Hepworth PLASTICS DRAINAGE AND SEWERAGE SYSTEMS TECHNICAL / PRODUCT GUIDEHepworth Plastics Drainage and Sewerage Systems FLEXIBILITY wy PN.C.u. pipes and fitings are regarded as flexible under the stresses set up by backfill and surcharge loads. Properly installed in a suitable bed and surround, part of this load is transmitted to the side fill which is, correspondingly consolidated. The modulus of elasticity of PV.C.u. varies from about 400,000 ps. when new to about 200,000 p.s.i. after 50 years. In the event of unforeseen excess loading which could cause fracture of pipes of rigid materials, the PV.C.u. pipes merely take on a small, and generally temporary, increase in deformation. PRECISION The PV.C.u. system has been based on the past usage and experience MANUFACTURE with pressure pipe for gravity purposes. Sewerdrain joints are made with the same precision as pressur there is no need to allow for itin design. Connections at a later date can be done with equal confidence. Precision joints together with longer pipe lengths reduce the risks of blockage and have a minimal effect on flow. LIGHT WEIGHT Handling costs reduced to a minimum, Easily stored, easily laid with fewer men and less machinery. PV.C.u, can reduce breakage dramatically because ofits higher impact RUGGEDNESS strangth. Even pipes which have suffered some damage can be partially saved by removing the damaged section. CORROSION Normal acid or alkali soil conditions have no adverse effect. Sewerdrain RESISTANCE can be used for a wide range of industrial effluents. For more detailed information contact our technical department or consult BS code of practice CP312, Part 1 : 1973, EASILY WORKED [No special tools required and not unkind to the hands.Hepworth Plastics Drainage and Sewerage Syste EXPERIENCE PREFERRED METRIC RANGE © @ GENERAL INFORMATION STANDARD LENGTHS FLOW PHYSICAL PROPERTIES PN.C.u. pipes are a proven part of modern building and civil engineering and pressure pipes up to 24” diameter have for many years been used for ‘gravity drainage schemes in all parts of the United Kingdom. They have een used on many major trunk roads and motorways, often with the original pipe design changed to make the most of the wider ranges of sizes available in PY.C.u. The crushing strength requirements of rigid material are not relevant to PV.C.u. because of its flexibility. The wall thickness/diameter ratio of Sewerdrain has been selected so as to be comparable with class B "Pressure Pipes” to BS 3505. The outside diameters are in accordance with ISO/R161 recommendations. Because the SEWERDRAIN system has been designed to use a logical size progression from 110mm to 400mm with a single wall thickness to diameter ratio, a more accurate system using the extra available sizes can be designed, often resulting in considerable cost saving. Pipes are normally available and supplied with integral joints in 6m or ‘9m lengths, but lengths of 3m can be produced if required. Colour, the metric Sewerdrain system is terracotta coloured. Imperial pipe to BS 3505/BS 3506 is grey. ‘See Appendix Ill (Flow Charts), page 35. For the Colebrooke white formula the following co-eficients of friction should be used. When new 0.003mm. Mature 0.6mm (the normal accepted value for a mature sewer). NOTE Whilst it is difficult to claim the use of the lower value for a mature PV.C.u. sewer it should be noted that because of the long lengths and precision joints, it is difficult to induce roughness by misalignment of Joints. Stepping does not occur. Specific Gravity 142 Inflammability Will not support combustion Specific Heat 1.00kd / kg /*C Thermal Conductivity 0.180 Jim? is/*C/m Co-efficient of Linear Expansion 0.06mm/m/*C Vicat Softening Point (Skg)—-79*C Impact Strength Complies with EN 1401 - 1,505 Modulus of Elasticity 3000 MN /m? at 20°C Poisson's Ratio 1:3 Tensile Strength In excess of 45 MN / m? at 20°C Elongation at Break In excess of 80%Hepworth Plastics RELEVANT STANDARDS AND RECOMMENDATIONS METRIC IMPERIAL SPECIFICATION PRODUCT DATA PIPES metric Imper Sewerage Systems oS ey ‘AGREMENT : : ee %% e Ror yese7” 110mm - 160mm pipe and fitings EN 1401-1 200mm - 400mm pipe and fitings EN 1401-1 Inspection Chamber ‘Agtement Ceriticate No. 76 / 367 18" - 24" pipe and fitings BS 3505 : 1986 Rubber rings, rubber to BS 2494/EN 681-1 It should be noted that Imperial Pipe to BS 8505 is to inch dimensions a 18.0. /R/ $30 and can only be jointed to Sewerdrain by means of adaptors. The most straightforward way to ensure @ trouble free system is to SPECIFY SEWERDRAIN. "PV.C.u. gravity drainage pipes and fitings shal be SEWERDRAIN as marketed by Hepworth Industrial Plasts Ltd, Padinam, Burley, anes.” “Sewerdrain PV.C.u. gravity drainage system may be used as an alternative throughout. Flow requirements in the various sections will be provided on request and size reductions in keeping with the manu: facturers flow charts will be considered.” ‘Wominal Min. 0. Min. Weight ‘Size Thickness min. man. Kg iM 110 110.0 32 1.677 160 160.0 404 3.005 200 200.0 49 4536 250, 250.0 6 7.022 315 315.0 a 11.095 400 400.0 98 17.889 ‘The above form the present Sewerdrain range. For some time pipes to BS 3606 and 3606 have been supplied for gravity drainage. These are sill avalable: fitings can be fabricated, but the normal Sewerdrain fiings are not sullable. For your information, we have included their dimensions and weights. Until our range is extended above 400mm, we recommend the use of 18°, 20", 22" and 24” Class 8 pipes to BS 3506 - 1986 Class B PV.C.u. to BS 3506 : 1986 Nominal Bore ‘Min. OD Min. Wall Weight Size Thickness Inches. mm mm kg/m 18 456.7 11.0 22.55 20 507.5 12.2 27.89 22. 558.3 13.4 33,79 24 609.1 146 40.14Hepworth Plastics Drainage and Sewerage System: THE SEWERDRAIN LOC-RING INTEGRAL SOCKET °. Hal | L ‘The patented Loc - Ring jointing system has been in widespread use by the Water Industry both in the United Kingdom and the Continent of Europe since 1963. ‘The socket is manufactured to the highest standard and provides a joint Jn accordance with EN 1401 - 1 Unique in design, the socket incorporates a triple compression rubber seal complying with British Standard Specification EN681-1 and when jointed offers three-fold hydraulic security under both positive and negative pressure heads, ‘The rubber sealing gasket is seated and locked into position during manufacture as @ safeguard against misuse, The socket is therefore delivered to the customer ready for immediate use and with maximum reliability already builtin ‘Assembly of the Loc-Ring Integral Joint requires a minimum of skill and physical effort; itis only necessary to follow the simple jointing instruc- tion. Both above and below ground-level assembly can be carried out with equal simplicity. The joint can be assembled with similar ease when laying under water. INTEGRAL JOINT TO EN 1401: Pipe OD. 2 z A 160mm 184 101 69 200mm 235 112 75 250mm, 280 129 85 315mm 365 151 100 “400mm 460 183 120 INTEGRAL JOINT TO BS 3505 ‘Wom. Dia 2 z A 18" 558 297 153 20" 616 313 163 2 70 338 173 2a" 730 359 184 USE THE SEWERDRAIN INSPECTION CHAMBERS INSPECTION CHAMBER BASE ‘A moulded one-piece unit in corrosion resistant G.R.P. (glass reinforced plastic) forming a quickly installed base for a manhole. ‘The required connections are made and the base is set in concrete, Flotation should be prevented until the ‘concrete is set. The manhole may then be built up with ‘conerete rings in the normal manner. Pipe. Die D2 iL LI Welght Kg 160 750 300 7 15 2001200 ~—480 a7 20 3151200 600 7 24Hepworth Plastics Drainage and Sewerage SystemsHepworth Plastics Drainage and Sewerage Systems FITTINGS ALL DIMENSIONS GIVEN IN MILLIMETRES COUPLER polypropylene 4 110 95 0.09 160 105 0.15 Ee COUPLER P.v.C. Z Weight kg. 110 140 0.38 | COUPLER PV.C. repai Z Weight Ko. 110 183 0.35, 160 258 0.82 200 318 1.50 250 378 3.90 315 456 6.60 400 546 12.90 |——— ,___ LOOSE SOCKET 7 (for solvent welding to pipe) 2 st 4 Wolght Ke. 200 88 220 1.44Hepworth Plastics Drainage and Sewerage Systems BEND double socket a D Z7 72 Weight Kg. fe] T1259 110 20 BO Oat 22.59 110 35 60 Oat 45° 710 30 60 032 | 7.5 110 147 60 0.44 bh 15° 760 20 100 1.00 | 30° 160 30 100 1.00) a 45° 160 48 100 1.40 a 875° 160 122, 100 1.50 BEND single socket a D “7 42 Weight Kg. 15° 110 33 96 0.35 15° 160 31 126 0.74 15° 200 44 154 4.40 15° 250 48 168 15° 315) 100 198 30 110 45 108 30° 160 51 144 30° 200 66 176 45° 110 58 120 45° 160 67 162 45° 200 89 199) 45 250 110 225 45° 315) 185 283 75° 110 106 169) 160 138 233 a75" 200 7 287 BEND long