ZEALCON ENGINEERING PVT.

LTD

Rev. 00 16-05-2019

Item # Direct Cost Civil Mech E&I Total Amount(PKR)

1 Labor - 11,053,625 - 11,053,625
2 Sub-Contracting - 17,082,500 - 17,082,500
3 Materials - 6,299,000 - 6,299,000
4 Consumables - - - -
5 Equipment - 1,800,000 - 1,800,000
6 Equipment POL - 2,146,500 - 2,146,500
7 Freight for Equ. 475,000 - 475,000
8 Tools - - - -
Eid Insentive and Food for 80 Persons
9 1,200,000 - 1,200,000
(80 x 3 x 5000)
10 Design Cost - 1,000,000 - 1,000,000
Misc.(Hydor Test, Welder Qualification, Holiday
11 1,250,000 - 1,250,000
and Torqueing)
Total Direct Cost 0 42,306,625 42,306,625

Item # In-Direct Cost Civil Mech E&I Total Amount(PKR)

Combined Cost
1 Site Facilities Office - -
2 Networking Cost - -
3 Furnishing Cost - -
4 Base Camp (office furnishing) - -
5 Air Travels - -
6 Indirect Staff 11,891,000 11,891,000
7 Miscellaneous / Insurance / Guaranties/Running Expence - -
8 Vehicles - -
Total Direct Cost 11,891,000

Grand Total (Direct + Indirect Cost) 54,197,625

Margin Cost/.7) 23,227,554
Cost & Maring 77,425,179
Sindh Tax 14% -
After Sindh Tax 77,425,179
W-H Tax 7% 5,827,702
Selling Price 83,252,880
 Tools & Unit Direct
Labor Sub. Co Material Consumable Equipment Total Dir. Cot
Scaffolding Cost

Estimation Working 125 390 75

Sr. Work Descripton Unit Qty. Unit . M. Hr. Total M. Hr. A C D E F Unit Cost =(A+B+C+D+E+F)
B
1 Equipment Erection Ton 30 -
- - - #DIV/0! -
2 FABRICATION & ERECTION OF CS @ 250 Dia Inch 7 -
- - - - #DIV/0! -
3 ERECTION OF CS Piping @ 280 Ton 400 -
- - - - #DIV/0! -
4 Thread Piping @ 20 Dia Inch 3 -
- - - - #DIV/0! -
5 STEEL STRUCTURE (Pre-Fab Erection Only) @ 5000 Ton 80 -
- - - - #DIV/0! -
6 STEEL STRUCTURE (Supply 45 Ton Fab 5 ) @ 135 @ 14000 Ton 120 -
- 6,075,000 - - - - 6,075,000
7 Supply and Application of Non-Shrinkable Cementateous Grout @ 28 KG M3 400 -
- 224,000 - - #DIV/0! 224,000
8 Supply and Application of Non-Shrinkable Epoxy Grout M3 - 400 -

9 APPLICATION OF INSULATION AND CLADDING ON PIPING & Structure M2 - 6 -

10 Insulatoin and Cladding on Valve and Fitting M3 - 20 -

Subcontracting

11 FABRICATION & ERECTION OF CS @ Rs. 1100 Dia Inch Dia Inch 5,500 - -
- 6,050,000 - - - 1,100 6,050,000
12 STEEL STRUCTURE (Fab Erection) @ Rs. 30,000 Kg Ton 40 - -
- 1,200,000 - - - - 30,000 1,200,000
13 Under Ground GRE Pipping @ 400 Dia Inch 500 2 -
- 200,000 - - 400 200,000
14 Trench Excavation @15 Cu ft 10,500 0.2 -
- 157,500 - - 15 157,500
15 NDT PAUT (10 trip @ 50,000) Dia Inch 2,500 1 -
- 500,000 - - 200 500,000
16 Corroguted sheets for Roof @ 2000 M2 250 8 -
- 500,000 - - 2,000 500,000
17 Sand Blasting and Painting of Above Supplied Steel Structure @ 1500 M2 1,500 2 -
- 2,250,000 - - 1,500 2,250,000
18 Sand Blasting and Painting @ 1500 M2 2,150 2 -
- 3,225,000 - - 1,500 3,225,000
Equipment Dismantling Ton
3,000,000
Grand Total - - 17,082,500 6,299,000 - - - 20,381,500

Days 45

- -

Require Man Power Zealcon

Equipment 30
Piping 100
Steel Structure Erectoin 20
Grout 10
Superviosers 16
176
Subco 9,000
Piping 56 225
Steel Structure 10
Sand Blasting and Paint 10
Others 30
282
 DIRECT MANPOWER DEPLOYMENT 92,850 100

