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Pressure Vessel Inspection and Test Plan Sample

This document outlines an inspection and test plan for pressure vessel manufacturing. It lists 42 inspection and test activities to be completed at various stages of manufacturing from pre-inspection to shipping. For each activity, it specifies the acceptance criteria and verification documents, as well as whether the manufacturer, third party inspector, or client is responsible for holding points, witnessing, or approving the activity. Abbreviations define different levels of oversight for each activity.

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Andika Pusbianto
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237 views4 pages

Pressure Vessel Inspection and Test Plan Sample

This document outlines an inspection and test plan for pressure vessel manufacturing. It lists 42 inspection and test activities to be completed at various stages of manufacturing from pre-inspection to shipping. For each activity, it specifies the acceptance criteria and verification documents, as well as whether the manufacturer, third party inspector, or client is responsible for holding points, witnessing, or approving the activity. Abbreviations define different levels of oversight for each activity.

Uploaded by

Andika Pusbianto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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www.inspection-for-industry.

com
Pressure Vessel Inspection and Test Plan Sample
Activity By Remark
No. Inspection and Test Plan Reference Document Acceptance Criteria Verifying Document
Manuf. TPI Client

1 Pre-Inspection Meeting Spec. Spec. MOM H H H -

Before Manufacturing
DWG, Design, DWG,
2 ASME, Spec ASME, Spec H R A -
Calculation Document Calculation book
3 WPS&PQR ASME ASME IX Welding Book H R A -

Welder Qualification
4 ASME ASME IX Certificates H R - -
Certificates

5 NDT procedure ASME ASME V,VIII, IX Procedures H R A -


NDE Personnel
6 ASME ASME V Certificates H R - -
Certificates
PWHT Procedure
7 ASME ASME VIII Procedure H R A -
(if needed)
Hydro Static Test
8 ASME ASME VIII Procedure H R A -
Procedure

9 Painting Procedure ASME Spec. Procedure H R A -

Materials
Original Material
10 Material Certificates ASME ASME II H R - -
Certificates
Storage of raw material
11 ASME ASME - H W - -
and Welding

Visual, Dimension and


12 ASME VIII ASME VIII Report H W - -
Marking Control

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During Manufacturing

Transferring of marking
13 ASME VIII ASME VIII Report H SW - -
Material

Cutting & Edge


14 DWG DWG - H SW - -
Preparation

Head forming and


15 DWG DWG, ASME VIII Report H W - -
Dimension Check

Check of Rolling for


16 DWG DWG, ASME VIII - H SW - -
Shell
Check of Welding plan
17 DWG/WPS WPS/DWG - H SW - -
with WPS
Fit Up & welding ( shell
18 DWG/WPS WPS/DWG - H SW - -
to shell)

19 Second Rolling of Shell DWG DWG, ASME VIII Report H SW - -

Fit Up & welding ( head


20 DWG/WPS WPS/DWG - H SW - -
to shell)
Inspection of welds
ASME/NDT map/NDT
21 ( N.D.T shell to shell and ASME VIII Report H SW/R - -
Procedure
head)
Fit-Up, Welding of pipe
22 ASME/DWG ASME/DWG - H SW - -
to flange
ASME/Spec./NDT
23 RT (Pipe to flange) ASME VIII Report H R - -
Procedure/NDT Map
Marking ,Opening
24 DWG DWG - H W - -
Nozzles
Fit-Up, Welding (Nozzle to
25 WPS/DWG WPS/DWG - H W - -
Shell)

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ASME/NDT map/NDT
26 PT, UT (Nozzle) ASME VIII Report
Procedure
Fit-Up, Welding (Pad of
27 WPS/DWG WPS/DWG - H SW - -
shell)

Inspection for Fit-Up &


28 WPS/DWG WPS/DWG - H SW - -
Welding saddle & Lug
Visual & Dimensional
29 DWG/Spec. DWG - H W - -
Check
PWHT Online
30 PWHT(if needed) Procedure ASME VIII / Spec H H
graph
Hardness measurement
31 Spec. ASME II Report H W
(if needed)

32 Hydrostatic Test Procedure ASME VIII Report H H W -

Final Inspection

Final Visual &


33 DWG/Spec. DWG Report H H - -
Dimensional Check
Surface Preparation and
34 Procedure SSSP/Spec. Report H W - -
Painting

35 Check of Name Plate DWG DWG - H SW - -


Submitted
36 Check of Final Book - Spec. DWG/ P.O H R
by
Documentation

37 Inspection Reports - Spec./DWG Report H R - -

38 NCR - Spec./DWG Report H R

39 Review Final Data Report - Spec./DWG - H R

Packing

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Marking Control &
40 - Spec. MOM H H - -
Release Note

41 Loading Inspection - Spec. - H H - -

Shipping Document
42 Procedure Spec. Packing List H R - -
Control

Abbreviations:

H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test
W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;
Client can waive this inspection based on his discretion and informs TPI Inspector accordingly.

R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.

A: Approval
SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring;
For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.

MOM: Minute of Meeting

P.O: Purchase Order

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