radius D ‘Min. R £ Weight Kg. 110 350 600 126 110 450 680 1.96 160 600 840 5 200 905 1219 1 250 1180 1478 24 318 1425 1994 42 400 1805 2032 83Hepworth Plastics age and Sewerage Systems JUNCTION swept a Dr 02 Li 12 13k __‘Weightky. two sockets a7s° 11011075 250112825 95 875° 160-110 (+55 250 145 «345 1.60 75° 160 (+160 «(95 «295 135 390 210 JUNCTION @ Dt/2/3 Li 28k Weighty. three sockets 45° 110 60 —«152—«182_—«a72 0.76 45° 160/110 95180180365 1.60 875 160/110 95 _155 = 345 1.60 87.5 160/160 95 200 - 390 2.10 JUNCTION DI be lt l2 tsk Weight kg. two sockets 160 110 «35842698 14 joy 160 16076 ~~ 008~=«803 =O 20 200 110172818 2a En 28 200 200837575 6B 39 25020086 42547488 64 250 25098468468 «566 a7 315 200447980281 36 as 9882 8MR_TN 1yates TeMrre MUO RTeLeeNEL: STOPPER male oa Ceight Ka 110 126 a 0.16 fal 160 1a0 8 038 200 224 89 0.62 b 315 326 195 4.00 WALL PROTECTION Pipe D 7 Z Weight Kg. SLEEVE Saas ees 110 129 240 0.50 _ 160 180 240 0.92 | 200 219 240 1.20 * 250 272, 240 1.60 | 315 338 240 1.80 se 400 428 240 2.30 ACCESS BEND a ar 2 £3 Weight kg. 87.5 110-206 130 75 0.92 ACCESS PIPE with cap 3b a DB a Dr Weight a J-°—| 110 joo 150250100 0.52 | T 160 132 187 319 144 4.70 7 20013788 S«8.20 & |Hepworth Plastics Drainage and Sewerage Systems REDUCER j—= | iT | | 07 160 200 250 315 22 410 160 200 250 151 157 208 233 Weight Kg. 0.59 4.10 2.50 410 SADDLE JUNCTION WS A — 1+ | Types TypeM @ or o2 ur Z Weight Kg.___Type 45° 160 110. 267 315 1.0) 8 45° 200 410 278 340 19 m. 45° 200 160 328 340 22 m 45° 250 110 334, 334, 22 s 45° 250 160 440 370 37 m 45° 315 110 380 335 2.3 8 45° 315 160 427 432 32 8 45° 315 200 479 488 46 8 45° 400 110 440 369) 44 8 45° 400 160 488 437 56 s 45° 400 200) 539) 494 6.0 3 N.B, OTHER SIZES ARE AVAILABLE TO SPECIAL ORDER,Hepworth Plastics Drainage and Sewerage Systems ADAPTOR to clayware socket a 110mm, 160mm Oo “ Weight kg. 110 95 0.25 160 380 114 ADAPTOR OOF tt 2k «height. to clayware spigot 110 157 73 95 197 0.39 ADAPTOR TO HEPSLEVE o Lt Z Weight kg. ~*~‘ Ct 160 7 124 030 || j+—— ‘1. —4]Hepworth Plastics Drainage and Sewerage Syst ADAPTOR ADAPTOR, Di inches i Weight Ka. ‘0 Fain and waste 110 1.25 42 0.28 -| bt 110 15 42 0.23 110 20 42 0.23 T a t 110 3.0 42 0.23 pi ADAPTOR to w.c. Z 7 Weight Kg | 110 110 52 0.32 ALUMINIUM a i 2 b2__ Weight kg. RODDING EYE 45° 70 60 145 (O77 | v2 —} + B 1 Sx > u MANHOLE CONNECTOR z Weight Kg. to 160 635, 1.48 200 635 3.38Hepworth Plastics Drainage and Sewerage Systems CHANNEL COUPLING ight tg 10 73 104 ont Fe CHANNEL BEND OTD TT igh he left or right hand a. 2 Lt £2 Weight Kg. 87.5° 110 206 195 0.32 a 110 115 117 020 le— =| u CHANNEL BEND Se Em long radius eighth. srs? 0950600088 110 450 680 1.37 160 600 840 3.18 Tet ight howd oN ao) 02 tf 2 aL Welgho, 875° 110110250115 753250.Hepworth Plastics Drainage and Sewerage System: CHANNEL JUNCTION —7——p Ta 45° 110110260 16275335 0.35 For diameters larger than 110mm, the standard fittings are cut to form channel fittings and weights are approximately half those recorded in the relevant tables, INSPECTION re CHAMBER oor Tight kg 5.90 816 CAST IRON COVER and __To suit 110mm inspection chamber. FRAME Weight Kg 240pworth Plastics Drainage and Sewerage Systems INSPECTION CHAMBER Pipe Die. D2 L u Wei base 160 750 300 37 15 200 7200 480 37 20 315 1200) 600) 37 24 ACCESS GULLEY polypropylene - w =| Grid showing Waste provisions fr inlets : 3 i 7 L @ Access plug = 2D a 2 GB T Weight Ka. no 20 170 5 370 092 Bottle Gully including Grid and Rodding Eye KA “Size ‘Angle Code A a c Tom 87° SA6 264 185 148 wo A Raising Piece for DS46 — ‘Size Code A 8 c 4 aa 160mm _DS48 300 760 180 LaoHepworth Plastics Drainage and Sewerage Systems INSPECTION CHAMBERS, GULLIES AND ADAPTORS Sizes(mim T_Szesmm)_ Description Leratniypo FSET | Cesenton tensive | Ono HDP Gully Plain | | Road Gully Trap Outlet | | Adaptor— 160mm a7sx750mm cos ses 10640 cu | INot dustrated) HOP Gully Trapped Adaptorto 160mm Outlet | j Plastidrain 784750 cos S10x840mm ama oe | Not wstrateo) Supersieve Adaptor vos Rodding Eye (ot istration) Verteal wo PIPES AND FITTINGS escmn ‘onan Sees mm) Senption enativ vee 82_| 10 [160 | 200 | 250 | 315 | 400 | 450 [ 500] 610 Access Junction-TripleSocket | avn. | - jomjam) - | -[-) 7-727 anu | - fuawlaen} - | - |} - |]. |e anno | = | - fom) -)- 