Project Month 1 2 3 4 5
PEAK MAN Fortnightly Salary Total Amount
Sr.No. Months
PERSONS MONTHS May June June July July (Fortnightly)
1 Supervisor Piping 5 14 1 2 5 5 1 40,000 560,000
2 Supervisor Steel Structure 3 9 1 1 3 3 1 40,000 360,000
3 Supervisor Equipment 2 7 1 1 2 2 1 40,000 280,000
4 Supervisor Rigging 4 14 2 2 4 4 2 40,000 560,000
5 Welder 16 48 6 8 16 16 2 30,000 1,440,000
6 Tack Welders 6 20 2 4 6 6 2 14,063 281,250
7 Fitter 40 102 12 8 40 40 2 14,063 1,434,375
8 Fabricator 20 64 6 16 20 20 2 15,625 1,000,000
9 Riggers 20 54 4 6 20 20 4 12,500 675,000
10 Helpers 40 116 12 20 40 40 4 11,250 1,305,000
11 Scaffolders 20 54 4 8 20 20 2 12,500 675,000
12 Millwrights 2 10 4 4 2 0 31,250 312,500
13 Equipment operators 30 84 6 12 30 30 6 15,000 -
14 Painters 1 5 1 1 1 1 1 15,000 75,000
15 Sandblaster 0 0 0 0 0 0 0 15,000 -
16 Electrician 4 18 4 4 4 4 2 18,750 337,500

TOTAL 213 619 62 97 215 213 32 Total 9,295,625

Consolodated MM's Subco.
DIRECT MANPOWER HISTOGRAM PPEs 1,758,000
250 700 11,053,625
215 213 619
587 600
200
Margin Co 0 500
150 400
374
97 300
100
62 200
50 159
32
100
62
0 0
May June June July July
 Equipment Working

EQUIPMENT & FUEL SUMMARY (Mech. Only)

FUEL
Machine Rental Fresh FUEL / FUEL Rate @ Total
Description Qty Rent / Month Rental/Owned Mob / Demob FUEL(LTR) Amount(PKR)
Months Amount(PKR) Purchase Month 125 Ltr. Amount(PKR)

A B C D=(BxC) Status Amount E F G=(FxB) H I(GxH) J(D+E+I)

150 Ton Crane 1,600,000 0 Rental 600 0 135 - -

40 Ton Crane for Equipment Erection 1 550,000 0 Rental 125,000 1,200 0 135 - 125,000
25 Ton Crane for Fab Shop 1 2 210,000 420,000 Owned 900 1,800 135 243,000 663,000
25 Ton Crane for Fab Shop/SBP/Loading 2 320,000 0 Rental 900 0 135 - -
07 Ton Crane for Fab Shop 1 2 100,000 200,000 Owned 100,000 450 900 135 121,500
25 Ton Crane for Erection Piping/Structure 4 320,000 0 Rental 900 0 135 - -
25 Ton Crane for Material Loading 2 320,000 0 Rental 900 0 135 - -
200 Kva Generator 2 100,000 0 Rental 7,200 0 135 - -
100 Kva Generator 1 2 150,000 300,000 Rental 50,000 4,800 9,600 135 1,296,000 1,646,000
45 Kva Generator 1 30,000 0 Owned 1,620 0 135 - -
Tralir 40ft 1 2 140,000 280,000 Rental 40,000 600 1,200 135 162,000 482,000
Compressor 700 2 4 150,000 600,000 Rental 40,000 600 2,400 135 324,000 964,000
Water Bowser 2 150,000 0 Rental 0 135 - -
Welding Rectifires (@ PKR. 105,000) 40 OWNED 120,000 120,000

Grand Total 1,800,000 - 475,000 2,146,500 4,000,000

Margin Cost/.93 0 Equ. 1,800,000

Pol 2,146,500
FP -
M/D 475,000
4,421,500
 Summary Sheet for Indirect & Equipment Cost

Sr. Description Amount

1 Site Facilities Office -

2 Networking Cost -
3 Furnishing Cost -
4 Office Furnishing Cost -
5 Air Travels -
6 Indirect Staff 11,891,000
7 Miscellaneous / Insurance / Guaranties -
8 Vehicles -
Total 11,891,000
 ZEALCON ENGINEERING PVT. LTD

Site Facilities Office

Duration Rate Total
Item # Description Qty.
Month ( PKR) Amount(PKR)
1 Office Cabins 20ft (QC & Meeting) 2 - Owned -

2 Office Cabins 40ft (Planning, Safty-Acnt-Doc,Excu)) 3 12 Owned -

3 Store Cabins 40ft 3 - Owned -

4 Store Cabins 40ft 1 3 Owned -
5 Ablotion Block 20ft 2 5 Owned -
6 Ablotion Block 40ft 3 6 -
7 Porta Cabins for Staff 6 Owned -
8 Porta Cabins for Staff (40ft-Rental) 3 6 -
9 Freight of Above Porta Cabins (40ft-Rental) 3 - -
10 Labor Pre Fab. 10 - Owned -
11 Rented House at City 1 3 -
12 Utility Water for 400 Person 75 Days 8 75 -
13 Porta Cabins (Kitched and Dinning) 2 6 Owned Owned
14 Freight (Owned Cabin and Others) 20 -
15 Construction Lumsum -
Total -
 ZEALCON ENGINEERING PVT. LTD

Networking Cost
Quantity/M Rate Total
Item # Description
onth ( PKR) Amount(PKR)
1 Electrical Networking Lumsum -
2 Drainage Networking Lumsum -
3 Water Supply Network Lumsum -
Total -
 ZEALCON ENGINEERING PVT. LTD

