Parts Manual Komatsu 830E QSK60 ESN 33179980
Parts Manual Komatsu 830E QSK60 ESN 33179980
QSK60 CM500
CONSTRUCTION
Komatsu 830E
Engine Serial Number: 33179980
Customized Parts Catalog for Engine Model
QSK60 CM500
CONSTRUCTION
Cummins Inc.
Box 3005
Columbus, Indiana, U.S.A., 47202
Copyright姝 2008
Cummins Inc. Bulletin No.33179980 Printed in U.S.A.
Cummins Inc.
New Parts Warranty
Heavy Duty
COVERAGE
PRODUCTS WARRANTED
These warranties apply to New Parts marketed by Cummins for its engines (except those for A, B, and C series engines). They apply anywhere in the world where service is available through a
Cummins distributor or full service dealer.*
BASE WARRANTY
The Base Warranty covers any failures of parts on or after March 31, 1986, which result, under normal use and service, from defects in workmanship or material (Warrantable Failures). The coverage
on cylinder kits designated by Cummins as ″Premium Plus″ extends two years, 200,000 miles (321,870 kilometers) or 7,200 hours of operation, whichever occurs first, from the date of first installation.
The coverage on other parts extends one year, 100,000 miles (160,935 kilometers) or 3,600 hours of operation, whichever occurs first, from the date of first installation.
EXTENDED MAJOR COMPONENTS WARRANTY
The Extended Major Components Warranty covers Warrantable Failures on or after March 31, 1986, of engine cylinder blocks, crankshafts, flangeless NT camshafts** and connecting rods (Covered
Parts). Bushing and bearing failures are not included. This coverage begins with the expiration of the Base Warranty and ends three years, 300,000 miles (482,805 kilometers) or 10,800 hours of
operation, whichever occurs first, from the date of first installation.
Both the Base Warranty and Extended Major Components Warranty apply to all Owners in the chain of distribution, and coverage continues to all subsequent Owners until the end of the
respective periods of coverage.
CUMMINS RESPONSIBILITIES
DURING THE BASE WARRANTY
Cummins will pay for all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure. All labor costs will be paid in accordance with Cummins published Standard
Repair Operation guidelines.
Cummins will pay for the lubricating oil, antifreeze, filter elements, and other maintenance items that are not reusable due to the Warrantable Failure.
Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair.
When the parts are installed in a non-automotive engine, Cummins will pay reasonable travel expenses for mechanics to and from the engine site, or the repair dock in the case of a marine engine,
including meals, mileage and lodging when it is necessary for mechanics to make on-site warranty repairs.
DURING THE EXTENDED MAJOR COMPONENTS WARRANTY
Cummins will pay for the Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.
OWNER RESPONSIBILITIES
DURING THE BASE WARRANTY
Before expiration of the warranty, Owner must give notice to Cummins distributor or full service dealer* of a failure considered to be warrantable and have the repair performed by such facility.
If the part was installed in an automotive engine, the Owner must deliver the engine to the repair location. If installed in a marine engine, Owner is responsible for the cost of towing the boat to a
repair dock and for any associated docking and harbor charges.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during warranty repairs except where such items are not reusable due to a
Warrantable Failure.
Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance Manuals.
Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable Failure. Owner is responsible for non-engine repairs and for ‘‘down
time’’ expenses, cargo damage and all business costs and losses resulting from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
LIMITATIONS
Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants; overfueling; overspeeding; lack of
maintenance of lubricating, cooling or air intake systems; improper storage, starting, warm-up, run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel,
or by water, dirt or other contaminants in the fuel.
Cummins does not warrant parts supplied by Cummins which bear the name of another company. These parts are warranted by their manufacturers and not by Cummins. This category of parts
includes, but is not limited to: hydraulic pumps, alternators, starters, fans, air conditioning compressors, clutches, steering pumps, transmissions, torque converters, marine gears, air cleaners, filters
and non-Cummins air compressors, power steering pumps, and engine compression brakes.
Parts provided may be new Cummins, Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins.
Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that consumption exceeds Cummins published standards.
This warranty does not apply to parts furnished by Cummins at no charge to the Owner.
Page ii
Customer Service Information
This Customized Parts Catalog contains parts information for the following Cummins Engine:
Engine Data
Certain basic engine components have been matched to give optimum performance to your engine. The part numbers
listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control
Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the
CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your engine.
This catalog was compiled using the most current information as of 19-AUG-10.
USER INFORMATION
. Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
. The reference numbers appearing on the art pages is for publication use only.
. Assembly content is shown by part number indentation.
. Options are engineered production part groupings, specifically used for compiling engine orders.
. Option numbers are for reference only and are not sold for service.
. Use assembly and not option content to determine service parts replacement.
. Always specify engine model and serial number when ordering parts from this catalog.
. Continual product improvement causes the constant obsoletion and replacement of part numbers. Service
Parts you receive may not be the part number as those listed in this parts catalog.
Page iii
Page iv
Table of Contents
Page Page
No. No.
Page 1
Group No. 09.03 Accessory Drive Pulley Option No. AD6020
Page 2
Group No. 09.03 Accessory Drive Pulley Option No. AD6020
Ref
Part Number Part Name Req Remarks
No.
Page 3
Group No. 01.06.1 APPROVAL,AGENCY Option No. AP6081
Ref
Part Number Part Name Req Remarks
No.
APPROVAL,AGENCY
OPTION AP6081 Agency approval
Certified By: EPA ,CARB
Application: Nonroad cert level: Tier 2,tier 2
special allowance: N/A cert agent: EPA ,CARB
comment: Non centinel
Fuel Type: Diesel manufacturer of record:
Komatsu.
1 3056508 Screw, Drive 3
2 4970364 Dataplate 1
Page 4
Group No. 01.01.4 Cylinder Block Plumbing Option No. BB6708
Ref
Part Number Part Name Req Remarks
No.
CYLINDER BLOCK PLUMBING
OPTION BB6708 Cylinder block plumbing
3678873 Plug, Threaded 1
1 (3678791) Plug, Threaded 1 M18x1.5
2 3678786 Seal, O Ring 1
Page 5
Group No. 01.01 Cylinder Block Option No. BB6714
Page 6
Group No. 01.01 Cylinder Block Option No. BB6714
Ref
Part Number Part Name Req Remarks
No.
CYLINDER BLOCK
OPTION BB6714 Block, cylinder
Page 7
Group No. 01.02 Crankshaft Assembly Option No. BB6714
Page 8
Group No. 01.02 Crankshaft Assembly Option No. BB6714
Ref
Part Number Part Name Req Remarks
No.
CRANKSHAFT ASSEMBLY
OPTION BB6714
(3089797) Assy, Crankshaft 1 Purchase 3089797 NX
1 206904 Key, Plain Woodruff 1
2 4015887 Gear, Crankshaft 1
(3331923) Crankshaft, Engine 1
3 3089869 Screw, Twelve Point Cap 16
4 (3089963) Crankshaft, Engine 1
5 3176218 Dowel, Ring 16
6 3331921 Weight, Crankshaft Counter 8
4024792 Set, Main Bearing 1 Standard
8 3082340 Bearing, Main 9
9 3082346 Bearing, Main 9
10 4007569 Bearing, Thrust 4
4024793 Set, Main Bearing A/R .25 MM oversize
8 3082341 Bearing, Main A/R
9 3082347 Bearing, Main A/R
10 4007569 Bearing, Thrust A/R
4024794 Set, Main Bearing A/R .50 MM oversize
8 3082342 Bearing, Main A/R
9 3082348 Bearing, Main A/R
10 4007569 Bearing, Thrust A/R
4024795 Set, Main Bearing A/R .75 MM oversize
8 3082343 Bearing, Main A/R
9 3082349 Bearing, Main A/R
10 4007569 Bearing, Thrust A/R
4024796 Set, Main Bearing A/R 1.00 MM oversize
8 3082344 Bearing, Main A/R
9 3082350 Bearing, Main A/R
10 4007569 Bearing, Thrust A/R
Page 9
Group No. 01.07.1 Idler Gear Option No. BB6714
Page 10
Group No. 01.07.1 Idler Gear Option No. BB6714
Ref
Part Number Part Name Req Remarks
No.
IDLER GEAR
OPTION BB6714
L.B. CAM (COMPOUND)
3089087 Gear, Idler 1
1 (4015886) Gear, Idler 1
2 (3089089) Gear, Idler 1
3082057 Bushing 2
3089090 Gear, Idler 1
3 3089498 Key, Square 1
4 3082121 Bearing, Thrust 2
5 3089083 Shaft, Idler 1
6 3089259 Screw, Hex Flange Head Cap 4
7 3089281 Retainer, Gear 1
R.B. CAM
8 3089091 Gear, Idler 1
(4000790) Gear, Idler 1
3089214 Bushing 1
4 3082121 Bearing, Thrust 2
9 3082427 Screw, Hex Flange Head Cap 4
10 3089084 Shaft, Idler 1
7 3089281 Retainer, Gear 1
WATER PUMP
11 3089105 Gear, Idler 1
(4000791) Gear, Idler 1
3089107 Bushing 1
4 3082121 Bearing, Thrust 2
9 3082427 Screw, Hex Flange Head Cap 3
12 3089104 Shaft, Idler 1
13 3089320 Retainer, Gear 1
ACC. DR. (COMPOUND)
3089121 Gear, Idler 1
14 3089122 Gear, Idler 1
15 (3089123) Gear, Idler 1
(4000793) Gear, Idler 1
3089315 Bushing 2
4 3082121 Bearing, Thrust 2
6 3089259 Screw, Hex Flange Head Cap 4
7 3089281 Retainer, Gear 1
16 3089314 Shaft, Idler 1
Page 11
Group No. 01.09 Gear Housing Option No. BB6714
Page 12
Group No. 01.09 Gear Housing Option No. BB6714
Ref
Part Number Part Name Req Remarks
No.
GEAR HOUSING
OPTION BB6714
1 3171643 Plug, Gear Housing 2
2 3035026 Seal, O Ring 2
3 3090171 Clamp, Tube 2
4 3900629 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 16
5 3635814 Housing, Gear 1
6 3089378 Dowel, Pin 1
7 3089379 Dowel, Diamond 1
8 4007165 Gasket, Gear Housing 1
9 3910495 Screw, Hex Flange Head Cap 19 M12 X 1.75 X 30.
3678611 Plug, Threaded 2
10 3678606 Seal, O Ring 2
11 (3678605) Plug, Threaded 2 M27x2
Page 13
Group No. 04.01 Cam Follower Lever Option No. BB6714
Page 14
Group No. 04.01 Cam Follower Lever Option No. BB6714
Ref
Part Number Part Name Req Remarks
No.
Page 15
Group No. 03.02 Breather,Crankcase Option No. BR6768
Page 16
Group No. 03.02 Breather,Crankcase Option No. BR6768
Ref
Part Number Part Name Req Remarks
No.
BREATHER,CRANKCASE
OPTION BR6768
1 43828 D Clamp, Hose 2 2 1/16 - 3 Inch.
2 3642285 Brace, Tube 2
3 209773 Clamp, Hose 2 3/4 - 1 3/4 Inch.
4 3010518 Clamp, Hose 2 1 1/2 - 2 Inch.
5 3093957 Screw, Hex Flange Head Cap 6
6 3396094 Clamp, Hose 6
7 3628553 Brace, Tube 1
8 3628554 Brace, Tube 1
9 3629112 Cap, Filler 1
10 3636268 Brace, Connection 1
11 3636435 Hose, Plain 1
12 3636560 Tube, Breather 1
13 3636929 Breather, Crankcase 1
14 3636945 Hose, Molded 1
15 3636947 Hose, Molded 1
16 3637200 Hose, Plain 2
17 3637342 Hose, Molded 1
18 3637961 Hose, Molded 1
19 3902662 Nut, Hexagon Flange 5 M10 X 1.50.
20 3903464 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 40.
21 3903990 Screw, Hex Flange Head Cap 3 M10 X 1.50 X 20.
22 3913372 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 20.
23 4006930 Clip 5
24 4065603 Bracket, Connection 1
25 4080234 Clip 2
Page 17
Group No. 16.01 Engine Barring Drive Option No. CB6701
Ref
Part Number Part Name Req Remarks
No.
ENGINE BARRING DRIVE
OPTION CB6701 Drive, engine barring.
1 3089324 Screw, Hex Flange Head Cap 3
3332325 Drive, Engine Barring 1
2 S 306 Key, Plain Woodruff 1
3 169834 Clip 1
4 206090 Ring, Retaining 1
5 206091 Gear, Engine Barring 1
6 206092 Spring, Compression 1
7 3332326 Housing, Engine Barring 1
8 3332383 Shaft, Barring 1
9 3913994 Seal, O Ring 1
Page 18
Group No. 12.01.3 Compressor Coolant Plumbing Option No. CC6701
Ref
Part Number Part Name Req Remarks
No.
COMPRESSOR COOLANT PLUMBIN
OPTION CC6701 Compressor coolant plumbing.
Air compressor: None
3678873 Plug, Threaded 1
1 (3678791) Plug, Threaded 1 M18x1.5
2 3678786 Seal, O Ring 1
Page 19
Group No. 12.01 Mounting,Ref Compressor Option No. CF6007
Page 20
Group No. 12.01 Mounting,Ref Compressor Option No. CF6007
Ref
Part Number Part Name Req Remarks
No.
MOUNTING,REF COMPRESSOR
OPTION CF6007 Refrigerant compressor mounting mounting
description:
For customer supplied refrigerant compressor
mounting location: On engine
1 3171103 Link, Adjusting 1
2 3251297 Nut, Regular Hexagon Jam 1
3 3332237 Sleeve 1
4 3637997 Screw, Hexagon Head Cap 1
5 3902451 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 90.
6 3910495 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 30.
7 3914177 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 80.
8 3916071 Screw, Hex Flange Head Cap 4 M16 X 2.00 X 50.
9 4016939 Bracket, Ref Compressor 1
10 3639728 Support, Ref Compressor 1
Page 21
Group No. 04.03 Cam Follower Cover Option No. CM6715
Page 22
Group No. 04.03 Cam Follower Cover Option No. CM6715
Ref
Part Number Part Name Req Remarks
No.
Page 23
Group No. 07.03 Oil Rep System Plumbing Option No. CO6702
Ref
Part Number Part Name Req Remarks
No.
OIL REP SYSTEM PLUMBING
OPTION CO6702 Plumbing, oil replenishing system centinel: No
For use on QSK45/60 engines
For use with phase 2.0 harness only.
3678611 Plug, Threaded 1
1 (3678605) Plug, Threaded 1
2 3678606 Seal, O Ring 1
3678921 Plug, Threaded 1 M14 x 1.50.
3 3678912 Seal, O Ring 1
4 (3678922) Plug, Threaded 1 M14 x 1.50.
5 4017621 Plug, Expansion 1
Page 24
Group No. 12.01 Air Compressor Option No. CP6017
Ref
Part Number Part Name Req Remarks
No.
AIR COMPRESSOR
OPTION CP6017 Air compressor: No
Plugs are used in thermostat housing.
3678873 Plug, Threaded 1
1 (3678791) Plug, Threaded 1 M18x1.5
2 3678786 Seal, O Ring 1
3678921 Plug, Threaded 2
3 3678912 Seal, O Ring 1
4 (3678922) Plug, Threaded 1 M14 x 1.50.
Page 25
Group No. 01.02.2 Vibration Damper Option No. DA6147
Page 26
Group No. 01.02.2 Vibration Damper Option No. DA6147
Ref
Part Number Part Name Req Remarks
No.
VIBRATION DAMPER
OPTION DA6147 Vibration damper type: Dual standard viscos-
ity
Number Of Dampers: 2
Provision For Mounting Front Power Takeoff:
No pulley material: Cast iron
Pulley Groove Description: L-Ribbed pulley
diameter: 214mm
Number Of Grooves: 23 fan drive: Yes speed
limitation: 1900 RPM
Unique Characteristics: Base circle diameter
of crank attached holes is 241.3. With press fit
crankshaft adapter. Drive pulley ratio: 0.42:1
and 0.50:1 and 0.55:1
Engine Model: Qsk60 damper size: 520mm.
1 131584 Pin, Roll 1
2 3033629 Pin, Roll 1
3 3089093 Adapter, Crankshaft 1
4 4007034 Damper, Vibration 1
5 3089127 Screw, Hex Flange Head Cap 12
6 3089128 Screw, Hex Flange Head Cap 8
7 3089570 Spacer, Crankshaft 1
8 4007035 Damper, Vibration 1
9 4016987 Pulley, Crankshaft 1
10 3903990 Screw, Hex Flange Head Cap 3 M10 x 1.50 x 20
11 3036115 Cover, Protective 1
12 4017238 Pointer, Timing 1
13 3900626 Screw, Hex Flange Head Cap 1 M6 x 1.00 x 12
Page 27
Group No. 09.04 Front Gear Train Accessory Drive Option No. DF6003
Page 28
Group No. 09.04 Front Gear Train Accessory Drive Option No. DF6003
Ref
Part Number Part Name Req Remarks
No.
Page 29
Group No. 09.04 Front Gear Train Accessory Mounting Option No. DF6701
Ref
Part Number Part Name Req Remarks
No.
FRONT GEAR TRAIN ACCESSORY
OPTION DF6701 Front gear train accessory mounting.
Drive location front: N/A
Drive location rear: Yes
Contains cover plate for rear of accessory
drive housing.
