R.

SUDHAKAR
Mobile: +91 7358 244 907 (India) e-mail: [email protected]
[email protected]

CAREER SUMMARY:

Above 16 Years experienced as QC Supervisor, QC Mechanical Inspector, Welding

Inspector, QC Welding engineer, Surveyor ( Bureau Veritas) , QA/QC Engineer, Inspection
Engineer, and Welding Inspector in the field of Offshore , Oil & Gas, Construction of Tank,
Cross country pipelines and Process piping included CRA,Offshore Pipelines included CRA,
Bridge Arch (Heavy steel fabrication) and Fabrication shop.
Previously Worked for Saipem - Snamprogetti Saudi Arabia Co. Ltd in Saudi Arabia.
Claudius Peters India limited ( India & Germany) Sinopec international UAE, Bureau Veritas
India ( India) ,Metals Services company Saudi Arabia (Aramco project) SA, Archirodon
Construction (Overseas) Co UAE( Thailand) ,Onshore Construction Company India, Pipe
Supports India.Experience includes inspection and testing of Materials, Welding, Fabrication,
NDT, Hydro test & Coating/Painting

EDUCATIONAL QUALIFICATION

DIPLOMA IN MECHANICAL ENGINEERING (1999-2002)

Central Polytechnic College
Chennai, Tamilnadu, India.

ADDITIONAL QUALIFICATION

1. CSWIP 3.1 - Welding Inspector (Initial Certification in 2009 to till date)

Certificate # 359947, Date of Expiry: 12-11-2023, Candidate Number: 592555
2. BGAS-CSWIP – Painting Inspector, Grade -2
Expiry: 2024, Candidate Number: 592555
3. ASNT Level II in MT, PT, RT, UT
4. QMS Lead Auditor ISO 9001
5. FOET (Further Offshore Emergency Training) -OPITO Approved

Saudi Aramco Approval for : QC Supervisor , QC Welding & Mechanical Inspector

1. Install Water Injection Pump- Harmaliyah GOSP1 - QC Supervisor

2. Gas Distribution Network (Pipeline) – LIPE, Yanbu - QC Supervisor
3. Arabiyah and Hasbah offshore and onshore Facilities, Wasit offshore – QC
Mechanical Inspector
4. Maintain potentail facilities long term agreement, Offshore – Marjan & Zuluf - QC
Welding Mechanical Inspector.
5. LTA2- Jackets and Decks with associated facilities in the Abu safa field -QC
Welding&Mechanical Inspector.
ROFESSIONAL EXPERIENCE:

SAIPEM- SNAMPROGETTI SAUDI ARABIA CO. LTD - KSA

Period of service : 24-02-2015 to 06-03-2019

Position : QC INSPECTOR ( MECH/WELDING) / QC SUPERVISOR ( MECH)

at Offshore

Projects : 1 . Wasit offshore , Arabiya and Hasbah offshore and onshore

facilities (13 decks,2 TP&IIP platform project)
2. Maintain potential facilities long term agreement ( Offshore –
Marjan & Zuluf) -LTA1 & Shutdown Jobs
3. LTA2- Jackets and Decks with associated facilities in the Abu
safa field - Offshore ( Including CRA lines)
4. Karan Field -Karan 52/60 WHP,Karan 52/60 AUX ,Karan 7
Platforms offshore facilities (CRA Pipelines,CRA
Piping,Decks,Struuctural) 5.
5. Safaniyah 10 slipover jackets, 9 slipover decks,Pipelines & cables
associated to sfny Fields- Offshore ( Including CRA lines)

ROLES AND RESPONSIBILITIES

• Ensures that all inspection activities are carried out in a timely manner
• Checking of pre-heat, inter-pass and post heat treatment and verification of welding
parameters & consumables during welding
• Monitor inspections progress, review Inspectors’ reports and documentation and
verify, upon completion of the work, that all requirements have been met and that
the required Quality records have been collated and filed
• Material receiving inspection of piping materials and welding consumables.
• Review for all welding procedures.
• Preparation of Hydro test pakages
• Witnessing Hydro test activities at offshore
• Witnessing and verification of Bolt tightening, verification of Re-instatement of piping
• Exceptional punch list checking for piping, structural.
• Package preparation and witnessing Umbilical hydro testing
• Review of MTC’s in various materials and inspection of inward materials for fabrication.
• Preparing of Non-Conformance Reports, resolution and implementation of corrective
actions
• Witness of WPS, PQR, WQT qualification tests and Subsequent Lab tests.
• Monitoring and controlling of monthly welder performance.
• Ensuring that welders are performing with respect to the approved WPS
• Inspection at all the stages ( Fit Up, Welding & NDT) on Piping / Pipeline ( Castoro-II)
• Witnessing of NDT methods (PT, MT,UT )
• Painting Inspection

