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BMMix Design Grade 2

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0% found this document useful (0 votes)
364 views

BMMix Design Grade 2

Uploaded by

abdisalam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Project Name

Company Name

SIEVE ANALYSIS FOR INDIVIDUAL AGGR

Source of Material :
Proposed Use : BM (GRADING-II)

Sample No.1 Sample wt. (gms) 11400 Sample No.2


Cummulative
Weight Retained Percentage %
IS Sieve (mm) Percentage wt. IS Sieve (mm)
(gm) weight Retained Passing
Retained
26.50 0 0.00 0.00 100.00 26.50
19.00 3970 34.82 34.82 65.18 19.00
13.20 6687 58.66 93.48 6.52 13.20
4.75 674 5.91 99.39 0.61 4.75
2.36 0 0.00 100.00 0.00 2.36
0.300 0 0.00 0.00 0.00 0.300
0.075 0 0.00 0.00 0.00 0.075

Sample No.3 Sample wt. (gms) 10384 Sample No.4


Cummulative
Weight Retained Percentage %
IS Sieve (mm) Percentage wt. IS Sieve (mm)
(gm) weight Retained Passing
Retained
26.50 0 0.00 0.00 100.00 26.50
19.00 3415 32.89 32.89 67.11 19.00
13.20 6341 61.07 93.95 6.05 13.20
4.75 598 5.76 99.71 0.29 4.75
2.36 0 0.00 100.00 0.00 2.36
0.300 0 0.00 0.00 0.00 0.300
0.075 0 0.00 0.00 0.00 0.075

Vishvaraj Representative
QF
Revision

Date

y Name

IDUAL AGGREGATES 20 mm

Date Sampled : 28.12.17


Date Tested : 28.12.17

Sample wt. (gms) 10518


Cummulative
Weight Percentage %
Percentage wt. Remarks
Retained (gm) weight Retained Passing
Retained
0 0.00 0.00 100.00 100.0
3647 34.67 34.67 65.33 65.3
6245 59.37 94.05 5.95 6.2
602 5.72 99.77 0.23 0.4
0 0.00 0.00 0.00 0.0
0 0.00 0.00 0.00 0.0
0 0.00 0.00 0.00 0.0

Sample wt. (gms) 11500


Cummulative
Weight Percentage %
Percentage wt. Remarks
Retained (gm) weight Retained Passing
Retained
0 0.00 0.00 100.00 100.0
4119 35.82 35.82 64.18 65.6
6714 58.38 94.20 5.80 5.9
645 5.61 99.81 0.19 0.2
0 0.00 100.00 0.00 0.0
0 0.00 0.00 0.00 0.0
0 0.00 0.00 0.00 0.0

Client Representative
100.0
65.4
6.1
0.3
0.0
0.0
0.0
Company Name

SIEVE ANALYSIS FOR INDIVIDUAL AGGR

Source of Material :
Proposed Use : BM (GRADING-II)

Sample No.1 Sample wt. (gms) 7584 Sample No.2


Cummulative
IS Sieve Weight Percentage % IS Sieve
Percentage wt.
(mm) Retained (gm) weight Retained Passing (mm)
Retained
26.50 0 0.00 0.00 100.00 26.50
19.00 0 0.00 0.00 100.00 19.00
13.20 340 4.48 4.48 95.52 13.20
4.75 7217 95.16 99.64 0.36 4.75
2.36 12 0.16 99.80 0.20 2.36
0.300 0 0.00 0.00 0.00 0.300
0.075 0 0.00 0.00 0.00 0.075

Sample No.3 Sample wt. (gms) 8243 Sample No.4


Cummulative
IS Sieve Weight Percentage % IS Sieve
Percentage wt.
(mm) Retained (gm) weight Retained Passing (mm)
Retained
26.50 0 0.00 0.00 100.00 26.50
19.00 0 0.00 0.00 100.00 19.00
13.20 240 2.91 2.91 97.09 13.20
4.75 7969 96.68 99.59 0.41 4.75
2.36 18 0.22 99.81 0.19 2.36
0.300 0 0.00 0.00 0.00 0.300
0.075 0 0.00 0.00 0.00 0.075

Vishvaraj Representative
QF
Revision

Date

ny Name

IDUAL AGGREGATES 12 mm

Date Sampled : 28.12.17


Date Tested : 28.12.17

Sample wt. (gms) 8120


Cummulative
Weight Percentage weight %
Percentage wt. Remarks
Retained (gm) Retained Passing
Retained
0 0.00 0.00 100.00 100.0
0 0.00 0.00 100.00 100.0
240 2.96 2.96 97.04 96.3
7843 96.59 99.54 0.46 0.4
18 0.22 99.77 0.23 0.2
0 0.00 0.00 0.00 0.0
0 0.00 0.00 0.00 0.0

