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Sandwich Panel Design Calculation Design Criteria

This document summarizes the design calculations for a sandwich panel with the following properties: - Concrete compressive strength of 40 MPa - Panel thickness of 75mm for the concrete and 50mm for the insulation - Wind load of 1.3 kPa and self-weight of 9 kN/m - Panel is 6.47m tall and 2.4m wide - Analysis found an initial outward bow of 17.97mm and mid-height deflection under load of 0.49mm, satisfying design criteria. - Checks showed the panel is uncracked under service loads and has adequate shear capacity and moment resistance. - Additional checks confirmed the panel meets strength requirements for composite action, shipping,

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janeth
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302 views

Sandwich Panel Design Calculation Design Criteria

This document summarizes the design calculations for a sandwich panel with the following properties: - Concrete compressive strength of 40 MPa - Panel thickness of 75mm for the concrete and 50mm for the insulation - Wind load of 1.3 kPa and self-weight of 9 kN/m - Panel is 6.47m tall and 2.4m wide - Analysis found an initial outward bow of 17.97mm and mid-height deflection under load of 0.49mm, satisfying design criteria. - Checks showed the panel is uncracked under service loads and has adequate shear capacity and moment resistance. - Additional checks confirmed the panel meets strength requirements for composite action, shipping,

Uploaded by

janeth
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Sandwich Panel design calculation

Design criteria

f'c 40 Mpa 75 mm
25 50 mm
qw 1.3 kPa 75 mm
3.12 kN/m
height 6.47 m 2.4 m
ts 75 mm
a 2,400 mm
A 360,000 mm2
I 1,575,000,000 mm4
w 9 kN/m

Analysis
At mid height
Dead load (selft weight)
Pd = 64.5 kN

Windload
Mw = 16.33 kNm

Consider thermal bow because panel is composite


DT = C(T1-T2)l²/8h = 0.31 in 7.84892 mm

Initial bow
Assume initial outward bow of L/360, based on PCI specified max bow tolerance = 17.97 mm

Ec 29725.4100055828 Mpa
EI = 39,794,892,644,973.90 Nmm²

= 2.86 mm

Case1:
Pu = 87.075 kN
EI 19897446322487 Nmm2 EI= Fk EI/(1+bd)for wind load bd=1

Mu = 26.12 + PD
Di+Dw= 20.83 mm

P-D analysis
0.02 e

First iteration D= 0.48 mm


Second iteration D= 0.49 mm
First iteration D= 0.49 mm

Mu = 26.16 kNm
Sandwich Panel design calculation
Check for cracking at mid-height of panel
Pu 87.075 kN
26.16
fdl+wind = (1.42) Mpa tension 2.5 Mpa (fctk)
Section is uncracked

fdl+wind = (1.66) Mpa tension 2.5 Mpa (fctk)


Section is uncracked

1.2 Mcr = 47.25 kNm

As 393 mm²
a 2.41 mm
Mn = 60.01 kNm > 1.2 Mcr = 47.25 kNm ok

Composite action of concrete and insulation


Tu = 472 kN
Cu = 6,120.00 kN

Stripping
f'ci 15 Mpa
w 3.75 kPa
static load multiplier 1.35
wt = 5.0625 kN/m

x-x direction
Mx = 2.02 kNm
over a width of 15a = 3000 mm
Ix= 1,968,750,000.00 mm4
fb= 0.1025 Mpa < 1.1 Mpa ok

y-y direction
My = 0.0107 wab2= 4.26 kNm
over a width of 0.5a = 1,200.0 mm
Ix,48 787500000 mm4
fb= 0.541 Mpa < 1.1 Mpa ok

yard handling
Shipping
Static load multiplier 1.5
w= 5.625
fby = 0.81 Min concrete age during shipping = fck =20MPa

Erection
w 10.80
M= 55.12 kNm
fby = 3.500 Mpa < 3.5 Mpa ok

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