7 -f-]-}- 4]. asa | ~ we) | -]}-]-]-]-]- DoubleAccess Junction c/wScrew Cap 4Sockets ~ aw} - -|- . - - - - Access Pipe c/w Bolt Down Cover (ed ~ foofool | ff} - |. f- Access Plugc/w Screw Cap - — Expanding Pipe Stopper xe = forms | ron | wan | ms] | won| wn || enHepworth Plastics Drainage and Sewerage Systems PIPES AND FITTINGS ‘Sizes mm) pen cath Sees rary Description Lenape | SEY | Descaptin - Lenape | ‘Square Hopper Rainwater Pipe leemmnd-B2mm] 5h c/w Grid Adaptor Double 5mmsq-82mm | os 2NoBiessinets | oo Socket SOnmAnd | use commend | use semmPnd | ws | Rectangular Hopper | Round Access Gully ~~] c/w Grid, a Back Inlet ce | es Grid oe ee Cover Plate we | | LSnid _ ans Sealed Hopper c/w Cover Plate oe Gully Socket— 7 wo forkona sammacornen | 8 Horizontal inlet Grommet | 32mm ae | eam | azo Lowback Trap S | os Boss Adaptor ° Pushfit/Solv/Copper |. syn aemnda er InspectionChamber | ia 475mmdia 600mmdeep | ox 0ommaep | vem sc0nmdeeo | 10 Inspection Chamber ; 450mm dia S10mmdeep | v0: Lifting Handi ‘at60tapered L —_ chance! Cast Iron Cover & Plastic Frame a Extension Piece ‘wommdcen | wr | | Inspection Chamber - base475dia 230mmdeep | 00 Concrete Cover on 315mm dia . hot merayUME Cm CIC e-em ele Cu ULTRA-RIB PIPES AND FITTINGS Desenption Seine m5 | _300 Pipe—Spigotand Socket uressea esses | Coupier— Double Socket @ ‘Coupler— Double Socket Repair @ usoscr | Short Radius Bends - Double SocketHepworth Plastics Drainage and Sewerage System: ULTRA-RIB PIPES AND FITTINGS Sizes(mm) Description tengiviwpe [aap [228 200) Wall Protection Sleeve uewaes | uawaps | urewars Level Invert Reducer to BS4660 Spigot *110 U6REX4 | x0 | URED to Ultra-Rib Spigot *180, UQREX7 25 ures Socket Plug ®) we. | ase | wae Adaptor—to Supersieve 150 QD jw \~ Adaptor—to Clay & Concrete Spigot ‘Mortar Joint 3225 UsACM9 300 reco Push Fat ‘Adaptor—to PVC-U BS6481 Spigot 3200 | Ucapme 3250 UDAPMA 1315 uraen Adaptor—to PVC-U GD Push BS5461 Socket Oy) 7200 oAPra 7250 UgAFFO >3c0 urapre ‘Channel Fitting — Straight Pipe PI 20m uecHst | uscHsT | U12cHST Channel Bend Double Socket Section ry uesreas | ussacas | urzsrcas 30° ussrc3o | ussrcso | urzsrcs0 15 uesrcis | ussrcts | urzsR01s Channel Bend Plain Ended % Section LH Uscaun | YecaUNL | U12CBUNL RH. uscBuNA | UscBUNR | UI2cBUNR: Testing Stopper uestop | usstop | ursTor Sealing Ring veseaL | usseaL | Ur2seAL Lubricant S264Hepworth Plastics Drainage and Sewerage Systems PLASTIC ROAD GULLEYS ROAD GULLEY BODY CAT. NO. GO1A Grommet L Untrapped body moulded in one piece polypropylene (price includes rubber grommet) Diameter: 568mm — Depth: 920mm ROAD GULLEY TRAP CAT. NO. GO2A Converts Gully Body (above) into Trapped Road Gully. 185mm outlet This improved version of our well proven Polypropylene Road Gully is moulded in two parts; The Road Gully Body and the Road Gully Trap. Both parts are supplied and priced separately. The depth of the gully has been increased to 920mm so provi increase of 28% in capacity over the old 838mm version. ‘A Rubber Grommet supplied with the Gully Body provides the means by Which the trap is sealed to the body. When untrapped gullies are required, the grommet provides the seal between the Gully Body and the connecting pipework. The requirement to stock both trapped and untrapped gullies has traditionally required a large floor area. This new concept of supplying the trap as a separate item drastically reduces the space necessary for storage since: © only one type of body is needed to meet either requirement, and © the gully body can be nested to a high density due to the lack of external trap or outlet.Hepworth Plastics Drainage and Sewerage Syste PLASTIC ROAD GULLEYS SPECIFICATION For export, shipping costs are materially reduced by the high density of nesting possible. An order for trapped gullies requires no mora shipping Space than untrapped gullies, since the trap is accommodated within the base of the nesting body, The Trap comes complete with a 100mm diameter rodding eye fitted with a removable stopper attached to a retaining cord. The position of the internal trap greatly improves the accessibility for redding Material Polypropylene Copolymer having high impact strength even at 0°C. Dimension Body 510mm diamer 920mm de Trap Outlet 185mm Capacity Trapped 97 lives