Substation System
Substation System
SYSTEM
March 2018
Engineering Department
1.0 GENERAL
1.1. The substation automation system shall be offered from a manufacturer who must have
designed, manufactured, tested, installed and commissioned substation automation system
successfully in any power utility in India which must be in satisfactory operation on 132kV
system or higher for at least 2 (Two)years as on the date of bid opening.
1.2. The Substation Automation System (SAS) shall be installed to control and monitor all the
sub-station equipment (with the provision for future additional bay extensions) from remote
control centre &SLDCas well as from local control centre.
Bay control Intelligence Electronic Devices (IED s) for control and monitoring.
Station Human Machine Interface (HMI)
Redundant managed switched Ethernet Local Area Network communication
infrastructure with hot standby.
Gateway for remote control via industrial grade hardware from local control centre
through IEC60870-5-101/104 protocol.
Gateway for remote supervisory control from SLDC, the gateway should be able
tocommunicate with SLDC on IEC 60870-5-101/104 protocol. It shall be the
bidder’sresponsibility to integrate his offered system with existing SLDC system including
creation of Database for exchange of desired data (in existing database system at SLDC).
The requirement of IO point shall be worked out by the bidder as per criterion enclosed
as Annexure-1 for data exchange with SLDC.
Remote HMI.
Peripheral equipment like printers, display units, key boards, Mouse etc.
Control & monitoring of Sub-station ACDB/DCDB, Battery chargers system, Firefighting
system, surveillance system, Standby Aux. Power supply (DG) system etc.
Adequate Cyber Security as per relevant
1.3. It shall enable local station control via a PC by means of human machine interface (HMI) and
control software package, which shall contain an extensive range of supervisory control and
data acquisition (SCADA) functions.
1.4. It shall include communication gateway, intelligent electronic devices (IED) for bay control
and inter IED communication infrastructure. An architecture drawing for SAS is enclosed.
1.5. The communication gateway shall facilitate the information flow with remote control
centres. The bay level intelligent electronic devices (IED) for protection and control shall
provide the direct connection to the switchgear without the need of interposing
components and perform control, protection, and monitoring functions.
2.1 General system design The Substation Automation System (SAS) shall be suitable for
operation and monitoring of the complete substation including future extensions. The
systems shall be of the state-of-the art suitable for operation under electrical environment
present in Extra high voltage substations, follow the latest engineering practice, ensure long-
term compatibility requirements and continuity of equipment supply and the safety of the
operating staff.
The offered SAS shall support remote control and monitoring from Remote Control centres
via gateways. The system shall be designed such that personnel without any background
knowledge in Microprocessor-based technology are able to operate the system. The
operator interface shall be intuitive such that operating personnel shall be able to operate
the system easily after having received some basic training.
The system shall incorporate the control, monitoring and protection functions specified, self-
monitoring, signalling and testing facilities, measuring as well as memory functions, event
recording and evaluation of disturbance records.
Bidder shall offer the Bay level unit (a bay comprises of one circuit breaker and associated
disconnector, earth switches and instrument transformer), bay mimic along with relay and
protection panels and PLCC/FO panels housed in air-conditioned Panel Room suitably
located and Station HMI in Control Room building for overall optimisation in respect of
cabling and control room building.
The main process information of the station shall be stored in distributed databases. The
typical SAS architecture shall be structured in two levels, i.e. in a station and a bay level.
Bay Level
At bay level, the IEDs shall provide all bay level functions regarding control, monitoring and
protection, inputs for status indication and outputs for commands. The IEDs should be
directly connected to the switchgear without any need for additional interposition or
transducers.
Each bay control IED shall be independent from each other and its functioning shall not be
affected by any fault occurring in any of the other bay control units of the station.
The data exchange between the electronic devices on bay and station level shall take place
via the communication infrastructure. This shall be realized using fibre-optic cables, thereby
Data exchange is to be realised using IEC 61850 protocol with a redundant managed
switched Ethernet communication infrastructure The communication shall be made in fault
tolerant ring in redundant mode, excluding the links between individual bay IEDs to switch
wherein the redundant connections are not envisaged, such that failure of one set of fiber
shall not affect the normal operation of the SAS. However failure of fiber shall be alarmed in
SAS. Each fiber optic cable shall have four (4) spare fibers
Station Level
At station level, the entire station shall be controlled and supervised from the station HMI. It
shall also be possible to control and monitor the bay from the bay level equipment at all
times. Clear control priorities shall prevent operation of a single switch at the same time
from more than one of the various control levels, i.e. SLDC, station HMI, bay level or
apparatus level.
The priority shall always be on the lowest enabled control level. The station level contains
the station-oriented functions, which cannot be realised at bay level, e.g. alarm list or event
list related to the entire substation, gateway for the communication with remote control
centres. The GPS time synchronising signal (as specified in the section relay & protection) for
the synchronization of the entire system shall be provided. The SAS shall contain the
functional parts as described in para 1.2 above.
The high-voltage apparatus within the station shall be operated from different places:
The operation shall depend on the conditions of other functions, such as interlocking,
synchrocheck, etc. (see description in ”Bay level control functions”).
(a) Select-before-execute
For security reasons the command is always to be given in two stages: selection of the object
and command for operation under all mode of operation except emergency operation. Final
execution shall take place only when selection and command are actuated.
It shall be a simple layout, easy to test and simple to handle when upgrading the station with
future bays. For software interlocking the bidder shall describe the scenario while an IED of
another bay is switched off or fails.
