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Module 2-Milling Machines (Topics)

This document outlines the topics that will be covered in a course on milling machines. It is divided into two modules, with Module J focusing on vertical milling machines and Module K on horizontal milling machines. For vertical milling machines, the document will discuss identifying machine parts, cutter types including end mills, tool holding, cutting speeds and feeds, common milling operations, and specific milling techniques. For horizontal milling machines, it will cover identifying major machine parts, cutter types, work holding methods, and include examples for calculations.

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Fayyaz Nadeem
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
79 views

Module 2-Milling Machines (Topics)

This document outlines the topics that will be covered in a course on milling machines. It is divided into two modules, with Module J focusing on vertical milling machines and Module K on horizontal milling machines. For vertical milling machines, the document will discuss identifying machine parts, cutter types including end mills, tool holding, cutting speeds and feeds, common milling operations, and specific milling techniques. For horizontal milling machines, it will cover identifying major machine parts, cutter types, work holding methods, and include examples for calculations.

Uploaded by

Fayyaz Nadeem
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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MILLING MACHINES

Course Outline
Module Section Unit Topic Page
Topics
Vertical Milling Machines
Identifying Machine Parts (Figure J-3) 514
One Base and Column, Knee, Saddle
Table, Ram
515
Tool Head (Figure J-4)
End Mills (Figure J-8) 517
Geometry-forming, dovetail, t-slot, woodruff key,
519
Two and shell end mills (Figure J-16~21)
Cutter Holding on the vertical …. (Figure J-28,29)
521
Quick change tooling systems (Figure J-30)
J Climp and conventional milling (Figure J-48), Cutting
530
performance factors (Cutting speeds)
Advanced Tool Materials
531
Feed Rates
Cutting Speed and Feed rate calculations (Example)
532
Four Depth of cut, Cutting Fluids
Common milling operations (Figure J-50~52) 533
Milling a cavity (Figure J-53 & 54) 534
5.00, 5.01, 5.02,
2 5.03, 5.04, 5.05
Machining T-Slot and dovetails, angle milling, and
535,536
drilling (Figure J-59,60,63)
Figure J-66 (is a holding device) 537
Horizontal Milling M/C (Identifyiing major parts) 549
One
(Figure K-5) 550
Classifying milling cutters
556
Materials of Manufacture (Cutters)
Plain Arbor driven cutters (Figure K-14,15,16)
557
Three Side milling cutters (Figure K-17)
Figure K-18~21 558
Figure K-22~25 559
K Figure K-26~30 560
Work-holding methods (Direct mounting to……)
562
Clamps (Figure K-31)
Mill vises (Figure K-35) 563
Four
Other work-holding accessories
Rotary Table (Figure K-37) 564
Dividing Head (Figure K-38)
Five Calculation-Example 568

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