Kammerer 2011
Kammerer 2011
A comprehensive overview of adsorption and ion exchange technology applied for food and nutra-
ceutical production purposes is given in the present paper. Emanating from these fields of applica-
tion, the main adsorbent and ion-exchange resin materials, their historical development, industrial
production, and the main parameters characterizing these sorbents are covered. Furthermore,
adsorption and ion exchange processes are detailed, also providing profound insights into kinetics,
thermodynamics, and equilibrium model assumptions. In addition, the most important industrial
adsorber and ion exchange processes making use of vessels and columns are summarized. Finally,
an extensive overview of selected industrial applications of these technologies is provided, which is
divided into general applications, food production applications, and the recovery of valuable bio- and
technofunctional compounds from the byproducts of plant food processing, which may be used as
natural food additives or for their potential health-beneficial effects in functional or enriched foods
and nutraceuticals.
1. INTRODUCTION producers to abstain from the use of synthetic food additives and
The aim of the present review is to provide a comprehensive to apply natural “healthy” food components, which can be
and systematic overview of the application of adsorbent and ion deduced from an increasing importance of the “functional foods”
exchange technology in the food industry. This comprises not sector. The processes exemplified in the present paper are mainly
only the characterization of the main adsorbent and ion exchange based on the application of synthetic resins and were taken from
materials permitted for food application, their preparation, and a scientific publications, patents, and application brochures of resin
description of the historical development of this technology but manufacturers.
also a detailed treatise of the different kinetics, thermodynamics,
2. HISTORICAL DEVELOPMENT OF ADSORPTION AND
and equilibrium models, which are commonly used to describe
ION EXCHANGE TECHNOLOGY
adsorption and ion exchange phenomena in different systems. In
addition, the major applications of adsorption and ion exchange Adsorption phenomena were already exploited by the Egyp-
technology described in the literature are reported, and this de- tians and Sumerians, who used charcoal 3750 B.C. for reducing
scription has been restricted to solid-liquid systems. This section copper, zinc, and tin levels during bronze manufacturing. Follow-
is subdivided into “general applications”, giving an insight into ing this, the Egyptians and later Hippocrates used charcoal for
the potential use of this technology, “food production applica- first medical purposes before the first application for potable
tions”, and “recovery of valuable bio- and technofunctional water treatment was described by the Phoenicians. Such applica-
compounds from the byproducts of food processing”. The clear- tions were rather empirical, and a more systematic approach was
cut differentiation between the latter two areas of application was not developed until 1773, when the first quantitative studies of
made because of the rising accumulation of byproducts due to an adsorption phenomena were performed. Nowadays industrial
increased production quantity of industrial foods, which is asso- applications of adsorption technology reveal great diversity, and
ciated with increasing costs for the disposal of such waste streams. such techniques have become common practice for gas purifica-
On the other hand, plant-processing byproducts are of increasing tion, for example, to remove obnoxious smells from the air or in
interest because of their high contents of secondary plant metab- gas masks to protect military personnel from poisonous gas and
olites, which have been intensely discussed in the past decades further to decolorize aqueous or organic liquids, which is further
due to their health-promoting properties. This interest is associated detailed below. Numerous gas-solid and liquid-solid phase
with a growing market of natural food additives and nutraceuticals. adsorption systems using charcoal, clay, carbon of animal origin,
Additionally, consumer expectations increasingly force food zeolite, and, more recently, also activated carbon, synthetic zeolites,
and further synthetic resins based on polystyrene, polyacrylic
*Corresponding author [phone þþ49-(0) 711-459-22995; fax þþ49-(0) esters, or phenolics have been described, giving rise to very diverse
711-459-24110; e-mail [email protected]]. fields of application (1-3).
Figure 4. Polymerization of styrene (A) and methacrylic acid (B) with divinylbenzene as cross-linking agent.
on their properties and manufacturing processes, silica is also from step-growth polymerizations, such as polyaddition or poly-
applicable in food production, such as to adjust the pourability of condensation reactions.
