.14
Stall speed VS
Design maneuvering speed Va
Design cruise speed Vne
Design diving speed Vd
Vs = √ 2𝑊
𝜌𝐶𝑛𝑚𝑎𝑥𝑆
CNmax =1.1 x CLmax
= 1.1 x 1.895
CNmax = 2.085
Vs =√
2 𝑋 5205
1.32𝑋0.2845𝑋16.01
Vs = 15.38 m/s
17
Negative stall speed VS
Vs = √ 2𝑊
𝜌𝐶𝑛𝑚𝑎𝑥(𝑛𝑒𝑔)𝑆
= 1.1 x 1.895
CNmax(neg) = 0.640
Vs (neg)= √ 2𝑋5205
1.32𝑋0.640𝑋16.01
Va = √ 2𝑛𝑙𝑖𝑚(𝑝𝑜𝑠)𝑊
𝜌𝐶𝑛𝑚𝑎𝑥𝑆
Va = √ 55797.6
44.06
Va = 35.5 m/s
Vb = √ 2𝑛𝑙𝑖𝑚(𝑛𝑒𝑔)𝑊
𝜌𝐶𝑛𝑚𝑎𝑥(𝑛𝑒𝑔)𝑆
Vb = 33.68 m/s
18
Design cruise speed Vne
Vn = 260 m/s
Vd ≥ 1.25 Vcruise
= 1.25 x 260
Vd = 325 m/s
Vsn = √ 𝜌𝐶𝑛𝑚𝑎𝑥𝑆
2𝑊
𝜌𝐶𝑛𝑚𝑎𝑥𝑉 2
N =
2𝑊/𝑆
2.75𝑋𝑉 2
N =
650.2
N = 0.0026 V2
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Table 2.1:Positive load factor
𝜌𝐶𝑛𝑚𝑎𝑥(𝑛𝑒𝑔)𝑉 2
N =
2𝑊/𝑆
1.32𝑋0.640𝑋𝑉 2
N =
10410
N = 0.00008211 V2
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Table 2.2:Negative load factor
V-n diagram
Figure 2.2
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EX.NO: 3 DATE:
Gust is a sudden, brief increase in the speed of the wind. Generally, winds
are least gusty over large water surfaces and most gusty over rough land and near
high buildings. With respect to aircraft turbulence, a sharp change in wind speed
gust (u) is a wind gust that results in an instantaneous change in direction or speed.
edged gust that would produce a given acceleration on a particular airplane flown
in level flight at the design cruising speed of the aircraft and at a given air density.
The effect of turbulence gust is to produce a short time change in the effective
angle of attack. These changes produce a variation in lift and thereby load factor.
For VA, a gust velocity of 25.65 m/s is assumed. For VB , a gust velocity of
edged gust that would produce a given acceleration on a particular airplane flown
in level flight at the design cruising speed of the aircraft and at a given air density.
0.88µg
Kg =
5.3+µg
Where,
ῥ = 1.32 kg/m3
β = √1 − M 2 = 0.75
CLα
k=
2π/β
CLα = 1.3314
Cg= 2.458
Construction of gust factor for speed VA= 25.65m/s (take Ug = 26.11 m/s)
+nlim = 2.54
- nlim = -0.54
23
Construction of gust factor for speed VC = 256.9 m/s (take Ug = 34.36 m/s)
+nlim = 20.50
- nlim = -19.50
24
EX.NO: 4 DATE:
At lower speeds the highest load factor of an aircraft may experience is limited by
the maximum lift available. At higher speeds the maximum load factor is limited to
some arbitrary value based upon the expected use of the aircraft. The maximum lift
load factor equals 1.0 at levels flight stall speed. This is the slowest speed at which
the maximum load can be reached without stalling.
The aircraft maximum speed, or dive speed at right of the V-n diagram represents
the maximum dynamic pressure and maximum load factor is clearly important for
structural sizing. At this condition, the aircraft is at fairly low angle of attack because
of the high dynamic pressure, so the load is approximately vertical in the body axis.