1 206405 Plate, Cover 1
2 3082132 Gasket, Cover Plate 1
3 3910495 Screw, Hex Flange Head Cap 4 M12 x 1.75 x 30
Page 30
Group No. 99.01 SOFTWARE,CUS INTERFACE Option No. DO6631
Ref
Part Number Part Name Req Remarks
No.
SOFTWARE,CUS INTERFACE
OPTION DO6631 Customer interface software
Engine Control System: HPI
Transmission: Electric Drive
Commun Support: J1587,J1939
OEM Name: Kms
OEM Model: 830 E-AC oemcomment:
Haultruck (psc)
Remote Throttle: N
High Idle: 1910 RPM
Low Idle: 0750 RPM ISC enable: On
ISC Validation: N/A switch speed input: Yes
Torque Curve Selection: No ASG/axg/min/
max: ASG governor droop: 00 % idle valida-
tion: No
Multiple Unit Synchronization: No
Output Driver Setup: No
Calibration Voltage: 24
Throttle Type: Frequency comment: None
powermatch: N/A guid: N/A software phase:
5.9.7.8 flywheel size: 0 centinel: No.
Page 31
Group No. 09.01 Fuel Pump Drive Option No. DP6702
Page 32
Group No. 09.01 Fuel Pump Drive Option No. DP6702
Ref
Part Number Part Name Req Remarks
No.
Page 33
Group No. 21.01.1 Accessories,Electrical Option No. EA6743
Page 34
Group No. 21.01.1 Accessories,Electrical Option No. EA6743
Ref
Part Number Part Name Req Remarks
No.
ACCESSORIES,ELECTRICAL
OPTION EA6743 Electrical accessories cense: Yes eliminator:
No
Engine Model: Qsk60
Contains some mounted hardware for fitting
the aftercoolers and cam follower covers when
cense is fitted to the engine.
1 68152 Clip 4 #4
2 68152 B Clip 6
3 180371 Clip 16
4 3062329 Clamp, Wire Tie 2
5 3089316 Screw, Hex Flange Head Cap 6
6 3093956 Screw, Hex Flange Head Cap 45 M08 x 1.25 x 12.
7 3281178 Clip 4
3408345 Sensor, Temperature 4 Coolant or intake m
8 (3408346) Sensor, Temperature 1
9 (4921574) Seal, O Ring 1
3408543 Sensor, Temperature 14 Exhaust gas.
10 (3408500) Sensor, Temperature 1
11 3408541 Seal, Grommet 1
3408544 Sensor, Temperature 2 Exhaust gas.
11 3408541 Seal, Grommet 1
12 (3408542) Sensor, Temperature 1 Exhaust gas.
3408556 Sensor, Pressure 1 Coolant or intake m
13 3330202 Seal, O Ring 1
14 (3408557) Sensor, Pressure 1
3408558 Sensor, Pressure 2 Oil.
13 3330202 Seal, O Ring 1
15 (3408559) Sensor, Pressure 1 Oil.
16 3628553 Brace, Tube 1
17 3637064 Harness, Wiring 2
18 3637066 Harness, Wiring 2
19 3637070 Harness, Wiring 1
20 3637448 Shield, Heat 16
21 3638772 Bracket, Etr Cnt Module 1
22 (3639265) Clip 1
23 3639665 Harness, Wiring 1
24 4954905 Sensor, Temperature 1 Coolant or oil.
9 4010519 Seal, O Ring 1
25 3900589 Nut, Hexagon Flange 1 M8 X 1.25
26 3900629 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 16
27 3900635 Screw, Hex Flange Head Cap 8 M10 X 1.50 X 60.
28 3913372 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 20.
29 4017050 Cover, Protective 1
30 4066560 Bracket, Wiring Retainer 1
31 4066653 Harness, Etr Cnt Mdl Wrg 1 Right Bank
32 4066935 Brace, Wiring 1
33 4066937 Brace, Wiring 2
34 4097481 Brace, Wiring 14
35 3642220 Shield, Heat 16
Page 35
Group No. 01.06.1 Dataplate,Customer Option No. ED6016
Ref
Part Number Part Name Req Remarks
No.
DATAPLATE,CUSTOMER
OPTION ED6016 Customer, dataplate
Certified By: EPA,CARB
Application: Nonroad cert level: Tier 2,tier 2
special allowance: N/A cert agent: EPA,CARB
manufacturer of record:
Komatsu.
1 3018920 Clamp, Wire Tie 1
2 4970364 Dataplate 1
Page 36
Group No. 13.02 Alternator Option No. EE6074
Ref
Part Number Part Name Req Remarks
No.
ALTERNATOR
OPTION EE6074 Alternator manufacturer: Manufactured by
Prestolite, branded FO rcummins.
Model: Bdl 3314
Voltage: 24
Amperage: 140 ground type: Negative
insulated: No built in voltage regulator: Yes
Wiring Harness Included: No ground strap
required: Yes ground strap included: No
cooling fan included: Yes brush type: No
brushless: Yes.
1 3975140 Alternator 1
Page 37
Group No. 13.02.3 Alternator Mounting Option No. EH6015
Page 38
Group No. 13.02.3 Alternator Mounting Option No. EH6015
Ref
Part Number Part Name Req Remarks
No.
ALTERNATOR MOUNTING
OPTION EH6015 Mounting, alternator alternator manufacture:
Cummins branded no. of alternators: 1
Drive Ratio: 3.56:1
Model:
Prestolite Bdl 3314 pulley description: 10
groove pk section v ribbed
Pulley Location: Right Bank Side Of Engine
through the front gear cover mounting type:
Lug kitted: No attachment point: Crank
centerline: TBD mm horizontal crank
centerline: TBD mm vertical adjusting link
included: No belt description: 10rib pk section
v ribbed
Unique Characteristics: Automatic belt
tensioner.
1 S 150 Screw, Hexagon Head Cap 1 1/2 - 13 X 2 1/2 Inch.
2 3094584 Flange 1
3 3332242 Screw, Hex Flange Head Cap 4
4 3896408 Screw, Hex Flange Head Cap 1
5 3901249 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 25.
6 3902116 Screw, Hex Flange Head Cap 4 M12 X 1.75 X 50.
7 3910495 Screw, Hex Flange Head Cap 3 M12 X 1.75 X 30.
8 3920447 Screw, Hex Flange Head Cap 3 M12 X 1.75 X 40.
9 3638150 Plate, Clamping 1
10 3638012 Tensioner, Belt 1
11 3638016 Bracket, Alternator 1
12 4086640 Bracket, Alternator 1
Page 39
Group No. 13.02.3 Alternator Drive Pulley Option No. EH6707
Ref
Part Number Part Name Req Remarks
No.
ALTERNATOR DRIVE PULLEY
OPTION EH6707 Alternator drive pulley no. of alternators: 1
Drive Ratio: 3.56:1 belt description: 10rib pk
section v-ribbed
Supplied In Kit: No pulley description: 10
groove pk section v-ribbed alternator manufac-
turing: Niehoff 260amp 28 v model c653 a-1
and Prestolite 175amp 24volt. Model 8
SC300EH0670700 and Prestolite 140amp
24volt model bld 3314.
1 4066750 Belt, V Ribbed 1
2 3630144 Pulley, Alternator 1
Page 40
NOTES
Group No. 15.08 Monitor,Electronic Engine Option No. EI6746
Page 42
Group No. 15.08 Monitor,Electronic Engine Option No. EI6746
Ref
Part Number Part Name Req Remarks
No.
MONITOR,ELECTRONIC ENGINE
OPTION EI6746 Cense, electronic engine monitoring system
Engine Model: Qsk60
Advertised Power: 2500 BHP At 1900 RPM
modular mining: N comment: 830 e statex 3
SS hbmep tier 1
OEM Name: Kms
OEM Application: Haultruck do:
06117,06118,06399,06400 software phase:
4.0.2
Engine Control System: Aem.
1 3066855 Dataplate 1
2 3098771 Module, Electronic Control 1
3 3901865 Screw, Hex Flange Head Cap 7 M6 X 1.00 X 20.
(4065689) System, Engine Monitoring 1
Page 43
Group No. 16.03 Front Engine Support Option No. EM6085
Page 44
Group No. 16.03 Front Engine Support Option No. EM6085
Ref
Part Number Part Name Req Remarks
No.
Page 45
Group No. 08.03 Drive,Fan Option No. FA6192
Page 46
Group No. 08.03 Drive,Fan Option No. FA6192
Ref
Part Number Part Name Req Remarks
No.
DRIVE,FAN
OPTION FA6192 Drive, fan
Fan Center Distance To Crank Centerline:
700mm (27.6in) offset from centerline of
crank: 0mm type of drive: 8 bolt belt descrip-
tion: 23 l belt included: Yes
Drive Ratio: .42:1
Crank Pulley Diameter: 215mm distance of fan
mounting surface from
Front Of Block: 630.5mm
Fan Pulley Diameter: 513mm type of fan hub:
Variable viscous clutch
Method Of Tensioning: Manual Backside Idler
tensioner included: Yes fan drive limitations:
Maximum Horsepower: 150 HP
Maximum Torque Capability: TBD
Maximum Fan Inertia: (In- LB/sce**2) TBD
maximum bending movement on fan hub
mounting surface: (Inlb) TBD
Maximum Fan Weight: (LB) TBD
Maximum Fan Spacer Length: 0mm special
installation requirements: Fan mounting bolts
must be grade 10.9 as per ces12107
Unique Characteristics: Fan mounting is an 8
bolt pattrern bolt pattern is m16 x 2 tapped
holes on a 5- 3/4in. (146mm) bolt circle.
1 66747 Spacer, Mounting 2
2 68152 Clip 2
3 68152 B Clip 4
4 69911 A Clip 1
5 107460 Clip 1
6 206391 Screw, Twelve Point Cap 4 5/8 - 11 X 1 1/2 Inch.
7 216848 Clip 2
8 3089563 Screw, Hex Flange Head Cap 1
9 3093957 Screw, Hex Flange Head Cap 2
10 3171181 Nut, Hexagon Flange 1
11 3171713 Screw, Hex Flange Head Cap 2
12 3171715 Screw, Hex Flange Head Cap 2
3171722 Union, Male 1
13 3085709 Seal, O Ring 1
14 (3171723) Union, Male 1
15 3678606 Seal, O Ring 1
3331873 Union, Male 1
16 (3331838) Union, Male 1
17 3627695 Seal, O Ring 1
18 3678786 Seal, O Ring 1
19 3332174 Screw, Hex Flange Head Cap 4
20 3332175 Screw, Hex Flange Head Cap 2
3410781 Tee, Male Union 1
13 3085709 Seal, O Ring 1
21 3089392 Seal, O Ring 1
22 (3410367) Tee, Male Run 1
15 3678606 Seal, O Ring 1
3410782 Tee, Male Union 1
21 3089392 Seal, O Ring 1
23 (3410368) Tee, Male Union 1
17 3627695 Seal, O Ring 1
24 3678912 Seal, O Ring 1
Page 47
Group No. 08.03 Drive,Fan Option No. FA6192
Page 48
Group No. 08.03 Drive,Fan Option No. FA6192
Ref
Part Number Part Name Req Remarks
No.
Page 49
Group No. 08.03 Mounting,Fan Drive Option No. FA6730
Ref
Part Number Part Name Req Remarks
No.
MOUNTING,FAN DRIVE
OPTION FA6730 Fan drive mounting condition 1 fan clutch
mounting provision:
Rockford fan clutch
Belt Tensioner Mounted: Yes alternator belt
guard mounted: No condition 2 fan clutch
mounting provision: None
Belt Tensioner Mounted: Yes alternator belt
guard mounted: Yes alternator manufacturing/
model: Delco Remy 33 SI450 condition 3 fan
clutch mounting provision:
Rockford fan clutch
Belt Tensioner Mounted: Yes alternator belt
guard mounted: Yes alternator manufacturing/
model:
Prestolite/8 SC3009 z; Niehoff/c653 a-1;
Prestolite/bdl3314.
1 3680437 Screw, Hex Flange Head Cap 2
Page 50
Group No. 99.01 CALIBRATION,FUEL PUMP Option No. FCBS79
Ref
Part Number Part Name Req Remarks
No.
CALIBRATION,FUEL PUMP
OPTION FCBS79 Fuel pump calibration adv/rated power: 2500
BHP at 1900 RPM
Peak torque: 7257 FT LB at 1500 RPM
Governed Power: 2500 BHP At 1900 RPM
CPL: 2848
Certified By: EPA ,CARB cal restr: None
Power Rating: N/A
Engine Control System: HPI
Application: Nonroad cert level: Tier 2,tier 2
manufacturer of record:
Komatsu special allowance: Tpem do option:
Do 6631.
Page 51
Group No. 06.04 Fuel Filter Option No. FF6074
Page 52
Group No. 06.04 Fuel Filter Option No. FF6074
Ref
Part Number Part Name Req Remarks
No.
FUEL FILTER
OPTION FF6074 Fuel filter
Element Type: Spin-On
Number Of Elements: 3 with water separator:
Yes mounting location: Left bank side of
engine
In the rear position absolute filtration measure
in micron: 10 inlet fitting description: 1 7/16-12
un-16 orfs to SAE j1453 outlet fitting descrip-
tion: 1 11/16-12 un- 20 orfs to SAE j1453
fitting orientation: Down.
1 3089916 Separator, Fuel Water 3 Buy from Cummins Filtration
3332349 Elbow, Male Union 1
2 3075658 Seal, O Ring 1
3 3089019 Seal, O Ring 1
4 (3332350) Elbow, Male Union 1
3410392 Elbow, Male Union 1
3 3089019 Seal, O Ring 1
5 3332160 Seal, O Ring 1
6 (3410393) Elbow, Male Union 1
7 3905372 Screw, Hex Flange Head Cap 3 M12 x 1.75 x 60
9 4017295 Cover, Protective 1
3640341 Head, Fuel Filter 1
10 4975427 Seal, O Ring 3
12 3010635 Adapter, Filter Head 3
3089023 Plug, Threaded 2
3 3089019 Seal, O Ring 1
13 (3089021) Plug, Threaded 1 M42 x 2
14 4916702 Head, Fuel Filter 1
Page 53
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF6765
Ref
Part Number Part Name Req Remarks
No.
FUEL FILTER PLUMBING
OPTION FF6765 Plumbing, fuel filter for application with: A) no
compressor b) twin cylinder compressor c)
single cylinder compressor with fuel filter
head in forward position.
1 3639985 Hose, Flexible 1
Page 54
NOTES
Group No. 16.01 Flywheel Housing Option No. FH6044
Page 56
Group No. 16.01 Flywheel Housing Option No. FH6044
Ref
Part Number Part Name Req Remarks
No.
FLYWHEEL HOUSING
OPTION FH6044 Flywheel housing
SAE size: 0
Clutch Type Provision: Dry
Material: SG Iron
Starter Center Distance: 345.52mm
Starter spacer capability:no
Wrench Clearence hole provision: No
1 3010410 Cover, Access Hole 2
2 3033629 Pin, Roll 2
3 3089327 Dowel, Pin 1
4 3089328 Screw, Hex Flange Head Cap 30
5 3089330 Plunger, Prs Regulator 2
6 4100625 Seal, Oil 1
7 4001506 Housing, Flywheel 1
8 3331976 Spring, Compression 2
9 4006223 Gasket, Flywheel Housing 1
10 4001206 Adapter, Transmission 1
3678838 Plug, Threaded 2
11 (3678845) Plug, Threaded 1
12 3678846 Seal, O Ring 1
13 3900626 Screw, Hex Flange Head Cap 6 M6 X 1.00 X 12.
14 3901865 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 20.
15 3902116 Screw, Hex Flange Head Cap 16 M12 X 1.75 X 50.
16 4080164 Dowel, Diamond 1
3089238 Plug, Threaded 3 M22 x 1.50
17 (3089239) Plug, Threaded 1 M22 x 1.50
18 3089240 Seal, O Ring 1
3678921 Plug, Threaded 4
19 (3678922) Plug, Threaded 1
20 3678912 Seal, O Ring 1
Page 57
Group No. 16.01.1 Flywheel Housing Plumbing Option No. FH6702
Ref
Part Number Part Name Req Remarks
No.
FLYWHEEL HOUSING PLUMBING
OPTION FH6702 Flywheel housing plumbing mag pickup
included: No threaded plugs: Four.
3089238 Plug, Threaded 1 M22 x 1.50
1 (3089239) Plug, Threaded 1 M22 x 1.50
2 3089240 Seal, O Ring 1
Page 58
NOTES
Group No. 05.01.4 Fuel,Pump Option No. FP6864
Page 60
Group No. 05.01.4 Fuel,Pump Option No. FP6864
Ref
Part Number Part Name Req Remarks
No.
PUMP,FUEL
OPTION FP6864 Fuel pump manufacturer/model: Imo (21mm
imo gears)
Governor Type: Electronic magnetic pick up
included: No
Check Valves: Yes direction of rotation gear
pump: RH outlet orientation: Straight
Application: Qsk60-G All Ratings qsk60-c all
ratings qsk60-marine all ratings.
