Shrinkage Crack
Shrinkage Crack
by R. lan Gilbert
This paper considers the problem of cracking in fully restrained not exposed and esthetic requirements are of secondary
members subjected to direct tension caused by dry shrinkage. The importance, a larger crack width may be acceptable
mechanism of direct tension cracking is discussed, and some popular
misconceptions concerning the behavior of restrained members are
(say 0.3 to 0.5 mm).
exposed. Paper presents a rational approach for the determination of Most existing techniques for predicting crack widths
the number and spacing of cracks and the average crack width in a involve empirical models that have been calibrated
member, which is fully restrained and subjected only to an axial re- from results obtained in laboratory tests and, as such,
straining force caused by shrinkage. The approach is based on the often fail to accurately predict crack widths in actual
principles of mechanics and is illustrated by worked examples. Pre-
dictions agree well with observed cracking in restrained members. The
structures. It is difficult, therefore, for a structural de-
procedure is used to calculate the quantities of steel required for crack signer to be confident that the cracks in a structure will
control in a number of practical situations. Finally, the results of the in fact satisfy the maximum crack width requirements
investigation are compared with the provisions for shrinkage and of the local building code.
temperature reinforcement in the ACI Building Code (ACI 318-89) In beams and slabs, which have been proportioned to
and AS 3600-1988.
avoid excessive deflection at service loads and which
Keywords: cracking (fracturing); crack width and spacing; creep; deformation; contain sufficient quantities of reinforcement to pro-
reinforced concrete; serviceability; shrinkage; slabs; structural members.
vide adequate ultimate strength and ductility, flexural
In reinforced and partially prestressed concrete crack widths are rarely a problem under normal in-
structures, cracking is to be expected at service loads. service conditions, provided of course that the rein-
Cracks may be caused by the external loads, or by re- forcement bars are not spaced too widely apart. Sensi-
straint to shrinkage and temperature variations, or by a ble reinforcement detailing is the key to flexural crack
variety of other causes. If uncontrolled, cracking may control. It is, therefore, not usually critical if flexural
spoil the appearance of a structure or otherwise ad- crack widths are not specifically checked in design.
versely affect its performance. When flexural members are also restrained at the
Excessively wide cracks in floor systems and walls supports, shrinkage causes a buildup of tension in the
may often be avoided by the inclusion of strategically member, in addition to the bending caused by the ex-
placed contraction (or control) joints, thereby remov- ternal loads. Crack control is still not usually a prob-
ing some of the restraint to shrinkage and temperature lem, since shrinkage is accommodated by small in-
movements and reducing the internal tension. When creases in the widths of the numerous flexural cracks.
cracking does occur, to insure that crack widths remain However, for members not subjected to significant
acceptably small, adequate quantities of well-anchored bending in which restraint is provided to the longitudi-
reinforcement must be included at every location in the nal movement caused by shrinkage and temperature
structure where significant tension is expected. changes, cracks tend to propagate over the full depth of
The maximum crack width, which may be consid- the section. Exessively wide cracks are not uncommon.
ered to be acceptable in a given situation, depends on Such cracks are commonly called direct tension cracks,
the type of structure, the environment, and the conse- since they are caused by direct tension rather than by
quences of excessive cracking. In corrosive and aggres- flexural tension. In fully restrained direct tension mem-
sive environments, some building codes and specifica- bers, relatively large amounts of reinforcement are
tions recommend that crack widths do not exceed about required to control load-independent cracking. The
0.3 mm (0.012 in.). For members with one or more ex- ACI Structural Journal, V. 89, No.2, March-Aprill992.
posed surfaces, a maximum crack width of 0.3 mm Received Apr. I, 1991, and reviewed under Institute publication policies.
Copyright © 1992, American Concrete Institute. All rights reserved, including
should also provide visual acceptability. For the shel- the making of copies unless permission is obtained from the copyright propri-
etors. Pertinent discussion will be published in the January-February 1993 ACI
tered interior of most buildings where the concrete is Structural Journal if received by Sept. I, 1992.
-
( ~ = area of concrete
amount of concrete cover.
N(t)- ~t===~t=;}_'~======!~ N(t) =~f,
FIRST CRACKING
1--------L------
Description and notation
(a) Just prior to first cracking. Consider the fully restrained member shown in Fig.
1(a). As the concrete shrinks, the restraining force N(t)
gradually increases until the first crack occurs when
N(t) = Acfr· Immediately after first cracking, the re-
1--------L-------1
straining force reduces to Nero and the concrete stress
(b) Just after first cracking. away from the crack is less than the tensile strength of
the concrete j,. The concrete on either side of the crack
shortens elastically and the crack opens to a width w,
as shown in Fig. 1(b). At the crack, the steel carries the
J Region I Region 2 Region I J
entire force Nero and the stress in the concrete is obvi-
(c) Average concrete stress just after flrst cracking.
ously zero. In the region immediately adjacent to the
crack, the concrete and steel stresses vary considerably,
and there exists a region of partial bond breakdown. At
some distance S 0 on each side of the crack, the concrete
and steel stresses are no longer influenced directly by
the presence of the crack, as shown in Fig. l(c) and (d).