A software interlock override function shall be provided which can be enabled to bypass the
interlocking function.
Command execution timer (configurable) must be available for each control level
connection. If the control action is not completed within a specified time, the command
should get cancelled.
The monitoring, controlling and configuration of all input and output logical signals and
binary inputs and relay outputs for all built-in functions and signals shall be possible both
locally and remotely. It shall also be possible to interconnect and derive input and output
signals, logic functions, using built-In functions, complex voltage and currents, additional
logics (AND-gates, OR gates and timers). (Multi-activation of these additional functions
should be possible).
a. Bay (a bay comprises of one circuit breaker and associated disconnector, earth switches
and instrument transformer) Level Functions
Bay control functions including data collection functionality in bay control/protection unit. ƒ
Separate IEDs shall be provided for bay control function and bay protection function.
Bay level Operation: As soon as the operator receives the operation access at bay level the
operation is normally performed via bay control IED. During normal operation bay control
unit allows the safe operation of all switching devices via the bay control IED.
EMERGENCY Operation
It shall be possible to close or open the selected Circuit Breaker with ON or OFF push
buttons even during the outage of bay IED.
REMOTE mode
Control authority in this mode is given to a higher level (Remote Control Centre) and the
installation can be controlled only remotely. Control operation from lower levels shall not be
possible in this operating mode.
The synchronism and energizing check functions shall be bay-oriented and distributed to the
bay control and/or protection devices.
Voltage selection
The voltages relevant for the Synchro check functions are dependent on the station
topology, i.e. on the positions of the circuit breakers and/or the isolators. The correct
voltage for synchronizing and energizing is derived from the auxiliary switches of the circuit
breakers, the isolator, and earthing switch and shall be selected automatically by the bay
control and protection IEDs.
Raise and lower operation of OLTC taps of transformer shall be facilitated through Bay
controller IED.
(a)General
The protection functions are independent of bay control function. The protection shall be
provided by separate protection IEDs (numerical relays) and other protection devices as per
section Relay & Protection. IEDs, shall be connected to the communication infrastructure
for data sharing and meet the real-time communication requirements for automatic
functions. The data presentation and the configuration of the various IEDs shall be
compatible with the overall system communication and data exchange requirements.
Each IED should contain an event recorder capable of storing at least 200 time-tagged
events. The disturbance recorder function shall be as per detailed in section C&R
Analogue inputs for voltage and current measurements shall be connected directly to the
voltage transformers (VT) and the current transformers (CT) without intermediate
transducers. The values of active power (W), reactive power (VAR), frequency (Hz), and the
rms values for voltage (U) and current (I) shall be calculated in the Bay control/protection
unit.
The position of each switchgear, e.g. circuit breaker, isolator, earthing switch, transformer
tap changer etc., shall be supervised continuously. Every detected change of position shall
be immediately displayed in the single-line diagram on the station HMI screen, recorded in
the event list, and a hard copy printout shall be produced. Alarms shall be initiated in the
case of spontaneous position changes. The switchgear positions shall be indicated by two
auxiliary switches, normally closed (NC) and normally open (NO), which shall give ambivalent
The SAS shall also monitor the status of sub-station auxiliaries. The status and control of
auxiliaries shall be done through separate one or more IED and all alarm and analogue
values shall be monitored and recoded through this IED.
3.2.2.Measurements
Events and alarms are generated either by the switchgear, by the control IEDs, or by the
station level unit. They shall be recorded in an event list in the station HMI. Alarms shall be
recorded in a separate alarm list and appear on the screen. All, or a freely selectable group
of events and alarms shall also be printed out on an event printer. The alarms and events
shall be time-tagged with a time resolution of 1 ms. The tentative list for various feeders and
systems are enclosed as Annexure-I
3.2.4.Station HMI
On the HMI the object has to be selected first. In case of a blocking or interlocking conditions
are not met, the selection shall not be possible and an appropriate alarm annunciation shall
occur. If a selection is valid the position indication will show the possible direction, and the
appropriate control execution button shall be pressed in order to close or open the
corresponding object. Control operation from other places (e.g. REMOTE) shall not be
possible in this operating mode.
General
The operator station HMI shall be a redundant with hot standby and shall provide basic
functions for supervision and control of the substation. The operator shall give commands to
the switchgear on the screen via mouse clicks. The HMI shall give the operator access to
alarms and events displayed on the screen. Aside from these lists on the screen, there shall
be a printout of alarms or events in an event log.
An acoustic alarm shall indicate abnormalities, and all unacknowledged alarms shall be
accessible from any screen selected by the operator.
Consistent design principles shall be adopted with the HMI concerning labels, colours,
dialogues and fonts. Non-valid selections shall be dimmed out. The object status shall be
indicated using different status colours for:
The process status of the substation in terms of actual values of currents, voltages,
frequency, active and reactive powers as well as the positions of circuit breakers, isolators
and transformer tap-changers shall be displayed in the station single-line diagram.
The operator shall be in a position to execute a command only, if the switch is not blocked
and if no interlocking condition is going to be violated. The interlocking statements shall be
checked by the interlocking scheme implemented at bay and station level.
After command execution the operator shall receive a confirmation that the new switching
position has been reached or an indication that the switching procedure was unsuccessful
with the indication of the reason for non-functioning.