4088186 Pump, Fuel 1
1 3348583 Gasket, Prs Rgl Valve 1
2 3904446 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 70
(4062159) Pump, Gear Fuel 1
3 S 306 Key, Plain Woodruff 1
4 4061677 Hub, Jaw Coupling 1
5 (4903527) Pump, Fuel 1
(4088182) Valve, Pressure Regulator 1
6 S 2286 Screw, Drive 2
7 70700 Spring, Compression 1
8 105375 Nameplate 1
3040818 Plug, Threaded 1 1 3/16 - 12 un.
9 3035228 Seal, O Ring 1
10 (3040819) Plug, Threaded 1
11 173086 Gasket, Injector 1
3040815 Plug, Threaded 1 7/18 - 14 UNF.
12 (3040816) Plug, Threaded 1
13 3040817 Seal, O Ring 1
3040818 Plug, Threaded 1 1 3/16 - 12 un.
9 3035228 Seal, O Ring 1
10 (3040819) Plug, Threaded 1
3042619 Nipple, Coupling 2
14 3037537 Seal, O Ring 2
15 3042620 Nipple, Coupling 2
16 3045045 Plug, Injector Orifice 1
17 3046943 Seal, O Ring 1
18 3080223 Cap, Fuel Pump Filter 1
3089238 Plug, Threaded 1
19 (3089239) Plug, Threaded 1
20 3089240 Seal, O Ring 1
21 3090769 Screen, Filter 1
3330600 Actuator, Etr Fuel Control 1
22 3042542 Seal, O Ring 1
23 (3331029) Actuator, Etr Fuel Control 1
24 3865398 Seal, O Ring 1
25 3867393 Screen, Filter 1
3348444 Valve, Check 1
9 3035228 Seal, O Ring 1
26 3328589 Seal, O Ring 1
27 (4001945) Valve, Check 1
28 3348458 Body, Prs Regulator Valve 1
3408566 Sensor, Pressure 1 Fuel pump.
29 3330202 Seal, O Ring 1
30 (3408567) Sensor, Pressure 1
3408566 Sensor, Pressure 1 Fuel pump.
29 3330202 Seal, O Ring 1
30 (3408567) Sensor, Pressure 1
3678838 Plug, Threaded 1
31 (3678845) Plug, Threaded 1
32 3678846 Seal, O Ring 1
Page 61
Group No. 05.01.4 Fuel,Pump Option No. FP6864
Page 62
Group No. 05.01.4 Fuel,Pump Option No. FP6864
Ref
Part Number Part Name Req Remarks
No.
Page 63
Group No. 09.01 Fuel Pump Coupling Option No. FP6869
Page 64
Group No. 09.01 Fuel Pump Coupling Option No. FP6869
Ref
Part Number Part Name Req Remarks
No.
Page 65
Group No. 99.01 RATING,FUEL Option No. FR6329
Ref
Part Number Part Name Req Remarks
No.
RATING,FUEL
OPTION FR6329 Advertised Power: N/A rated horsepower:
2500 BHP at 1900 RPM maximum power: N/A
Peak torque: 7257 FT LB at 1500 RPM
Governed Power: N/A
Governed Torque: N/A
High Idle: N/A
Low Idle: N/A rated speed: 1900 RPM
Engine Control System: HPI
CPL: 2848,2849
Certified By: None
Application: Nonroad
Certification Level: None special allowance:
Tpem.
Page 66
NOTES
Group No. 06.03 Plumbing,Fuel Option No. FT60784
Page 68
Group No. 06.03 Plumbing,Fuel Option No. FT60784
Ref
Part Number Part Name Req Remarks
No.
PLUMBING,FUEL
OPTION FT60784
1 3089324 Screw, Hex Flange Head Cap 2
3171722 Union, Male 2
2 3085709 Seal, O Ring 1
3 3171723 Union, Male 1
4 3678606 Seal, O Ring 1
5 3900630 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 20.
6 3641308 Brace, Tube 1
4001157 Valve, Check 1
3042619 Nipple, Coupling 1
7 3037537 Seal, O Ring 1
8 3042620 Nipple, Coupling 1
4000877 Valve, Check 1
9 3678846 Seal, O Ring 1
10 4000878 Valve, Check 1
4085926 Tee, Tube Connector 1
11 3328589 Seal, O Ring 2
12 4080556 Connector, Tube 1
13 4001224 Tube, Fuel Drain 1
14 4917020 Tube, Fuel Drain 1
Page 69
Group No. 16.02 Flexplate Option No. FW6040
Page 70
Group No. 16.02 Flexplate Option No. FW6040
Ref
Part Number Part Name Req Remarks
No.
FLEXPLATE
OPTION FW6040 Flexplate
Customer Supplied: No
Pilot bore ouside diameter 479.4mm.
Intended Housing: SAE 0
Starter Center Distance: 341.305mm.
Diametrical pitch of ring gear: 630.83mm.
Ring gear tooth count:149 Speed limitaion:
3500 RPM
1 131584 Pin, Roll 1
2 3089127 Screw, Hex Flange Head Cap 12
3 3171332 Flexplate 1
Page 71
Group No. 01.06 Cover,Front Gear Option No. GG6815
Page 72
Group No. 01.06 Cover,Front Gear Option No. GG6815
Ref
Part Number Part Name Req Remarks
No.
COVER,FRONT GEAR
OPTION GG6815 Front gear cover
Engine Family: Qsk45/60 front engine support
mounting provision: Trunnion trunnion pilot
diameter (mm): 270 (10.6in) alternator bracket
mounting provision: 2 bolt pattern, 4 bolt
pattern, customer supplier refrigerant com-
pressor mounting provsion: Yes.
1 3089296 Screw, Hex Flange Head Cap 6
2 3089378 Dowel, Pin 1
3 3089379 Dowel, Diamond 1
4 3089592 Screw, Hex Flange Head Cap 1
5 3278480 Screw, Hex Flange Head Cap 11 M12 X 1.75 X 70.
6 3331969 Gasket, Spacer 1
7 3331970 Gasket, Spacer 1
8 3900626 Screw, Hex Flange Head Cap 5 M6 X 1.00 X 12.
9 3903105 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 150.
10 3905372 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 60.
4066254 Cover, Gear 1
3089238 Plug, Threaded 1
11 (3089239) Plug, Threaded 1
12 3089240 Seal, O Ring 1
3678921 Plug, Threaded 4
13 3678912 Seal, O Ring 1 M14 x 1.50
14 (3678922) Plug, Threaded 1
(4101324) Cover, Gear 1
15 3089454 Bushing 3
16 3640776 Seal, Tamper Proof 3
17 (4016504) Cover, Gear 1
18 4101322 Bushing 1
19 4100624 Seal, Oil 1
20 4100983 Gasket, Gear Cover 1
Page 73
Group No. 01.06 Mounting,Gear Cover Option No. GG6827
Ref
Part Number Part Name Req Remarks
No.
MOUNTING,GEAR COVER
OPTION GG6827 Gear cover mounting
Engine Family: Qsk45/60
Reference comp bracket mounting provision:
Yes alternator bracket mounting provision: 4
bolt pattern fan idler bracket mounting
provision: Yes fan centers (mm): 700 (27.61
in),550 (21.65in) shock absorber provision:
No.
1 3278480 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 70.
2 3903210 Nut, Hexagon Flange 2 M12 X 1.75.
3 4017427 Stud 2
Page 74
NOTES
Group No. 17.06 Bracket,Lifting Option No. LA6706
Page 76
Group No. 17.06 Bracket,Lifting Option No. LA6706
Ref
Part Number Part Name Req Remarks
No.
BRACKET,LIFTING
OPTION LA6706 Lifting bracket no of lifting brackets: 4 for
qsk60: Front bracket location: RB between
cylinder 2 and 3 LB between cylinder 1 and 2
rear bracket location: RB between cylinder 7
and 8 LB between cylinder 6 and 7 for qsk45:
Front bracket location: RB between cylinder 1
and 2 LB between cylinder 1 and 2 rear
bracket location: RB between cylinder 5 and 6
LB between cylinder 5 and 6.
1 3089194 Screw, Twelve Point Cap 8
2 3411202 Cable 4
3 3411232 Bracket, Lifting 4
4 4016700 Spacer, Mounting 4
Page 77
Group No. 07.05 Engine Oil Cooler Option No. LC6702
Ref
Part Number Part Name Req Remarks
No.
ENGINE OIL COOLER
OPTION LC6702 Engine oil cooler
1 212161 Seal, O Ring 16
2 4101011 Core, Cooler 4
3 3089271 Nut, Lock 8
4 3630969 Gasket, Lub Oil Clr Cover 8
Page 78
NOTES
Group No. 07.03 Full Flow Oil Filter Option No. LF6068
Page 80
Group No. 07.03 Full Flow Oil Filter Option No. LF6068
Ref
Part Number Part Name Req Remarks
No.
Page 81
Group No. 07.02 Location,Oil Level Gauge Option No. LG6060
Page 82
Group No. 07.02 Location,Oil Level Gauge Option No. LG6060
Ref
Part Number Part Name Req Remarks
No.
Page 83
Group No. 07.06 Lube Oil Pump Option No. LP6704
Page 84
Group No. 07.06 Lube Oil Pump Option No. LP6704
Ref
Part Number Part Name Req Remarks
No.
Page 85
Group No. 07.02 COVER,HAND HOLE Option No. OB67102
Page 86
Group No. 07.02 COVER,HAND HOLE Option No. OB67102
Ref
Part Number Part Name Req Remarks
No.
COVER,HAND HOLE
OPTION OB67102
1 3636239 Cover, Hand Hole 2
2 3903990 Screw, Hex Flange Head Cap 30 M10 X 1.50 X 20.
3 4086695 Cover, Hand Hole 14
4 4100660 Seal, O Ring 16
Page 87
Group No. 07.01 Pan,Oil Option No. OP6089
Page 88
Group No. 07.01 Pan,Oil Option No. OP6089
Ref
Part Number Part Name Req Remarks
No.
PAN,OIL
OPTION OP6089
Sump location: #2 and #3 Cylinders.
Sump profile: Double deep
Material: Aluminum
Construction: Cast
High oil capacity (L): 261 (Gal)
Low oil capacity (L): 231 (61 Gal)
Angularity limits: 20 degrees
Drain location: Right bank
accessible ports/sizes
6 off M27x2 oil drain ports (2 in oil pan and 4
in oil pan covers)
4 off M42 x 2 ports in oil pan adapter.
1 off M22 x 1.5 ports in oil pan adapter.
1 3089891 Seal, Rectangular Ring 1
2 3171711 Clamp, Tube 2
3 3636232 Tube, Lub Oil Drain 1
4 3635395 Gasket, Wtr Trf Connection 1
(3640545) Adapter, Oil Pan TLA 1
3089023 Plug, Threaded 8
5 3089019 Seal, O Ring 1
6 (3089021) Plug, Threaded 1
3089238 Plug, Threaded 4
7 (3089239) Plug, Threaded 1
8 3089240 Seal, O Ring 1
9 3171565 Pan, Oil 1
10 3332085 Gasket, Oil Pan Cover 2
11 3636014 Adapter, Oil Pan 1
3678611 Plug, Threaded 6
12 (3678605) Plug, Threaded 1
13 3678606 Seal, O Ring 1
3678873 Plug, Threaded 2
14 3678786 Seal, O Ring 1
15 (3678791) Plug, Threaded 1
3678921 Plug, Threaded 6
16 3678912 Seal, O Ring 1
17 (3678922) Plug, Threaded 1
18 3902460 Screw, Hex Flange Head Cap 57 M10 x 1.50 x 25
19 3903464 Screw, Hex Flange Head Cap 35 M10 x 1.50 x 40
20 4080151 Cover, Oil Pan 2
21 4101379 Gasket, Oil Pan 1
22 3900634 Screw, Hex Flange Head Cap 52 M10 x 1.50 x 50
23 3902662 Nut, Hexagon Flange 8 M10 X 1.50
24 3903112 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 30
25 3903990 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 20
26 4015803 Tube, Lub Oil Supply 1
27 4017188 Bracket, Oil Tube 1
28 4065718 Bracket, Oil Tube 1
29 4086650 Bracket, Oil Tube 1
30 3332084 Gasket, Oil Pan Adapter 1
Page 89
Group No. 06.03 Engine Control Module Plumbing Option No. PH6722
Ref
Part Number Part Name Req Remarks
No.
ENGINE CONTROL MODULE PLUM
OPTION PH6722 Plumbing, eng cnt module
Engine mode: QSK60
Air Compressor: No
Bracket mounts on rearmost fuel filter head
lug facing forwards.
1 107460 Clip 1
2 3903990 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 20.
3 4065606 Hose, Flexible 1
4 4065229 Bracket, Fuel Plumbing 1
Page 90
NOTES
Group No. 05.06.1 Module,Engine Control Option No. PH6768
Page 92
Group No. 05.06.1 Module,Engine Control Option No. PH6768
Ref
Part Number Part Name Req Remarks
No.
MODULE,ENGINE CONTROL
OPTION PH6768 comment: HPI ECM version: CM500 module
location (mm): Left side ambient air pressure
sensor included: Yes
Intake manifold temp sensor manufact: High
stat flywheel size: SAE ″0″ for qsk 60 indus-
trial engines.
1 3066855 Dataplate 1
4088181 Valve, Etr Fuel Control 1
2 3867743 Module, Electronic Control 1
3 3901865 Screw, Hex Flange Head Cap 6 M6 X 1.00 X 20.
4088180 Valve, Etr Cnt Pressure 1
4 S 607 Washer, Lock 4 #10.
5 S 2286 Screw, Drive 2
6 105375 Nameplate 1
7 118226 Screw, Socket Head Cap 4 #10 - 24 X 1 1/4 Inch.
8 129768 Spring, Valve 1
9 129839 Shield, Shutoff Valve 1
10 129888 Seal, Rectangular Ring 2
11 196057 Disc, Valve 1
12 3021420 Solenoid 1
3330602 Actuator, Etr Fuel Control 1
13 3042542 Seal, O Ring 1
14 3331031 Actuator, Etr Fuel Control 1
15 3865398 Seal, O Ring 1
16 3867393 Screen, Filter 1
3330658 Body, Control Valve 1
17 3329693 Insert, Threaded 8
18 3330657 Body, Control Valve 1
3331818 Elbow, Male Union 1
19 3085709 Seal, O Ring 1
20 3331819 Elbow, Male Union 1
21 3678606 Seal, O Ring 1
3347907 Actuator, Etr Fuel Control 2 ECVA Fuel Rail Actuator
13 3042542 Seal, O Ring 2
22 3348442 Actuator, Etr Fuel Control 1
15 3865398 Seal, O Ring 2
16 3867393 Screen, Filter 2
3408562 Sensor, Pressure 1 Fuel Rail
23 3330202 Seal, O Ring 1
24 3408563 Sensor, Pressure 1
3408564 Sensor, Pressure 1 Timing rail.
23 3330202 Seal, O Ring 1
25 3408565 Sensor, Pressure 1
3678921 Plug, Threaded 4
26 3678912 Seal, O Ring 1
27 (3678922) Plug, Threaded 1
28 4954905 Sensor, Temperature 2 Coolant or oil.
29 4010519 Seal, O Ring 1
30 4088863 Housing, Actuator 1
31 4088274 Disc, Actuator 1
32 4921411 Module, Electronic Control 1
4088734 Sensor, Pressure 2 Oil.
23 3330202 Seal, O Ring 1
33 4088735 Sensor, Pressure 1
3408556 Sensor, Pressure 1 Coolant or intake m
23 3330202 Seal, O Ring 1
34 3408557 Sensor, Pressure 1
35 3093936 Screw, Hex Flange Head Cap 4
36 3332183 Gasket, Connection 1
Page 93
Group No. 05.06.1 Module,Engine Control Option No. PH6768
Page 94
Group No. 05.06.1 Module,Engine Control Option No. PH6768
Ref
Part Number Part Name Req Remarks
No.
Page 95
Group No. 07.06.1 Primer,Engine Lubricating Option No. PL6805
Page 96
Group No. 07.06.1 Primer,Engine Lubricating Option No. PL6805
Ref
Part Number Part Name Req Remarks
No.
PRIMER,ENGINE LUBRICATING
OPTION PL6805 Engine lubricating primer
Engine Family: Qsk60 manufacturer/model:
RPM Industries/p4 k40
Voltage: 24 mounting location: Right bank rear
over cylinder #6 prelube attachment: Pan rail
below cylinder #6 and cylinder block wire
harness included: Yes plumbing supplied: Yes
supply: #16 hose supply hose connection: 1
7/16-12 UNF supply interface: Lube oil filter
head suction: #20 hose suction hose connec-
tion: 1 11/16-12 UNF suction interface: Oil pan
adapter items kitted:
Wiring harness/relay switch
For use on qsk60 engines with spin-on filter
heads.
1 S 626 Washer, Plain 2 5/16 Inch.
2 67950 Clip 1 # 16
3 3282081 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 75.
4 3336566 Nut, Lock 2
5 3393258 Elbow, Male Adapter 1
3410392 Elbow, Male Union 1
6 3089019 Seal, O Ring 1
7 3332160 Seal, O Ring 1
8 3410393 Elbow, Male Union 1
9 3628554 Brace, Tube 1
3634686 Union, Male 1
10 3063166 Seal, O Ring 1
7 3332160 Seal, O Ring 1
11 3634688 Union, Male 1
12 3637969 Primer, Engine Lubricating 1
13 4007287 Harness, Wiring 1
14 4067915 Cable, Battery 1
15 4067917 Cable, Battery 1
16 4951860 Switch, Relay 1
17 4951861 Bracket, Relay 1
18 4951862 Harness, Wiring 1
19 4951863 Cable, Battery 1
20 4951864 Switch, Magnetic 1
21 3639516 Bracket, Pump 1
22 3639540 Bracket, Pump 2
23 3639541 Bracket, Pump 2
24 3902114 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 30.