vegetable, fruit, and sauce powders, to produce flavors in powder Polycondensation products are obtained through electrophilic
form, in the cosmetics industry as carriers of active compounds, aromatic substitution of phenolic compounds with formaldehyde
as raw material for powders, as dispersing agent, as fining agent, under acidic or basic catalysis (Figure 3) and, as for polyaddition
and in the paint industry for adjusting viscosity and thixotropy products, are formed in stepwise reactions. The type of phenolic
(12, 14, 15). compound and the ratio of the precursor materials used for
4.4. Synthetic Resins. Synthetic resins are polymeric adsor- synthesis define their properties.
bents with large internal surface areas and a much more consistent Polymerization belongs to the poly reactions, which proceed
structure compared to activated carbon. They are manufactured through chain propagation reactions and may be realized in tech-
by polycondensation or polymerization, with the products of the nical processes such as bulk polymerization, solution polymeri-
polymerization reaction being more consistent with respect to zation, emulsion polymerization, suspension polymerization, pre-
temperature or chemical influences than the polycondensation cipitation polymerization, and gas phase polymerization. Upon
products. In this context it is important to note that there are polymerization, styrene (Figure 4A), acrylic acid, or methacrylic
major differences in the literature with regard to the classification acid (Figure 4B), respectively, may polymerize with divinylben-
of polyreactions and their definitions. In the English literature zene or other divinyl monomers as cross-linking agents, whereas
polymerization may generally be perceived as a transformation of polyacrylamide (Figure 5A), polyvinylpyrrolidone (PVP) (Figure 5B),
low molecular weight to high molecular weight compounds. On and polyvinylpolypyrrolidone (PVPP) are also manufactured by
the other hand, the term polymerization is often specifically used radical polymerization but without cross-linking agents. Styrene
to describe chain-growth reactions, thus differentiating such reactions molecules as well as styrene and divinylbenzene are polymerized
26 J. Agric. Food Chem., Vol. 59, No. 1, 2011 Kammerer et al.
through radical polymerization with benzoyl peroxide as an initiator 4.4.1. Gel Type Adsorbents and Ion Exchangers. For the
of the radical chain reaction. Additionally, there are further ways to production of gel type resins, styrene and relatively low amounts
obtain cross-links between styrene chains after their formation, if the of divinylbenzene (2-12%) are blended with approximately the
aromatic bodies have been chloromethylated, which is commonly same amount of water devoid of any organic solvent in a chemical
performed in the course of functionalization to produce ion exchange reactor. Subsequently, the mixture is dispersed through stirring to
resins. Thus, methylene bridge formation may occur between produce small globules with a size of about 1 mm. At this stage the
a chloromethylated styrene chain and a neighbor chain (Figure 6); addition of benzoyl peroxide initiates the radical chain reaction
however, such bridges may negatively affect the positive character- and therewith the polymerization, which leads to the formation of
istics of an existing pore system (16, 17). A second way of cross- small plastic beads of the polystyrene/divinylbenzene molecules.
linking is given via the Friedel-Crafts reaction. p-Xylylene dichloride Such resin types are commonly used especially for water treat-
(XDC), 1,4-bis(chloromethyl)diphenyl (CMDP), monochlorodi- ment (18, 19, 21).
methyl ether (MCDE), dimethylformal, tris(chloromethyl)mesitylene 4.4.2. Macroreticular Resins. Macroreticular resins are
(CMM), and p,p0 -bis(chloromethyl)-1,4-diphenylbutane (DPB) are characterized by high porosity, which can be achieved using an
cross-linking agents used for this purpose (18); however, these chem- inert material or porogen, which is miscible with the monomeric
icals are not commonly used for manufacturing resins applied in the compounds but which does not influence the chain propagation
food sector. and is easy to extract or to vaporize, thus forming pores. Inert
In addition, cationic and anionic copolymerization are two materials used for this purpose are swelling agents, which are
further possible reaction mechanisms for producing polymeric good solvents for the monomers as well as the polymer products
resins, with the initiator being a cation, which reacts via an elec- or precipitating agents, in which the polymeric products are
trophilic addition, or an anion, which starts the reaction via a hardly soluble. The variability of adsorbent resins can be achieved
nucleophilic addition to a carbon-carbon double bond, respec- through choosing different types and concentrations of the inert
tively (19). material or porogen and by varying the amount of divinylbenzene
There are also literature reports on the so-called living poly- and the type and concentrations of other monomers as well as the
merization, allowing one to specially control the preparation and reaction conditions during polymerization. The large-pored
the uniformity of the polymer architecture of resins, for example, structures produced under such conditions are characterized by
by retaining the termination step. This means that after complete a huge inner area and a more homogeneous appearance com-
reaction of all monomeric units and further addition of educts, the pared to the gel type. To increase their mechanical stability,
chains may still continue to grow (19). For this purpose anionic higher amounts of cross-linking components are needed as
living polymerization (20), reversible addition-fragmentation compared to the production of gel-type resins. This coincides
chain transfer (RAFT), or radical living polymerization, such with a number of interesting properties, such as a larger free inner
as free stable radical mediated polymerization (SFRP), is commonly volume, lower swelling differences between polar and unpolar
applied. solvents, lower volume decrease during resin drying, and higher
The polymers formed according to these different mechanisms oxidation stability, and such resins are also suitable for catalytic
may be obtained either in gel type form, in macroreticular form or purposes. Besides the recovery of low molecular weight com-
as hypercrosslinked resins, which significantly affects their prop- pounds as described for hyper-cross-linked polystyrenes (4.4.3),
erties and areas of application. macroreticular resins with their large inner volumes provide the
opportunity to recover large molecules due to the accessibility of
the inner surface areas (6, 11, 18, 19).
