MODEL PC-414R Transformer Temperature Indicator
1. Application:
PC 414R is an Integrated Temperature Monitor comprising of our Model PC 414 Liquid-in-Metal
expansion type Self powered Oil & Winding Temperature Indicator for Distribution & Power
transformers, with an Integrated PT100 RTD sensor and external signal convertors to provide robust
4-20mA dc output for SCADA applications. The dial temperature indicator is fitted with two Micro
switches that can be used to actuate external control circuits. This instrument provides reliable and
maintenance free operation.
2. Features:
• Proven Reliability in field for over 20 years.
• Inbuilt PT100 RTD sensor
• Ergonomically designed 240° part circular scale
• No periodic site adjustments
• Complete ambient temperature and head compensation for
bellows & capillary line
• Switch & Circuit testing facility from outside the case
• All circuits to ground tested at 2500 Volts a.c. 50 Hz for 60s.
• Maximum temperature indicating pointer
• Ventilated weather-proof case (Protective Class IP 55 of IEC 529)
• Air vent is provided
3. Measuring System
When heated, volumetric expansion of a liquid will be proportional to the rise in temperature. A
sensing bulb, measuring bellows and a small bore capillary tube connecting the two form the
measuring system which is filled with liquid. When the bulb is exposed to a rise in temperature, the
liquid inside the measuring system expands proportionately causing corresponding volumetric
changes in the bellows. Since one end of the bellows is anchored, it will move linearly in proportion
to the measured temperature
4. Temperature Compensation
A second bellows (compensating bellows) and capillary terminated at the head of the bulb provide
complete compensation of ambient temperature changes on the measuring bellows and capillary.
The volume changes are identical in the twin systems for any ambient temperature change. The two
bellows are linked in such a manner that these volume changes are cancelled out. Thus, the
measuring bellows output is related directly to the temperature being measured by the bulb.
5. Head Compensation
The head pressure will have no effect on the bellows since the systems are sealed under initial
pressure which is greater than the head pressure.
6. Operating Mechanism
The movement of the bellows is amplified by a gear mechanism that drives the indicating pointer
over the 240° part circular scale. Also, a Link and lever mechanism amplifies the movement of the
measuring bellows and drives directly a rotating disc actuating the controls switches.
1
414R-D-001-00
MODEL PC-414R Transformer Temperature Indicator
7. Switching
Electrically isolated heavy duty Micro switches which are independently adjustable to operate at
pre-set temperature are provided to actuate Control Circuits.
8. Quality Components
• Bulb: Brass with silver joints-natural finish.
• Bellows: Phosphor Bronze
• Capillary : Copper with stainless steel armour sheathing.
• Case: Die Cast Aluminium housing with Powder coated Siemens grey or Polyurethane finish
painted.
• Window: Clear transparent polycarbonate.
• Switch: Snap action Micro switches.
• Other Parts: ONLY Non ferrous metals or other non-corrosive materials are used.
9. Technical Specification:
• Dial: 150mm segmental scale 240° part circular scale marked boldly for rapid reading with 2°C
division.
• Integrated PT100 RTD sensor, 3 wire output
• Control Switches: Upto 2 numbers, electrically isolated Normally Open SPST / SPDT Standard
(Miniature) micro switches are independently adjustable to make contacts at preset temperature.
• Capillary: Standard lengths 3 meters stainless steel armour sheathed.
• Case: Model PC-414 has Die cast aluminum case Powder coated Siemens grey
• Case Mountings: Weather-Proof case (Protective class IP55 of IEC529) is suitable for directly
mounting on transformer. However, a canopy type weather shield will improve visibility under
tropical conditions.
• Capillary entry: Bottom of case vertical.
• Electrical Entry: Bottom of case vertical
• HV Isolation: Approved insulating material is used and all circuits to ground tested at 2500
Volts, ac 50 Hz for 60 seconds. A wiring diagram is fixed inside the instrument case.
• Maximum Pointer: Resettable from outside by means of screwdriver is fitted to the instrument
window. A special damping device ensures accuracy of readings even under operating
conditions
10. Measuring Range , Accuracy table:
Indicator Switching
Range Accuracy Type Range Accuracy Differential
(to close) (close to open)
±3°C between Standard 30-150°C ±4°C 8-12°C – Fixed
0-150°C
40-140°C (Miniature)
11. Micro switch Rating:
Switch Type Rated Voltage Rated Current
(Non- inductive)
Standard 125V ac 15 A
(Miniature) 250 V ac 10 A
125 V dc 0.50 A
250 V dc 0.25 A
2
414R-D-001-00
MODEL PC-414R Transformer Temperature Indicator
12. INTERCONNECTION DIAGRAM - OTI
3
414R-D-001-00
MODEL PC-414R Transformer Temperature Indicator
13. INTERCONNECTION DIAGRAM - WTI
414R-D-001-00 Subject to Change without Notice