Untrepped 115 titres Water Seat Trapped 100mm Weight Body 6.10k9 Trap 1.10ke CONNECTIONS Trapped Gully 0 160mm uPVC (Plastidrain adaptor 6AO8A) 160mm Clay (Hepsleve coupling or standard pipe socket) Untrapped Gully to. 160mm uPVC (Plastidrain adaptor GAOBB) 150mm Hepsleve (Direct) Installation Refer to Plas rain “GOOD PRACTICE GUIDE” TRAPPED GULLY UNTRAPPED GULLYHepworth Plastics Drainage and Sewerage Systems Sitework Instructions Transport Generally, pipes are delivered pre-packed in standard quantities. These pipe bundles are held by nylon straps and timber supports and are usually mechanically handled Loose pipes are hand-loaded and care should be taken before loading to check the vel load carrying area for nails and other projections. The pipes must be evenly supported throughout their length, but where this is not possible, timber supports of at least 75 mm bearing width should be placed no more than 2 m apart. When loading socket and spigot pipes, place the sockets at alternate ends of each layer, and allow the sockets to protrude so that the pipes are evenly supported, The pipes should be loaded so as not to overhang the vehicle by more than one metre. The vehicle should have side supports at centres of no more than 2 m and the inner upright surface should be flat with no sharp edges. When a mixed load of pipes (i.e. varying diameters) is to be transported, the larger, thicker-walled and thus heavier pipes should be placed at the bottom of the load with the small diameters on top. Fittings are supplied in cardboard boxes or plastic bags. The complete load should be correctly secured prior to commencement of the journey. Handling One man can easily handle 6m lengths up to 250 mm diameter, two men can handle up to 400 mm diameter. Mechanical aid will be required for larger sizes and pipe bundles. Because they are so easily handled, care should be taken, especially when pipes are being unloaded for stacking or distribution on site. Pipes should never be thrown from lorries. When pipes are mechanically lifted, web or rope slings should be used. Metal slings, hooks or chains must not come into contact with the pipes. When loose pipes have been transported one inside the other, always remove the inner pipe first. Do not drop or drag pipes le's Incorrect way to off load Correct way to off loadHepworth Plastics Drainage and Sewerage Syste Storage Loose Pipes The pipes should be laid on a reasonably flat surface free from large stones or sharp projections, if this is not possible, place the pipes on transverse bearers of at least 75 mm width and spaced at centres not exceeding 1m. Side support should have a minimum bearing width of at least 75 mm and placed at intervals of 1.5 m or less. Different sizes are best stacked separately, if this is not practical, then stack with the largest pipes at the base (see (a)). Pipes should not be nested for long periods and stacks should not exceed seven layers or 2m in height. When socketed pipes are stacked, the bottom layer of sockets should be prevented from being in direct contact with the ground, either by excavating under the socket, or by use of transverse supports (see (b)).. Alternate layers should have the sockets protruding from and opposite to the previous layer. In warm climates stacks should be limited to 1 m in height and be shaded if practicable (see (c)). Correct way to stack pipes a lncorrect way {to stack pipes © ©Hepworth Plastics age and Sewerage System Product Properties Approvals “Hepworth has a declared company objective to design and manufacture products to the highest standards of quality and technical excellence, to satisfy all appropriate standards, customer requirements and company specifications. To achieve this objective, the policy of the Board of Directors is to establish, maintain and continually imporove through regular review, an effective and efficient quality management system. The quality system provides a framework for control based on the ISO 9000 series of Quality ‘System Standards. Where appropriate, this policy is endorsed through third party certification such as BAI Kitermark Licence schemes. In certain circumstances, where recognised national/international technical product standards do not exist, or are considered insufficient, third party approval/quality system certification is obtained through Physical Properties Specific Gravity Inflammability Specific Heat Thermal Conductivity Coefficient of Linear Expansion Vicat Softening Point (6 Kg) Impact Strength Modulus of Elasticity Poisson's Ratio Colour Plastidrain to BS4660 ‘Sewerdrain to BS5481 Ultra-Rib ‘Sewerdrain to BS3505/6 British Standards 110 mm and 160 mm pipe and fittings 200-400 mm pipe and fittings 450-610 mm pipe 450-610 mm joints and bends Rubber rings, rubber to:- Water Industry Specifications 180-300 mm Ultra-Rib ish Board of Agrement.” 