In Region 1, where the distance x from the crack is
(d) Steel stress just after first cracking. greater than or equal to S 0 , the concrete and steel
stresses are ac1 and <151 , respectively. Since the steel stress
Fig. 1 - First cracking 'in a restrained direct tension (and hence strain) at the crack is tensile as shown and
member the overall elongation of the steel is zero (full re-
142 ACI Structural Journal I March-April 1992
straint), a,1 must be compressive. Equilibrium requires where
that the sum of the forces carried by the concrete and
the steel on any cross section is equal to the restraining 2 S0
(6)
force. Therefore, with the force in the steel in Region 1 cl = 3 L - 2 So
being compressive, the force carried by the concrete (ac~
Ac) must be tensile and somewhat greater than the re- Prior to cracking, the total concrete strain at any point
straining force (Ncr). In Region 2, where the distance x is zero, since shortening is prevented. Although the to-
from the nearest crack is less than S 0 , the concrete stress tal concrete strain is zero, the individual strain compo-
varies from zero at the crack to ac1 at x = S 0 • The steel nents of creep, shrinkage, and elastic strain are not.
stress varies from as2 (tensile) at the crack to a,1 (com- The creep and elastic strains are tensile (positive) and
pressive) at x = S 0 , as shown. the shrinkage strain is compressive (negative). The sum
To determine the crack width w and the concrete and of the time-dependent creep and shrinkage strain com-
steel stresses in Fig. 1, the distance S 0 , over which the ponents must be equal and opposite to the elastic strain
concrete and steel stresses vary, needs to be known and component. Immediately before the first crack occurs
the restraining force Ncr needs to be calculated. An ap- when the concrete stress just reaches .ft, the sum of the
proximation for S 0 may be obtained using the following creep and shrinkage strain components is therefore
equation, which was proposed by Favre et al. 5 for a
member containing deformed bars or welded wire mesh
(7)
(1)
where Ec is the elastic modulus of the concrete at the
time of first cracking. Immediately after first cracking,
where db is the bar diameter, and p is the reinforcement the magnitude of the elastic component of strain in the
ratio A/Ac. Base and Murray4 used a similar expres- uncracked concrete decreases (as the concrete stress de-
sion. creases), but the creep and shrinkage strain compo-
nents are unaltered. Creep and shrinkage strains only
Calculation of restraining force and internal
change gradually with time.
stresses
In Region 1, at any distance greater than so from the
The following procedure may be used to determine
crack, equilibrium requires that the sum of the forces in
the restraining force Ncr immediately after first crack-
the concrete and the steel immediately after first crack-
ing and the corresponding steel and concrete stresses.
ing is equal to Ncr• That is
The overall elongation of the steel is zero, since the
member is fully restrained and therefore prevented
(8)
from shortening. Integrating the steel strain over the
length of the member [and assuming a parabolic varia-
and substituting Eq. (5) into Eq. (8) and rearranging
tion of stress and, hence, strain in Region 2, as shown
gives
in Fig. 1(d)] gives
CT5 1
-L
E,
+ CTs2 -
E,
CT5 1 (2-s3 + w) = 0
o
(2)
(9)
(11)
(4)
Substituting Eq. (5), (7), and (9) into Eq. (11) and
By substituting Eq. (4) into Eq. (3), the steel stress solving for Ncr gives
away from the crack is expressed in terms of the un-
known restraining force
(12)
2 S0 Ncr C Ncr
= 3L - 2 S 0 A,. = (5)
CTsl I A, where p = A/Ac and n = E/Ec.
ACI Structural Journal I March-April1992 143
pend on the length of the member, the quantity and
distribution of reinforcement, the quality of bond be-
tween the concrete and steel, the amount of shrinkage,
and the concre1e strength. A typical final shrinkage
~-------4-----L------------~ crack pattern is shown in Fig. 2. Let the number of
cracks be m and the final shrinkage-induced restraining
Fig. 2 - Final crack pattern in a restrained direct ten- force be N(oo).
sion member
In Fig. 3(a), a portion of a fully restrained direct
w w tension member is shown after all sh.rinkage has taken
place and the final crack pattern is established. The av-
erage concrete and steel stresses caused by shrinkage are
illustrated in Fig. 3(b) and (c). It is assumed that the
distance S in which the concrete and steel stresses vary
0
(a)Ponion of a restrained member after all cracking. on either side of each crack is the same as the distance
S given by Eq. (1) and previously used in the analysis
0
w w
at first cracking. In Region 1, where the distance x
from the nearest crack is greater than or equal to S the
0,
final concrete and steel stresses are a;1 and a;1 , respec-
tively.