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PREVIOUS EMPLOYERS

CLAUDIUS PETERS INDIA LIMITED, INDIA & GERMANY

Period of service : 15.06.2013 – 25.01.2015

Position : INSPECTION ENGINEER

ROLES AND RESPONSIBILITIES

• Representative for the company on all QC issues on the project

• Review of MTC’s in various materials and inspection of inward materials for fabrication.
• Ensures that all inspection activities are carried out in a timely manner
• Be sure that all sites activities are carried out according to reference documentation.
• Preparing of Non-Conformance Reports, resolution and implementation of corrective
actions
• Witness of WPS, PQR, WQT qualification tests and Subsequent Lab tests.
• Monitoring and controlling of monthly welder performance.
• Ensuring that welders are performing with respect to the approved WPS
• Witnessing Mechanical Test for Welder Qualification.
• Preparation weld map and NDE map.
• Inspection at all the stages (Fit Up, Welding & NDT)
• Carrying out Inspection & Documents verification as per QAP from Raw material stage
to final dispatch stage.
• Witnessing of NDT methods (PT, MT,UT )
• Interpretation and evaluation of Radiography films
• Inspection of plates, fittings, welding consumables,etc at vendor place and site.
• Witness of mechanical test at laboratory.
• Ensuring Painting/Coating activities as per Procedure
• Preparation of Final Documentation
• Preparation of Job site Report
• Inspection at vendor place.

SINOPEC INTERNATIONAL PETROLEUM SERVICE CORPORATION, UAE

Period of service : 25.11.2012 – 01.03.2013

Position : QC WELDING ENGINEER
Projects : CONSTRUCTION OF OIL TERMINAL at Hamriayah free
zone ,Sharjah, UAE. ( API 650 Tank)

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Client : TAKREER
ROLES AND RESPONSIBILITIES

• Preparation and witness of WPS/PQR/WPQ.

• Conducting welder qualification and preparation of WPQ and welder ID card
• Preparation weld map and NDE map.
• Witnessing of NDT methods (PT, MT )
• Interpretation and evaluation of Radiography films
• Preparation and updating of NDT log for welding.
• Carrying out visual inspection of final welding and monitoring of welding
activities, Heat treatment and verification of welding parameters &
consumables.
• Inspection of plates, fittings, welding consumables, etc at vendor place and Site.
• Ensuring that welders are performing with respect to the approved WPS.
• Co-ordination with Client & Third-party inspectors for Inspection activities.
• Provide technical guidance to site personnel in all matters related to inspection
activities
• Preparation of weekly Welding repair rate report
• Witness of mechanical test at laboratory.

BUREAU VERITAS INDIA LIMITED, INDIA

Period of service : 05.09.2011 – 21.10.2012

Position : SURVEYOR (INSPECTION)

Projects : 1. JAYPEE Thermal Power Project (2X660MW)

2. MAHARASTRA STATE Thermal Power Project. 2X660MW)
3 . RAJPURA Thermal Power Project. (2X700MW)

ROLES AND RESPONSIBILITIES

• Review of QA Plans, NDT methods, Welding Procedures, Welders Qualification

records, Heat Treatment Procedures, Leak Test Procedures, Hydro test
Procedures and Raw Material Test certificates
• Witnessing of WPS/PQR/WPQ.
• Witnessing of NDT methods (PT, MPT, RT & UT) & Hydro test.
• Interpretation and evaluation of Radiography films
• Knowledge in GMAW, SAW, GTAW & SMAW.

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 • Witnessing Positive material identification test.
• Witnessed Stress relieving in weld joint and Review of SR Chart
• Inspection at all the stages ( Fit Up, Welding & NDT)
• Inspection of Fabricated structural items
• Pipe coating inspection and Heavy structure painting Inspection
• Carrying out Inspection & Documents verification as per QAP from Raw material
stage to final dispatch stage.

METALS SERVICES COMPANY - SAUDI ARABIA

Period of service : 12.10.2009 – 20.03.2011

Position : QA/QC SUPERVISOR (Saudi Aramco -Approved)