The SAS system shall be comprehensively self-monitored such that faults are immediately
indicated to the operator, possibly before they develop into serious situations. Such faults
are recorded as a faulty status in a system supervision display. This display shall cover the
(f)Event list
The event list shall contain events that are important for the control and monitoring of the
substation. The event and associated time (with1 ms resolution) of its occurrence has to be
displayed for each event. The operator shall be able to call up the chronological event list on
the monitor at any time for the whole substation or sections of it. A printout of each display
shall be possible on the hard copy printer. The events shall be registered in a chronological
event list in which the type of event and its time of occurrence are specified. It shall be
possible to store all events in the computer for at least one month. The information shall be
obtainable also from a printed event log.
(g)Alarm list
Faults and errors occurring in the substation shall be listed in an alarm list and shall be
immediately transmitted to the control centre. The alarm list shall substitute a conventional
alarm tableau, and shall constitute an evaluation of all station alarms. It shall contain
unacknowledged alarms and persisting faults. The date and time of occurrence shall be
indicated. The alarm list shall consist of a summary display of the present alarm situation.
Each alarm shall be reported on one line that contains:
Whenever an alarm condition occurs, the alarm condition must be shown on the alarm list
and must be displayed in a flashing state along with an audible alarm. After
acknowledgement of the alarm, it should appear in a steady (i.e. not flashing) state and the
audible alarm shall stop. The alarm should disappear only if the alarm condition has
physically cleared and the operator has reset the alarm with a reset command. The state of
the alarms shall be shown in the alarm list (Unacknowledged and persistent,
(h) Object picture When selecting an object such as a circuit breaker or isolator in the single-line
diagram, the associated bay picture shall be presented first. In the selected object picture,
all attributes like
Type of blocking
Authority
Local / remote control
RSCC / SAS control
Errors
etc.,
shall be displayed.
(i)Control dialogues
The operator shall give commands to the system by means of mouse click located on the
single-line diagram. Data entry is performed with the keyboard. Dedicated control dialogues
for controlling at least the following devices shall be available:
3.2.5.User-authority levels
It shall be possible to restrict activation of the process pictures of each object (bays,
apparatus...) within a certain user authorisation group. Each user shall then be given access
rights to each group of objects, e.g.:
Display only
Normal operation (e.g. open/close of switchgear)
Restricted operation (e.g. by-passed interlocking)
System administrator
For maintenance and engineering purposes of the station HMI, the following authorisation
levels shall be available:
No engineering allowed
Engineering/configuration allowed
Entire system management allowed
The access rights shall be defined by passwords assigned during the log-in procedure. Only
the system administrator shall be able to add/remove users and change access rights.
3.2.6.Reports
The reports shall provide time-related follow-ups of measured and calculated values. The data
displayed shall comprise:
It shall be possible to select displayed values from the database in the process display on-line.
Scrolling between e.g. days shall be possible. Unsure values shall be indicated. It shall be
possible to select the time period for which the specific data are kept in the memory.
Following printouts shall be available from the printer and shall be printed on demand:
i. Daily voltage and frequency curves depicting time on X-axis and the appropriate
parameters on the Y-axis. The time duration of the curve is 24 hours.
ii. Weekly trend curves for real and derived analogue values.
iii. Printouts of the maximum and minimum values and frequency of occurrence and
duration of maximum and minimum values for each analogue parameter for each
circuit in 24 hr period.
iv. Provision shall be made for logging information about breaker status like umber of
operation with date and time indications along with the current vale it interrupts
(in both condition i.e. manual opening and fault tripping)
v. Equipment operation details shift wise and during 24 hours.
vi. Printout on adjustable time period as well as on demand for MW, MVAR, Current,
Voltage on each feeder and transformer as well as Tap Positions, temperature and
status of pumps and fans for transformers.
vii. Printout on adjustable time period as well as on demand system frequency and
average frequency.
viii. Reports in specified formats which shall be handed over to successful bidder. The
bidder has to develop these reports. The reports are limited to the formats for
which data is available in the SAS database.
It shall be possible to illustrate all types of process data as trends - input and output data,
binary and analogue data. The trends shall be displayed in graphical form as column or curve
diagrams with a maximum of 10 trends per screen. Adjustable time span and scaling ranges
must be provided.
It shall be possible to change the type of value logging (direct, mean, sum, or difference) on-
line in the window. It shall also be possible to change the update intervals on-line in the
picture as well as the selection of threshold values for alarming purposes.
All recorded data from the IEDs with integrated disturbance recorder as well as dedicated
disturbance recording systems shall be automatically uploaded (event triggered or once per
day) to a dedicated computer and be stored on the hard disc.
3.2.9.Disturbance analysis
The PC-based work station shall have necessary software to evaluate all the required
information for proper fault analysis.
It shall be possible to access all protection and control IEDs for reading the parameters
(settings) from the station HMI or from a dedicated monitoring computer. The setting of
parameters or the activation of parameter sets shall only be allowed after entering a
password.
3.2.11.Automatic sequences
The available automatic sequences in the system should be listed and described, (e.g.
sequences related to the bus transfer). It must be possible to initiate pre-defined automatic
sequences by the operator and also define new automatic sequences.
3.3.Gateway
3.3.1Communication Interface
The Substation Automation System shall have the capability to support simultaneous
communications with multiple independent remote master stations,
The Substation Automation System shall have Four ports for Remote Control Centres
The communication interface to the SAS shall allow scanning and control of defined points
within the substation automation system independently for each control centre. The
substation automation system shall simultaneously respond to independent scans and
commands from employer's control centres (RCC). The substation automation system shall
support the use of a different communication data exchange rate (bits per second), scanning
cycle, and/or communication protocol to each remote control centres. Also, each control
centre’s data scan and control commands may be different for different data points within
the substation automation system's database.
