Modelling and Analysis of Jacket Platform
Modelling and Analysis of Jacket Platform
Abstract
This paper details the results obtained from static analysis, considering both operational and
ultimate limit state performance characteristics of a jacket platform, designed at Mumbai high basin.
The existing platforms at Mumbai high region are affected by continuous sea state and operational
state loading. So, it becomes a necessity that the structures design for the purposes should be a
reliable one. The Static load analysis done in this study, using the STRUCAD *3D software helps to
analyze and predict the performance of a typical jacket structure at Mumbai High, when subjected to
various load cases. The pile analysis performed using PILE 19.4 OASYS software gives the ultimate
load carrying capacity, which the structure can withstand. The static analysis is also able to replicate
the details of observed behavior of the designed structure. Based on the axial tension/compression
and the bending stresses obtained through simulation, the tubular members are designed and the code
unity check is done manually for two offshore standards i.e. ISO 19902[8], API RP 2A [1], on which
the code provision comparison is performed to find more reliable code standards suiting the state of
loading. The basic design of deck portion of the structure is also performed so as to obtain the
preliminary design factors and member dimensions with respect to sea-state loading, thus the
selection of dimensions based on existing jacket platforms in the considered location is also being
discussed[3]. The design load level is utilized to design structural elements, while the operational
load level is applied to evaluate the capacity of the structure.
KEYWORDS: API RP2A, ISO 19902, Jacket Structure, Static Analysis, Wave Loading
1. Introduction
With the recent innovative ideas of analysis using software, it is now easier for the offshore
engineers to do simplified and realistic evaluation of the static operational and ultimate limit state
characteristics of template or jacket platforms, which are subjected to various environmental
conditions. The Mumbai High Basin is in the Arabian Sea (northern region of the Indian Ocean),
about 160 km off the Mumbai coast. It is India's biggest hydrocarbon reserves. The field has more
than 551 oil wells.
Recently, many researchers have worked on studying the reliability of existing jacket platform by
considering various locations [Bea et al, 1995; Thomas Gjerde, 2011; Bill Madock, 1992].This is
because, these platforms are highly susceptible to wave effects and considering it, being huge
structures, stability is highly influencing factor. In the case of pile of these offshore structures,
exposed to waves, several researchers have developed and implemented various effective
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methodologies to control such a huge system and to maintain the stability of the structure one among
which is Rupam Mahanta, 2011[11].The solution adopted in such situations is to increase the number
of elements and their cross sections, thus improving the stiffness of the structure, which contribute to
the structural stability [4].
A typical jacket platform at 60 meter water depth in this basin is analysed, to hold the operational,
self-weight, deformation and environmental load acting simultaneously on the structure. The wave
force on slender tubular members is calculated by the addition of the effective drag and inertia forces
in Morison’s equation [5]. For this work, unity check and the basic joint design is also done for
critical member of the jacket, thus studying the variation in code standards, such as API RP 2A and
ISO 19902. Also, the pile load capacity is checked in software analysis, based on the geotechnical
survey report obtained [12]. The seismic effects are not considered as the region considered is
seismically inactive zone. This work is emphasized on the effect of load acting on the structure and
the design which falls within the standard code recommended practices [2] leading to the generation
of final stable offshore jacket platform. The comparison of the results between the manual and the
simulation indicates the consistency of design and construction of the similar model and reliability of
the manual design standards. Thus, the present study deals with static effects of structure, and
balancing the forces acting on it, through simulation using software STRU CAD*3D.