Client : SAUDI ARAMCO

ROLES AND RESPONSIBILITIES

• Supervision of QC inspectors, Documentation inspector & Technical clerks

• Ensure that suitably qualified and experienced QC inspectors are designated to the
construction work areas to perform inspections as required by the I&TP
• Ensures that all inspection activities are carried out in a timely manner
• Co-ordinates with QA/QC manager on Quality assurance matters
• Representative for the company on all QC issues on the project
• Liaise between project managers &Client QC representatives
• Checking of pre-heat, inter-pass and post heat treatment and verification of welding
parameters & consumables during welding
• Assigning Quality Control personnel to various areas of activity
• Monitor inspections progress, review Inspectors’ reports and documentation and
verify, upon completion of the work, that all requirements have been met and that
the required Quality records have been collated and filed
• Monitoring on a day to day case of Project complaints with the approved quality
plan(s)
• Oversee the daily content and consistency of subordinate inspectors’ daily
inspection logbooks.
• Implement & maintain appropriate QMS & Product Quality Programs to relevant
international standards.
• Implementation of quality inspection procedures on all construction & procurement
activities by company, field personnel, to ensure compliance with the company quality
objectives & ISO requirements.
• Review for all welding procedures.
• witnessing Loop Test Activities like Hydro Test and Pneumatic Test, NDT, holiday
testing
• Review and verification of Hydrotest Package
• Review and verification of Tie- In Package
• Review and Verifcation of Hot-tap Package

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ARCHIRODON CONSTRUCTION (OVERSEAS) CO. S.A. - ABU DHABI,
(Worked at Thailand Project)

Period of service : 26.07.2007 – 10.02.2009

Position : QA/QC WELDING INSPECTOR

Project : Shaikh Zayed Bridge Heavy Structural – Abu Dhabi

Sub-contractor : STP&I Public Company, Thailand

Client : Works Department – Abu Dhabi

ROLES AND RESPONSIBILITIES

• Raw material inspection

• Review & witness the welder qualifications test
• Checking of Fit-up and dimension
• Checking of pre-heat, inter-pass and post heat treatment and verification of welding
parameters & consumables during welding
• Ensuring that welders are performing with respect to the approved WPS
• Checking visual inspection after completion of the welding and preparation of post
weld record
• Witness of Non-Destructive Test of UT and MPI and ensure that for all joint NDT
completed as per Drawing
• Preparation of Non-Conformance Report,resolution and implementation of corrective
action

ONSHORE CONSTRUCTION CO. (P) LTD – Mumbai

Period of service: 22.01.07 to 30.06.2007

Position : QA/QC ENGINEER

Project : South India Emulsion Plant, Chennai

Client : Rohm & Hass India ( P) Ltd

ROLES AND RESPONSIBILITIES

• Raw material receipt inspection and verification of material test certificate

• Witness the welder qualification test
• Checking of Fit-up and dimension for Piping and tank
• Checking weld visual inspection and preparation of post weld report
• Stage inspection offer to client’s inspection agency
• Carry out the Dye penetrant test on tank’s weld seam
• Checking visual and coating thickness( DFT) of paint as per client’s specification
• Maintaining Internal quality records

PIPE SUPPORTS INDIA (P) LTD – Chennai

Period of service : 27.12.03 to 19.01.07

Position : INSPECTION ENGINEER
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About the employer :
An ISO 9001: 2000 certified company and Manufacturing
Constant and Variable spring support, Rigid supports
And Piping support ancillaries
ROLES AND RESPONSIBILITIES

• Worked as Quality control Incharge

• Raw material receipt ,In process inspection and preparation inspection report
• Verification of material test certificate
• Preparation of WPS ,PQR,WPQR
• Witness of Welder Qualification test
• Preparation of quality assurance Plan
• Allocation the job to QC Inspector
• Witness of cramp test for spring and load test for spring supports
• Checking dye penetrant test
• Final Inspection offer to client’s Inspection Agency
• Preparation and arrange Final Inspection Documents
• Internal Auditor for ISO
• Evaluation of New supplier and Rating of existing vendor
• Maintaining of Internal quality records

S.V.S PECISION WORKS, Chennai.

Period of service : 07.07.2002 to 26.12.2003

Position : QC INSPECTOR

ROLES AND RESPONSIBILITIES

• Raw material inspection and Verification Material Test Certificate
• Preparation of Quality Assurance Plan
• In process inspection of machining components
• Final Inspection of Machined components
• Preparation of Inspection reports
• Maintaining of Internal quality records
• Instrument calibration records maintaining.

CODES REFERRED:
SAUDI ARAMCO STANDARDS, ASME SEC. II –PART A, C, ASME SEC. V,
VIII DIV –1, ASME SEC. IX, ASME 31.3,31.4,31.8 API 650, API 653, API 1104,
AWS D1.1 and AWS D1.5,

PERSONAL PROFILE
Name : Sudhakar Rajendran
Father’s Name : L. Rajendran
Permanent Address : 27.12.1981
Sex : Male
Language known : English and Tamil
Marital status : Married
Nationality : Indian
Passport No : P0059336 Expiry on 26.09.2026
Permanent Address : No.3 Sathiyavani Muthu Street,
Sholinganallur
Chennai-600119, India

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 R.SUDHAKAR