The most common maneuvers that we focused are,
Level turn
Pull up
Pull down
Climb
Level turn: The value of minimum radius of turn is given by the formula,
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𝑊
4𝑘( )
𝑆
Rmin = 𝑇 𝑇
𝑔𝑝( )√1−4kcD,0( )
𝑊 𝑊
𝑊
( ) = 325 kg/m2
𝑆
g = 9.81
CD,0 = 0.09
4 X 1 X 325
Rmin = 𝑇
9.81X1.293X√1−4kcD,0( )
𝑊
CD,0 = 0.09
Rmin = 1.3218
4𝑘𝑐D,0
nRmin =√ 2 − 𝑇
(𝑊)2
4𝑘𝑐D,0
nRmin =√ 2 − 𝑇
(𝑊)2
nRmin = 1.462
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Pull up maneuver
𝑉∝2
R=
𝑔(𝑛−1)
n = 7.08
n = 5.08
Since the range for pull down is same as that of the pull up maneuver, the load factor
for pull down maneuver is found to be,
n = 5.08
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Table 4.1:Load factor
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EX.NO: 5 DATE:
Load factors
In normal straight and level flight the wing lift supports the weight of the airplane.
During maneuvers or flight through turbulent (gusty) air, however, additional loads
are imposed which will increase or decrease the net loads on the airplane structure.
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The amount of additional loads depends on the severity of the maneuvers or the
turbulence, and its magnitude is measured in terms of load factor.
The maximum maneuvering load factor to which an airplane is designed depends
on its intended usage.
For a typical two spar layout, the ribs are usually formed in three parts from
sheet metal by the use of presses and dies. Flanges are incorporated around the
edges so that they can be riveted to the skin and the spar webs Cut-outs are
necessary around the edges to allow for the stringers to pass through Lightening
holes are usually cut into the rib bodies to reduce the rib weight and also allow for
passage of control runs fuel electrics etc.
Figure 5.1
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STRUCTURAL DESIGN CRITERIA
The structural criteria define the types of maneuvers, speed, useful loads, and gross
weights which are to be considered for structural design analysis. These are items
which are under the control of the airplane operator. In addition, the structural
criteria must consider such items as inadvertent maneuvers, effects of turbulent air,
and severity of ground contact during landing. The basic structural design criteria,
from which the loadings are determined, are based largely on the type of the
airplane and its intended use.
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EX.NO: 6 DATE:
Distributed loads -
Loads such as aerodynamic loads, weight of the wing and weight of fuel.2.
Concentrated loads–
Loads such as thrust , engine weight, landing gear weight and armament weight.
As both the wings are symmetric, let us consider the starboard wing at first. There are
three primary loads acting on the wing structure in transverse direction which can cause
considerable shear forces and bending moments on it. They are as follows:
SCHRENK’SCURVE:
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of the relative wind. At a particular altitude and at a specific angle of attack, Lift
varies along the wing span due to the variation in chord length along the span.
Schrenk’s curve defines this lift distribution over the wing span of an aircraft.
𝑦1+𝑦2
𝑌=
2
Where,
TO FIND Y1:
Lift force is found along the line joining the aerodynamic centers of chords along
the wing span. Hence, the wing is rotated about the wing root so that the line
=286174.8N/m
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By representing this lift at sections of root and tip we can get the equation for the
general,
y1 = 1590.589x + 6585.515
For the Schrenk‟s curve we only consider half of the linear distribution of lift and
hence we derive
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Elliptic Lift Distribution:
Twice the area under the curve or line will give the lift which will be required to
overcome weight
b = 2656.64 N/m
35
Figure 6.2
36
Substituting the different values for x we get the lift distribution for the wing semi
Span
Figure 6.3
37
Figure 6.4
38
Assuming parabolic weight distribution
This design has fuel in the wing so we have to consider the weight of the fuel in
one wing.
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Figure 6.5
Yf = 115x – 600
Figure 6.6
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Power plant weight:
Wpp=6772.1 kg = 66434.3 N
Σv = 0, 33
Then,
VA-206134.32-206196.28+104390.6+206010+66434.3=0
VA =35495.7 N
ΣM = 0,
Then,
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MA=310000.86 N/m
Now we know VA and MA,using this we can find out shear force and bending
moment.
SHEAR FORCE
42
By using the corresponding values of x in appropriate equations we get the plot of
shear force.
Figure 6.7
43
BENDING MOMENT
By substituting the values of x for the above equations of bending moments obtained
we can get a continuous bending moment curve for the port wing.
