Assessment Considering 25 Bottle Per Minute Line Speed
Filling done Using Super Pack Machine.
Please Ensure Label Already Printed before
Starting any line.
Case 1 : (Manpower Required =19)
For all Bottles that are Filled in Super-pack Machine and We need to use Cap for Closing the Bottle .
The Following Bottle Products Follow the mentioned Process
Activated Bamboo Charcoal Shampoo -250ml
Almond Moisturising Lotion - 100ml
Almond Moisturising Lotion - 200ml
Almond Oil - 100ml
Aromatic Skin Toner - 100ml
Aromatic Skin Toner - 200ml
Brightening Lotion - 100ml
Brightening Lotion - 200ml
Castor Oil - 100ml
Castor Oil - 200ml
Clary Sage Moisturising Lotion - 200ml
Firming Gel - 200ml
Honey & Shea Butter Body Lotion - 220ml
3in 1 Jasmine Blossom bodywash - 220ml
3in 1 Jasmine Blossom bodywash - 500ml
Jojoba Oil - 100ml
Juniper Berry Oil Free Moisturiser - 200ml
Juniper Berry Oil Free Moisturiser -100ml
Olive Oil - 100ml
3in 1 Orange Blossom bodywash - 220ml
3in 1 Orange Blossom bodywash - 500ml
3in 1 Plum Blossom bodywash - 220ml
3in 1 Plum Blossom bodywash - 500ml
Wheat Germ Oil - 100ml
Cucumber Skin Toner (Pro) - 300ml
Fragrant Skin Toner (Pro) - 300ml
Papaya Enzyme Lotion (Pro) - 300ml
Grape Seed Oil
Ultra Glow Lotion (Pro) - 300ml
Clary sage Moisturising Lotion 100 ml
Moringa Skin Toner - 100ml
Rose Hip Skin Toner - 100ml
Sr. No. PROCESS Manpower Manpower
Numbers Name
Bottle Filling Process & Capping
A Taking care of FG Availability 2 Aman
Sonu
B Handling the empty Bottle to the machine operator 1 Kunwarpal
C Bottle Filling machine operator 1 Sanjeev Jha
D Setting Nozzle Flow 1 Mohit
E Closing Cap of Bottle 2 Seetu2
Sunny
F Cleaning of Filled Bottle and Putting it to the Conveyor 1 Ravinder2
for Labeling
Bottle Labeling Process
A Labeling machine Operator 1 Vinod
B Collecting Labeled Bottles from Conveyor and Cross 1 Anju
verify Labeling
Bottle Shrinking Process
A Putting shrink into the tube and place it in the Shrink 4 Geeta
Tunnel Anita
Deepika
Ekta
B Collected shrinked Packets from other side of shrink 1 Kavita
tunnel
D Final cross verification for checking tube printing , 1 Rajni
shrinking any modification required
Tube Packing PROCESS
A Inner making Process and Packed Bottles in Inner 3 Lalita
Shivani
One extra Manpower
Total Manpowers 19
Note : If in case Pump is used in Place of Cap to Close the Above mentioned Bottles. Than one extra
manpower is deployed to insert pump in filled bottle in that case.
Assessment Considering 12 Bottle Per Minute Line Speed
Filling done Using Vacuum Filling Machine.
Please Ensure Label Already Printed before
Starting any line.
Case 2 : (Manpower Required =12)
For all Bottles that are Filled by Vacuum Machine and We need to use Cap for Closing the Bottle .
The Following Bottle Products Follow the mentioned Process
Activated Bamboo Charcoal Shampoo -250ml
Almond Moisturising Lotion - 100ml
Almond Moisturising Lotion - 200ml
Almond Oil - 100ml
Aromatic Skin Toner - 100ml
Aromatic Skin Toner - 200ml
Brightening Lotion - 100ml
Brightening Lotion - 200ml
Castor Oil - 100ml
Castor Oil - 200ml
Clary Sage Moisturising Lotion - 200ml
Firming Gel - 200ml
Honey & Shea Butter Body Lotion - 220ml
3in 1 Jasmine Blossom bodywash - 220ml
3in 1 Jasmine Blossom bodywash - 500ml
Jojoba Oil - 100ml
Juniper Berry Oil Free Moisturiser - 200ml
Juniper Berry Oil Free Moisturiser -100ml
Olive Oil - 100ml
3in 1 Orange Blossom bodywash - 220ml
3in 1 Orange Blossom bodywash - 500ml
3in 1 Plum Blossom bodywash - 220ml
3in 1 Plum Blossom bodywash - 500ml
Wheat Germ Oil - 100ml
Cucumber Skin Toner (Pro) - 300ml
Fragrant Skin Toner (Pro) - 300ml
Papaya Enzyme Lotion (Pro) - 300ml
Grape Seed Oil
Ultra Glow Lotion (Pro) - 300ml
Clary sage Moisturising Lotion 100 ml
Moringa Skin Toner - 100ml
Rose Hip Skin Toner - 100ml
Sr. No. PROCESS Manpower Manpower
Numbers Name
Bottle Filling Process & Capping
B Handling the empty Bottle to the machine operator 1 Kunwarpal
C Bottle Filling machine operator 1 Sanjeev Jha
E Closing Cap of Bottle 1 Seetu2
F Cleaning of Filled Bottle and Putting it to the Conveyor 1 Ravinder2
for Labeling
Bottle Labeling Process
A Labeling machine Operator 1 Vinod
B Collecting Labeled Bottles from Conveyor and Cross 1 Anju
verify Labeling
Bottle Shrinking Process
A Putting shrink into the tube and place it in the Shrink 2 Geeta
Tunnel
Anita
B Collected shrinked Packets from other side of shrink 1 Kavita
tunnel
D Final cross verification for checking tube printing , 1 Rajni
shrinking any modification required
Tube Packing PROCESS
A Inner making Process and Packed Bottles in Inner 2 Lalita
Shivani
Total Manpowers 12
Note : If in case Pump is used in Place of Cap to Close the Above mentioned Bottles. Than one extra
manpower is deployed to insert pump in filled bottle in that case.