Sample wt. (gms) 8570


Cummulative
Weight Percentage weight %
Percentage wt. Remarks
Retained (gm) Retained Passing
Retained
0 0.00 0.00 100.00 100.0
0 0.00 0.00 100.00 100.0
271 3.16 3.16 96.84 97.0
8251 96.28 99.44 0.56 0.5
24 0.28 99.72 0.28 0.2
0 0.00 0.00 0.00 0.0
0 0.00 0.00 0.00 0.0

Client Representative
100.0
100.0
96.6
0.4
0.2
0.0
0.0
Company Name

SIEVE ANALYSIS FOR INDIVIDUAL AGGREGATES 6

Source of Material : Date


Proposed Use : BM (GRADING-II) Date

Sample No.1 Sample wt. (gms) 6512 Sample No.2


Weight Percentage Cummulative
IS Sieve % Weight
Retained weight Percentage wt. IS Sieve (mm)
(mm) Passing Retained (gm)
(gm) Retained Retained
26.50 0 0.00 0.00 100.00 26.50 0
19.00 0 0.00 0.00 100.00 19.00 0
13.20 0 0.00 0.00 100.00 13.20 0
4.75 2904 44.59 44.59 55.41 4.75 2543
2.36 3419 52.50 97.10 2.90 2.36 3448
0.300 138 2.12 99.22 0.78 0.300 199
0.075 24 0.37 99.59 0.41 0.075 9

Sample No.3 Sample wt. (gms) 7014 Sample No.4 Samp


Weight Percentage Cummulative
IS Sieve % Weight
Retained weight Percentage wt. IS Sieve (mm)
(mm) Passing Retained (gm)
(gm) Retained Retained
26.50 0 0.00 0.00 100.00 26.50 0
19.00 0 0.00 0.00 100.00 19.00 0
13.20 0 0.00 0.00 100.00 13.20 0
4.75 2756 39.29 39.29 60.71 4.75 2655
2.36 3896 55.55 94.84 5.16 2.36 3741
0.300 321 4.58 99.42 0.58 0.300 142
0.075 10 0.14 99.56 0.44 0.075 14

Vishvaraj Representative
QF
Revision

Date

me

AGGREGATES 6.0 mm

Date Sampled : 28.12.17


Date Tested : 28.12.17

Sample wt. (gms) 6231


Percentage Cummulative
%
weight Percentage wt. Remarks
Passing
Retained Retained
0.00 0.00 100.00 100.0
0.00 0.00 100.00 100.0
0.00 0.00 100.00 100.0
40.81 40.81 59.19 57.3
55.34 96.15 3.85 3.4
3.19 99.34 0.66 0.7
0.14 99.49 0.51 0.5

Sample wt. (gms) 6572


Percentage Cummulative
%
weight Percentage wt. Remarks
Passing
Retained Retained
0.00 0.00 100.00 100.0 100.0
0.00 0.00 100.00 100.0 100.0
0.00 0.00 100.00 100.0 100.0
40.40 40.40 59.60 60.2 58.7
56.92 97.32 2.68 3.9 3.6
2.16 99.48 0.52 0.6 0.6
0.21 99.70 0.30 0.4 0.4

Client Representative
Company Name

SIEVE ANALYSIS FOR INDIVIDUAL AGGREGAT

Source of Material :
Proposed Use :BM (GRADING-II)

Sample No.1 Sample wt. (gms) 1000 Sample No.2


Cummulative
Weight Percentage % IS Sieve
IS Sieve (mm) Percentage wt.
Retained (gm) weight Retained Passing (mm)
Retained
26.50 0 0.00 0.00 100.00 26.50
19.00 0 0.00 0.00 100.00 19.00
13.20 0 0.00 0.00 100.00 13.20
4.75 9 0.90 0.90 99.10 4.75
2.36 85 8.50 9.40 90.60 2.36
0.300 469 46.90 56.30 43.70 0.300
0.075 207 20.70 77.00 23.00 0.075

Sample No.3 Sample wt. (gms) 1000 Sample No.4


Cummulative
Weight Percentage % IS Sieve
IS Sieve (mm) Percentage wt.
Retained (gm) weight Retained Passing (mm)
Retained
26.50 0 0.00 0.00 100.00 26.50
19.00 0 0.00 0.00 100.00 19.00
13.20 0 0.00 0.00 100.00 13.20
4.75 8 0.80 0.80 99.20 4.75
2.36 95 9.50 10.30 89.70 2.36
0.300 441 44.10 54.40 45.60 0.300
0.075 249 24.90 79.30 20.70 0.075