4.4.3. Hyper-cross-linked Polystyrenes or Styrosorbs.
Hyper-cross-linked resins are extremely rigid networks with a
cross-linking degree above 40% showing much greater sorption
capacities than that of other known organic and inorganic
sorbents. Due to the high inner volume of the network not only
the surface of macropores is accessible for the target compounds,
which may explain the high capacity of such resins. According to
Davankov and Tsyurupa (18) the hyper-cross-linked polymers are
able to swell in any liquid and also in gaseous media, whereas harsh
treatments such as drying may lead to a decrease of the volume.
Synthetic adsorbent resins are appropriate to and commonly
used for the removal and recovery of aromatic components such
Figure 5. Structural features of polyacrylamide (A) and polyvinylpyrroli- as polyphenols, naphthalenes, hydrocarbons, pesticides, alcohols,
done (PVP) (B) and of their corresponding monomers. and ketones (11).
Figure 6. Methylene bridge formation between a chloromethylated polystyrene chain and a neighbor chain.
Review J. Agric. Food Chem., Vol. 59, No. 1, 2011 27
1
Table 1. Ion Exchange Resins Applied in the Food Industry
1a
SDVB, styrene-divinylbenzene; b DVB, divinylbenzene (6, 69, 99, 100)
Respective national legislatures as well as the FDA (22,23) and that is, an electrophilic substitution of the aromatic backbone of
the Council of Europe (24) regulate the types of resins, mono- the resins occurring upon treatment with concentrated sulfuric
mers, starting components, chemical modifiers, and polymeriza- acid at elevated temperatures, or by chloromethylation via the
tion aids to be used as well as food production processes, where Friedel-Crafts/Blanc reaction followed by amination of the
such resins may be applied. intermediate reaction products (Figure 7). Additionally, specific
4.5. Synthetic Ion Exchanger Materials. Ion exchangers are ion exchangers may be obtained by the insertion of functional
by definition firm and insoluble high molecular weight polyelec- groups with well-desired properties. Among such ion exchangers,
trolytes, which may exchange their loosely bound ions against chelating, imprinted exchangers, or ligand exchangers, may be
ions of the same charge from the surrounding media. Ion found (2, 25).
exchange is a reversible and stoichiometric process. As mentioned for adsorbent resins, the types of ion exchangers,
Synthetic ion exchangers are composed of a matrix, a three- monomers, starting substances, chemical modifiers, and poly-
dimensional high molecular network, with charged functional merizations aids, respectively, permitted for the production of
groups attached to it by chemical bonds. According to the afore- resins for food applications are regulated by national legislation,
mentioned variability of synthetic adsorbent resins, the structural the FDA, and the Council of Europe (22-24).