The communication channels between the Substation Automation System and the remote
control centre will consist either of power line carrier, microwave, optical fibre, VSAT or
leased line , the details of which shall be provided during detailed Engineering .
The Contractor shall provide interface equipment for communicating between Substation
Automation system and Remote control centre. However, the communication channels
available for this purpose are specified in section project.
The modems can be used communicating to remote master station. The Contractor shall
supply two (2) number modems one at Remote Control Centre/Stand alone and other at
Substation end.The modem shall be, complete in all respects including power supply unit
&rack. The modem supplied shall not require manual equalization and shall include self-test
features such as manual mark/space keying, analogue loop-back, and digital loop-back. The
modems shall provide for convenient adjustment of output level and receive sensitivity. The
modem should be stand alone complete in all respects including power supply to interface
the SAS with communication channel. The configuration of tones and speed shall be
programmable and maintained in non-volatile memory in the modem. All necessary
hardware and software shall also be in the scope of bidder except the communication link
along with communication equipment between substation control room and Remote
Control Centre.
3.3.4Communication Protocol
The communication protocol for gateway to control centre must be open protocol and shall
support IEC 60870-5-101, 60870-5-104 and IEC 61850 for all levels of communication for
sub-station automation such as Bay to station HMI, gateway to remote station etc.
4.0System hardware:
4.1 Redundant Station HMI, Remote HMI and Disturbance Recorder Work station:
The contractor shall provide redundant station HMI in hot standby mode. The servers used
in these work stations shall be of industrial grade.
It shall be capable to perform all functions for entire substation including future
requirements as indicated in the SLD. It shall use industrial grade components. Processor
and RAM shall be selected in such a manner that during normal operation not more than
30% capacity of processing and memory are used. Supplier shall demonstrate these
features. The capacity of hard disk shall be selected such that the following requirement
should occupy less than 50% of disk space:
1. Storage of all analogue data (at 15 Minutes interval)and digital data including alarm ,
event and trend data for thirty(30) days,
Supplier shall demonstrate that the capacity of hard disk is sufficient to meet the above
requirement.
The VDU shall show overview diagrams (Single Line Diagrams) and complete details of the
switchgear with a colour display. All event and alarm annunciation shall be selectable in the
form of lists. Operation shall be by a user friendly function keyboard and a cursor
positioning device. The user interface shall be based on WINDOWS concepts with graphics &
facility for panning, scrolling, zooming, decluttering etc.
The display units shall have high resolution and reflection protected picture screen. High
stability of the picture geometry shall be ensured. The screen shall be at least 21" diagonally
in size and capable of colour graphic displays. The display shall accommodate resolution of
1280 X 1024 pixels.
4.1.3Printer
It shall be robust & suitable for operation with a minimum of 132 characters per line. The
printing operation shall be quiet with a noise level of less than 45 dB suitable for location in
the control room. Printer shall accept and print all ASCII characters via master control
computer unit interface. The printer shall have in built testing facility. Failure of the printer
shall be indicated in the Station HMI. The printer shall have an off line mode selector switch
to enable safe maintenance. The maintenance should be simple with provisions for ease of
change of print head, ribbon changing, paper insertion etc.
All reports and graphics prints shall be printed on laser printer. One dot matrix printer shall
have to be supplied for exclusively used for hourly log printing. All printers shall be
continuously online.
The mass storage unit shall be built-in to the Station HMI. All operational measured values,
and indications shall be stored in a mass-storage unit in form of DVD RW The unit should
support at least Read (48X), Write(24X), and Re-Write (10X) operations, with Multi-Session
capability. It should support ISO9660, Rockridge and Joliet Filesystems. It should support
formatting and use under the operating system provided for Station HMI. The monthly back
up of data shall be taken on disc. The facility of back up of data shall be inherent in the
software.
Each network infrastructure can on its own be compliant with any other Ethernet
redundancy principle.
The bidder shall provide the redundant switched optical Ethernet communication
infrastructure for SAS. The number of bay per set of switch shall be guided by attaced
scheme drawing at the end. Each switch shall have at least two spare ports for connecting
bay level IEDs and one spare port for connecting station bus.
The bay unit shall use industrial grade components. The bay level unit, based on
microprocessor technology, shall use numerical techniques for the calculation and
evaluation of externally input analogue signals. They shall incorporate select-before-operate
control principles as safety measures for operation via the HMI. They shall perform all bay
related functions, such as control commands, bay interlocking, data acquisition, data
storage, event recording and shall provide inputs for status indication and outputs for
commands. They shall be directly connected to the switchgear. The bay unit shall acquire
and process all data for the bay (Equipment status, fault indications, measured values,
alarms etc.) and transmit these to the other devices in sub-station automation system. In
addition, this shall receive the operation commands from station HMI and control centre.
The bay unit shall have the capability to store all the data for at least 24 hours.
One no. Bay level unit shall be provided for supervision and control of each 220KV,132KV
and 33 kV bay (a bay comprises of one circuit breaker and associated disconnector, earth
switches and instrument transformer). The Bay level unit shall be equipped with analogue
and binary inputs/outputs for handling the control, status monitoring and analogue
measurement functions. All bay level interlocks are to be incorporated in the Bay level unit
so as to permit control from the Bay level unit/ local bay mimic panel, with all bay interlocks
in place, during maintenance and commissioning or in case of contingencies when the
Station HMI is out of service.