44
Figure 6.8
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EX.NO: 7 DATE:
Fuselage contributes very little to lift and produces more drag but it is an
important structural member/component. It is the connecting member to all load
producing components such as wing, horizontal tail, vertical tail, landing gear etc.
and thus redistributes the load. It also serves the purpose of housing or
accommodating practically all the equipments, accessories and systems in addition
to carrying the payload. Because of large amount of equipment inside the fuselage,
it is necessary to provide sufficient number of cutouts in the fuselage for access and
inspection purposes. These cutouts and discontinuities result in fuselage design
being more complicated, less precise and often less efficient in design. As a common
member to which other components are attached, thereby transmitting the loads,
fuselage can be considered as a long hollow beam. The reactions produced by the
wing, tail or landing gear may be considered as concentrated loads at the respective
attachment points. The balancing reactions are provided by the inertia forces
contributed by the weight of the fuselage structure and the various components inside
the fuselage. These reaction forces are distributed all along the length of the fuselage,
though need not be uniformly .Unlike the wing, which is subjected to mainly
unsymmetrical load, the fuselage is much simpler for structural analysis due to its
symmetrical cross-section and symmetrical loading. The main load in the case of
fuselage
is the shear load because the load acting on the wing is transferred to the fuselage
skin in the form of shear only. The structural design of both wing and fuselage begin
with shear force and bending moment diagrams for the respective members
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To find out the loads and their distribution, consider the different cases. The main
components of the fuselage loading diagram are:
Engine weight
Tail lift
Symmetric flight condition, steady and level flight: (Downward forces negative)
Values for the different component weights are obtained from aerodynamic design
calculations.
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Table 7.1:Loads acting on fuselage
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EX.NO: 8 DATE:
Each horizontal surface and its supporting structure, and the main wing of a canard
or tandem wing configuration, if that surface has pitch control, must be designed for
the maneuvering loads imposed by the following conditions:
A sudden movement of the pitching control, at the speed VA, to the maximum
aft movement, and the maximum forward movement, as limited by the control
stops, or pilot effort, whichever is critical.
A sudden aft movement of the pitching control at speeds above VA, followed
by a forward movement of the pitching control resulting in the following
combinations of normal and angular acceleration. At speeds up to VA, the
vertical surfaces must be designed to withstand the following conditions. In
computing the loads, the yawing velocity may be assumed to be zero:
With the airplane in unaccelerated flight at zero yaw, it is assumed that the
rudder control is suddenly displaced to the maximum deflection, as limited by
the control stops or by limit pilot forces.
With the rudder deflected, it is assumed that the airplane yaws to the over
swing sideslip angle. In lieu of a rational analysis, an over swing angle equal
to 1.5 times the static sideslip angle may be assumed.
A yaw angle of 15 degrees with the rudder control maintained in the neutral
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position (except as limited by pilot strength)
The airplane must be yawed to the largest attainable steady state sideslip
angle, with the rudder at maximum deflection caused by any one of the
following:
The rudder must be suddenly displaced from the maximum deflection to the
neutral position.
The yaw angles may be reduced if the yaw angle chosen for a particular speed
cannot be exceeded in:
The ailerons must be designed for the loads to which they are subjected:
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Assuming the airplane to be in equilibrium with zero pitching acceleration, the
maneuvering conditions on the maneuvering envelope must be investigated.
(c)Pitch maneuver conditions:
The movement of the pitch control surfaces may be adjusted to take into account
limitations imposed by the maximum pilot effort, control system stops and any
indirect effect imposed by limitations in the output side of the control system (for
example, stalling torque or maximum rate obtainable by a power control system.
Maximum pitch control displacement at VA:
The airplane is assumed to be flying in steady level flight and the cockpit pitch
control is suddenly moved to obtain extreme nose up pitching acceleration. In
defining the tail load, the response of the airplane must be taken into account.
Airplane loads that occur subsequent to the time when normal acceleration at the c.g.
exceeds the positive limit maneuvering load or the resulting tail plane normal load
reaches its maximum, whichever occurs first, need not be considered.
Specified control displacement:
A checked maneuver, based on a rational pitching control motion vs. time profile,
must be established in which the design limit load factor will not be exceeded. Unless
lesser values cannot be exceeded, the airplane response must result in pitching
accelerations not less than the following:
A positive pitching acceleration (nose up) is assumed to be reached concurrently
with the airplane load factor of 1.0. The positive acceleration must be equal to at
least 39n(n-1)/v, (rad/sec )
Where „n‟ is the positive load factor at the speed under consideration; and V is the
airplane equivalent speed in knots.
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A negative pitching acceleration (nose down) is assumed to be reached on currently
with the positive maneuvering load factor. This negative pitching acceleration must
be equal to at least -26n(n-1)/v, (rad/sec )
Where „n‟ is the positive load factor at the speed under consideration; and V is the
airplane equivalent speed in knots.
Balancing loads:
It is not required to balance the rudder because it will not deflect due to
gravity.
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