1.41 Will not support combustion 1,00 Ku/Kg°C_ 1600 W/m°C. 0.05 mmy/m?C 79°C Complies with BS4660, BS5481, BS3506, WIS 4-31-05:1988 2800 MN/m? at 20°C 1:3 Terracotta Terracotta Terracotta Grey EN 1401-1. - specification for unplasticized PVC underground drain pipe and fittings EN 1401-1. -specification for unplasticized PVC pipe and for gravity sewer BS3506: 1969 - specification for unplasticized PVC pipe for industrial uses BS4346:Pt 2 1970 - mechanical joints and fittings, principally of unplasticized PVC EN 681-1 -specification for elastomeric Joint rings for pipework and pipelines ittings WIS 4-31-05. 1988-specification for solid wall concentric external rib reinforced PVC-U sewer pipeyea EC} nage and Sewerage Systems System Design Structural Design The structural performance of PVC-U pipes is assessed as the ability of the pipe to resist deformation under soil and traffic loads. The accepted long-term limit for deformation is 6% of the vertical diameter, and is determined for the particular pipe according to its loading and installation conditions. Design Procedure The soil and traffic loads should be determined from Table 1 for the particular pipe diameter, burial depth and traffic conditions. These values are based on a saturated bulk density of 2000 kg/m’, should the site conditions indicate a different soil density then the soil load values can be adjusted onapro rata basis. The total load (soil load + traffic load) should be determined according to ‘the depth of cover and assumed traffic loading, and the corresponding deformation found by reference to chart number 1. If the predicted deformation is less than 6 %, then the installation conditions are acceptable. The design charts are based on the formula Deflection, Ad = (Po D + Pl) Kxx10® metres Si) + (0.061 E) and D= _Ad_ yig9 Pipe OD assuming Po = soil load (kN/m) D:= Deflection lag factor = 1.5 Pt = traffic load (kN/m) Kx =Bedding factor = 0.103 Si = Pipe Stiffness = 760N/m?(110, 160 dia) 650 N/m? (200, 250, 315, 400, 450, 500, 610 dia) 4000 N/m? (180, 225, 300 dia Ultra-Rib E' = Soil Modulus = 7 x 10°N/m? where different values from given above are to be applied, separate calculations will be necessary. NB For pipes with depths of cover less than 0.6 m in fields and 0.9m in carrage ways special protection will be required (see Trench Construction Section).Hepworth Plastics Drainage and Sewerage System: Installation Below Ground Trench Preparation The trench shouic nat be excavated too farin, vance of pipelayingand should bebacktiledas soonias possbie Trench widths shoul he as narrow as practicable out not essthan the pip OD plus. 300 mm toenanie proper compaction of sidefill Tronch sides should be correctly cuppoted, Pipes laid at depths greater than 900 mm cover in roads, 600 mm in fields Ppesiadinas cug Pipesiaic in subsoi Pipes ia‘cin subsoil ‘subsoil suitabie as ursullabeas bedding Unsutabie as becsing bacding material” materia which Goes not mater puddle wine: wakkedon 110.and 160 mm dia only Back _| Matera! Yi Sidefill _, F tera 50mm & “Buitable material — granular eratanal in accordance with BSSO55 Part 6 : 1980 Appondlic & maximum particle size — 10 mm (110 dial, 14 rm (160 da). 20 mm (200 da +) Pipes laid at depths less than 900 mm cover in roads, 600 mm in fields Noto Conerete surround, Pipes say be protected al shallow depths using 2 7160 mm thick concrete surround with aliowance for flexibility at poe SOO mm Joints using compressible boards which Should be equal in size 10 the concrete ross section Da vowed oes [iE] 20mm sgl ~ szo0 aagrcate comphing win aste2) FB NE wrar mac above pipe sents stones geste than 40 ma ove to pipe oxeeds 2 m in poor ground extend the badding material to 400 mm above the pipe crovin 300 mm backfll free from stones greater then 40 mm (unless granuar material ‘extends 100 mm shove nine — see above IU ro aie bac [c=] Granular materi in accordance wih BSS856 par 6 1280: table 2 - =] Pipe dia im) Material (complying with BSB82) (mm) 110 10, singlesized 160 10, 1é single sized, 14~S grades 200+ 10, 14, 20 single sze0, 14~ 3. 