25 3902662 Nut, Hexagon Flange 1 M10 X 1.50.
26 3903990 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 20.
27 3910495 Screw, Hex Flange Head Cap 6 M12 X 1.75 X 30.
28 4017212 Tee, Male Union 1
4065496 Elbow, Male Union 1
29 3678846 Seal, O Ring 1
30 4065497 Elbow, Male Adapter 1
4065979 Valve, Check 1
31 4007204 Valve, Check 1
4007207 Connector, Male 1
32 3075658 Seal, O Ring 1
33 4007208 Union, Male 1
34 4080234 Clip 1
35 4080576 Hose, Flexible 1
36 4924925 Switch, Pressure 1
37 4928120 Hose, Flexible 1
Page 97
Group No. 01.04 Connecting Rod And Piston Option No. PP2848
Page 98
Group No. 01.04 Connecting Rod And Piston Option No. PP2848
Ref
Part Number Part Name Req Remarks
No.
Page 99
Group No. 01.07 Camshaft Option No. PP2848
Ref
Part Number Part Name Req Remarks
No.
CAMSHAFT
OPTION PP2848
1 3082437 Bearing, Camshaft Thrust 2
2 3903112 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 30
3 (3411289) Camshaft 1 Left Bank order 3411289 NX
4 (3411290) Camshaft 1 Right Bank order 3411290 NX
5 3332138 Gear, Camshaft 1
6 S 302 Key, Offset Woodruff 2
7 3089081 Gear, Camshaft 1
Page 100
NOTES
Group No. 02.01 Cylinder Head Option No. PP2848
Page 102
Group No. 02.01 Cylinder Head Option No. PP2848
Ref
Part Number Part Name Req Remarks
No.
CYLINDER HEAD
OPTION PP2848
3638747 Head, Cylinder 16
2 4086649 Rotator, Valve 4
3 3635455 Spring, Valve 4
4955384 Kit, Intake Valve 2
4 3171769 Valve, Intake 1 Serviced as 4955384
1 3081534 Collet, Valve 2
4025070 Kit, Exhaust Valve 2
5 4065481 Valve, Exhaust 1
1 3081534 Collet, Valve 2
6 3408282 Seal, Valve Stem 2
6 4080343 Seal, Valve Stem 2
7 3641624 Guide, Valve Stem 4
8 4080326 Insert, Valve 2
9 4080333 Insert, Valve 2
10 203933 Plug, Expansion 1
11 205401 Plug, Expansion 4
12 3007635 Plug, Expansion 4
13 (4086626) Head, Cylinder 1
14 3176663 Seal, Tamper Proof 1
15 3278093 Plug, Pipe 1 1/4 NPT.
3678873 Plug, Threaded 1
16 3678786 Seal, O Ring 1
17 (3678791) Plug, Threaded 1
18 3900257 Dowel, Pin 2
19 3331752 Retainer, Valve Spring 4
22 4066599 Plug, Retainer 1
20 4080253 Screw, Hex Flange Head Cap 112
21 4086225 Gasket, Cylinder Head 16
Page 103
Group No. 06.01 Injector Option No. PP2848
Ref
Part Number Part Name Req Remarks
No.
INJECTOR
OPTION PP2848
1 4088427 Injector 16 Recon equivalent 4088427 PX
2 3348663 Clamp, Injector 16
3 3089499 Screw, Hex Flange Head Cap 16
4 3867687 Seal, Injector 16 Std.
5 3867651 Seal, O Ring 16 Brown
6 3347937 Seal, O Ring 16 Green
7 4010577 Seal, O Ring 16 Blue
8 3347939 Seal, O Ring 16 Black
Page 104
NOTES
Group No. 10.06 Turbocharger Option No. PP6758
Page 106
Group No. 10.06 Turbocharger Option No. PP6758
Ref
Part Number Part Name Req Remarks
No.
TURBOCHARGER
OPTION PP6758 Turbocharger
4955686 Kit, Turbocharger 4
(4047291) Turbocharger 4
1 3502449 Seal, Rectangular Ring 1
2 3504967 Washer, Plain 4
3 3519163 Screw, Drive 2
4 3519535 Nut, Lock 1 M11 X 1.00.
5 (4039735) Collar, Thrust 1
6 (3598528) Bearing, Turbocharger 2
7 3519641 Ring, Retaining 4
8 3598923 Screw, Hexagon Head Set 8
9 3521442 Seal, Split Ring 1
10 3522597 Pin, Roll 2
11 3522904 Lockplate 4
12 3523412 Seal, Split Ring 1
13 (4036307) Slinger, Oil 1
14 3524418 Shim 1
15 3524419 Baffle, Oil 1
16 (3527619) Dataplate 1
17 3534405 Seal, Rectangular Ring 1
18 (3595589) Shaft & Wheel 1
19 3536588 Shield, Turbocharger Heat 1
20 (4038374) Housing, Tur Bearing 1
21 (4037264) Bearing, Tur Thrust 1
22 3537301 Ring, Retaining 1
23 3537916 Baffle, Turbocharger Noise 1
24 (3590377) Screw, Socket Head Cap 4
25 (4038464) Impeller, Tur Compressor 1
26 3590386 Clamp, V Band 1
27 3590435 Screw, Socket Head Cap 1
28 3590444 Nut, Lock 1
29 3590445 Spacer, Mounting 1
30 (4041997) Diffuser, Turbocharger 1
31 (4038175) Housing, Compressor 1
32 (3591172) Housing, Turbine 1
33 3089955 Gasket, Connection 1
34 4065615 Gasket, Turbocharger 1
3678873 Plug, Threaded 8
36 3678786 Seal, O Ring 1
37 (3678791) Plug, Threaded 1
38 3636059 Nut, Lock 16
39 3089321 Spacer, Mounting 16
40 4000837 Screw, Hex Flange Head Cap 16
Page 107
Group No. 06.01.2 Plumbing,Injector Option No. PP6940
Page 108
Group No. 06.01.2 Plumbing,Injector Option No. PP6940
Ref
Part Number Part Name Req Remarks
No.
PLUMBING,INJECTOR
OPTION PP6940 Injector plumbing for qsk 60 fan drive: Yes
single stage.
1 3072853 Seal, O Ring 4
2 3089501 Seal, Rectangular Ring 8
3 3093957 Screw, Hex Flange Head Cap 2
4 3171693 Screw, Hex Flange Head Cap 2
5 3171695 Gasket, Connection 2
6 3171696 Tube, Fuel Transfer 4
7 3171963 Washer, Sealing 2
8 3627412 Clip 6
9 3631817 Spacer, Mounting 2
10 3637870 Gasket, Fuel Manifold 16
11 3641774 Connection, Fuel Block 2
12 3638062 Manifold, Fuel 2
13 3638063 Manifold, Fuel 2
14 3638064 Tube, Fuel Transfer 4
15 3638065 Tube, Fuel Transfer 2
16 3638101 Seal, O Ring 8
17 3638102 Seal, O Ring 4
18 3638326 Seal, Dust 8
19 3638327 Seal, Dust 4
20 3639283 Screw, Hex Flange Head Cap 4
3639630 Shield, Fuel Line 2
21 3639377 Spacer, Mounting 2
22 3639629 Shield, Fuel Line 1
23 3642058 Connection, Fuel Block 2
3678611 Plug, Threaded 2
24 (3678605) Plug, Threaded 1
25 3678606 Seal, O Ring 1
3678923 Plug, Threaded 4 M10 x 1.00 x 9.5
26 (3678924) Plug, Threaded 1 M10 X 1 X 13.5
27 3678925 Seal, O Ring 1
28 3900626 Screw, Hex Flange Head Cap 4 M6 X 1.00 X 12
29 3900635 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 60.
30 3901445 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 45
31 3901937 Screw, Hex Flange Head Cap 64 M6 X 1.00 X 45.
32 (3927220) Screw, Hex Flange Head Cap 4
33 4000843 Brace, Tube 1
34 4000844 Brace, Tube 1
35 4000847 Nut, Lock 2
4001633 Connector, Male 2
36 3678912 Seal, O Ring 1
37 3922794 Seal, O Ring 1
38 (4001170) Connector, Male 1 No service kit.
39 4065385 Hose, Flexible 1
40 4085920 Hose, Flexible 1
4101023 Connector, Male 2
36 3678912 Seal, O Ring 1
37 3922794 Seal, O Ring 1
41 (4101022) Connector, Male 1
Page 109
Group No. 09.03 Accessory Drive Pulley Option No. PU6704
Ref
Part Number Part Name Req Remarks
No.
ACCESSORY DRIVE PULLEY
OPTION PU6704 Accessory drive pulley no. of grooves: 10
groove description: Pk section v- ribbed
direction of rotation:
Same as crankshaft ie: Clockwise when
viewed from front of engine
Drive Ratio To Engine Speed: 3.56:1 For
alternator drive pulley diameter: 173mm
Pitch Diameter: 170.00mm.
1 4080404 Seal, Oil 1
2 4080396 Pulley, Accessory Drive 1
3 3900626 Screw, Hex Flange Head Cap 3 M6 X 1.00 X 12.
4 4080395 Spacer, Mounting 1
Page 110
NOTES
Group No. 03.01 Lever,Rocker Option No. RL6712
Page 112
Group No. 03.01 Lever,Rocker Option No. RL6712
Ref
Part Number Part Name Req Remarks
No.
LEVER,ROCKER
OPTION RL6712
1 3079743 Dowel, Ring 16
2 3641535 Crosshead, Valve 32
3 4080240 Rod, Push 32
4 3089563 Screw, Hex Flange Head Cap 112
5 3171499 Gasket, Rkr Lever Housing 16
6 4100827 Housing, Rocker Lever 16
9 3089193 Screw, Twelve Point Cap 16
10 3089194 Screw, Twelve Point Cap 16
3089715 Shaft, Rocker Lever 16
11 203933 Plug, Expansion 16
12 (3089716) Shaft, Rocker Lever 16
4065633 Lever, Rocker 16
7 3028349 Seal, O Ring 16
8 3085980 Socket, Rocker Lever 16
13 4065627 Plug, Drive 32
14 3085972 Bushing 16
15 3085978 Ball, Rocker Lever 16
16 4065632 Lever, Rocker 16
19 3090007 Screw, Rkr Lever Adjusting 16
20 3680057 Nut, Regular Hexagon Jam 16
4065636 Lever, Rocker 16
7 3028349 Seal, O Ring 16
8 3085980 Socket, Rocker Lever 16
13 4065627 Plug, Drive 32
17 3085973 Bushing 16
15 3085978 Ball, Rocker Lever 16
18 4065635 Lever, Rocker 16
19 3090007 Screw, Rkr Lever Adjusting 16
20 3680057 Nut, Regular Hexagon Jam 16
4065639 Lever, Rocker 16
21 4065627 Plug, Drive 32
22 3081514 Bushing 16
23 3089177 Socket, Rocker Lever 16
24 4065638 Lever, Rocker 16
19 3090007 Screw, Rkr Lever Adjusting 16
20 3680057 Nut, Regular Hexagon Jam 16
25 3410897 Rod, Push 16
Page 113
Group No. 08.13.1 Radiator Plumbing Option No. RP6002
Ref
Part Number Part Name Req Remarks
No.
RADIATOR PLUMBING
OPTION RP6002 Radiator plumbing flange for customer to weld
3 inch outside diameter tube at the auxiliary
cooling water pump.
1 3332164 Clamp, V Band 1
2 3332194 Flange 1
3 3332391 Gasket, Water Pump 1
4 4017656 Plug, Orifice 1
Page 114
Group No. 99.01 SOFTWARE,CALIBRATION Option No. SC60486
Ref
Part Number Part Name Req Remarks
No.
SOFTWARE,CALIBRATION
OPTION SC60486 Calibration software
CPL: 2848
Engine Control System: HPI rated power:
2500 BHP at 1900 RPM
Peak torque: 7257 FT LB at 1500 RPM
Governed Power: 2500 BHP At 1900 RPM
Governed Torque: 0000
Certified By: EPA ,CARB
Application: Nonroad cal restr: None
Power Rating: N/A
Calibration Voltage: 24 speed input: Flywheel
comment: Cert level: Tier 2,tier 2 software
phase: 5.9.7.8 special allowance: Tpem do
option: Do 6631 centinel: No.
Page 115
Group No. 15.05 Coolant Level Sensor Option No. SD6004
Ref
Part Number Part Name Req Remarks
No.
COOLANT LEVEL SENSOR
OPTION SD6004 Sensor, coolant level
For use with customer supplied
Wiring harness.
1 4903489 Switch, Coolant Level 1
Page 116
NOTES
Group No. 13.02.3 Guard,Alternator Option No. SG6095
Page 118
Group No. 13.02.3 Guard,Alternator Option No. SG6095
Ref
Part Number Part Name Req Remarks
No.
GUARD,ALTERNATOR
OPTION SG6095 Alternator guard alternator manufacturing/
model:
Prestolite bld 3314 HC (140amp 24volt) alt
drive ratio: 3.56:1 wrt engine speed right
side(alternator) guard supplied: Mounted
alternator terminal access: No damper guard
compatible: Yes fan drive belt tensioner
clearance: Yes alternator guard compliance:
Eu directive 2006/42/EC for protective guards.
1 3033800 Washer, Plain 4 3/8 Inch.
2 3035083 Isolator, Vibration 4
3 3035084 Isolator, Vibration 4
4 3278480 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 70.
5 3643025 Guard, Alternator 1
6 3643029 Bracket, Belt Guard 2
7 3643033 Bracket, Belt Guard 1
8 3643035 Bracket, Belt Guard 1
9 3643037 Bracket, Belt Guard 1
10 3643513 Bracket, Belt Guard 1
11 4001248 Nut, Lock 4
Page 119
Group No. 16.03 Bracket, Shipping Option No. SK6703
Ref
Part Number Part Name Req Remarks
No.
BRACKET, SHIPPING
OPTION SK6703 Shipping bracket
Rear shipping brackets with added strength-
ening rib.
For QSK60 and QSK78 engines
1 4080265 Bracket, Shipping 2
2 4080327 Bracket, Shipping 2
3 3089365 Screw, Hex Flange Head Cap 12
Page 120
NOTES
Group No. 13.05.1 Starting Motor Mounting Option No. SM6708
Page 122
Group No. 13.05.1 Starting Motor Mounting Option No. SM6708
Ref
Part Number Part Name Req Remarks
No.
Page 123
Group No. 13.05 Motor,Starting Option No. ST6182
Ref
Part Number Part Name Req Remarks
No.
MOTOR,STARTING
OPTION ST6182 Starting motor type: Oil priming device
Voltage: 24 starter supplier: Cummins
manufacturer/model: RPM Industries p4 k 40
pump count: 1 mounting location: Right bank
type:
Starting motor
Voltage: 24 manufacturer: Manufactured by
Remy inc branded for Cummins.
Model: 50 MT400 starter count: 2
Method Of Engagement: Positive
Solenoid Location: 322 Degrees gear pitch:
6/8 KW rating: 8.95 SAE type starter mounting
flange: Type no. 3 mounting location: Left
bank
Unique Characteristics:
For Use With Right bank mounted prelub
nose housing of the starter motor has been
modified.
1 3018924 Wire, Ground 2
2 3636819 Motor, Starting 2
3 3600596 Screw, Twelve Point Cap 6 M16 X 2.00 X 45.
Page 124
NOTES
Group No. 10.06.1 Turbocharger Arrangement Option No. TB6021
Page 126
Group No. 10.06.1 Turbocharger Arrangement Option No. TB6021
Ref
Part Number Part Name Req Remarks
No.
TURBOCHARGER ARRANGEMENT
OPTION TB6021 Turbocharger arrangement direction of
exhaust: Side out
Water Cooled Bearing Housing: Construction
engines only
Aspiration:
Turbocharger, Aftercooled, Single stage
Unique Characteristics:
To be used on qsk60 single stage engines
only.
1 3171181 Nut, Hexagon Flange 16
2 3901249 Screw, Hex Flange Head Cap 4 M12 X 1.75 X 25.
3 3902460 Screw, Hex Flange Head Cap 8 M10 X 1.50 X 25.
4 3916071 Screw, Hex Flange Head Cap 16 M16 X 2.00 X 50.
5 3920447 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 40.
6 4065343 Cover, Protective 2
7 4065349 Gasket, Exh Out Connection 4
8 4065488 Clamp, V Band 4
9 4066008 Connection, Exhaust Outlet 2
10 4080158 Bellows 4
Page 127
Group No. 10.06.1 Exhaust Manifold Option No. TB6732
Page 128
Group No. 10.06.1 Exhaust Manifold Option No. TB6732
Ref
Part Number Part Name Req Remarks
No.
EXHAUST MANIFOLD
OPTION TB6732 Manifold, exhaust
To be used on qsk60 industrial engines only.
1 205129 Dowel, Ring 8
2 3082315 Gasket, Exhaust Manifold 16
3 3089191 Nut, Hexagon Flange 12
4 3089321 Spacer, Mounting 12
5 4080141 Bellows 8
6 3089765 Clamp, V Band 16
7 3642649 Manifold, Exhaust 2
8 3642647 Manifold, Exhaust 2
9 3642654 Manifold, Exhaust 2
10 4065896 Manifold, Exhaust 2
11 3642648 Manifold, Exhaust 2
12 4065900 Manifold, Exhaust 2
13 3089959 Screw, Hex Flange Head Cap 12
14 4065866 Screw, Hex Flange Head Cap 64
15 3046287 Spacer, Mounting 64
16 4101401 Lockplate 32
Page 129
Group No. 10.06.1 System,Auxiliary Cooling Option No. TB6767
Page 130
Group No. 10.06.1 System,Auxiliary Cooling Option No. TB6767
Ref
Part Number Part Name Req Remarks
No.