Vishvaraj Representative
QF
Revision

Date

ame

AL AGGREGATES DUST

Date Sampled 28.12.17


Date Tested 28.12.17

Sample wt. (gms) 1000


Weight Percentage Cummulative
%
Retained weight Percentage wt. Remarks
Passing
(gm) Retained Retained
0 0.00 0.00 100.00 100.0
0 0.00 0.00 100.00 100.0
0 0.00 0.00 100.00 100.0
6 0.60 0.60 99.40 99.3
105 10.50 11.10 88.90 89.8
447 44.70 55.80 44.20 44.0
224 22.40 78.20 21.80 22.4
0.0
Sample wt. (gms) 1000
Weight Percentage Cummulative
%
Retained weight Percentage wt. Remarks
Passing
(gm) Retained Retained
0 0.00 0.00 100.00 100.0 100.0
0 0.00 0.00 100.00 100.0 100.0
0 0.00 0.00 100.00 100.0 100.0
10 1.00 1.00 99.00 99.1 99.2
89 8.90 9.90 90.10 89.9 89.8
459 45.90 55.80 44.20 44.9 44.4
255 25.50 81.30 18.70 19.7 21.1

Client Representative
Company Name

AVERAGE OF FOUR SAMPLE

Source of Material :
Proposed Use :MB GRADING-II)

20 mm Aggregate
IS Sieve (mm) Sample-1 Sample-2 Sample-3 Sample-4 Average IS Sieve (mm)
26.50 100.00 100.00 100.00 100.00 100.00 26.50
19.00 65.18 65.33 67.11 64.18 65.45 19.00
13.20 6.52 5.95 6.05 5.80 6.08 13.20
4.75 0.61 0.23 0.29 0.19 0.33 4.75
2.36 0.00 0.00 0.00 0.00 0.00 2.36
0.300 0.00 0.00 0.00 0.00 0.00 0.300
0.075 0.00 0.00 0.00 0.00 0.00 0.075

6 mm Aggregate
IS Sieve (mm) Sample-1 Sample-2 Sample-3 Sample-4 Average IS Sieve (mm)
26.50 100.00 100.00 100.00 100.00 100.00 26.50
19.00 100.00 100.00 100.00 100.00 100.00 19.00
13.20 100.00 100.00 100.00 100.00 100.00 13.20
4.75 55.41 59.19 60.71 59.60 58.73 4.75
2.36 2.90 3.85 5.16 2.68 3.65 2.36
0.300 0.78 0.66 0.58 0.52 0.64 0.300
0.075 0.41 0.51 0.44 0.30 0.42 0.075

Vishvaraj Representative
QF
Revision

Date

any Name

GE OF FOUR SAMPLE

Date Sampled 28.12.17


Date Tested 28.12.17

12.5mm Aggregate
Sample-1 Sample-2 Sample-3 Sample-4 Average
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
95.52 97.04 97.09 96.84 96.62
0.36 0.46 0.41 0.56 0.45
0.20 0.23 0.19 0.28 0.23
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

Stone Dust
Sample-1 Sample-2 Sample-3 Sample-4 Average
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
99.10 99.40 99.20 99.00 99.18
90.60 88.90 89.70 90.10 89.83
43.70 44.20 45.60 44.20 44.43
23.00 21.80 20.70 18.70 21.05

Client Representative
Company Name

BLENDING GRADATION FOR BITUMIN

Source of Material : Rajmoti Construction


Proposed Use :BM (GRADING-II)

I.S. Sieve size


20 MM 12.5 MM 6.0 MM DUST 20 MM
in mm
100% 100% 100% 100% 25%
26.50 100.00 100.00 100.00 100.00 25.00
19.00 65.45 100.00 100.00 100.00 16.36
13.20 6.08 96.62 100.00 100.00 1.52
4.75 0.33 0.45 58.73 99.18 0.08
2.36 0.00 0.23 3.65 89.83 0.00
0.300 0.00 0.00 0.64 44.43 0.00
0.075 0.00 0.00 0.42 21.05 0.00