The bay control unit to be provided for the bays shall be preferably installed in the CB relay
panel/feeder protection panel for respective bay. Further in case of one and half breaker
schemes, the BCU for Tie CB shall be provided in Tie CB relay panel. The tie CB relay panel
shall also house the Ethernet switch(es) to be provided for the diameter. The bay control
unit for future bay (if required as per section project) shall be installed in a separate panel.
The Bay level unit shall meet the requirements for withstanding electromagnetic
interference according to relevant parts of IEC 61850. Failure of any single component
within the equipment shall neither cause unwanted operation nor lead to a complete system
breakdown.
The I/O modules shall form a part of the bay level unit and shall provide coupling to the
substation equipment. The I/O modules shall acquire all switchgear information (i.e. data
coming directly from the switchgear or from switchgear interlocking devices) and transmit
commands for operation of the switchgear. The measured values of voltage and current
shall be from the secondaries of instrument transformers. The digital inputs shall be
acquired by exception with 1 ms resolution. Contact bouncing in digital inputs shall not be
assumed as change of state
The switchyard(GIS) panel room shall be constructed to house Bay level units, bay mimic,
relay and protection panels, PLCC/FO panels etc. for onebay in 220KV&132KV and two bays
in 33 kV Level. In case of incomplete diameter the switchyard panel room shall have
necessary space for accommodating the future bay IEDs. The layout of equipment/panel
shall be subject to Owner’s approval. The switchyard panel room shall be provided with
necessray illuminations, fire alarm system with at least two detectors with necessary power
supply if required and it shall be wired to SAS. The detailed constructional requirement of
switchyard(GIS) panel room is detailed in section civil of technical specification and air
conditioning requirement of switchyard (GIS)panel room shall be as detailed in section Air
conditioning system of technical specification. The air conditioner provided in switchyard
(GIS) panel room shall be monitored from substation automation system.
4.4Extendibility in future
Offered substation automation system shall be suitable for extension in future for additional
bays. During such requirement, all the drawings and configurations, alarm/event list etc.
displayed shall be designed in such a manner that its extension shall be easily performed by
the employer.
During such event, normal operation of the existing substation shall be unaffected and
system shall not require a shutdown. The contractor shall provide all necessary software
tools along with source codes to perform addition of bays in future and complete integration
with SAS by the user. These software tools shall be able to configure IED, add additional
analogue variable, alarm list, event list, modify interlocking logics etc. for additional
bays/equipment which shall be added in future.
5.0Software structure
The software package shall be structured according to the SAS architecture and strictly
divided in various levels. Necessary firewall shall be provided at suitable points in software
to protect the system. An extension of the station shall be possible with lowest possible
efforts. Maintenance, modification or an extension of components of any feeder may not
force a shut-down of the parts of the system which are not affected by the system
adaptation.
The contractor shall provide in two copies of all software in CD to load into the system in
case of any problem related with Hardware/Communication etc.
Human-machine interface (HMI) The base HMI software package for the operator station
shall include the main SAS functions and it shall be independent of project specific hardware
(A)System software
The system software shall be structured in various levels. This software shall be placed in a
non-volatile memory. The lowest level shall assure system performance and contain basic
functions, which shall not be accessible by the application and maintenance engineer for
modifications. The system shall support the generation of typical control macros and a
process database for user specific data storage. In case of restoration of links after failure,
the software along with hardware shall be capable of automatically synchronising with the
remaining system without any manual interface. This shall be demonstrated by contractor
during integrated system test.
(B)Application software
In order to ensure robust quality and reliable software functions, the main part of the
application software shall consist of standard software modules built as functional block
elements. The functional blocks shall be documented and thoroughly tested. They form part
of a library. The application software within the control/protection devices shall be
programmed in a functional block language.
The contractor shall provide a network management system software for following
management functions:
a. Configuration Management
b. Fault Management
c. Performance Monitoring
This system shall be used for management of communication devices and other IEDs in the
system. This NMS can be loaded in DR workstation and shall be easy to use, user friendly and
menu based. The NMS shall monitor all the devices in the SAS and report if there is any fault
in the monitored devices. The NMS shall
(a) Maintain performance, resource usage, and error statistics for all managed links and
devices and present this information via displays, periodic reports and on demand reports.
The substation automation system offered by the bidder shall be subjected to following tests
to establish compliance with IEC 61850 for EHV sub-station equipment installed in sheltered
area in the outdoor switchyard and specified ambient conditions:
a. Power Input:
i. Auxiliary Voltage
iv. Indications
b. Accuracy Tests:
ii. Currents
iii. Voltages
c. Insulation Tests:
i. Dielectric Tests
d. Influencing Quantities
i. Limits of operation
vi. Magnetic Field Test vii. Emission (Radio interference level) Test.
i. Indication
ii. Commands
g. Environmental tests:
i. Cold Temperature
v. Vibration
vi. Bump
vii. Shock
The supplier shall submit a test specification for factory acceptance test (FAT) and
commissioning tests of the station automation system for approval. For the individual bay
level IED’s applicable type test certificates shall be submitted.
The manufacturing and configuration phase of the SAS shall be concluded by the factory
acceptance test (FAT). The purpose is to ensure that the Contractor has interpreted the
specified requirements correctly and that the FAT includes checking to the degree required
by the user. The general philosophy shall be to deliver a system to site only after it has been
thoroughly tested and its specified performance has been verified, as far as site conditions
can be simulated in a test lab. During FAT the entire Sub-station Automation System
including complete control and protection system to be supplied under present scope shall
be tested for complete functionality and configuration in factory itself. The extensive testing
shall be carried out during FAT. The purpose of Factory Acceptance Testing is to ensure
trouble free installation at site. No major configuration setting of system is envisaged at site.