Fig. 3 - Final concrete and steel stresses after direct and rearranging gives
tension cracking
When Ncr is calculated from Eq. (12), the concrete and (14)
steel stresses immediately after cracking may be ob-
tained from Eq. (4), (5), and (9). since w is very much less than S Dividing both the nu-
0•
(19) Substituting Eq. (15) and (17) into Eq. (24) and re-
arranging gives
The final concrete strain in Region 1 is the sum of the
elastic, creep, and shrinkage components and may be N(oo) = -~
n'A.(Uav + 'E')
fshe (25)
approximated by
where n* = E/E;.
The crack spacing s (=Lim) must be first deter-
(20) mined to calculate C2 [as defined in Eq. (16)]. Knowing
that u;1 must be less than the tensile strength of con-
crete j, and making use of Eq. (15) and (17), Eq. (23)
The magnitude of the final creep coefficient cJ>' is usu- becomes
ally between 2 and 4, depending on the age at the com-
mencement of drying and the quality of the concrete.
e;h is the final shrinkage strain and depends on the rel- (26)
ative humidity, the size and shape of the member, and
the characteristics of the concrete mix. Numerical esti- Substituting Eq. (16) and (25) into Eq. (26) gives
mates of cJ>' and e;h can be obtained from ACI 2091i and
elsewhere. A number of the more well-known methods 2 S 0 (1 + ~}
s ~ 3~ (27)
for predicting both q,• and e;h have been presented and
compared previously by the author.
Eq. (20) may be expressed as where
(21) (28)
where E; is final effective modulus for concrete and is The number of cracks m ( = Lis) may be taken as the
given by smallest integer that causes Eq. (27) to be satisfied.
With m thus determined, the restraining force N( oo) can
be calculated using Eq. (25) and the steel and concrete
E'=~ (22) stresses in the various regions of the member may be
e 1 + cJ>'
determined from Eq. (15), 17, and (23).
The overall shortening of the concrete is an estimate
In Region 1, at any distance from a crack greater of the sum of the crack widths. The final concrete
than S 0 , equilibrium requires that the sum of the force strain at any point in Region 1 of Fig. 3 is given by Eq.
in the concrete and the force in the steel is equal to (21), and in Region 2, the final concrete strain is
N(oo). That is
(29)
The preceding analysis may be used to determine the Ec = 25,000 MPa; Es = 200,000 MPa;
number and width of shrinkage cracks, provided the n = 8; and,[y = 400 MPa.
assumption of linear-elastic behavior in the steel is
valid. However, if the area of steel As is small, yielding The concrete area and reinforcement ratio are
may occur at each crack and the value of N( oo ), calcu-
lated from Eq. (12), will not be correct. In such a case,
oo; is equal to the yield stress of the reinforcement ,[y Ac ::::: Agross = 150,000 mm /m;
2
p = As
A = 0.005
c
and N( oo) is equal to ,[y As. From Eq. (23), the stress in
the concrete away from the crack in Region 1 is now and from Eq. (1)
(31) 12
So = 10 X 0.005 = 240 mm
After the steel at the first crack yields, the tensile The final effective modulus is obtained from Eq. (22)
concrete stress <Tc~ increases only slightly as the com-
pressive steel stress <Ts1 increases with time and the first • 25,000
crack opens. Since the restraining force is constant at Ee = 1 2 = 7143 MPa
all times after yielding of the steel at the first crack (and
+ .5
equal to ,[yAs), the tensile stress in the concrete never and the corresponding effective modular ratio is n*
again approaches the tensile strength of concrete, and E/E; = 28. Eq. (6) gives
subsequent cracking does not occur. The width of the
initial crack is usually unacceptably large as the steel at
the crack deforms plastically. The crack width w may cl = 2 x 240 = o.o331
3 X 5000 - 2 X 240
be found by insuring that the overall elongation of the
steel is zero. That is
and from Eq. (12), the restraining force immediately
u' f' - u' 2 after first cracking is
~ (L - w) + JY 51 - S0 + w = 0 (32)
Es Es 3
8 X 0.005 X 2.0 X 150,000
and since w is very much smaller than L, Eq. (32) can Ncr = 0.0331 + 8 X 0.005 (1 + 0.0331)
be arranged to give = 161,300 N/m
and the tensil stress in the concrete away from the crack
N(oo) X 750 (1 56 - 0 0006
= - 280.238 7143) is given by Eq. (31)
. . X
= 240,900 N/m
400 X 375 + 86.0 X 375
a;t = 150,000
1.22 MPa
From Eq. (15), (17), and (23)
u;
2 = 321 MPa; The crack width may be calculated from Eq. (33)
u;1 = -7.643 MPa; and u;1 = 1.99 MPa
W=
- 86.0(3 X 5000 - 2 X 480) + 2 X 480 X 400
The final crack width is determined using Eq. (30)
3 X 200,000
= 1.37 mm
W 1.99 ( 833 - 3
= - [ 7143 2 X 240) - 0.0006 X 833 ]
As expected, when the steel is at yield across the crack,
= 0.31 mm the crack width is excessive.