20-8 graded ~=3] 100 mm 9779, Ps di backuscdelt maxirrum panic size 10 rm (170 dia) 14 mm (160 da) 20 erm (200Hepworth Plastics Drainage and Sewerage System: RECOMMENDED CONSTRUCTION AND BEDDING The following recommendations should be adopted when laying in the situations listed. “| DEPTH TO CROWN | BEOOING BEDDING | “LOCATION OF PIPE MATERIAL | erat Fields, Gardens 0.6 metres to 6.0 metres | Excavated material with C.F. value (elsewhere than under rot gtester than 0.3 or imported roads) } | granular material Fields, Gardens Loss than 0.6 metres | Construction as deteiled in Fig. 4 Fig. & (elsewhere than under roads) | Under Roads Less tnan 0.8 mise | Consrction as date in Fig. 8 | F9. 4 (below final surface) Under Roads 0,9 matres 10 1.2 meves | Excavated material with C.F. value | Fig. 1, (below final surfece) not greater than 0.18 or imported | Fig. 2 granular materi or Fig. 3 Under Roads | 1 2 metes to 6.0 meues | excavated material with C.F. value | ig 1 (below final surtace) |) net greater than 0.2 ar imparted | Fig 2 | [saul na | or Fig. 3 These requirements apply to trenches in stable soils. In less stable soils, i.e. soft clays, cilts or Fin be desirable to double the thickness of granular bedding and surround given in Figures 1 to 3 and extra care should be taken in compaction FLEXIBILITY JOINTING The pipes themselves are flexible. However, wheie past of the pipe is embedded in concrete (2.9. at a manhole) addnionai flexibility should be provided by the use of two jdints placed close te the concrate face. Tho pipes themselves will stand cold bending to a radius of 250 pipe diameters. SPECIAL NOTE Above 315mm, jointing tackle is available, Never cut a Sewerdrain bend, the cutved portion is not may be impossible 10 achieve. (See jointing instructions.) igned to form @ joint and leakproof jointingHepworth Plastics Drainage and Sewerage System: APPENDIX III “The Chets have been desioned and prepared by Peter Lamont, MA FLCE, FILWE, using Colebrook’s well-known Transition Region formula, which he has transposed into the form FLOW CHARTS : r ee — 2/264 lof — + ¥ 208 ool oa ay Fea where V—velocity g=gravitational acceleration Ie-hydraulic gradient (dimensionless) v—kinematic viscosity of fluid d=internal diameter k=a linear measure of effective roughness Roughness values of 0.8mm end 0.003mm have been assumed for pipes cauying foul water and storm water respectively Diagrams have also been prepared for the proportionate discharge and velocity in circular pipes flowing partly full T have been based on velocity proportional to (hydraulic racius) °°" and may be used in conjunction with the values of dis charge and velocity obtained trom the Foul Water and Storm Water Biogtams DASCHARGE RUNNING FUL): LTERS PER SCOND 12 109 so 190 asco, t0g0_ 2000 S0p0. 1960 1 ‘00 12 089 13 20 30 oxo 120 os B80 ong S100 on 8 8 3 8 12m oo 8 sto oon 1s.e00 oon 12000 oom 1000 oe 110,00 om 0001 0002 0.005 001 002 008 0102 ost 2 10 DISCHARGE (RUNNING FULL) : CUBIC METERSPER SCONDHepworth Plastics Drainage and Sewerage System: 1. 12 1s 1310 120 180 1200 +7 HYDRAULIC GRADIENT +1800 112,000 15,000 4:10.00 0.001 10 001 DISCHARGE (RUNNING FULL): LITERS PER SCOND 20 0.02 50 0.08 100 200 02 500 05 1000 1 DISCHARGE (RUNNING FULL) : CUBIC METERSPER SCOND 2000 5000 30,000 1:00 050 010 0.05 0.02 001 0.008 0.002 0.001 0.0005 0.0002 0.0001 10 HYDRAULIC GRADIENTHepworth Plastics Drainage and Sewerage Systems SEWERDRAIN FLOWING PARTLY FULL DISCHARGE i a 3 DISCHARGE AS PROPORTION OF DISCHARGE RUNNING FULL. & Lx/8 ub g 2 3 8 PROPORTION OF FULL DEPTH: X/a L £ MEAN VELOCITY AS PROPORTION OF VELOCITY RUNNING FULL 3 PROPORTION OF FULL DEPTH oS onto oo USE OF DIAGRAMS ‘The line diagrams above (based on V proportional 12 d°**) may be used to determine the disch and/or depth of flow of SEWERDRAIN flowing partly full velocity Example 1: A 315mm stormwater sewer (actual |.0.