Blending Gradation for BM Grading-II


120.00
% of Passing

100.00

80.00

100 #REF! 100

95 #REF! 97.5
60.00

63 #REF! 78

55 #REF! 65
40.00
38 #REF! 48

20.00
40.00

28 #REF! 35
20.00
7 #REF! 14

2 #REF! 5
0.00
0.01 0.10 1.00

Sieve Size in mm

Vishvaraj Representative
4.3
Grading for DBM

QF
Revision

Date

Company Name

TION FOR BITUMINOUS MACADAM

Date Sampled : 28.12.17

Date Tested : 28.12.17

Specification
Total percentage
12.5 MM 6.0 MM DUST Limits as per
of passing
MORT&H
35% 30% 10%
35.00 30.00 10.00 100.00 100
35.00 30.00 10.00 91.36 90--100
33.82 30.00 10.00 75.34 56--88
0.16 17.62 9.92 27.77 16--36
0.08 1.09 8.98 10.16 4--19
0.00 0.19 4.44 4.63 2--10
0.00 0.13 2.11 2.23 0--8

BM Grading-II
1.00 10.00 100.00

ieve Size in mm

Client Representative
BITUMINOUS MACADAM (GRADING-II)
Sl No. Mould Height % Bitumen Wt. in Air SSD Wt. Wt. in Water Volume

1 62 1174 1192 705 487


2 62 3.00 1175 1192 704 488
3 60 1162 1177 700 477

Average Density
4 61 1170 1183 704 479
5 61 3.25 1180 1190 709 481
6 62 1183 1194 713 481
Average Density
7 61 1173 1181 706 475
8 62 3.50 1178 1190 715 475
9 60 1168 1178 702 476
Average Density
10 61 1182 1190 701 489
11 63 3.75 1190 1200 705 495
12 62 1179 1183 694 489
Average Density

2.480
2.470
2.460
2.450
Density (g/cc)

2.440
2.430
2.420
2.410
2.400
2.390
2.380
2.9 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8

Binder Content (%)

Contractor Representative Client Representative


Density

2.411
2.408
2.436 3 2.418
2.418 3.25 2.452
2.443 3.5 2.468
2.453 3.75 2.411
2.459
2.452
2.469
2.480
2.454
2.468
2.417
2.404
2.411
2.411

3.8

sentative
COMPANY NAME

SUMMARY OF TEST RESULTS FOR BM GRADING - II


(As per MORT&H 5th Revision)

20 MM : 25% 6.0 MM : 30 %
13.2 MM : 35% DUST : 10%
Filler (lime) :0%
Test Items Specification
Test Results JMF Limits
Seive Size (mm) Limits

19.00 91.36 90 -- 100 83 -- 99

Gradation 13.20 75.34 56 -- 88 68 -- 82


(% of
4.75 27.77 16 -- 36 22 -- 34
Passing,
IS Sieves) 2.36 10.16 4 -- 19 5 -- 15
0.300 4.63 2 -- 10 1 -- 9
0.075 2.23 0 -- 8 0 -- 4
Atterberg Limit PI NP Less than 4%
Lab. Density (gm/cc) 2.470
Optimum Bitumen Content (%) 3.46% Min 3.4%
Aggregate Impact Value ( AIV) 18.60 Max 30%
Combined Flakiness & Elongation Indic 25.49 Max 35%
Stripping > 95% Minimum Retained Coating 95%
Water Absorption (%) 1.25 Max 2%

_______________________ _____________________________
Vishvaraj Representative Concessionaire Representative
JOB MIX FORMULA FOR BITUMINOUS MACADAM(GRADI
The Job Mix Formula ( JMF) for Bituminous Macadam has
been worked out in Asphalt laboratory and following are inferences for your persual.

1.0 MATERIAL

Aggregates - Crushed aggregate from .

Bitumen - VG - 30 grade obtained from IOCL .

2.0 PARAMETER

2.1 Aggregates

The Aggregates obtained from crusher fulfill this specifications and the the Engineering properties
are as follows:

Requirement As Per
S.No Description
MORT&H

1 Aggregate Impact Value Max 30%

2 Flakiness & Elongation Max 35 %

Water Absorption20 mm Max . 2%

4 Water Absorption, 12.5 mm Max . 2%

5 Water Absorption, 6.0 mm Max . 2%

6 Water Absorption, Dust Max . 2%

8 Bulk Specific Gravity, 20 mm

Bulk Specific Gravity, 12.5 mm

9 Bulk Specific Gravity, 6.0 mm

11 Bulk Specific Gravity, Dust

Apparent Specific Gravity, 20 mm

13 Apparent Specific Gravity, 12.5 mm

14 Apparent Specific Gravity, 6.0 mm

15 Apparent Specific Gravity, Dust

Contractor Representative Client Representa


OR BITUMINOUS MACADAM(GRADING-II)

is specifications and the the Engineering properties

Observed result at laboratory

18.60%

25.49%

1.34%

0.63%

1.40%

1.26%

2.775

2.896

2.862

2.821

2.882

2.950

2.982

2.925

Client Representative

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