SYSTEM,AUXILIARY COOLING
OPTION TB6767 Auxiliary cooling system second pump for 2
pump/2 loop LTA system on qsk60 engines.
Includes mounting hardware and plumbing.
1 43828 D Clamp, Hose 4 2 1/16 - 3 Inch.
2 68152 B Clip 2
3089023 Plug, Threaded 1
3 3089019 Seal, O Ring 1
4 3089021 Plug, Threaded 1
5 3089247 Gasket, Connection 1
6 3332143 Gasket, Connection 1
7 3332158 Connection, Water Inlet 1
8 3332164 Clamp, V Band 1
9 3332391 Gasket, Water Pump 1
10 (3638083) Pump, Water 1
11 3638094 Screw, Banjo Connector 1
12 3638095 Hose, Flexible 1
13 3638583 Draincock 1
3682701 Elbow, Male Union 1
14 3089392 Seal, O Ring 1
15 3678912 Seal, O Ring 1
16 3682727 Elbow, Male Union 1
17 3902460 Screw, Hex Flange Head Cap 8 M10 X 1.50 X 25.
18 3910495 Screw, Hex Flange Head Cap 4 M12 X 1.75 X 30.
19 3963982 Washer, Sealing 2
20 4000866 Tube, Water Bypass 1
21 4000872 Tube, Water Inlet 1
22 4001432 Tube, Water Inlet 1
23 4016407 Tube, Water Transfer 1
24 4080544 Hose, Plain 2
25 4100829 Connection, Water Transfer 1
26 3033248 Seal, O Ring 1
27 3082132 Gasket, Cover Plate 1
Page 131
Group No. 10.01 Aftercooler Option No. TB6888
Page 132
Group No. 10.01 Aftercooler Option No. TB6888
Ref
Part Number Part Name Req Remarks
No.
AFTERCOOLER
OPTION TB6888 Aftercooler
Engine Family: Qsk60 cense: Yes
Aspiration: Single stage low temp aftercooled
logo included: None
Intake Manifold Material: Cast Iron aftercooler
cover material : Cast iron air cross over
material : Cast iron.
1 131584 Pin, Roll 16
2 206808 Seal, Grommet 8
3 3035026 Seal, O Ring 8
4 3043487 Clamp, Hose 4 1 1/16 - 2 Inch.
5 3082358 Seal, O Ring 4
6 3093932 Screw, Hex Flange Head Cap 48 M10 x 1.50 x 25.
7 3102651 Screw, Hex Flange Head Cap 8
8 3171170 Gasket, Connection 4
9 3171287 Gasket, Connection 8
10 3254315 Clamp, Hose 8 1 9/16 - 2 1/2 Inch.
11 3331834 Seal, Rectangular Ring 32
12 3628604 Plug, Pipe 5
13 3628605 Plug, Pipe 2 1/4-18
14 3641726 Hose, Hump 4
15 4008037 Clamp, T Bolt 8 3.69-3.94 Inch
16 3637776 Gasket, Intake Manifold 4
17 3638582 Draincock 1
18 3638769 Nipple, Coupling 2
19 3681390 Screw, Hex Flange Head Cap 32
20 3900634 Screw, Hex Flange Head Cap 48 M10 X 1.50 X 50.
21 3903112 Screw, Hex Flange Head Cap 16 M10 x 1.50 x 30.
22 3921851 Screw, Hex Flange Head Cap 12 M05 x 0.80 x 8.
23 3925437 Screw, Hex Flange Head Cap 140 M10 x 1.50 x 40.
24 4017163 Flange, Connection 8
25 4017508 Tube, Air Balance 2
26 4066129 Retainer, Seal 8
27 4066276 Connection, Water Transfer 4
28 4080573 Gasket, Aftercooler Cover 4
29 4999056 Connection, Air Crossover 2
30 4927995 Connection, Air Crossover 2
31 3641078 Core, Aftercooler 4
32 4924790 Screw, Hex Flange Head Cap 32
33 4999047 Manifold, Air Intake 2
34 4999050 Manifold, Air Intake 2
35 4999052 Cover, Aftercooler 2
36 4999239 Cover, Aftercooler 2
Page 133
Group No. 08.07 Housing,Thermostat Option No. TH6744
Page 134
Group No. 08.07 Housing,Thermostat Option No. TH6744
Ref
Part Number Part Name Req Remarks
No.
HOUSING,THERMOSTAT
OPTION TH6744 Thermostat housing
Contains: Three Customer Outlet Connections
one outlet: For low temperature circuit outlet
I.d: 63.5mm with 3 bolt mounting flange two
outlets: For high temperature circuit outlet
outside diameter 76.2mm. qsk60 single stage
with 2 p2 l.
1 60985 Hose, Plain 1
2 3089318 Gasket, Flange 1
3 3089319 Gasket, Flange 1
4 3176512 Cover, Protective 2
5 3278480 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 70.
3332136 Union, Male 1
6 3332137 Union, Male 1
7 3678912 Seal, O Ring 1
8 3922794 Seal, O Ring 1
9 3633972 Clamp, T Bolt 2
10 3635353 Gasket, Thermostat Housing 1
3636988 Housing, Thermostat 1
11 205401 Plug, Expansion 1
3089238 Plug, Threaded 3
12 3089239 Plug, Threaded 1
13 3089240 Seal, O Ring 1
14 3171320 Connection, Water Outlet 1
15 3171321 Connection, Water Outlet 1
16 3171322 Connection, Water Outlet 1
17 3171323 Connection, Water Outlet 1
18 3627961 Seal, Thermostat 6
19 3629205 Thermostat 4
3678611 Plug, Threaded 1
20 3678605 Plug, Threaded 1
21 3678606 Seal, O Ring 1
3678873 Plug, Threaded 1
22 3678786 Seal, O Ring 1
23 3678791 Plug, Threaded 1
3678921 Plug, Threaded 3
7 3678912 Seal, O Ring 1
24 3678922 Plug, Threaded 1
25 3900630 Screw, Hex Flange Head Cap 30 M8 X 1.25 X 20.
26 3900679 Screw, Hex Flange Head Cap 4 M10 X 1.50 X 80.
27 3902460 Screw, Hex Flange Head Cap 10 M10 X 1.50 X 25.
28 3903464 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 40.
29 4017240 Plug, Expansion 2
30 4065566 Thermostat 2
31 4066825 Cover, Thermostat Housing 3
32 4066827 Gasket, Thermostat Housing 3
33 4098089 Screw, Hex Flange Head Cap 6
34 4101150 Gasket, Connection 4
35 4905883 Spacer, Mounting 6
36 4905885 Retainer, Thermostat 2
37 4924463 Retainer, Thermostat 1
38 4924516 Housing, Thermostat 1
39 3902451 Screw, Hex Flange Head Cap 7 M12 X 1.75 X 90.
40 3903112 Screw, Hex Flange Head Cap 3 M10 x 1.50 x 30.
41 4916712 Tube, Water Bypass 1
42 4916714 Tube, Water Bypass 1
Page 135
Group No. 10.06.2 Plumbing,Turbocharger Oil Option No. TP6712
Page 136
Group No. 10.06.2 Plumbing,Turbocharger Oil Option No. TP6712
Ref
Part Number Part Name Req Remarks
No.
PLUMBING,TURBOCHARGER OIL
OPTION TP6712 Turbocharger oil plumbing
To be used on qsk60 engines with HX82/70
turbochargers.
1 64709 Spacer, Mounting 6
2 216187 Seal, O Ring 4
3 3089356 Screw, Hex Flange Head Cap 4
4 3093828 Nut, Hexagon Flange 1 M10 x 1.50 Thd
5 3093957 Screw, Hex Flange Head Cap 5 M10 X 1.50 X 16
6 3089946 Tee, Male Union 2
7 3089955 Gasket, Connection 4
3090400 Union, Male 2
8 3090419 Union, Male 1
9 3679139 Seal, O Ring 1
10 3922794 Seal, O Ring 1
11 3093957 Screw, Hex Flange Head Cap 4
3171839 Reducer, Tube Fitting 2
12 (3171840) Reducer, Tube Fitting 1
10 3922794 Seal, O Ring 1
13 3171784 Bracket, Water Tube 1
14 3629452 Clip 5
15 3331855 Nut, Tube 2
16 3410940 Hose, Flexible 2 Turbo oil drain(RB front and
17 3410941 Hose, Flexible 2 Turbo oil drain(LB front &RB
19 3629451 Clip 4
20 3629452 Clip 8
21 3629453 Clip 2
22 3902460 Screw, Hex Flange Head Cap 8 M10 X 1.50 X 25.
23 3903464 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 40
3171818 Union, Male 2
24 3089240 Seal, O Ring 1
25 (3171819) Union, Male 1
26 3630740 Seal, O Ring 1
27 3639988 Hose, Flexible 2
28 3635129 Hose, Flexible 2
29 3635130 Hose, Flexible 1
30 3635131 Hose, Flexible 1
Page 137
Group No. 10.06.2 Plumbing,Tur Coolant Option No. TP6792
Page 138
Group No. 10.06.2 Plumbing,Tur Coolant Option No. TP6792
Ref
Part Number Part Name Req Remarks
No.
PLUMBING,TUR COOLANT
OPTION TP6792
1 62279 Spacer, Mounting 1
2 64709 Spacer, Mounting 5
3 68152 Clip 1 #4
4 68152 B Clip 7
5 3642285 Brace, Tube 8
6 3089232 Screw, Hex Flange Head Cap 5
7 3093828 Nut, Hexagon Flange 9
8 3093957 Screw, Hex Flange Head Cap 4
3171818 Union, Male 1
9 3089240 Seal, O Ring 1
10 3171819 Union, Male 1
11 3630740 Seal, O Ring 1
3171868 Tee, Male Union 1
12 3171891 Tee, Male Union 1
11 3630740 Seal, O Ring 2
13 3331855 Nut, Tube 4
3331872 Elbow, Male Union 4
14 (3331837) Elbow, Male Union 1
15 3627695 Seal, O Ring 1
16 3678786 Seal, O Ring 1
3331873 Union, Male 8
17 (3331838) Union, Male 1
15 3627695 Seal, O Ring 1
16 3678786 Seal, O Ring 1
3331876 Tee, Male Union 2
18 3331857 Tee, Male Union 1
11 3630740 Seal, O Ring 3
3331881 Reducer, Tube Fitting 4
19 3331882 Reducer, Tube Fitting 1
15 3627695 Seal, O Ring 1
20 3410965 Hose, Flexible 2
21 3627412 Clip 1
22 3628554 Brace, Tube 1
23 3634708 Draincock 4
24 3635317 Tube, Water Drain 1
25 3635898 Hose, Flexible 1
26 3636415 Tube, Water Drain 1
3637780 Tee, Male Union 4
15 3627695 Seal, O Ring 1
27 3637779 Tee, Male Union 1
28 3903112 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 30.
29 3903464 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 40.
30 3903990 Screw, Hex Flange Head Cap 6 M10 X 1.50 X 20.
31 4016441 Hose, Flexible 2
32 4086653 Hose, Flexible 1
33 4086754 Hose, Flexible 2
Page 139
Group No. 03.01.1 Valve Cover Option No. VC6008
Page 140
Group No. 03.01.1 Valve Cover Option No. VC6008
Ref
Part Number Part Name Req Remarks
No.
VALVE COVER
OPTION VC6008 Valve cover material/color: Cast iron
Unique Characteristics:
To be used on quantum qsk60 industrial
engines.
1 3090495 Cover, Valve 16
2 3332291 Gasket, Rocker Lever Cover 16
3678611 Plug, Threaded 16
3 (3678605) Plug, Threaded 1 M27x2
4 3678606 Seal, O Ring 1
5 3914407 Screw, Hex Flange Head Cap 64 M10 X 1.50 X 100.
Page 141
Group No. 10.01.1 Plumbing,Aft Water Option No. WA6728
Page 142
Group No. 10.01.1 Plumbing,Aft Water Option No. WA6728
Ref
Part Number Part Name Req Remarks
No.
PLUMBING,AFT WATER
OPTION WA6728 Aftercooler water plumbing
Engine Model: Qsk60 Single Stage and two
stage with cense only.
1 68189 Clip 10
2 3093828 Nut, Hexagon Flange 1
3 3093957 Screw, Hex Flange Head Cap 15
4 3279244 Screw, Hex Flange Head Cap 6 M12 X 1.75 X 16.
5 3635265 Tube, Water Transfer 1
6 3635440 Tube, Water Transfer 1
7 3637131 Clamp, Retaining 1
8 3637143 Bracket, Connection 1
9 3637402 Sleeve, Wear 2
10 3637496 Tube, Water Transfer 1
11 3900630 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 20.
12 3900679 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 80.
13 3902460 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 25.
14 3903990 Screw, Hex Flange Head Cap 13 M10 X 1.50 X 20.
15 3913372 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 20.
16 4066112 Seal, O Ring 8
17 4066204 Bracket, Water Tube 1
18 4080242 Spacer, Mounting 1
19 4080243 Bracket, Water Tube 2
20 4080251 Bracket, Connection 1
21 4100863 Tube, Water Transfer 1
22 4100991 Bracket, Water Tube 1
Page 143
Group No. 08.08 Resistor,Corrosion Option No. WF6049
Page 144
Group No. 08.08 Resistor,Corrosion Option No. WF6049
Ref
Part Number Part Name Req Remarks
No.
RESISTOR,CORROSION
OPTION WF6049 Corrosion resistor type of element: Replacable
spin-on cartridge length: 5.55in (141mm)
mounting location: On LB end of thermostat
housing
Number Of Filter Heads: 1
Number Of DCA Units: Two 15 Units type of
mounting:
Integral to thermostat housing. Type of
plumbing: None shut-off valve location:
Integral units of corrosion inhibitor in filters: 30
units of corrosion inhibitor in kit: 420 service
bulletin number: 3666132 if antifreeze is not
available. Suitable use on engines with
coolant systems between 530 and 1050liter
capacities (140 and 280 US gallons).
1 145528 Seal, O Ring 4
3089299 Head, Corrosion Resistor 1
2 8306 Pin, Roll 1
3 70415 Seal, O Ring 1
4 3089298 Head, Corrosion Resistor 1
5 3175768 Adapter, Filter Head 1
6 3177040 Shaft, Shutoff Valve 1
7 3100308 Resistor, Corrosion 2 Buy from Cummins Filtration
3678923 Plug, Threaded 1 M10 x 1.00 x 9.5
8 (3678924) Plug, Threaded 1 M10 X 1 X 13.5
9 3678925 Seal, O Ring 1
10 3888312 Inhibitor, Corrosion 1 Buy from Cummins Filtration
11 3888638 Additive, Ati Coolant 2 Buy from Cummins Filtration
12 3910901 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 55
Page 145
Group No. 08.07.1 Plumbing,Oil Cooler Water Option No. WH6718
Page 146
Group No. 08.07.1 Plumbing,Oil Cooler Water Option No. WH6718
Ref
Part Number Part Name Req Remarks
No.
Page 147
Group No. 08.07.1 Connection,Water Inlet Option No. WI6017
Page 148
Group No. 08.07.1 Connection,Water Inlet Option No. WI6017
Ref
Part Number Part Name Req Remarks
No.
CONNECTION,WATER INLET
OPTION WI6017 Water inlet connection straight water inlet
connection
For engine cooling water pump. Inlet outside
diameter: 127mm (5.00inches) inlet inside
diameter: 117mm (4.62inches)
Unique Characteristics: Engine interface: 4
bolt flange.
1 3171098 Connection, Water Inlet 1
2 3179035 Gasket, Wtr Trf Connection 2
3 3631921 Cover, Water Transfer 1
3678611 Plug, Threaded 1
4 (3678605) Plug, Threaded 1
5 3678606 Seal, O Ring 1
6 3902460 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 25
7 3903990 Screw, Hex Flange Head Cap 6 M10 X 1.50 X 20.
8 3902662 Nut, Hexagon Flange 2 M10 x 1.50
9 3628605 Plug, Pipe 1 1/4-18
10 4100771 Plug, Orifice 1
Page 149
Group No. 08.06 Manifold,Water Option No. WM6716
Page 150
Group No. 08.06 Manifold,Water Option No. WM6716
Ref
Part Number Part Name Req Remarks
No.
MANIFOLD,WATER
OPTION WM6716 Manifold, water provision to plumb turbo-
charger: No single stage water cooled
turbocharger bearing housing: No.
1 3081695 Seal, O Ring 34
2 3637819 Tube, Water Transfer 4
3 3637822 Tube, Water Transfer 1
4 3637825 Tube, Water Transfer 10
5 3637826 Tube, Water Transfer 1
3678611 Plug, Threaded 2
6 3678605 Plug, Threaded 1
7 3678606 Seal, O Ring 1
8 3900629 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16.
9 4100845 Plug, O Ring 2
10 4100846 Clamp, Retaining 2
11 4100847 Ring, Retaining 1
Page 151
Group No. 08.01 Water Pump Option No. WP6012
Page 152
Group No. 08.01 Water Pump Option No. WP6012
Ref
Part Number Part Name Req Remarks
No.