If the complete system consists of parts from various suppliers or some parts are already
installed on site, the FAT shall be limited to sub-system tests. In such a case, the complete
system test shall be performed on site together with the site acceptance test (SAT).
The hardware integration test shall be performed on the specified systems to be used for
Factory tests when the hardware has been installed in the factory. The operation of each
item shall be verified as an integral part of system. Applicable hardware diagnostics shall be
used to verify that each hardware component is completely operational and assembled into
a configuration capable of supporting software integration and factory testing of the system.
Integrated system tests shall verify the stability of the hardware and the software. During
the tests all functions shall run concurrently and all equipment shall operate a continuous
100 Hours period. The integrated system test shall ensure the SAS is free of improper
interactions between software and hardware while the system is operating as a whole.
The site acceptance tests (SAT) shall completely verify all the features of SAS hardware and
software. The bidder shall submit the detailed SAT procedure and SAT procedure shall be
read in conjunction with the specification.
Operation of the system by the operator from the remote SLDC or at the substation shall
take place via industry standard HMI(Human Machine interface) subsystem consisting of
graphic colour VDU, a standard keyboard and a cursor positioning device (mouse). The
coloured screen shall be divided into 3 fields:
For display of alarm annunciation, lists of events etc a separate HMI View node shall be
provided.
All operations shall be performed with mouse and/or a minimum number of function keys
and cursor keys. The function keys shall have different meanings depending on the
operation. The operator shall see the relevant meanings as function tests displayed in the
command field (i.e. operator prompting). For control actions, the switchgear (i.e. circuit
breaker etc.) requested shall be selectable on the display by means of the cursor keys. The
switching element selected shall then appear on the background that shall be flashing in a
different color. The operator prompting shall distinguish between:-
The summary information displayed in the message field shall give a rapid display of
alarm/message of the system in which a fault has occurred and alarm annunciation lists in
which the fault is described more fully.
Each operational sequence shall be divided into single operation steps which are initiated by
means of the function keys/WINDOW command by mouse. Operator prompting shall be
designed in such a manner that only the permissible keys are available in the command field
The offer shall include a comprehensive description of the system. The above operation shall
also be possible via WINDOWS based system by mouse.
8.0POWER SUPPLY
Power for the substation automation system shall be derived from substation 220V DC
system. Inverter of suitable capacity shall be provided for station HMI disturbance recorder
evaluation unit and its peripheral devices e.g. printer etc. In the event of Power failure,
necessary safeguard software shall be built for proper shutdown. For Gateway 48v DC Power
supply with +ve Earth may be used if found necessary.
9.0DOCUMENTATION
The following documents shall be submitted for employer’s approval during detailed engineering:
(d) Clear procedure describing how to add an IED/bay/diameter in future covering all major supplier
The following documentation to be provided for the system in the course of the project shall be
consistent, CAD supported, and of similar look/feel. All CAD drawings to be provide in “dxf” format.
• List of Drawings
• Block Diagram
• Guaranteed technical parameters, Functional Design Specification and Guaranteed availability and
reliability
• Schematic diagrams
• List of Apparatus
• List of Labels
• Product Manuals
• Assembly Drawing
• Operator’s Manual
Two sets of hard copy and Four sets of CD ROM containing all the as built documents/drawings shall
be provided.
In addition to the above, all the relevant .icd& .scd configuration files are to be handed over to
WBSETCL.
10.1Training
Contractor personnel who are experienced instructors and who speak understandable
English shall conduct training. The contractor shall arrange on its own cost all hardware
training platform required for successful training and understanding in India. The Contractor
shall provide all necessary training material. Each trainee shall receive individual copies of all
technical manuals and all other documents used for training. These materials shall be sent to
Employer at least two months before the scheduled commencement of the particular
training course. Class materials, including the documents sent before the training courses as
well as class handouts, shall become the property of Employer. Employer reserves the right
to copy such materials, but for in-house training and use only. Hands-on training shall utilize
equipment identical to that being supplied to Employer.
The Contractor shall quote training prices as indicated in BPS. The schedule, location, and
detailed contents of each course will be finalized during Employer and Contractor
discussions.
A computer system hardware course shall be offered, but at the system level only. The
training course shall be designed to give Employer hardware personnel sufficient knowledge
of the overall design and operation of the system so that they can correct obvious problems,
configure the hardware, perform preventive maintenance, run diagnostic programs, and
communicate with contract maintenance personnel. The following subjects shall be covered:
(c) System Expansion: Techniques and procedures to expand and add equipment such as
loggers, monitors, and communication channels.
(d) System Maintenance: Theory of operation and maintenance of the redundant hardware
configuration, failover hardware, configuration control panels, and failover switches.
Maintenance of protective devices and power supplies.
(e) Subsystem Maintenance: Theory of design and operation, maintenance techniques and
practices, diagnostic procedures, and (where applicable) expansion techniques and
procedures. Classes shall include hands-on training for the specific subsystems that are part
of Employer's equipment or part of similarly designed and configured subsystems. All
interfaces to the computing equipment shall be taught in detail.
(f) Operational Training: Practical training on preventive and corrective maintenance of all
equipment, including use of special tools and instruments. This training shall be provided on
Employer equipment, or on similarly configured systems.