2. Model data
The platform considered in the study is a four legged production platform. Water depth at the
location is 60 m. The platform is designed based on the API recommended criteria for 50 years
return period for a wave height of 10 meters. The cellar and the main deck elevation are +77.5 m and
+85 m respectively. The major deck framing is 50 by 50 m in plan and the jacket legs are battered at
one to eight in both broad side and end on framing. The deck legs, the jacket column and the pile are
of 1.372 m, 1.42 m, 1.524 m OD obtained from the preliminary design. The average wall thickness is
20 mm uniform to the whole structural members. The jacket is sub divided into 5 bays of 10 meter
each. The bottom three bays are provided with x-bracings of 61 cm outer diameter both on end on
and broad sides. The bracing provided on the fourth bay from the bottom is 50.8 cm and the top most
bay is provided with 45.7 cm outer diameter braces. The model is generated using 204 beam
elements and 69 plate elements. The jacket bracing and the horizontal framing is of 695 Mpa steel
materials with average yield strength of 106 ksi. The members are considered to be cold rolled pipes
and small members of rolled pipe sections. The soil data is obtained for driven pile of 1.524 m
diameter at Mumbai High region.
3. Load calculations
A design approach that minimizes static load effects through judicious selection of the platform
geometry is one of the keys to increased capability of platform. Static loads could be reduced
through decreasing member sizes and through adjustment of the jacket geometry at the top load
action zone, so that force cancelation could be used to advantage. The type of loads considered in the
analysis (API RP 2A) [1], includes the following:
Dead load (G)
Live load (Q)
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Environmental loads (E) (wind /wave/buoyancy)
Deformation load (D)
The load combination used for the analysis purpose includes:
1G+1D=U
1G+1E=V
1.3 G + 1.3 Q + 1 E + 1D = X
1G + 1 Q + 1 E + 1 D = Z
The load calculations are done based on the standard DNV, ISO19902, API RP 2A. The wave load is
calculated based on the Morrison’s equation which is shown in equation (1) below:
F = 0.5 ρ |u| u Cd D + ρ Cm( d24)ů (1)
Where,
Cm, Cd = hydrodynamic inertia & drag coefficient, ρ = water density, D = pile diameter, u = water
particle velocity, ů = water particle acceleration.
The wind load is calculated for the critical wind direction for the whole topside module using the
following API recommended formula:
Mumbai basic wind speed (zone III) Vb = 50.6 m/s (API)
Observed critical angle at Mumbai High = 34º & 56º
F = q (h/10)0.22 c.A.Sin α (2)
Q = 0.613 Vb² (h/10)0.22 (3)
C = shape coefficient, h =datum height, A= exposed area, q = basic wind pressure or suction, α =
angle between the direction of the wind and the axis of the exposed member, Vb = basic wind speed
(m/s)
Considering the above equations, the calculation of the wave forces in each member is generated
both manually and theoretically. The lateral forces are resolved and the total axial force in the
structure is found out, which is later compared with the result obtained through analysis. The
obtained value is checked and compared to determine the stability of the structure.
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Fig 1: The loads on the structure (Chakrabarti, 2005) Fig 2: Joint Number Provided in
STRUCAD 3D model
Fig.1 illustrates all kinds of loads acting on the offshore template structure. In the present work the
wave, wind, operational, buoyancy and dead load are of main interest and considered in the analysis.
4. StruCAD*3D modeling & analysis
StruCAD*3D is a general purpose oriented interactive, graphics-assigned system for constructing,
analyzing and designing three-dimensional structural engineering models where elements definition
is done by standard user libraries supplied for the section types supported by the AISC[1]. The
program is composed of several modules (Alpha, Beta, Omega, Noah, Stru-Plots) which translate the
state-of-the-art of research into the state-of-practice of design, thus reducing the complexities,
uncertainties in solving problems.
The Alpha module helps develop all the geometric information and the load data (Joint, Member,
Plates and Load statements). The Beta module is the counterpart of the Alpha module in generating
the input data for structural analysis and it acts as a spreadsheet-style interface, the best way to
describe the non-geometric tabular data. The Noah module is a structural analysis program for basic
analysis and it is comprised of the Scprep , Scload , Scsolve , and Scstress programs which is used
for the purpose of model Preparation, Load generation, Solve and calculating the Stresses
respectively.
(a) (b)
Fig 3(a, b): Jacket platform model generated in STRUCAD
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The analysis focuses on response of jacket structure to environmental load acting throughout the
structure. The jacket is modeled as a frame in three dimensional spaces. The estimates of the
environmental parametric values are based on data obtained from related literature reviews [12, 9].