WATER PUMP
OPTION WP6012 Water pump engine cooling water pump
internal or external: External QSK45 engines:
″TBD″ US gallons/min at 1900 RPM with 5
PSI external restriction. QSK60 engines:
Approx. 585 US gallons/min at 1900 RPM with
5 PSI external restriction.
For use on QSK45 and QSK60 engines.
1 64709 Spacer, Mounting 1
3 3007512 Seal, O Ring 1
4 3089016 Screw, Hex Flange Head Cap 7
3089023 Plug, Threaded 1
5 3089019 Seal, O Ring 1
6 (3089021) Plug, Threaded 1
7 3089261 Gasket, Water Pump 1
8 3089262 Gasket, Water Pump 1
9 3089731 Connection, Water Inlet 1
4066277 Support, Water Pump 1
10 3634019 Plug, Expansion 1
(4066278) Support, Water Pump 1
11 4066279 Support, Water Pump 1
12 3089409 Bushing 2
13 3089100 Gear, Accessory Drive 1
14 3089412 Plug, Orifice 1
15 3332037 Shaft, Water Pump 1
3678923 Plug, Threaded 1 M10 x 1.00 x 9.5
16 (3678924) Plug, Threaded 1 M10 X 1 X 13.5
17 3678925 Seal, O Ring 1 M10 x 1.00
18 4007215 Bracket, Connection 1
19 4016906 Adapter, O Ring 1
20 3903990 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20
21 3332299 Gasket, Water Pump Support 1
(3635811) Pump, Water 1
22 3638582 Draincock 1
23 206195 Sleeve, Spline Coupling 1
24 206196 Ring, Retaining
(3635786) Pump, Water 1
25 S 16054 Bearing, Ball 1
26 S 16069 Bearing, Ball 1
27 70183 Ring, Retaining 1
28 3634146 Seal, Oil 1
30 3030487 Spacer, Bearing 1
31 3634007 Seal, Water Pump 1
32 3635712 Body, Water Pump 1
33 3172019 Impeller, Water Pump 1
34 3175573 Ring, Retaining 1
35 3634049 Shaft, Water Pump 1
3678610 Plug, Threaded 2 M12 x 1.50
36 (3678602) Plug, Threaded 1 M12 x 1.50 THD
37 3678603 Seal, O Ring 1
3678873 Plug, Threaded 1
38 3678786 Seal, O Ring 1
39 (3678791) Plug, Threaded 1
40 3903112 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 30
41 3903464 Screw, Hex Flange Head Cap 5 M10 x 1.50 x 40
42 3910495 Screw, Hex Flange Head Cap 4 M12 x 1.75 x 30
43 3901249 Screw, Hex Flange Head Cap 1 M12 x 1.75 x 25
44 4007216 Bracket, Connection 1
Page 153
Group No. 05.06.1 Harness,Etr Cnt Mdl Wrg Option No. WR6766
Page 154
Group No. 05.06.1 Harness,Etr Cnt Mdl Wrg Option No. WR6766
Ref
Part Number Part Name Req Remarks
No.
Page 155
Group No. 17.02 Gasket Sets
Ref
Part Number Part Name Req Remarks
No.
Page 156
Group No. 17.02 Gasket Sets
Ref
Part Number Part Name Req Remarks
No.
Page 157
NOTES
Option Index
Option No. Description Page No.
AD6020 . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3
AP6081 . . . . . . . . . . . . . . . . . . . . . . . . . . APPROVAL,AGENCY . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4
BB6708 . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Block Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . .. 5
BB6714 . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Follower Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
.. . . . . . . . . . . . . . . . . . . . . . . . Crankshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9
.. . . . . . . . . . . . . . . . . . . . . . . . Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7
.. . . . . . . . . . . . . . . . . . . . . . . . Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
.. . . . . . . . . . . . . . . . . . . . . . . . Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
BR6768 . . . . . . . . . . . . . . . . . . . . . . . . . . Breather,Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CB6701 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Barring Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CC6701 . . . . . . . . . . . . . . . . . . . . . . . . . . Compressor Coolant Plumbin . . . . . . . . . . . . . . . . . . . . . . . 19
CF6007 . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting,Ref Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CM6715 . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Follower Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
CO6702 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Rep System Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CP6017 . . . . . . . . . . . . . . . . . . . . . . . . . . Air Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
DA6147 . . . . . . . . . . . . . . . . . . . . . . . . . . Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DF6003 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Gear Train Accessory . . . . . . . . . . . . . . . . . . . . . . . . . 29
DF6701 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Gear Train Accessory . . . . . . . . . . . . . . . . . . . . . . . . . 30
DO6631 . . . . . . . . . . . . . . . . . . . . . . . . . . SOFTWARE,CUS INTERFACE . . . . . . . . . . . . . . . . . . . . . . 31
DP6702 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
EA6743 . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories,Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ED6016 . . . . . . . . . . . . . . . . . . . . . . . . . . Dataplate,Customer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
EE6074 . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
EH6015 . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
EH6707 . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
EI6746 . . . . . . . . . . . . . . . . . . . . . . . . . . . Monitor,Electronic Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 43
EM6085 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Engine Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
FA6192 . . . . . . . . . . . . . . . . . . . . . . . . . . Drive,Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
FA6730 . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting,Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
FCBS79 . . . . . . . . . . . . . . . . . . . . . . . . . . CALIBRATION,FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . 51
FF6074 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
FF6765 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
FH6044 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
FH6702 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Housing Plumbing . . . . . . . . . . . . . . . . . . . . . . . . 58
FP6864 . . . . . . . . . . . . . . . . . . . . . . . . . . Pump,Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FP6869 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
FR6329 . . . . . . . . . . . . . . . . . . . . . . . . . . RATING,FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
FT60784 . . . . . . . . . . . . . . . . . . . . . . . . . Plumbing,Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
FW6040 . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
GG6815 . . . . . . . . . . . . . . . . . . . . . . . . . . Cover,Front Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
GG6827 . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting,Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
LA6706 . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket,Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
LC6702 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
LF6068 . . . . . . . . . . . . . . . . . . . . . . . . . . Full Flow Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
LG6060 . . . . . . . . . . . . . . . . . . . . . . . . . . Location,Oil Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 83
LP6704 . . . . . . . . . . . . . . . . . . . . . . . . . . Lube Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
OB67102 . . . . . . . . . . . . . . . . . . . . . . . . . COVER,HAND HOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
OP6089 . . . . . . . . . . . . . . . . . . . . . . . . . . Pan,Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
PH6722 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Control Module Plum . . . . . . . . . . . . . . . . . . . . . . . . 90
PH6768 . . . . . . . . . . . . . . . . . . . . . . . . . . Module,Engine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
PL6805 . . . . . . . . . . . . . . . . . . . . . . . . . . Primer,Engine Lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . 97
PP2848 . . . . . . . . . . . . . . . . . . . . . . . . . . Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
.. . . . . . . . . . . . . . . . . . . . . . . . Connecting Rod And Piston . . . . . . . . . . . . . . . . . . . . . . . . 99
.. . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
.. . . . . . . . . . . . . . . . . . . . . . . . Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Page A-1
Option No. Description Page No.
PP6758 . . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
PP6940 . . . . . . . . . . . . . . . . . . . . . . . . . . Plumbing,Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
PU6704 . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
RL6712 . . . . . . . . . . . . . . . . . . . . . . . . . . Lever,Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
RP6002 . . . . . . . . . . . . . . . . . . . . . . . . . . Radiator Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
SC60486 . . . . . . . . . . . . . . . . . . . . . . . . . SOFTWARE,CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . 115
SD6004 . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
SG6095 . . . . . . . . . . . . . . . . . . . . . . . . . . Guard,Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
SK6703 . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
SM6708 . . . . . . . . . . . . . . . . . . . . . . . . . . Starting Motor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
ST6182 . . . . . . . . . . . . . . . . . . . . . . . . . . Motor,Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
TB6021 . . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . 127
TB6732 . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
TB6767 . . . . . . . . . . . . . . . . . . . . . . . . . . System,Auxiliary Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
TB6888 . . . . . . . . . . . . . . . . . . . . . . . . . . Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
TH6744 . . . . . . . . . . . . . . . . . . . . . . . . . . Housing,Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
TP6712 . . . . . . . . . . . . . . . . . . . . . . . . . . Plumbing,Turbocharger Oil . . . . . . . . . . . . . . . . . . . . . . . . . 137
TP6792 . . . . . . . . . . . . . . . . . . . . . . . . . . Plumbing,Tur Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
VC6008 . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
WA6728 . . . . . . . . . . . . . . . . . . . . . . . . . . Plumbing,Aft Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
WF6049 . . . . . . . . . . . . . . . . . . . . . . . . . . Resistor,Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
WH6718. . . . . . . . . . . . . . . . . . . . . . . . . . Plumbing,Oil Cooler Water . . . . . . . . . . . . . . . . . . . . . . . . . 147
WI6017 . . . . . . . . . . . . . . . . . . . . . . . . . . Connection,Water Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
WM6716 . . . . . . . . . . . . . . . . . . . . . . . . . Manifold,Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
WP6012 . . . . . . . . . . . . . . . . . . . . . . . . . . Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
WR6766. . . . . . . . . . . . . . . . . . . . . . . . . . Harness,Etr Cnt Mdl Wrg . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Page A-2
INDEX
Part No. Description Page No. Part No. Description Page No.
S 150 Screw, Hexagon Head Cap 39 3021618 Plunger, Prs Regulator 81
S 302 Key, Offset Woodruff 100 3028349 Seal, O Ring 113
S 306 Key, Plain Woodruff 18, 61 3028552 Body, Bypass Valve 81
S 607 Washer, Lock 93 3030487 Spacer, Bearing 153
S 2268 Fitting, Grease 45 3033248 Seal, O Ring 131
S 2286 Screw, Drive 61, 93 3033629 Pin, Roll 27, 57
S 16054 Bearing, Ball 153 3033800 Washer, Plain 119
S 16069 Bearing, Ball 153 3035026 Seal, O Ring 13, 133
8306 Pin, Roll 145 3035083 Isolator, Vibration 119
43828 D Clamp, Hose 17, 131 3035084 Isolator, Vibration 119
60985 Hose, Plain 135 3035228 Seal, O Ring 61
62279 Spacer, Mounting 139 3036115 Cover, Protective 27
64709 Spacer, Mounting 137, 139, 153 3037537 Seal, O Ring 49, 61, 69
66747 Spacer, Mounting 47 3040815 Plug, Threaded 61
67950 Clip 97 3040816 Plug, Threaded 61
68138 Connector, Male 45 3040817 Seal, O Ring 61
68152 Clip 35, 47, 139, 3040818 Plug, Threaded 61
155 3040819 Plug, Threaded 61
68152 B Clip 35, 47, 131, 3042542 Seal, O Ring 61, 93
139, 155 3042619 Nipple, Coupling 61, 69
68189 Clip 143 3042620 Nipple, Coupling 61, 69
68425 Clip 45 3043487 Clamp, Hose 133
68445 Pin, Groove 7 3045012 Plug, Injector Orifice 63
69558 Dowel, Pin 99 3045045 Plug, Injector Orifice 61
69911 A Clip 47, 155 3045986 Seal, O Ring 63
70183 Ring, Retaining 153 3046200 Spider, Jaw Coupling 65
70415 Seal, O Ring 145 3046287 Spacer, Mounting 129
70700 Spring, Compression 61 3046943 Seal, O Ring 61
105375 Nameplate 61, 93 3048625 Seal, Oil 49
107460 Clip 47, 90 3048626 Bearing, Roller 49
118226 Screw, Socket Head Cap 93 3056508 Screw, Drive 4
129768 Spring, Valve 93 3062329 Clamp, Wire Tie 35, 155
129839 Shield, Shutoff Valve 93 3063166 Seal, O Ring 97
129888 Seal, Rectangular Ring 93 3066855 Dataplate 43, 93
131584 Pin, Roll 27, 71, 133 3066914 Seal, O Ring 63
145528 Seal, O Ring 145 3071719 Shim 63
169834 Clip 18 3072853 Seal, O Ring 109
173086 Gasket, Injector 61, 63 3075658 Seal, O Ring 53, 97
180371 Clip 35 3079743 Dowel, Ring 113
196057 Disc, Valve 93 3080223 Cap, Fuel Pump Filter 61
203933 Plug, Expansion 103, 113 3081489 Seal, Oil 7
205129 Dowel, Ring 129 3081514 Bushing 113
205168 Washer, Plain 49 3081534 Collet, Valve 103
205401 Plug, Expansion 103, 135 3081695 Seal, O Ring 151
206090 Ring, Retaining 18 3082057 Bushing 11
206091 Gear, Engine Barring 18 3082121 Bearing, Thrust 11
206092 Spring, Compression 18 3082132 Gasket, Cover Plate 30, 131
206195 Sleeve, Spline Coupling 153 3082315 Gasket, Exhaust Manifold 129
206196 Ring, Retaining 153 3082340 Bearing, Main 9
206391 Screw, Twelve Point Cap 47 3082341 Bearing, Main 9
206405 Plate, Cover 30 3082342 Bearing, Main 9
206506 Nut, Lock 49 3082343 Bearing, Main 9
206808 Seal, Grommet 133 3082344 Bearing, Main 9
206904 Key, Plain Woodruff 9 3082346 Bearing, Main 9
209773 Clamp, Hose 17 3082347 Bearing, Main 9
212161 Seal, O Ring 78 3082348 Bearing, Main 9
216187 Seal, O Ring 137 3082349 Bearing, Main 9
216848 Clip 47 3082350 Bearing, Main 9
3007512 Seal, O Ring 153 3082358 Seal, O Ring 133
3007635 Plug, Expansion 103 3082415 Ring, Retaining 15
3010410 Cover, Access Hole 57 3082416 Shaft, Cam Follower 15
3010518 Clamp, Hose 17 3082417 Shaft, Cam Follower 15
3010635 Adapter, Filter Head 53 3082427 Screw, Hex Flange Head
3014668 Seal, D Ring 7 Cap 11, 15
3018920 Clamp, Wire Tie 36 3082437 Bearing, Camshaft Thrust 100
3018924 Wire, Ground 124 3082438 Dowel, Ring 7, 15
3021420 Solenoid 93 3085709 Seal, O Ring 47, 69, 93
Page B-1
INDEX
Part No. Description Page No. Part No. Description Page No.
3085972 Bushing 113 3089281 Retainer, Gear 11
3085973 Bushing 113 3089296 Screw, Hex Flange Head
3085978 Ball, Rocker Lever 113 Cap 73
3085980 Socket, Rocker Lever 113 3089298 Head, Corrosion Resistor 145
3088385 Ring, Liner Seal 7 3089299 Head, Corrosion Resistor 145
3088386 Ring, Liner Seal 7 3089314 Shaft, Idler 11
3088387 Ring, Liner Seal 7 3089315 Bushing 11
3088388 Ring, Liner Seal 7 3089316 Screw, Hex Flange Head
3089016 Screw, Hex Flange Head Cap 23, 35
Cap 29, 33, 85, 153 3089318 Gasket, Flange 135
3089019 Seal, O Ring 53, 89, 97, 131, 3089319 Gasket, Flange 135
153 3089320 Retainer, Gear 11
3089021 Plug, Threaded 53, 89 3089321 Spacer, Mounting 107, 129
3089021 Plug, Threaded 131 3089324 Screw, Hex Flange Head
3089021 Plug, Threaded 153 Cap 18, 69, 123
3089023 Plug, Threaded 53, 89, 131, 3089327 Dowel, Pin 57
153 3089328 Screw, Hex Flange Head
3089081 Gear, Camshaft 100 Cap 57
3089083 Shaft, Idler 11 3089330 Plunger, Prs Regulator 57
3089084 Shaft, Idler 11 3089356 Screw, Hex Flange Head
3089087 Gear, Idler 11 Cap 137
3089089 Gear, Idler 11 3089365 Screw, Hex Flange Head
3089090 Gear, Idler 11 Cap 120
3089091 Gear, Idler 11 3089378 Dowel, Pin 7, 13, 73
3089093 Adapter, Crankshaft 27 3089379 Dowel, Diamond 7, 13, 73
3089100 Gear, Accessory Drive 29, 33, 153 3089392 Seal, O Ring 47, 49, 131
3089102 Support, Fuel Pump 33 3089407 Washer, Plain 33
3089103 Support, Fuel Pump 33 3089409 Bushing 29, 33, 153
3089104 Shaft, Idler 11 3089412 Plug, Orifice 153
3089105 Gear, Idler 11 3089415 Retainer, Shaft 29
3089107 Bushing 11 3089454 Bushing 73
3089121 Gear, Idler 11 3089498 Key, Square 11
3089122 Gear, Idler 11 3089499 Screw, Hex Flange Head
3089123 Gear, Idler 11 Cap 104
3089127 Screw, Hex Flange Head 3089501 Seal, Rectangular Ring 109
Cap 27, 71 3089555 Washer, Plain 33
3089128 Screw, Hex Flange Head 3089563 Screw, Hex Flange Head
Cap 27 Cap 47, 113
3089173 Bushing 7 3089570 Spacer, Crankshaft 27
3089177 Socket, Rocker Lever 113 3089592 Screw, Hex Flange Head
3089191 Nut, Hexagon Flange 129 Cap 73
3089192 Screw, Hex Flange Head 3089715 Shaft, Rocker Lever 113
Cap 7 3089716 Shaft, Rocker Lever 113
3089193 Screw, Twelve Point Cap 113 3089731 Connection, Water Inlet 153
3089194 Screw, Twelve Point Cap 77, 113 3089765 Clamp, V Band 129
3089201 Dowel, Ring 7 3089797 Assy, Crankshaft 9
3089214 Bushing 11 3089869 Screw, Twelve Point Cap 9
3089217 Roller, Cam Follower 15 3089886 Seal, Rectangular Ring 85
3089232 Screw, Hex Flange Head 3089891 Seal, Rectangular Ring 89
Cap 23, 139 3089916 Separator, Fuel Water 53
3089234 Screw, Hex Flange Head 3089946 Tee, Male Union 137
Cap 85 3089955 Gasket, Connection 107, 137
3089238 Plug, Threaded 57, 58, 61, 73, 3089959 Screw, Hex Flange Head
81, 89, 135 Cap 129
3089239 Plug, Threaded 57, 58, 61, 73, 3089963 Crankshaft, Engine 9
81, 89 3090007 Screw, Rkr Lever Adjusting 113
3089239 Plug, Threaded 135 3090010 Roller, Cam Follower 15
3089240 Seal, O Ring 57, 58, 61, 73, 3090171 Clamp, Tube 13
81, 89, 95, 135, 3090400 Union, Male 7, 137
137, 139 3090419 Union, Male 7, 137
3089247 Gasket, Connection 131 3090450 Ring, Oil Piston 99
3089251 Ring, Retaining 99 3090460 Ring, Compression Piston 99
3089259 Screw, Hex Flange Head 3090469 Valve, Exhaust 103
Cap 11 3090495 Cover, Valve 141
3089261 Gasket, Water Pump 153 3090769 Screen, Filter 61
3089262 Gasket, Water Pump 153 3093805 Screw, Hex Flange Head
3089271 Nut, Lock 78 Cap 49
Page B-2
INDEX
Part No. Description Page No. Part No. Description Page No.