Furnishing Cost
Quantity/M Rate Total
Item # Description
onth ( PKR) Amount(PKR)
1 Cots 300 -
2 Beds 40 -
3 Dining Room Lumsum Available
4 Electronic Lumsum Available
5 Air Conditioners 40 Available
6 Water Coolers / ETC Lumsum Available
7 Soft furnishing Lumsum Available
Total -
 ZEALCON ENGINEERING PVT. LTD

Office Furnishing Cost

Quantity/M Rate Total
Item # Description
onth ( PKR) Amount(PKR)
1 Computers 12 Available
2 Printers / Photocopy 1 Available
3 Printers Lumsum Available
4 Office Table Chairs Lumsum Available
5 Laptop Lumsum Available
Total -
 ZEALCON ENGINEERING PVT. LTD

Air Travels
Quantity/M Rate Total
Item # Description
onth ( PKR) Amount(PKR)
1 Lahore - Khi - Lahore -
2 Rota - - -
Total -
 SUPERVISION STAFF
Position No. of Persons Total Months Salary Total Salary
2.5
Project Management
Project Manager 1 3.0 400,000 1,200,000
Execution
CM Machanical 1 2.5 180,000 450,000
Area Engineers (Mech & Piping) 3 6.0 100,000 600,000
Surveyors 2 5.0 60,000 300,000
Astt Survey 4 10.0 25,000 250,000
Material Coordinators 3 8.0 50,000 400,000
Planning
I/c Planning 1 3.0 120,000 360,000
FEDC Engineer 1 2.0 80,000 160,000
Quantity Surveyor/Draftsman 1 2.0 100,000 200,000
System Administrator 1 3.0 50,000 150,000
Planning Engineer 1 3.0 60,000 180,000
Planning Supervisor 2 5.0 30,000 150,000
Finance
Accountants /Cashier 1 3.0 60,000 180,000
Admin
I.c Admin 1 3.0 60,000 180,000
Camp supervisor / Transport Superviser 2 5.0 40,000 200,000
Time keepers 2 5.0 40,000 200,000
Office Boy/Room Boy 4 8.0 18,000 144,000
Cook 2 6.0 30,000 180,000
Sweeper 6 10.0 16,000 160,000
Security Guards 12 30.0 20,000 600,000

Procurement
Purchaser 1 3.0 75,000 225,000
Client Warehose Helpers
Storekeeper type 2 5.0 35,000 175,000
Helpers 2 5.0 18,000 90,000
Store
I/c Store 1 3.0 75,000 225,000
Store Keepers & Fabricator 2 6.0 35,000 210,000
Helpers 5 9.0 18,000 162,000
Equipment & Plant
Supervisor 1 3.0 80,000 240,000
Mechanic 2 5.0 30,000 150,000
Auto Electrician 1 2.0 30,000 60,000
Power Electrician 2 5.0 30,000 150,000
Tyre Man 0 - 24,000 -
Helpers 2 5.0 18,000 90,000
Quality Control
I/C QA/QC 1 2.0 200,000 400,000
QC Supervisor 3 6.0 80,000 480,000
Inspectors for Paint 1 3.0 60,000 180,000
Inspectors 6 15.0 60,000 900,000
HSE
I/C HSE 1 3.0 120,000 360,000
HSE Supervisor/PTW 6 15.0 50,000 750,000
Inspectors 4 8.0 30,000 240,000
Flage Man 2 6.0 20,000 120,000
Doctor 1 3.0 80,000 240,000
Paramedic 2 5.0 40,000 200,000
Total 102 239.5

Total Amount 11,891,000

Management Staff 54
Non-Management Staff 48
Indirect Manhours 62,270
Average Salary 4,756,400
Total Man Hours 62,270
 ZEALCON ENGINEERING PVT. LTD

Miscellaneous Cost
Quantity/M Rate Total
Item # Description
onth ( PKR) Amount(PKR)
1 Running Expence P.Month (site) 2 -
2 Utility Water-Chiller 1 -
3 Drinking Water-RO 1 -
4 Insurance Lumsum - -
5 Performance Gurantee 1.4% PA -
6 Bank Charges -
Total -
 ZEALCON ENGINEERING PVT. LTD

Vehicles - Rent & POL - Summary

M. Rent / Rental POL / POL Amount() Total

Designation Description Qty POL(LTR)
Months Month Amount(SR) Month @115 /Ltr Amount(PKR)

PM Toyota-Car 1 3 0 300 0 0

Staff for Karachi Toyota-Car 1 2 0 900 0 0

Hiace Van Toyota 1 3 0 300 0 0

Ambulance 1 3 0 0 0 0

Shahzore S/C 2 4 0 800 0 0

Total - - -
 ZEALCON ENGINEERING PVT. LTD

Security Cost
Quantity/M Rate Total
Item # Description
onth ( PKR) Amount(PKR)
1 Security Guards Local 75 - -
2 F.C Cost 150 - -
3 Food for FC 150 - -
Total -