EXCITATION SYSTEM COMMISSIONING

PROCEDURE

Approved by:
Performed by: Approved by:
CNEEC RUM

PT WIJAYA KARYA REKAYASA CHINA UNITED ENGINEERING

PT RAYON UTAMA MAKMUR
KONSTRUKSI CORPORATION

Rev. No. 2 Issued Date: Comment:

Rev. No. 1 Issued Date: Comment:

Rev. No. 0 Issued Date: Comment: FIRST ISSUE

Approved by:
Rev No.
PT RUM’S Heating Power Plant
Checked by:
Solo Indonesia
Prepared by: 0
TTR.COMM/B14.04/WRK-RUM/ELC/005
 TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. EXCITATION SYSTEM DOCUMENT No.

TTR.COMM/B14.04/WRK-
0 COMMISSIONING PROCEDURE RUM/ELC/005

1. APPENDIX
1.1. Record for Disclosure of Test Technical Meaures (Scheme), Organizaitonal
Measures and Safety Measures

Commisioning Procedur Disclosure Record

Project name The new project of PT RUM’S Heating Power Plant 2 x 15 MW
Solo Indonesia CFB Unit
Name of Commisioning Procedure for the Plant Wide Excitation System
Procedure
Disclosure Time
Disclosure
Address
Disclosed By
Participants

Description:
1. Principle scheme (see Commissioning Scheme for the Plant-wdie Excitation System
for details)
2. Prerequisite before the test (see Commissioning Scheme for the Plant-wdie Excitation
System for details)
3. Scope, Procedure and Steps of Commissioning (see Commissioning Scheme for the
Plant-wdie Excitation System for details)
4. Organization and labor division (see Commissioning Scheme for the Plant-wdie
Excitation System for details)
5. Safety Precautions:
5.1. The checking of temperature channel of motor and signal test has been completed;
5.2. The insulation of motor is qualified;
5.3. The emergency button test of motor is qualified.
5.4. The logic action of interlock protection of air Excitation system;
5.5. The warning line is set for the commissioning are, with specially-assigned person
guarded.
5.6. For the initial starting, there are specially-assigned person arranged for patrolling
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REVISION No. EXCITATION SYSTEM DOCUMENT No.

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and measuring the vibration and temperature, monitoring the lubricating oil flow and
oil pressure and temperature;
5.7. The temporary fire extinguisher or sandbag is placed on the commissioning site.
5.8. Use the interphone (connection between DCS and local place) to ensure the
smooth communication.
5.9. In case there are factors influencing the starting of air compressor, it is only allowed
to start the air compressor after eliminating these factors.
5.10.Record the parameter of commissioning.

Participants Construction Commisioning

(Signature) Contractor Contractor
Supervision Owner
Contractor

1.2. Checklist of Prerequisite for Commisioning

System Commisioning Conditions Checklist
Speciality : System Name : Commissioning Scheme for the Plant-wdie Excitation System
SN Checking Contents Checking Remarks
Result
File Package and file check
1 Sign-off Sheet for Technical Disclosure

2 Trial Run Application Approval Form

3 Trial Run Data Form

Pre-Trial Run Status Check

1 The leak test of pipe system has been

completed;

2 The hydraulic test of cooling water pipe is

qualified and the water can pass through it.
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REVISION No. EXCITATION SYSTEM DOCUMENT No.

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3 The quality of lubircating oil of air compressor

is qualified, and the lubricating oil is fieed to the
normal oil level accroding to requirements.

4 The independent comissioning of all valves is

qualified, and the record is completed.

5 The independent test of air compressor and air

dryer is completed, and the record is
completed.

6 The fire-fighting facilities is realiable, meeting

the requirements of using condition through
test.

7 The ground is level, the road is unblocked, and

the platform rail and trench cover is complete.

8 The scafolld, barrier, flammable articles and

building rubbish etc. hindering the comissioning
of subsystem are removed.

Blank below

Conclusion Systems have been checked and are ready for

trial run.

Representative of construction contractor (signature) MM/DD/YY

Representative of commissioning contractor (signature) MM/DD/YY

Representative of supervision contractor (signature) MM/DD/YY

Representative of owner (signature) MM/DD/YY

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1.3. Hazard Identification and Corresponding Preventive Measure

Item Plant-Wide Excitation System Departement : Boiler Speciality No. :

1 Personnel Equipment Discipline leader shall communicate or

cannot be damaged, have a heart-to-heart talk with his/her
concentrated personnel members with abnormal behaviors and
on work injured emotions to help them eliminate or
calm down their abnormal change in
thoughts so that they can have good
emotion in work; otherwise, these
persons cannot enter production site
for operations.

2 Personnel Equipment Discipline leader shall observe and

have bad damaged, know mental conditions of his/her
mental personnel members. Those who have drunk, don’t
conditions. injured have enough sleep, are too tired or
have bad health shall not be allowed to
enter the site.

3 Noise Human body 1. Judge and determine noise level on

health operation site.
BOILER

affected 2. Wear ear plugs.

4 Dust Human body 1. Judge and determine dust condition on

health site.
affected 2. Wear dust masks.

5 Ground oil Personnel 1. Remove oil or rubbishes from the

injuries ground.
resulted from 2. Equipment and instrument for
sliding and operation shall be placed neatly and
falling onto orderly.
the ground

6 Operate Equipment 1. Temporary power supply shall be

electrical damaged, placed as required. Wiring for power
equipment personnel supply shall be completed by special
injured electricians instead of wiring at will.
2. Wire reel or power supply with leakage
protector shall be adopted.
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REVISION No. EXCITATION SYSTEM DOCUMENT No.

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7 Operate Equipment 1. Before operation, operation leader

other damaged, shall tell relative personnel safety
equipment personnel measures, precautions and
by mistake injured surrounding operating conditions.
2. Trainers or casual workers (if any)
shall complete operation under
monitoring instead of by themselves.

8 Safety caps Casualties 1. In case of entering production site,

or goggles arising from safety caps shall be worn properly with
are not worn object impact its belt being properly fastened. In
or case of fire observation, goggles shall
improperly be worn.
worn. 2. Make sure there is no possibility of
object falling above in operation area
or surroundings.
9 Equipment Equipment 1. Before equipment rotation, relative
rotation is damaged, protection and interlock shall be put
abnormal. personnel into service and emergency pushbutton
injured is functional.
2. Test and record relative parameters
(current, vibration, temperature, etc.) of
equipment rotation.
10 Lube oil is Economic 1. Before operation, check system
leaked loss, equipment and piping for
environmen completeness.
pollution, fire 2. Check whether temporary equipment
or pipes are connected.
3. Cooling water system is qualified
through test.
11 High-rise Safety belt is Personnel Personnel must be worn with safety
operation not worn or injured belt and the hook is fastened at solid
improperly secure members. The principle is
worn. hooking at high point and operation at
low point and the method of hooking at
low point and operation at high point is
not allowed.

2. ORGANIZATION CHART:
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REVISION No. EXCITATION SYSTEM DOCUMENT No.

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Mr. Feri
(Project Manager)

Mr. Siswanto
(Safety Officer)

Mr. Rodney
(Commissioning)

Mechanical Electrical Instrument

Commissioning Commissioning Commissioning

3. ATTACHMENT