4M Change Management-AL Check Sheet

4M Check Point Y /N Date

Contract/ Temporary Manpower
Extended shift working
Skill level change / Upgrade
Operator change (in between shift)
MAN

Quality awareness for Customer Complaints

Operator Joins after Planned leave
Operator Awareness wrt Process Parameters
Safety Awareness
Others (if specify)
Tool & Die Change
Jig & Fixture Change
Removal / Addition of Poka-Yoke
M/C & Testing Rig Parameter Change
MACHINE

Machine start up with fresh cycle (Power failure etc)

Machine or Fixture under gone any maintenance
Inspection Equipment Change / Breakdown
EOL Equipment spec or parameter change
Others (if specify)
Process Sequence Change (Verification Reqd)
Sub assembly process change (Verification Reqd)
Packaging & Transportation mode change
If any changes in Inspection method & frequency
Limit sample change
METHOD

Process Parameter Change (New or Additional)

Adequacy of Measuing instruments
Fixture & Gauges condition & Calibration.
 Instrument error & breakdown
Effectiveness of Poka Yoke (Woring condition)
Others (if specify)
Raw material different Spec / Grade
Changes in Raw Material Source
MATERIAL

Child-part change or any deviation

Any Change through ECN
Changes to the existing tooling, jigs & fixtures
Others (if specify)
 Line/Cell Name:
Line Actions / Contols Reviewed Approved
 4M Change Control-Wabco, Chennai
Dt / Shift: Man A B C MC A B C MET A B C MAT A B C OTH A B C
Prod.
Process: Bearing Pressing Cyl.Greasing & Seal Cylinder sub assy Flange sub assy Twist lock station Sub Assy Testing Clampring assy Endfitting station Dry leak testing Wet leak testing Final assy Retightening station PDI & Packing Leader
Mfg Line: L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
Man
Machine
Material
Method
Others

Dt / Shift: Man A B C MC A B C MET A B C MAT A B C OTH A B C

Prod.
Process: Bearing Pressing Cyl.Greasing & Seal Cylinder Sub Assy Flange sub assy Twist lock station Sub Assy Testing Clampring assy Endfitting station Dry leak testing Wet leak testing Final assy Retightening station PDI & Packing Leader
Mfg Line: L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
Man
Machine
Material
Method
Others
Dt / Shift: Man A B C MC A B C MET A B C MAT A B C OTH A B C
Prod.
Process: Bearing Pressing Cyl.Greasing & Seal Cylinder Sub Assy Flange Sub Assy Twist lock station Sub Assy Testing Clampring assy Endfitting station Dry leak testing Wet leak testing Final assy Retightening station PDI & Packing Leader
Mfg Line: L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
Man
Machine
Material
Method
Others

Dt / Shift: Man A B C MC A B C MET A B C MAT A B C OTH A B C

Prod.
Process: Bearing Pressing Cyl.Greasing & Seal Cylinder sub assy Flange sub assy Twist lock station Sub Assy Testing Clampring assy Endfitting station Dry leak testing Wet leak testing Final assy Retightening station PDI & Packing Leader
Mfg Line: L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
Man
Machine
Material
Method
Others

Dt / Shift: Man A B C MC A B C MET A B C MAT A B C OTH A B C

Prod.
Process: Bearing Pressing Cyl.Greasing & Seal Cylinder sub assy Flange sub assy Twist lock station Sub Assy Testing Clampring assy Endfitting station Dry leak testing Wet leak testing Final assy Retightening station PDI & Packing Leader
Mfg Line: L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
Man
Machine
Material
Method
Others

Dt / Shift: Man A B C MC A B C MET A B C MAT A B C OTH A B C

Prod.
Process: Bearing Pressing Cyl.Greasing & Seal Cylinder sub assy Flange sub assy Twist lock station Sub Assy Testing Clampring assy Endfitting station Dry leak testing Wet leak testing Final assy Retightening station PDI & Packing Leader
Mfg Line: L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
Man
Machine
Material
Method
Others