diversity of ion exchangers is even more pronounced, because a
number of different functional groups may be attached to the 5. PRINCIPLES OF ADSORPTION AND ION EXCHANGE
apolar networks. The choice of matrix material depends on the 5.1. Adsorption. Adsorption may be described as an enrich-
type of ion exchange to be applied. As an example, the resins ment of compounds, for example, from fluids on surfaces of solid
produced by cross-linking acrylic and methacrylic acids with state bodies. During this accumulation, interactions between the
divinylbenzene, respectively, carry carboxylic groups, which act atoms and molecules of the fluid phase (adsorptive) and the solid
as weak cation exchangers without further modification of the (adsorbent) occur. The solid surface may be regarded as a site
resins. The charge of the groups attached to the resin matrix with certain electronic and sterical properties characteristic of the
determines the kind of ion exchanger. Cation exchangers carry adsorbent matrix structure, which induce energetically hetero-
bound anions, and anion exchangers reveal the presence of cationic geneous energy levels based on the degree of the interaction with
groups with the respective reversely charged counterions attached the adsorptive. Furthermore, most adsorbents are not only
by electrostatic interactions. In addition, there are amphoteric ion characterized by their exterior surface but are also significantly
exchangers, containing both ion types at the same time. affected by their inner porous surface, which also contributes to
The aforementioned main types of ion exchangers may be adsorption. However, there are major differences in the interac-
differentiated into strong basic, weak basic, or acidic ion ex- tion forces and the kinetics of adsorption onto the exterior or
changers on the basis of their functional groups. Table 1 provides inner surface (26). Adsorption processes are generally distin-
an overview of the most popular ion exchange types used in the guished in three different sorption types depending on the nature
food industry (6, 7). of the interactions between the adsorbent matrix and the adsorp-
4.5.1. Functionalization of Synthetic Resins. Cross-linked tive. Physisorption commonly is a reversible and rapid sorption
resins may be functionalized by treatments such as sulfonation, process, which is mainly based on van der Waals forces, dipole
28 J. Agric. Food Chem., Vol. 59, No. 1, 2011 Kammerer et al.
Figure 7. Functionalization of cross-linked resins via sulfonation with concentrated sulfuric acid or by chloromethylation via the Friedel-Crafts/Blanc reaction
followed by amination to obtain cation and anion exchange resins.
forces, dipole-dipole forces, and dispersion forces as well as resin particles, whereas the heat transfer through the liquid phase
induction forces, which are usually below 50 kJ/mol. In contrast, may be disregarded because of its high heat capacity.
chemisorption relates to a chemical bonding between the adsor- The mathematical description of adsorption kinetics can be
bent and adsorptive. Accordingly, the interaction forces are much realized in two ways, either by considering the global mass and
higher and are reported to be in the range of 60-450 kJ/mol. heat transfers separately or by taking into consideration combi-
Furthermore, in the course of ionosorption an ion transfer nations of various processes running in parallel and sequentially.
occurs (11, 26). These approaches are called the heterogeneous and homogeneous
5.1.1. Kinetics and Thermodynamics of Adsorption Pro- models, respectively (9, 11), and are further detailed below.
cesses. Adsorption kinetics describes the time-dependent evolu- Heterogeneous Model. According to this model both the mass
tion of the sorption process until equilibrium is reached. The and heat transfer of the film diffusion process are separately
sorption process is divided into mass transport and heat trans- predictable (9). In contrast to particle diffusion the mass transfer
port, with the first being subdivided into four consecutive steps: in the subsurface has a nondominant role, because the pore
(1) transport of the adsorptive from the fluid phase to the resistance is the dominating step of mass transfer. The subsurface
subsurface, which is built up around the adsorbent; (2) transport effect may be further limited through higher flow rates, whereas a
through the subsurface, which is also called film diffusion; (3) sufficient contact time of the adsorptive with the adsorbent needs
simultaneous transport into the pores of the adsorbent through to be warranted, thus limiting maximal flow rates. In contrast,
diffusion by the pore fluid, also referred to as pore diffusion and heat transfer through the subsurface is the dominating step of
diffusion along the inner surface upon adsorption (surface energy transfer.
diffusion); (4) interaction with the active sites of the adsorbent. The overall mass transfer kinetics is dominated by the mass
The first step is not directly related to adsorption. The heat transport in the pores. The diffusion processes within the particles
transport is divided into energy transfer inside the sorbent mate- occurring in the liquid phase are subdivided into free pore
rial and energy transfer through the subsurface surrounding the diffusion, surface diffusion, and intercrystalline diffusion, all of
Review J. Agric. Food Chem., Vol. 59, No. 1, 2011 29
which may also occur simultaneously. Due to these different determined according to eq 8 (28, 29):
diffusion mechanisms occurring in parallel, the diffusion types
cannot clearly be differentiated and, accordingly, the determina- ΔG ¼ ΔH - TΔS ð8Þ
tion of the dominating step is difficult. In liquid phases, both
Furthermore, the half-adsorption time t1/2, that is, the time
relevant mechanisms, that is, pore diffusion and surface diffusion,
needed to bind half of the equilibrium amounts onto the resin
are superimposed, because both mechanisms proceed simulta-
surface, may be determined according to eq 9:
neously in the same pore. In this context, the diffusion differs
depending on whether the gradient of particle loading or the ln 2
concentration gradient is the driving force of the overall pro- t1=2 ¼ ð9Þ
k
cess (9).