The response of the structure under various loading combinations is obtained by performing the
analysis. The hydrodynamic loading is generated using the Hydrostatic collapse option card. The
STRU CAD 3D models are subjected to repeated full cycle of wave forces at consecutive time
periods [5]. The distributed wave forces are calculated as equivalent point loads acting in the joints,
by using the theory of equilibrium. For each time period the load is multiplied with deflection to
obtain the generalized moment acting on the structure. Static analysis calculates displacements,
strains, stresses, and reaction forces under the effect of applied loads. When loads are applied to a
body, the body deforms and the effect of loads is transmitted throughout the body. The external loads
induce internal forces and reactions to render the body into a state of equilibrium. All loads are
applied at full magnitudes. On applying the full magnitudes, loads remain constant (time-invariant).
Time-variant loads induce considerable inertial or damping forces, leading to the static analysis.
Here we used static analysis to calculate the structural response of bodies affected with constant
velocities or travelling with constant accelerations since the generated loads do not change with time.
The relationship between loads and induced responses is linear that is stress is directly proportional
to strain and the induced displacements are small enough to ignore the change in stiffness caused by
loading. The boundary conditions do not vary during the application of loads which are constant in
magnitude, direction, and distribution while the model is deforming. Stiffness of the jacket structure
below the deck is accounted for by use of linear beam elements. The deck is modeled by increasing
material density, mainly in the deck plating.
The Airy’s Wave theory [5] is used and the member loads is calculated based on API RP 2A
guidelines. The wind profile description card is used to generate the wind profile and the wind load is
calculated for the critical angle at the Mumbai high region [9] i.e. 56 and 34 degree from global axis.
The basic sectional properties if provided, the structure will calculate the self-weight. Jacket is
modeled using beam element. The deck portion of the structure is provided as plate element, and the
related load acting on the structure, is provided as plate pressure, which is uniformly distributed to
the whole structure. On providing the member properties the structure is rendered to, as the model
shown in Fig. 3(a, b). The element is modeled in accordance with the structural drawings made. Each
beam element is having 2 nodes and six degrees of freedom. To maximize the load on pile, the
conductors are considered to be horizontal components of environmental loading.
5. Methodology
In the work done by Bill Madock (1992) [3], he considered the similar procedure adopted in this
work, to check the stability of the structure. In the present work, a change in the type of bracing and
the structural dimensions obtained are varied, together with varied environmental conditions. Only
the basic static analysis is performed and seismic loading is not taken into account. The method by
which the project is progressed begins with the collection of the environmental and field data’s of
Mumbai high. The environmental load is calculated i.e. the wind and the wave, in the above
explained manner. The next step involves the calculation of the preliminary dimensions based on
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the soil data obtained from the geotechnical investigation for 1.525 m outer diameter piles. This is
followed by calculating the approximate UDL acting on the structure and the determination of the
assumed self-weight. Based on the references made from the earlier performed research work of Bill
Madock, 1992[3] the approximate load acting on the platform is finalized.
The adopted column diameter should be less than or equal to the pile outer diameter. After fixing the
preliminary pile dimensions and checking for safety, the structure is modeled in the StruCAD 3D
software. The deck height from mean sea level is calculated based on wave height, tide and storm
surge and is 16.54 m. The concerned input is provided i.e. member dimensions, group identities,
material properties etc. The software automatically calculates the total dead weight of the structure.
Then the environmental wave load and the wind load are generated using the hydrodynamic card and
the wind profile and wave function cards. After forming the structural model, the static push over
analysis/linear analysis is done. The obtained result is checked to find out the critically loaded
member, for which the member is replaced or redesigned. Now, on having all the parameters to
design the joint and connections of the jacket portion, the design is performed for the critically
loaded member i.e. member 61.The connection design for tube to tube and tube to I beam connection
is done. Then, for a considered member and joint, the code unity check for API RP 2A [2] and
ISO19902 [8] is studied. The usual analysis practice involves the consideration of the anode weight
and the conductor weights. In this particular work the anode weight and conductor weight is taken to
be as the horizontal component load [10], so that more stability is attained for the structural
components as a whole. This is the basic methodology adopted for the analysis, design and modeling
and the results obtained is briefly explained in results and discussion.