The Contractor shall provide a computer system software course that covers the following
subjects:
(a) System Programming: Including all applicable programming languages and all stand-
alone service and utility packages provided with the system. An introduction to software
architecture, Effect of tuning parameters (OS software, Network software, database
software etc.) on the performance of the system.
(b) Operating System: Including the user aspects of the operating system, such as program
loading and integrating procedures; scheduling, management, service, and utility functions;
and system expansion techniques and procedures
(c) System Initialization and Failover: Including design, theory of operation, and practice
(d) Diagnostics: Including the execution of diagnostic procedures and the interpretation of
diagnostic outputs,
(e) Software Documentation: Orientation in the organization and use of system software
documentation.
(f) Hands-on Training: One week, with allocated computer time for trainee performance of
unstructured exercises and with the course instructor available for assistance as necessary.
The Contractor shall provide a comprehensive application software courses covering all
applications including the database and display building course. The training shall include:
(a) Overview: Block diagrams of the application software and data flows. Programming
standards and program interface conventions.
(c) Software Development: Techniques and conventions to be used for the preparation and
integration of new software functions.
(d) Software Generation: Generation of application software from source code and
associated software configuration control procedures.
(e) Software Documentation: Orientation in the organization and use of functional and
detailed design documentation and of programmer and user manuals.
(f) Hands-on Training: One week, with allocated computer time for trainee performance of
unstructured exercises and with the course instructor available for assistance as necessary.
10.5Requirement of training:
The contractor shall provide training for WBSETCL personnel comprehensively covering
following courses.
3 Application Software
11.0 Maintenance
During Guaranteed Availability Period, the Contractor shall take continual actions to ensure
the guaranteed availability and shall make available all the necessary resources such as
specialist personnel, spare parts, tools, test devices etc. for replacement or repair of all
defective parts and shall have prime responsibility for keeping the system operational.
During guarantee period as specified in tender document, contractor shall arrange bi-
monthly visit of their representative to site to review the performance of system and in case
any defect/shortcoming etc. is observed during the period, the same shall be set right by the
contractor within 15 days.
The SAS shall be designed so that the failure of any single component, processor, or device
shall not render the system unavailable. The SAS shall be designed to satisfy the very high
demands for reliability and availability concerning:
• Security
• Back-up functions
• Panel design appropriate to the harsh electrical environment and ambient conditions
Outage terms
1) Outage
The state in which substation automation system or a unit of SAS is unavailable for
Normal Operation as defined in the clause 7.1 due to an event directly related to
the SAS or unit of SAS. In the event, the owner has taken any equipment/ system
other than Sub-station Automation System for schedule/forced maintenance, the
consequent outage to SAS shall not be considered as outage for the purpose of
availability.
AOH = ∑ AOD
4) Availability:
Each SAS shall have a total availability of 99.98 % i.e. the ratio of total time duration
minus the actual outage duration to total time duration.
The availability for the complete SAS shall be guaranteed by the Contractor. Bidder shall
include in their offer the detailed calculation for the availability. The contractor shall
demonstrate their availability guaranteed by conducting the availability test on the total
sub-station automation system as a whole after commissioning of total Sub-station
Automation system. The test shall verify the reliability and integrity of all sub-systems.
Under these conditions the test shall establish an overall availability of 99.98%. After the
lapse of 1000 Hours of cumulative test time, test records shall be examined to determine the
conformance with availability criterion. In case of any outage during the availability test, the
contractor shall rectify the problem and after rectification, the 1000 Hours period start after
such rectification. If test object has not been met the test shall continue until the specified
availability is achieved.
The contractor has to establish the availability in a maximum period of three months from
the date of commencement of the availability test. After the satisfactory conclusion of test
both contractor and employer shall mutually agree to the test results and if these results
satisfy the availability criterion, the test is considered to be completed successfully. After
that the system shall be taken over by the employer and then the guarantee period shall
start.
13.0Spares
13.1Consumables:
All consumables such as paper, cartridges shall be supplied by the contractor till the SAS is
taken over by the owner.
13.2Availability Spares:
In addition to mandatory spares as mentioned below for SAS, the bidder is required to list
the spares, which may be required for ensuring the guaranteed availability during the
guaranteed availability period. The final list of spares shall form part of scope of supply and
accordingly the price thereof shall be quoted by the bidder and shall be considered in the
evaluation of the bids. During the guaranteed availability period, the spare parts supplied by
the Contractor shall be made available to the Contractor for usage subject to replenishment
at the earliest. Thus, at the end of availability period the inventory of spares with the
Employer shall be fully replenished by the Contractor. However, any additional spares
required to meet the availability of the system (which are not a part of the above spares
supplied by the Contractor) would have to be supplied immediately by the Contractor free of
cost to the Employer.
List of Spares:
a) one no. spare BCU with sufficient no. of analog& digital modules which can be used
for any bays for analog and digital inputs
b) one no. Ethernet switch
i) Station HMI
ii) Redundant Station HMI (in Hot-stand by mode)
iii) Bay level units along with bay mimic as detailed in section Project.
iv) Bay Level Unit for Auxiliary system (as per requirement)
v) Disturbance Recorder Work Station(Maintenance HMI)
vi) Colour Laser Printer – 1 No. (For Reports & Disturbance records)
vii) Dot matrix printers - (one each for Alarms and log sheets)
viii) All interface equipment for gateway to SLDC
ix) Communication infrastructure between Bay level units, Station HMI, Printers,
gateways, redundant LAN etc. as required
x) Remote workstation including HMI and along with one printer
xi) Modems as per requirement.
xii) Any other equipment as necessary.