Homogeneous Model. The homogeneous model is applied 5.1.1.2. Pseudo-First-Order Kinetic Model (Lagergren’s
when the underlying dominating mechanisms of a system are Rate Equation). According to Rudzinski and Plazinski (30, 31)
unknown. In this case, the linear driving forces (LDF) approach Lagergren adsorption kinetics (eq 10) is a limiting form of the
describes the overall mass transfer between the adsorbent and Langmuir model, if the system is not far from equilibrium
the fluid phase. This approach assumes a homogeneous loading conditions:
of the sorbent surface, which is independent of the particle
dqt
radius, and the resistance of the mass transfer due to the subsur- ¼ kðqe - qt Þ ð10Þ
face (9). dt
According to Bathen and Breitbach (9), the kinetics of multi- k is the rate constant (1/s), and qe and qt are the amounts adsorbed
compound systems has been less thoroughly studied because of per mass of adsorbent (mg/g) at equilibrium and after time t,
the difficult assessment of the interactions of different compounds respectively. By plotting ln(qe - qt) against the time t according to
simultaneously diffusing in the pores. the linearized Lagergren equation (eq 11), the rate constant k and
Adsorption processes are commonly exothermic. Normally, β may be determined from the slope and intercept of the linear
adsorption phenomena are characterized by energies ranging up graph. Following this, the intercept β can be used to determine the
to approximately 100 kcal/mol. Under these conditions, sorption nature of the rate-determining step (31, 32):
processes may be observed even at temperatures below 100 K,
and both adsorption and desorption occur spontaneously. In lnðqe - qt Þ ¼ β - kt ð11Þ
contrast, desorption may not occur without chemical modifica-
tion of the target compounds for sorption processes with adsorp- Furthermore, according to the first-order kinetics model, the half-
tion energies of g100 kcal/mol (26). adsorption time can be deduced according to eq 12.
5.1.1.1. First-Order Kinetic Adsorption Model. First-order
ln 2
sorption phenomena are unimolecular processes based on a t1=2 ¼ ð12Þ
reversible equilibrium reaction, which may be characterized as k
Q mL a L C e KL Ce Kp
qe ¼ ¼ ð17Þ c ¼ cm ð23Þ
1 þ aL C e 1 þ aL Ce p
ðp0 þ ðK - 1ÞpÞ 1 -
p0
The Langmuir isotherm is illustrated in eq 17 with QmL (mg/g)
being the monolayer adsorbent capacity under equilibrium con- c (mol/g) is the amount adsorbed under equilibrium conditions,
ditions, which indicates the maximum concentration retained by cm (mol/g) is the amount adsorbed in a monomolecular layer, and
Review J. Agric. Food Chem., Vol. 59, No. 1, 2011 31
K is a constant. Furthermore, p0 constitutes the saturation vapor is given through Ce (mg/L). Furthermore, AR (L/g) and BR (L/
pressure and p the adsorptive partial pressure. mg) are the Redlich-Peterson isotherm constants, and Qm (mg/g)
The BET equation can hardly be applied to describe solid- is the monolayer adsorbent capacity. βR is defined as the Redlich-
liquid adsorption systems. Nevertheless, it deserves particular Petersen exponent with values ranging from 0 to 1. The equation
attention because it is commonly used to determine the specific may be approximated by the Henry equation if BR 3 Ce , 1. In
inner surface of microporous adsorbents (9, 11). contrast, saturation cannot be explained with this model (BRCe .
5.1.2.1.2.4. Tempkin Isotherm. The Tempkin model as- 1), but there is an approximation to the Freundlich type (9,11,37).
sumes the existence of indirect adsorbate/adsorbate interactions, This approximation is given in eq 29:
which have a significant effect on the adsorption isotherm. These
AR
interactions are suggested to cause a linear decrease of the heat of qe ¼ Ce 1- β ð29Þ
adsorption of all molecules with increasing surface coverage (37). BR