6. Results and discussions
6.1 Preliminary design (deck beam, girder, pile)
Based on the approximate load assessed, the dead load and live load of the structure is determined.
The UDL acting on each deck is obtained as 3900 kN/m on both main deck and the cellar deck. The
yield stress of steel, used for the deck beam and girder is 385 kN/m2.To find the deck beam and
girder sizes, the deck is considered to be continuous overhanging beam. The maximum moment
acting on the deck at two particular conditions is checked for (1) no equipment (2) fully loaded. The
maximum deck shear is also calculated for these maximum loading conditions, from which the
section modulus is calculated. Thus, W24x176 section is selected as deck beam member [1].
The deck girder size is obtained by performing the three moment equation analysis for positioning of
load on the deck at various points. The support reactions at various supports are found out and the
designing is done for the support at which maximum combined shear, combined reactions and
maximum moment is obtained. Based on AISC ASD -PART 5, the girder size is selected as W24x76
A375 grade steel followed by the selection of the brace dimension to be 10’’ 40ST [1]. The jacket is
modeled as beam element in accordance with the structural drawings made. Each beam element is
having two end nodes and six degrees of freedom. To maximize the load on pile [2], the conductors
are considered as horizontal component of environmental load for the pipes with weld stiffener
plates.
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6.2 StruCAD*3D analysis results
The structure is analysed using static analysis. The member failure up to first member, this is due to
the loading conditions and thereafter failure occurred due to the excessive displacement due to
overturning moments. This is found to be more for load case X. Those failed members where
redesigned for the concerned moment in z direction, as it is maximum. The results reported here do
not incorporate the dynamic conditions related to the structure but only moments at three directions.
The moment for five basic load cases and four combined load combinations is obtained which is less
than the calculated moments, shown in Fig 4.The Table 1 shows, comparison of the load values
obtained through manual design and software load generation. The load generated is within the
permissible limits [7] as specified in code provisions. The manual design proved to exceed the
analysis results. The Table 2 shows the manual design values greater, and the percentage difference
shows the variation is design. The axial load shows a comparatively higher difference. This is due to
the addition of extra vertical component of wave loading in the software analysis.
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Table 2: Comparison of manual and software analysis
Fig 5: Vertical stress at corresponding pile depth Fig 6: Cumulative Skin Friction
(kN/m) Vs Depths
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Fig 7: The base shear characteristic of static pile Figure 8: Bending Moment of Pile Vs Depth
The software showed that the pile is capable of resisting about15575 kN of loading and the
calculated value was 16253.4 KN which is higher so analysis structure seemed to be stable. The
probability of failure is mostly on the broadside bay due to buckling of compression bases. The Fig 7
shows base shear in kips (y- axis) with respect to displacement in inches (x axis).
6.4 Tubular joint design result
A systematic study of stresses in tubular x braces is done manually, which covers axial loading, in
plane bending and out of plane bending etc. From analysis, one of the structural member on a
complex multi-planar leg joint, appeared to have a high utilization of stress when assessed using API
RP2A WSD (API, 1996). Therefore, a comparative study of the multi-planar joint has been carried
out by considering API RP 2A and ISO19902 to determine both the absolute load capacity of the
joint, the effect of the out of plane loads and braces.
The joint connecting the main column and the member 61 is chosen for joint design. The joints
which are axially loaded are subjected to tensile forces. The tubular joint design is performed
manually to see the joints reliability. The joint 5 is considered for which the point where the
maximum wave load acts. The strength factor varies with various kinds of joints and load types [4].
The axial load varied from 5 to 15 kN. The obtained strength factor for considered joint is 0.94 and
0.5058 respectively. The chord load factor and yield axial capacity of chord is satisfactory. The brace
axial load and bending capacity are within the allowable limits.