Note:
1. The redundant managed bus shall be realized by high speed optical bus using industrial grade
components and shall be as per IEC 61850.
2. The IEDs and switches for one bay in 220KV&132KV level and for two bays in 33 kV or lower
Level., IEDs for two bays can be housed in one switchyard (GIS) panel along with its switch.
3. Inside the sub-station, all connections shall be realized as per IEC 61850 protocol.
4. For gateway, it shall communicate with Remote Supervisory Control Centre (RSCC)i.e.SLDC on IEC
60870-5-101/104 protocol.
5. The printer as required shall be connected to station bus directly and can be managed either from
station HMI, HMI view node or disturbance recorder work station.
6. The above layout is typical. However if any contractor offers slightly modified architecture based
on their standard practice without compromising the working, the same shall be subject to approval
during detailed engineering.
GPS
GPS receiver for synchronization for communicating over IEC-60870-5-101/104 shall be supplied
with a GPS clock.
Interoperability Profile shall be provided to the successful bidder. However, it is the responsibility of
the bidder to make it compatiblewithexisting Net Work Management System(NMS)and/or new NMS
of Remote Control Centre(SLDC)
1. The Gateway shall respond to the Master stations request for the at least the following commands
as per the protocol:
- Status of Link
- Reset of Link
2. Gateway shall send all Analog and status data in response to the General interrogation command.
4. Analogs are defined as periodic data and are sent to SLDC on Class 2 request. The periodicity
varies from 10 seconds to 15 seconds depending upon the quantity of data and available bandwidth.
5. Digital input state changes are to be reported spontaneously by Gateway as Class 1 data. The
Digital input data have higher priority than Analog values. An integrity scan is performed for all the
digital inputs using Scan group-1 at every 10 minutes interval.
6. The SOE (Sequence of Events) information is stored in a file in the Gateway. The format of SOE
data is enclosed in a separate file (please see the details in SOE_erldc_nerldc_nrldc.pdf document).
This file is transferred using the file transfer feature of IEC 60870-5-101/104 protocol.
- Measurements (U, I, P, Q, f)
- Event
- Alarm
- ambient temperature
- Status of display of Fire protection system, illumination system and Air conditioning system.
- Acquisition of all counters in PLCC/FO panels through potential free contacts from PLCC/FO or
independently by counting the receive/send commands.
- Disturbance records
- Monitoring the state of batteries by displaying DC voltage, charging current and load current etc.
- Tap-position of Transformer
Analogue inputs
i) For line Current R phase, Y phase, B phase, Voltage R-Y phase, Y-B phase, B-R phase
ii) For transformer/reactor Current R phase, Y phase, B phase, WTI (for transformer and
reactor), Tap position (for transformer only)
iii) For TBC and bus coupler Current R phase, Y phase, B phase
iv) Common
Digital Inputs
1.Line bays
i) Status of each pole of CB.
ii) Status of Isolator, Earth switch
iii) CB trouble
iv) CB operation/closing lockout
v) Pole discrepancy optd
vi) Trip coil faulty
vii) LBB optd
viii) Bus bar protn trip relay optd
ix) Main bkr auto recloser operated
x) Tie/transfer auto recloser operated
xi) A/r lockout
xii) Tie/transfer bkra/r lockout
xiii) Direct trip-I/II sent
xiv) Direct trip-I/II received
xv) Main I/II blocking
xvi) Main I/II-Inter trip send
xvii) Main I/II-Inter trip received
xviii) O/V STAGE – I operated
xix) O/V STAGE – II operated
xx) FAULT LOCATOR FAULTY
xxi) MAIN-I/II CVT FUSE FAIL
xxii) MAIN-I PROTN TRIP
xxiii) MAIN-II PROTN TRIP
xxiv) MAIN-I PSB ALARM
xxv) MAIN-I SOTF TRIP
xxvi) MAIN-I R-PH TRIP
xxvii) MAIN-I Y-PH TRIP
xxviii) MAIN-I B-PH TRIP
xxix) MAIN-I START
xxx) MAIN-I/II Carrier aided trip
xxxi) MAIN-I/II fault in reverse direction
2. ForTransformers
3. Transformer bays
6.Auxiliary system
i) Incomer-I On/Off
ii) Incomer-II On/Off
iii) 415V Bus-I/II U/V
iv) 415v bus coupler breaker on/off
v) DG set bkr on/off
vi) Alarm/trip signals as listed in Section: DG set
vii) LT transformer-I Bunchholz Alarm & trip
viii) LT transformer-II Buchloz Alarm & trip
ix) LT transformer-I WTI Alarm & trip
x) LT transformer-II WTI Alarm & trip
xi) LT transformer-I OTI Alarm & trip
xii) LT transformer-II OTI Alarm & trip
xiii) PLCC/FO exchange fail
xiv) Time sync. Signal absent
xv) Alarm/trip signals as listed in Section: Battery and Battery charger
xvi) 220v DC-I earth fault
xvii) 220v DC-II earth fault
xviii) Alarm/trip signals as listed in Section: Fire protection system
i) AC Compressor 1 ON/OFF
ii) AC Compressor 2 ON/OFF
iii) Fire Detection 1 ON/OFF
iv) Fire Detection 2 On/OFF
v) Switchyard Panel Room Temperature High Alarm
The exact number and description of digital inputs shall be as per detailed engineering
requirement Apart from the above mentioned digital inputs, minimum of 200 inputs shall be kept
for WBSETCL use in future.