3093828 Nut, Hexagon Flange 137, 139, 143 3279244 Screw, Hex Flange Head
3093932 Screw, Hex Flange Head Cap 143
Cap 133 3281178 Clip 35
3093936 Screw, Hex Flange Head 3282074 Nut, Hexagon Flange 95
Cap 93 3282081 Screw, Hex Flange Head
3093956 Screw, Hex Flange Head Cap 97
Cap 35 3328589 Seal, O Ring 61, 69
3093957 Screw, Hex Flange Head 3329676 Valve, Pressure Relief 63
Cap 17, 47, 109, 3329693 Insert, Threaded 93
137, 139, 143, 3330202 Seal, O Ring 35, 61, 93
155 3330600 Actuator, Etr Fuel Control 61
3094584 Flange 39 3330602 Actuator, Etr Fuel Control 93
3096153 Sensor, Temperature 95 3330657 Body, Control Valve 93
3098771 Module, Electronic Control 43 3330658 Body, Control Valve 93
3100308 Resistor, Corrosion 145 3331029 Actuator, Etr Fuel Control 61
3102651 Screw, Hex Flange Head 3331031 Actuator, Etr Fuel Control 93
Cap 133 3331752 Retainer, Valve Spring 103
3171098 Connection, Water Inlet 149 3331818 Elbow, Male Union 93
3171103 Link, Adjusting 21 3331819 Elbow, Male Union 93
3171170 Gasket, Connection 133 3331821 Gasket, Fuel Pump 65
3171181 Nut, Hexagon Flange 47, 127 3331834 Seal, Rectangular Ring 133
3171287 Gasket, Connection 133 3331837 Elbow, Male Union 139
3171320 Connection, Water Outlet 135 3331838 Union, Male 47, 139
3171321 Connection, Water Outlet 135 3331855 Nut, Tube 137, 139
3171322 Connection, Water Outlet 135 3331857 Tee, Male Union 139
3171323 Connection, Water Outlet 135 3331872 Elbow, Male Union 139
3171332 Flexplate 71 3331873 Union, Male 47, 139
3171499 Gasket, Rkr Lever Housing 113 3331876 Tee, Male Union 139
3171565 Pan, Oil 89 3331881 Reducer, Tube Fitting 139
3171643 Plug, Gear Housing 13 3331882 Reducer, Tube Fitting 139
3171693 Screw, Hex Flange Head 3331921 Weight, Crankshaft Counter 9
Cap 109 3331923 Crankshaft, Engine 9
3171695 Gasket, Connection 109 3331969 Gasket, Spacer 73
3171696 Tube, Fuel Transfer 109 3331970 Gasket, Spacer 73
3171711 Clamp, Tube 89 3331976 Spring, Compression 57
3171713 Screw, Hex Flange Head 3332001 Cover, Water Header 147
Cap 47 3332002 Cover, Water Header 147
3171715 Screw, Hex Flange Head 3332037 Shaft, Water Pump 153
Cap 47 3332084 Gasket, Oil Pan Adapter 89
3171722 Union, Male 47, 69 3332085 Gasket, Oil Pan Cover 89
3171723 Union, Male 47 3332136 Union, Male 135
3171723 Union, Male 69 3332137 Union, Male 135
3171769 Valve, Intake 103 3332138 Gear, Camshaft 100
3171784 Bracket, Water Tube 137 3332143 Gasket, Connection 131
3171818 Union, Male 137, 139 3332158 Connection, Water Inlet 131
3171819 Union, Male 137 3332160 Seal, O Ring 53, 63, 97
3171819 Union, Male 139 3332164 Clamp, V Band 114, 131
3171839 Reducer, Tube Fitting 137 3332174 Screw, Hex Flange Head
3171840 Reducer, Tube Fitting 137 Cap 47
3171868 Tee, Male Union 139 3332175 Screw, Hex Flange Head
3171891 Tee, Male Union 139 Cap 47
3171963 Washer, Sealing 109 3332183 Gasket, Connection 93
3172019 Impeller, Water Pump 153 3332194 Flange 114
3175573 Ring, Retaining 153 3332234 Screw, Hex Flange Head
3175768 Adapter, Filter Head 145 Cap 7
3176218 Dowel, Ring 9 3332237 Sleeve 21
3176512 Cover, Protective 135 3332242 Screw, Hex Flange Head
3176663 Seal, Tamper Proof 103 Cap 39
3177040 Shaft, Shutoff Valve 145 3332291 Gasket, Rocker Lever Cover 141
3179035 Gasket, Wtr Trf Connection 149 3332297 Gasket, Acc Drive Support 33
3251297 Nut, Regular Hexagon Jam 21 3332298 Gasket, Hyd Drive Support 29
3254315 Clamp, Hose 133 3332299 Gasket, Water Pump
3278093 Plug, Pipe 103 Support 153
3278480 Screw, Hex Flange Head 3332325 Drive, Engine Barring 18
Cap 73, 74, 119, 3332326 Housing, Engine Barring 18
123, 135 3332349 Elbow, Male Union 53
3332350 Elbow, Male Union 53
Page B-3
INDEX
Part No. Description Page No. Part No. Description Page No.
3332383 Shaft, Barring 18 3527619 Dataplate 107
3332391 Gasket, Water Pump 114, 131 3534405 Seal, Rectangular Ring 107
3336566 Nut, Lock 97 3536588 Shield, Turbocharger Heat 107
3347907 Actuator, Etr Fuel Control 93 3537301 Ring, Retaining 107
3347937 Seal, O Ring 104 3537916 Baffle, Turbocharger Noise 107
3347939 Seal, O Ring 104 3590377 Screw, Socket Head Cap 107
3348442 Actuator, Etr Fuel Control 93 3590386 Clamp, V Band 107
3348444 Valve, Check 61 3590435 Screw, Socket Head Cap 107
3348458 Body, Prs Regulator Valve 61 3590444 Nut, Lock 107
3348583 Gasket, Prs Rgl Valve 61 3590445 Spacer, Mounting 107
3348663 Clamp, Injector 104 3591172 Housing, Turbine 107
3348703 Seal, O Ring 63 3595589 Shaft & Wheel 107
3393258 Elbow, Male Adapter 97 3598528 Bearing, Turbocharger 107
3396094 Clamp, Hose 17 3598923 Screw, Hexagon Head Set 107
3408282 Seal, Valve Stem 103 3600596 Screw, Twelve Point Cap 124
3408345 Sensor, Temperature 35, 95 3627412 Clip 109, 139, 155
3408346 Sensor, Temperature 35 3627695 Seal, O Ring 47, 139
3408346 Sensor, Temperature 95 3627961 Seal, Thermostat 135
3408472 Sensor, Speed 95 3628411 Cover, Starter Flange 123
3408500 Sensor, Temperature 35 3628553 Brace, Tube 17, 35, 155
3408541 Seal, Grommet 35 3628554 Brace, Tube 17, 65, 97, 139
3408542 Sensor, Temperature 35 3628585 Brace, Tube 155
3408543 Sensor, Temperature 35 3628604 Plug, Pipe 133
3408544 Sensor, Temperature 35 3628605 Plug, Pipe 133, 149
3408556 Sensor, Pressure 35, 93 3628745 Washer, Plain 49
3408557 Sensor, Pressure 35 3629112 Cap, Filler 17
3408557 Sensor, Pressure 93 3629168 Plug, Expansion 7
3408558 Sensor, Pressure 35 3629205 Thermostat 135
3408559 Sensor, Pressure 35 3629451 Clip 137
3408562 Sensor, Pressure 93 3629452 Clip 137
3408563 Sensor, Pressure 93 3629453 Clip 137
3408564 Sensor, Pressure 93 3629516 Clip 49
3408565 Sensor, Pressure 93 3630144 Pulley, Alternator 40
3408566 Sensor, Pressure 61 3630740 Seal, O Ring 137, 139
3408567 Sensor, Pressure 61 3630969 Gasket, Lub Oil Clr Cover 78
3408653 Sensor, Fluid Level 95 3631471 Adapter, O Ring 7
3408654 Sensor, Fluid Level 95 3631817 Spacer, Mounting 109
3410367 Tee, Male Run 47 3631921 Cover, Water Transfer 149
3410368 Tee, Male Union 47 3632840 Seal, O Ring 7
3410392 Elbow, Male Union 53, 97 3633972 Clamp, T Bolt 135
3410393 Elbow, Male Union 53 3634007 Seal, Water Pump 153
3410393 Elbow, Male Union 97 3634008 Bracket, Connection 45
3410781 Tee, Male Union 47 3634019 Plug, Expansion 153
3410782 Tee, Male Union 47 3634049 Shaft, Water Pump 153
3410850 Gasket, Water Header 3634057 Adapter, Plain Pipe 45
Cover 147 3634146 Seal, Oil 153
3410897 Rod, Push 113 3634686 Union, Male 97
3410940 Hose, Flexible 137 3634688 Union, Male 97
3410941 Hose, Flexible 137 3634708 Draincock 139
3410965 Hose, Flexible 139 3635129 Hose, Flexible 137
3411085 Bracket, Water Tube 49 3635130 Hose, Flexible 137
3411202 Cable 77 3635131 Hose, Flexible 137
3411232 Bracket, Lifting 77 3635265 Tube, Water Transfer 143
3411289 Camshaft 100 3635316 Spacer, Mounting 49
3411290 Camshaft 100 3635317 Tube, Water Drain 139
3417238 Seal, O Ring 63 3635353 Gasket, Thermostat Housing 135
3502449 Seal, Rectangular Ring 107 3635395 Gasket, Wtr Trf Connection 89
3504967 Washer, Plain 107 3635440 Tube, Water Transfer 143
3519163 Screw, Drive 107 3635455 Spring, Valve 103
3519535 Nut, Lock 107 3635712 Body, Water Pump 153
3519641 Ring, Retaining 107 3635786 Pump, Water 153
3521442 Seal, Split Ring 107 3635811 Pump, Water 153
3522597 Pin, Roll 107 3635814 Housing, Gear 13
3522904 Lockplate 107 3635898 Hose, Flexible 139
3523412 Seal, Split Ring 107 3636014 Adapter, Oil Pan 89
3524418 Shim 107 3636059 Nut, Lock 107
3524419 Baffle, Oil 107 3636232 Tube, Lub Oil Drain 89
Page B-4
INDEX
Part No. Description Page No. Part No. Description Page No.
3636239 Cover, Hand Hole 87 3638747 Head, Cylinder 103
3636268 Brace, Connection 17 3638769 Nipple, Coupling 133
3636278 Plate, Clamping 49 3638772 Bracket, Etr Cnt Module 35
3636285 Bracket, Idler Pulley 49 3639265 Clip 35
3636362 Connection, Oil Transfer 85 3639283 Screw, Hex Flange Head
3636373 Gasket, Connection 83 Cap 109
3636415 Tube, Water Drain 139 3639377 Spacer, Mounting 109
3636435 Hose, Plain 17 3639516 Bracket, Pump 97
3636560 Tube, Breather 17 3639540 Bracket, Pump 97
3636623 Plate, Cover 83 3639541 Bracket, Pump 97
3636624 Clamp, Retaining 83 3639629 Shield, Fuel Line 109
3636819 Motor, Starting 124 3639630 Shield, Fuel Line 109
3636929 Breather, Crankcase 17 3639664 Harness, Wiring 155
3636945 Hose, Molded 17 3639665 Harness, Wiring 35
3636947 Hose, Molded 17 3639728 Support, Ref Compressor 21
3636980 Tube, Oil Gauge 83 3639810 Head, Lub Oil Filter 81
3636983 Tube, Oil Gauge 83 3639974 Bushing 99
3636984 Dipstick 83 3639985 Hose, Flexible 54
3636988 Housing, Thermostat 135 3639988 Hose, Flexible 137
3637064 Harness, Wiring 35 3640341 Head, Fuel Filter 53
3637066 Harness, Wiring 35 3640474 Piston, Engine 99
3637068 Harness, Etr Cnt Mdl Wrg 155 3640515 Rod, Engine Connecting 99
3637070 Harness, Wiring 35 3640518 Rod, Engine Connecting 99
3637075 Harness, Wiring 49 3640533 Block, Cylinder 7
3637131 Clamp, Retaining 143 3640536 Nozzle, Piston Cooling 7
3637143 Bracket, Connection 143 3640540 Nozzle, Piston Cooling 7
3637200 Hose, Plain 17 3640543 Screw, Hex Flange Head
3637342 Hose, Molded 17 Cap 7
3637402 Sleeve, Wear 143 3640545 Adapter, Oil Pan TLA 89
3637448 Shield, Heat 35 3640698 Bracket, Oil Tube 83
3637487 Pulley, Idler 49 3640735 Block, Cylinder 7
3637488 Shaft, Fan Hub 49 3640763 Bearing, Connecting Rod 99
3637489 Spacer, Bearing 49 3640764 Bearing, Connecting Rod 99
3637496 Tube, Water Transfer 143 3640765 Bearing, Connecting Rod 99
3637745 Sleeve, Wear 83 3640766 Bearing, Connecting Rod 99
3637746 Clamp, Tube 83 3640767 Bearing, Connecting Rod 99
3637776 Gasket, Intake Manifold 133 3640776 Seal, Tamper Proof 7, 73
3637779 Tee, Male Union 139 3640782 Block, Cylinder 7
3637780 Tee, Male Union 139 3641078 Core, Aftercooler 133
3637819 Tube, Water Transfer 151 3641125 Screw, Hex Flange Head
3637822 Tube, Water Transfer 151 Cap 7
3637825 Tube, Water Transfer 151 3641308 Brace, Tube 69
3637826 Tube, Water Transfer 151 3641535 Crosshead, Valve 113
3637870 Gasket, Fuel Manifold 109 3641624 Guide, Valve Stem 103
3637961 Hose, Molded 17 3641726 Hose, Hump 133
3637963 Bracket, Oil Tube 83 3641774 Connection, Fuel Block 109
3637965 Bracket, Oil Tube 83 3642053 Cover, Camshaft 23
3637969 Primer, Engine Lubricating 97 3642058 Connection, Fuel Block 109
3637997 Screw, Hexagon Head Cap 21 3642220 Shield, Heat 35
3638012 Tensioner, Belt 39 3642281 Pump, Lubricating Oil 85
3638016 Bracket, Alternator 39 3642285 Brace, Tube 17, 139
3638062 Manifold, Fuel 109 3642431 Cap, Main Bearing 7
3638063 Manifold, Fuel 109 3642432 Cap, Main Bearing 7
3638064 Tube, Fuel Transfer 109 3642647 Manifold, Exhaust 129
3638065 Tube, Fuel Transfer 109 3642648 Manifold, Exhaust 129
3638083 Pump, Water 131 3642649 Manifold, Exhaust 129
3638094 Screw, Banjo Connector 131 3642654 Manifold, Exhaust 129
3638095 Hose, Flexible 131 3643025 Guard, Alternator 119
3638101 Seal, O Ring 109 3643029 Bracket, Belt Guard 119
3638102 Seal, O Ring 109 3643033 Bracket, Belt Guard 119
3638150 Plate, Clamping 39 3643035 Bracket, Belt Guard 119
3638326 Seal, Dust 109 3643037 Bracket, Belt Guard 119
3638327 Seal, Dust 109 3643513 Bracket, Belt Guard 119
3638453 Bracket, Sensor 95 3678602 Plug, Threaded 153
3638582 Draincock 133, 153 3678603 Seal, O Ring 49, 153
3638583 Draincock 7, 131 3678605 Plug, Threaded 13, 24, 49, 81,
3638640 Pulley, Idler Assembly 49 89, 109
Page B-5
INDEX
Part No. Description Page No. Part No. Description Page No.