6.5 Code unity check result
The sensitivity of the jacket structure to variation in design parameters is investigated. The axial
tension will lead to column buckling, local buckling, bending and shear effects. The column buckling
obtained is i.e. kL/r value is 34.892, found within the allowable axial compressive stress. The
parameters like axial tension, elastic and inelastic buckling, bending, beam shear, Torsional shear,
hydrostatic pressure and hoop buckling is checked and the values are compared for the APIRP2A
and ISO19902 .The beam shear, Torsional shear and hoop buckling values showed variation which is
due to the utilization of factored values [11].
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7. Further work
Only the basic strength check is being performed through static analysis. Hence to ensure further
stability the dynamic analysis should be performed which involves the construction, transportation,
installation and fatigue studies are not done. For this separate analysis is to be performed further. A
total stable structure can be obtained only by in depth analysis at each phase from the point at which
the project commences. Topside facility of deck structure such as accommodation, process module
etc. are not checked, instead the overall dead load is considered. The load such as those resulting
from future changes in utility of the structure may be incorporated in further work.
8. Conclusion
The static responses of a frame jacket type offshore platform in Mumbai High have been studied
using a frame model in computer program STRU CAD 3D. This structure is capable of accounting
for static load and buckling behavior of tubular struts. For linear study of braced frames (especially
for the jacket type offshore structures) behavior, this methodology can be used. This structure
predicts the overall behavior accurately. From the results of the presented study in this paper, the
following conclusions can be drawn:
The general tendency of the value of the vertical stress (Fig 5) is to be directly proportional to
the depth for the considered wave period and the platform time period. The static effect of
waves with the considered periods is significant since the probability of occurrence of such
wave period waves is higher than longer period waves. Therefore, the study of the static
behavior of the structure under such waves is of significant importance under static stresses
which is less but harmful through constant action than the stresses generated from longer
period waves.
Comparing the Base Shear values obtained from the approximate equation and those obtained
from the analysis, it was noted that the approximate equation overestimates the values by
about 4% for the considered model (Table 2). This can be reduced by the inclusion on the
dynamic effects on the structure, which is suggested in further study.
Calculation of the moment acting on the structure for different load cases as found in Fig 3
showed that, by selecting the maximum moment producing load combination (z) gives
maximum structural stability.
The use of the analysis gave values of axial load, which is found to give a better
representation for the structure model, since it was proven that the value lies at 14.19 %
higher than the calculated results (Table 2), which can reduce the existence of stable
structure. This provides more resistance to the structure against lateral forces, since laterally
acting forces when resolved will lead to higher overturning moments on the structure.
The existence of marine growth that can be accumulated with time has a significant effect on
increasing stress check unity, especially for members at splash zone in case of jackets that has
simple configurations
Thus the validity of this new approach is demonstrated by comparing the STRUCAD*3D analysis
results with the manual calculations performed based on the parametric equations in standard
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offshore recommended practices.
Acknowledgment
The author would like to thank for the support provided by CSIR-National Institute of
Oceanography, Goa, for successful completion of this work.
Reference
[1] American Institute of Steel Construction [AISC], (www.zentech-usa.com) Inc., Chicago, Illinois,
USA.
[2] American Petroleum Institute [API], 1996. (RP-2A 20th edition, Recommended Practice for
Planning, Designing and Constructing Fixed Offshore Platforms—Working Stress Design dated
December 1996.
[3] Bill Madock,1992;''Verification of CSA code for fixed offshore steel structures''
[4] Bea et al ,1995;''Verification of simplified method to evaluate the capacities of Template Type
Platforms'',27th annual OTC, Houston, Texas, USA
[7] DNV (os-c201 &os-c101), Practice on the joint and connection design of jacket platforms,
Environmental Conditions and Environmental load.
[8] ISO 19902, 2007; Petroleum and natural gas industries - Fixed steel offshore structures. - 1st
edition.
[9] Rupam Mahanta, 2011; ''Pile Design for Fixed Platform for Hydrocarbon Exploration in Indian
Offshore'', Proceeding of Indian geotechnical conference, Kochi.
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