OEE Machine Shop(TRAUB MACHINE-02)

AUGUST month Day TUE wed thu fri sat sun mon tue wed thu fri sat
Date 1 14 15 16 17 18 19 20 21 22 23 24
Total Available Time (A) 720 720 720 720 720 720 720 720 720 720 720 720
1 Plant Shut down -
1-No plan for production ( 12 hr.) 20 0 - 0 0 - 0 0 0 0 - 0
2-Breaks for lunch and tea 75 75 - 75 75 - 75 75 75 75 - 75
2 Production adjustment - - -
1-One shift reqired for production 0 0 - 0 0 - 0 0 0 0 - 0
2-Other as customer not reqd. 0 0 - 0 0 - 0 0 0 0 - 0
3 Equipment Failure Losses (Minutes) - - -
1-Function reduction loss 45 0 - 0 0 - 0 0 0 0 - 0
2-Function failure loss 18 0 - 0 0 - 0 0 0 0 - 0
4 Process Failure Losses (Minutes) - - -
1-Tooling unavailabilty 0 0 - 0 0 - 0 5 0 0 - 0
2-Resharp of tolls 15 50 - 8 0 - 42 50 60 50 - 55
3-Other(setting process, break down) 5 15 - 420 300 - 12 36 42 20 - 45
178 140 0 503 375 0 129 166 177 145 - 175
Total Operating Time 542 580 720 217 345 720 591 554 543 575 - 545
Performance Loss - - -
Normal Production Loss
5 - -
1-SMED( Tool change) 10 0 - 0 0 - 0 0 0 0 - 0
2-CHANGE OVER 20 35 - 0 0 - 0 0 10 0 - 18
3-Other 5 24 - 0 15 - 30 18 24 35 - 36
6 Abnormal Production Losses - - -
1-Cycle time increase due to material hard 10 0 0 0 - 0 0 0 0 - 0
2-Drill/Tools not as per std. 5 0 0 0 - 0 0 0 0 - 0
3-Other 20 0 0 0 - 0 0 0 0 - 0
70 59 0 0 15 - 30 18 34 35 - 54
Net Operating Time 472 521 720 217 330 - 561 536 509 540 - 491
Total Availability Rate 0.66 0.72 1.00 0.30 0.46 - 0.78 0.74 0.71 0.75 - 0.68
Standard output Nos per minute 1.05 2.5 2.4 2.4 - 2.4 2.4 2.4 2.4 - 2.4
Rated Output 1500.00 1400 1400 828 - 1400 1350 1400 1400 - 1400
Actual Output 1200.00 1150 460 645 - 1150 1000 1100 1150 - 1106
Performance Efficiency 0.80 0.82 #DIV/0! 0.33 0.78 - 0.82 0.74 0.79 0.82 - 0.79
Quality Losses (E) - -
7 Quality Defect Losses - -
WRONG DIM. 5 9 2 4 - 2 0 0 0 - 4
GRINDING 2 0 0 0 - 0 0 0 0 - 2
MILING 0 0 0 - 0 0 0 0 - 0
8 Reprocessing Losses (Hours, Tons, $) - -
SETTING 2 0 0 0 - 0 0 0 0 - 0
RUNNING TIME LESS 2 0 0 0 - 0 0 0 0 - 15
OVER PRODUCTION 2 0 0 0 - 0 0 0 0 - 0
13 9 - 2 4 - 2 0 0 0 - 21
Net accepted Output 1187.00 1141.00 - 458.00 641.00 #VALUE! 1148.00 1000.00 1100.00 1150.00 - 1085.00
Quality Rate 0.99 0.99 - 1.00 0.99 #VALUE! 1.00 1.00 1.00 1.00 - 0.98
OEE 51.88 58.97 - 9.86 35.48 #VALUE! 63.89 55.14 55.55 61.61 - 52.85
E-02)
sun mon tue wed thu fri sat TOTAL
25 26 27 28 29 30 31
720 720 720 720 720 720 720 13680

0 0 0
75 75 75

0 0 0
0 0 0

0 0
0 0

0 0
65 75
15 45
0 155 195 75 0 0 0
720 565 525 645 720 720 720

0 0
0 0
40 25

0 0
0 0
0 0
0 40 25 0 0 0 0
720 525 500 645 720 720 720
1.00 0.73 0.69 0.90 1.00 1.00 1.00
2.4 2.4
1400 1400
948 1130
#DIV/0! 0.68 0.81 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

5 15
4 0
4 0

2 0
1 0
0 0
0 16 15 0 0 0 0
0.00 932.00 1115.00 0.00 0.00 0.00 0.00
#DIV/0! 0.98 0.99 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! 48.54 55.31 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE Machine Shop(CNC-01)
Day TUE MON TUE WED THU FRI SAT SUN MON TUE WED
Date 1 14 15 16 17 18 19 20 21 22 23
Total Available Time (A) 720 720 720 720 720 720 720 720 720 720 720
1 Plant Shut down
1-No plan for production ( 12 hr.) 20
2-Breaks for lunch and tea 75
2 Production adjustment
1-One shift reqired for production 0
2-Other as customer not reqd. 0
3 Equipment Failure Losses (Minutes)
1-Function reduction loss 45
2-Function failure loss 18
4 Process Failure Losses (Minutes)
1-Tooling unavailabilty 0
2-Tool change over 15
3-Hydrolic oil less or refilling time 2
4-Coolant change over or refilling
175 0 0 0 0 0 0 0 0 0 0
Total Operating Time 545 720 720 720 720 720 720 720 720 720 720
Performance Loss
5 Normal Production Loss
1-SMED( Tool change) 10
2-CHANGE OVER 20
3-Other 5
6 Abnormal Production Losses
1-Cycle time increase due to material hard 10
2-Drill/Tools not as per std. 5
3-Other 20
70 0 0 0 0 0 0 0 0 0 0
Net Operating Time 475 720 720 720 720 720 720 720 720 720 720
Total Availability Rate 0.66 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Standard output Nos per minute 1.05
Rated Output 1500.00
Actual Output 1200.00
Performance Efficiency 0.80 ### ### ### ### ### ### ### ### ### ###
Quality Losses (E)
7 Quality Defect Losses
WRONG DIM. 5
GRINDING 2
MILING
8 Reprocessing Losses (Hours, Tons, $)
SETTING 2
RUNNING TIME LESS 2
OVER PRODUCTION 2
13
Net accepted Output 1187.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Quality Rate 0.99 ### ### ### ### ### ### ### ### ### ###
OEE 52.21 ### ### ### ### ### ### ### ### ### ###
e Shop(CNC-01)
THU FRI SAT SUN MON TUE WED THU TOTAL
24 25 26 27 28 29 30 31
720 720 720 720 720 720 720 720 13680

0 0 0 0 0 0 0 0
720 720 720 720 720 720 720 720

0 0 0 0 0 0 0 0
720 720 720 720 720 720 720 720
1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

### ### ### ### ### ### ### ###

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00