3678605 Plug, Threaded 135 3900589 Nut, Hexagon Flange 35, 49, 65, 155
3678605 Plug, Threaded 141, 149 3900626 Screw, Hex Flange Head
3678605 Plug, Threaded 151 Cap 3, 27, 57, 73,
3678606 Seal, O Ring 13, 24, 47, 49, 109, 110
69, 81, 89, 93, 3900629 Screw, Hex Flange Head
109, 135, 141, Cap 13, 35, 95, 151,
149, 151 155
3678610 Plug, Threaded 153 3900630 Screw, Hex Flange Head
3678611 Plug, Threaded 13, 24, 49, 81, Cap 49, 65, 69, 135,
89, 109, 135, 143, 155
141, 149, 151 3900634 Screw, Hex Flange Head
3678786 Seal, O Ring 5, 7, 19, 25, 47, Cap 89, 133
63, 83, 89, 103, 3900635 Screw, Hex Flange Head
107, 135, 139, Cap 35, 109
153 3900637 Screw, Hex Flange Head
3678791 Plug, Threaded 5, 7, 19, 25, 63, Cap 85
89, 103, 107 3900679 Screw, Hex Flange Head
3678791 Plug, Threaded 135 Cap 23, 135, 143,
3678791 Plug, Threaded 153 155
3678838 Plug, Threaded 57, 61, 81 3901249 Screw, Hex Flange Head
3678845 Plug, Threaded 57, 61, 81 Cap 39, 127, 153
3678846 Seal, O Ring 57, 61, 63, 69, 3901445 Screw, Hex Flange Head
81, 97 Cap 109
3678873 Plug, Threaded 5, 7, 19, 25, 63, 3901865 Screw, Hex Flange Head
89, 103, 107, Cap 43, 57, 93
135, 153 3901937 Screw, Hex Flange Head
3678912 Seal, O Ring 24, 25, 47, 49, Cap 109
57, 73, 81, 89, 3902114 Screw, Hex Flange Head
93, 95, 109, Cap 97
131, 135 3902116 Screw, Hex Flange Head
3678921 Plug, Threaded 24, 25, 49, 57, Cap 39, 57
73, 81, 89, 93, 3902451 Screw, Hex Flange Head
95, 135 Cap 21, 135
3678922 Plug, Threaded 24, 25, 49, 57, 3902460 Screw, Hex Flange Head
73, 81, 89, 93 Cap 7, 49, 81, 85,
3678922 Plug, Threaded 95, 135 89, 123, 127,
3678923 Plug, Threaded 29, 33, 109, 131, 135, 137,
145, 153 143, 147, 149,
3678924 Plug, Threaded 29, 33, 109, 155
145, 153 3902662 Nut, Hexagon Flange 17, 49, 83, 89,
3678925 Seal, O Ring 29, 33, 109, 97, 149
145, 153 3903105 Screw, Hex Flange Head
3679139 Seal, O Ring 7, 137 Cap 73
3680057 Nut, Regular Hexagon Jam 113 3903112 Screw, Hex Flange Head
3680437 Screw, Hex Flange Head Cap 65, 83, 89, 100,
Cap 50 133, 135, 139,
3681390 Screw, Hex Flange Head 153
Cap 133 3903210 Nut, Hexagon Flange 74
3682701 Elbow, Male Union 131 3903464 Screw, Hex Flange Head
3682727 Elbow, Male Union 131 Cap 17, 89, 135,
3804892 Kit, Exhaust Valve 103 137, 139, 153
3865346 Sensor, Temperature 95 3903990 Screw, Hex Flange Head
3865398 Seal, O Ring 61, 93 Cap 7, 17, 27, 83,
3867393 Screen, Filter 61, 93 87, 89, 90, 97,
3867561 Sensor, Blowby Flow 95 139, 143, 147,
3867640 Seal, O Ring 63 149, 153
3867651 Seal, O Ring 104 3904446 Screw, Hex Flange Head
3867668 Spring, Compression 63 Cap 33, 61
3867687 Seal, Injector 104 3905372 Screw, Hex Flange Head
3867737 Valve, Pressure Relief 63 Cap 53, 73
3867743 Module, Electronic Control 93 3906216 Nut, Hexagon Flange 155
3888312 Inhibitor, Corrosion 145 3910495 Screw, Hex Flange Head
3888638 Additive, Ati Coolant 145 Cap 13, 21, 30, 39,
3892411 Screw, Hexagon Head Cap 83 65, 97, 131,
3896408 Screw, Hex Flange Head 153
Cap 39 3910901 Screw, Hex Flange Head
3900257 Dowel, Pin 103 Cap 145
Page B-6
INDEX
Part No. Description Page No. Part No. Description Page No.
3913372 Screw, Hex Flange Head 4006772 Socket, Cam Follower 15
Cap 17, 35, 65, 143, 4006930 Clip 17
155 4007034 Damper, Vibration 27
3913994 Seal, O Ring 18 4007035 Damper, Vibration 27
3914177 Screw, Hex Flange Head 4007073 Elbow, Male Union 63
Cap 21 4007074 Elbow, Male Union 63
3914407 Screw, Hex Flange Head 4007165 Gasket, Gear Housing 13
Cap 85, 123, 141 4007204 Valve, Check 97
3916071 Screw, Hex Flange Head 4007207 Connector, Male 97
Cap 21, 127 4007208 Union, Male 97
3920447 Screw, Hex Flange Head 4007215 Bracket, Connection 153
Cap 39, 85, 127 4007216 Bracket, Connection 153
3921851 Screw, Hex Flange Head 4007226 Screw, Hex Flange Head
Cap 133 Cap 99
3922794 Seal, O Ring 7, 109, 135, 4007287 Harness, Wiring 97
137 4007569 Bearing, Thrust 9
3922863 Screw, Hex Flange Head 4007741 Bushing 7
Cap 81 4008037 Clamp, T Bolt 133
3925437 Screw, Hex Flange Head 4010519 Seal, O Ring 35, 93
Cap 133 4010577 Seal, O Ring 104
3927220 Screw, Hex Flange Head 4015784 Belt, V Ribbed 49
Cap 109 4015803 Tube, Lub Oil Supply 89
3944593 Screw, Hex Flange Head 4015817 Hose, Flexible 49
Cap 23 4015819 Hose, Flexible 49
3963982 Washer, Sealing 131 4015886 Gear, Idler 11
3968475 Screw, Hex Flange Head 4015887 Gear, Crankshaft 9
Cap 95 4015993 Hub, Jaw Coupling 33
3975140 Alternator 37 4016277 Union, Male 49
4000728 Union, Male 49 4016278 Union, Male 49
4000730 Union, Male 49 4016279 Elbow, Male Union 49
4000790 Gear, Idler 11 4016280 Elbow, Male Union 49
4000791 Gear, Idler 11 4016407 Tube, Water Transfer 131
4000793 Gear, Idler 11 4016441 Hose, Flexible 139
4000837 Screw, Hex Flange Head 4016468 Dowel, Pin 7
Cap 107 4016504 Cover, Gear 73
4000843 Brace, Tube 109 4016660 Shim 85
4000844 Brace, Tube 109 4016661 Shim 85
4000847 Nut, Lock 109 4016700 Spacer, Mounting 77
4000866 Tube, Water Bypass 131 4016701 Dowel, Pin 7
4000872 Tube, Water Inlet 131 4016906 Adapter, O Ring 153
4000877 Valve, Check 69 4016939 Bracket, Ref Compressor 21
4000878 Valve, Check 69 4016984 Clutch, Fan 49
4000898 Bracket, Pump 65 4016985 Pulley, Fan Clutch 49
4001054 Kit, Service Block 7 4016987 Pulley, Crankshaft 27
4001096 Dowel, Pin 7 4017050 Cover, Protective 35, 155
4001157 Valve, Check 69 4017163 Flange, Connection 133
4001170 Connector, Male 109 4017188 Bracket, Oil Tube 89
4001206 Adapter, Transmission 57 4017212 Tee, Male Union 97
4001213 Hose, Flexible 49 4017238 Pointer, Timing 27
4001224 Tube, Fuel Drain 69 4017240 Plug, Expansion 7, 135
4001226 Screw, Hex Flange Head 4017292 Seal, D Ring 7
Cap 49 4017295 Cover, Protective 53
4001248 Nut, Lock 119 4017326 Support, Fuel Pump 33
4001378 Screw, Hex Flange Head 4017427 Stud 74
Cap 81 4017508 Tube, Air Balance 133
4001416 Pin, Piston 99 4017529 Shaft, Fuel Pump Drive 33
4001432 Tube, Water Inlet 131 4017548 Clutch, Fan TLA 49
4001506 Housing, Flywheel 57 4017621 Plug, Expansion 7, 24
4001537 Clamp, Wire Tie 95 4017622 Plug, Expansion 7
4001633 Connector, Male 109 4017656 Plug, Orifice 114
4001751 Plunger, Ful Prs Regulator 63 4024792 Set, Main Bearing 9
4001756 Valve, Pressure Regulator 63 4024793 Set, Main Bearing 9
4001757 Barrel, Control Valve 63 4024794 Set, Main Bearing 9
4001945 Valve, Check 61 4024795 Set, Main Bearing 9
4002080 Valve, Pressure Regulator 63 4024796 Set, Main Bearing 9
4002081 Valve, Pressure Regulator 63 4025070 Kit, Exhaust Valve 103
4006223 Gasket, Flywheel Housing 57 4025140 Set,Upper Engine Gasket 156
Page B-7
INDEX
Part No. Description Page No. Part No. Description Page No.
4036307 Slinger, Oil 107 4066599 Plug, Retainer 103
4037264 Bearing, Tur Thrust 107 4066653 Harness, Etr Cnt Mdl Wrg 35
4038175 Housing, Compressor 107 4066750 Belt, V Ribbed 40
4038374 Housing, Tur Bearing 107 4066810 Solenoid 49
4038464 Impeller, Tur Compressor 107 4066811 Plug, Ball 15
4039735 Collar, Thrust 107 4066825 Cover, Thermostat Housing 135
4041997 Diffuser, Turbocharger 107 4066827 Gasket, Thermostat Housing 135
4047291 Turbocharger 107 4066935 Brace, Wiring 35, 155
4061677 Hub, Jaw Coupling 61 4066937 Brace, Wiring 35
4062159 Pump, Gear Fuel 61 4067011 Bracket, Wiring Retainer 155
4065229 Bracket, Fuel Plumbing 90 4067915 Cable, Battery 97
4065343 Cover, Protective 127 4067917 Cable, Battery 97
4065349 Gasket, Exh Out Connec- 4080141 Bellows 129
tion 127 4080151 Cover, Oil Pan 89
4065385 Hose, Flexible 109 4080158 Bellows 127
4065481 Valve, Exhaust 103 4080164 Dowel, Diamond 57
4065488 Clamp, V Band 127 4080234 Clip 17, 97
4065496 Elbow, Male Union 97 4080240 Rod, Push 113
4065497 Elbow, Male Adapter 97 4080242 Spacer, Mounting 143
4065566 Thermostat 135 4080243 Bracket, Water Tube 143
4065603 Bracket, Connection 17 4080251 Bracket, Connection 143
4065606 Hose, Flexible 90 4080253 Screw, Hex Flange Head
4065615 Gasket, Turbocharger 107 Cap 103
4065627 Plug, Drive 113 4080262 Hose, Flexible 49
4065632 Lever, Rocker 113 4080265 Bracket, Shipping 120
4065633 Lever, Rocker 113 4080326 Insert, Valve 103
4065635 Lever, Rocker 113 4080327 Bracket, Shipping 120
4065636 Lever, Rocker 113 4080333 Insert, Valve 103
4065638 Lever, Rocker 113 4080343 Seal, Valve Stem 103
4065639 Lever, Rocker 113 4080395 Spacer, Mounting 3, 110
4065689 System, Engine Monitoring 43 4080396 Pulley, Accessory Drive 110
4065718 Bracket, Oil Tube 89 4080400 Pulley, Accessory Drive 3
4065749 Pin, Cam Follower Roller 15 4080404 Seal, Oil 3, 110
4065750 Pin, Cam Follower Roller 15 4080433 Hose, Flexible 45
4065754 Lever, Cam Follower 15 4080519 Adapter, O Ring 7
4065755 Lever, Cam Follower 15 4080544 Hose, Plain 131
4065756 Lever, Cam Follower 15 4080556 Connector, Tube 69
4065757 Lever, Cam Follower 15 4080573 Gasket, Aftercooler Cover 133
4065866 Screw, Hex Flange Head 4080576 Hose, Flexible 97
Cap 129 4085917 Liner, Cylinder 7
4065896 Manifold, Exhaust 129 4085920 Hose, Flexible 109
4065900 Manifold, Exhaust 129 4085922 Pump, Service Kit 131
4065979 Valve, Check 97 4085924 Gasket, Camshaft Cover 23
4065992 Shaft, Hyd Pump Drive 29 4085925 Cover, Camshaft 23
4066008 Connection, Exhaust Outlet 127 4085926 Tee, Tube Connector 69
4066057 Gear & Shaft 29 4086160 Bracket, Solenoid 49
4066112 Seal, O Ring 143 4086225 Gasket, Cylinder Head 103
4066129 Retainer, Seal 133 4086504 Support, Lub Oil Pump 123
4066135 Gasket, Filter Head 81 4086626 Head, Cylinder 103
4066136 Gasket, Filter Head 81 4086640 Bracket, Alternator 39
4066180 Bracket, Pump 123 4086649 Rotator, Valve 103
4066190 Adapter, Filter Head 81 4086650 Bracket, Oil Tube 89
4066192 Adapter, Filter Head 81 4086653 Hose, Flexible 139
4066194 Plate, Cover 81 4086695 Cover, Hand Hole 87
4066195 Spring, Compression 81 4086754 Hose, Flexible 139
4066204 Bracket, Water Tube 143 4088180 Valve, Etr Cnt Pressure 93
4066210 Plug, Ball 15 4088181 Valve, Etr Fuel Control 93
4066254 Cover, Gear 73 4088182 Valve, Pressure Regulator 61
4066276 Connection, Water Transfer 133 4088186 Pump, Fuel 61
4066277 Support, Water Pump 153 4088274 Disc, Actuator 93
4066278 Support, Water Pump 153 4088427 Injector 104
4066279 Support, Water Pump 153 4088734 Sensor, Pressure 93
4066304 Support, Front Engine 45 4088735 Sensor, Pressure 93
4066385 Support, Hydraulic Pump 29 4088863 Housing, Actuator 93
4066545 Support, Hydraulic Pump 29 4089143 Kit, Cylinder Liner 7
4066546 Drive, Hydraulic Pump 29 4089148 Set,Lower Engine Gasket 157
4066560 Bracket, Wiring Retainer 35 4097481 Brace, Wiring 35
Page B-8
INDEX
Part No. Description Page No. Part No. Description Page No.
4098089 Screw, Hex Flange Head 4999047 Manifold, Air Intake 133
Cap 135 4999050 Manifold, Air Intake 133
4100474 Gasket, Cover Plate 81 4999052 Cover, Aftercooler 133
4100476 Head, Lub Oil Filter 81 4999056 Connection, Air Crossover 133
4100552 Clip 65, 155 4999239 Cover, Aftercooler 133
4100624 Seal, Oil 73
4100625 Seal, Oil 57
4100660 Seal, O Ring 87
4100771 Plug, Orifice 149
4100827 Housing, Rocker Lever 113
4100829 Connection, Water Transfer 131
4100845 Plug, O Ring 151
4100846 Clamp, Retaining 151
4100847 Ring, Retaining 151
4100863 Tube, Water Transfer 143
4100983 Gasket, Gear Cover 73
4100991 Bracket, Water Tube 143
4101011 Core, Cooler 78
4101022 Connector, Male 109
4101023 Connector, Male 109
4101150 Gasket, Connection 135
4101256 Spacer, Mounting 49
4101288 Screw, Hex Flange Head
Cap 49
4101292 Plug, Expansion 49
4101322 Bushing 73
4101324 Cover, Gear 73
4101379 Gasket, Oil Pan 89
4101401 Lockplate 129
4902720 Sensor, Pressure 95
4903489 Switch, Coolant Level 116
4903527 Pump, Fuel 61
4905883 Spacer, Mounting 135
4905885 Retainer, Thermostat 135
4910251 Ring, Compression Piston 99
4916702 Head, Fuel Filter 53
4916712 Tube, Water Bypass 135
4916714 Tube, Water Bypass 135
4916874 Connection, Oil Transfer 85
4916878 Tube, Lub Oil Transfer 85
4916879 Sleeve 85
4917006 Bracket, Fan 49
4917020 Tube, Fuel Drain 69
4920071 Filter, Lubricating Oil 81
4921411 Module, Electronic Control 93
4921574 Seal, O Ring 35
4921574 Seal, O Ring 95
4921574 Seal, O Ring 95
4924463 Retainer, Thermostat 135
4924516 Housing, Thermostat 135
4924790 Screw, Hex Flange Head
Cap 133
4924925 Switch, Pressure 97
4927995 Connection, Air Crossover 133
4928120 Hose, Flexible 97
4951860 Switch, Relay 97
4951861 Bracket, Relay 97
4951862 Harness, Wiring 97
4951863 Cable, Battery 97
4951864 Switch, Magnetic 97
4954905 Sensor, Temperature 35, 93
4955384 Kit, Intake Valve 103
4955686 Kit, Turbocharger 107
4955781 Kit, Engine Piston 99
4956091 Set, Piston Ring 99
4970364 Dataplate 4, 36
4975427 Seal, O Ring 53
Page B-9
NOTES
Serial No. 33179980 !33179980!