—299.6mm) at 2 gracient of 1 300, has an estimated discharge when full of 851/s at a velocity of 1.2 m/s according to the stormwater chart Calculate discharge and velocity when running 2/3 full (.e. x/d=0.667), From discharge diagram: Proportional discharge =0.79. Hence discharge—0.79 x 85=67 I/s, From velocity diagram : Proportional velocity = 1.108. Hence velocity=1.108 * 1.2~1.3 m/sec. Example 2: & 500mm foul water sewer (actual |.D.—475.6mm) at a gradient of 1 :400 has an estimated discharge when full of 1801/s at a velocity of 1.05 m/s according to the foul water chart. Calculate depth of flow and velocity for a discharge of 60 1/s. Proportional discharge ~60/180—0.333. From discharge diagram : Proportional depth x/d=0.4. Hence depth of flow=0.40 x 475.6—190mm, From velocity diagram : Proportional velocity at x/d 0.40~0.90. Hence velacity=1.05 x 0.90~0.95 m/s.Percentage Deflection aCy aT) 1%. Plastics Drainage CHART No. 1 Predicted Deformation of PVC-U Pipes Modulus of Soil Reaction E’ = 7mn/m? Sewerage Systems Pipe Dia (mm) o SE EL EF POR ES - - T4444 ----- --A fps AVyrk----- | ae eT 8 ee a ae Total Load kN/M NB If E’ value of the bedding material differs from the above then separate calculations will be necessaryHepworth Plastics Drainage and Sewerage Syste Soil and Traffic Load (kN/m) Typeotlaad Pipe diameter (ren) [710 180 180" 200 225° 250 200" S15 400 160 500 610 DepthofCoverd.om | Wide Trench Set | 20 29 86 38 45 45 60 57 72 a2 91 110 Main Trafic | tha 123 182 182 298 238 265 281 955 402 449 535 Light Teac | [92 115 147 147 a1 191 202 226 286 523 380 458 Fie Frat | 88 67 80 90 140 140 141 147 167 189 203 250 Dopth of Cover 1.2m Wide Trench Sol 26 GE 48 48 60 60 80 76 98 110 122 148 Main Traffic 86 102 140 140 182 182 232 214 27.1 SOS aBB 41.0 Lignt Trafic 62 7B 100 100 129 128 165 152 193 21,7 23.9 200 Fie Trafic 36 46 68 58 76 76 96 69 112 127 140 109 Depth of Cover 1.8m WideTrench Sol 40 $0 72 72 90 90 121 19 144 165 103 220 Main Trafic 89 75 $7 97 126 126 162 149 199 215 229 290 Lignt Trafic 33 41 $2 52 68 68 8B 81 103 116 128 156 Fietd Tratfe 19 24 30 30 40 40 51 47 60 6A 75 31 Depth otCover 2.4m Wide Trench So? 83 77 98 98 120 120 “64 151 102 219 249 20.9 Main Trafic 48 57 72 79 96 96 124 114 145 164 to1 224 Light Tratic 19 25 32 32 41 41 53 49 63 71 73a 95 Fied Traffc 42 45 19 18 24 24 31 28 36 41 45 55 Depth of Cover 9.0m Wide Trench Soi 66 96 120 120 160 180 201 98.8 Man Tratte 36 45 58 5A 75 75 94 173 Light Traffic 13 17 22 22 29 29 37 ea Reid ratte 07 10 18 18 17 17 21 a7 — ~ Depth of Cover 4.0m | Wide Trench Sot | 88 128 160 180 200 200 43.8 Man Trafic 25 32 42 42 54 54 122 Light Trattc OB 01 14 14 47 17 aa Fels Trattc 04 06 07 07 10 10 22 Depth of Cover 4.9m Wide Tench Sei 108 157 196 196 245 245 s28 SOY W2 He 497 598 Man Tratfc 19 29 32 32 40 40 51 47 99 87 74 90 Lght Traffc | 08 07 089 09 12 12 18 13 17 19 21 26 Field Tratfic | 03 04 94 04 07 OF 09 oa 1D 14 12 15 ~ aoa So Depth of Cover 6.1 m Wie Trorsch Sex 13.4 195 244 244 305 305 400 SKA 488 B58 610 74 an Tras 13°17 22 22 27 27 3S 82 41 47 52 69 Light Frat: O8 0d 06 08 O7 OF OB OB 41 12 13 17 Frit Traffic 07 02 03 03 04 04 Ob LS GB uF OF o8 * MB 180 mim, 228 mm and 200 mm are Uitra-Ribinternal dameters, the outside diameters ara 200mm, 230 mm and 335 ren respectively.Hepworth Plastics Drainage and Sewerage System: APPENDIX I TESTS FOR SUITABILITY OF SOIL MATERIAL FOR SURROUNDING SEWERDRAIN PARTICLE SIZE Tha ideal is granular (no fines) material 10mm to 20mm. The maximum porticle size should geneially not exceed 20mm but the proeorce of an occasional petticle between 20mm ane 40mm ts seceptable, if the ioral quantity of such particles vs only 3 very small fraction of the whole. If particles larger than 40mm are present, the material shoule be rejected In cases of doubt a representative sample of approximately 2 kg should be weighed and sieved using 20mm and 40mm sieves. I eay paricles are retained on the 40mm siove or mare than 8% by masa of the somple iS retained on tho 20mm siove, the material is unsutable, Unless the whole is siovod before use, thus removing the larger particles TEST FOR COMPACTION (see British Standarcs CP 312) Apparatus (1) Open cylinder 250mm lang and 150mm ++ 6mm inter- nal diameter (160mm Sewerdrain is suitable), (2) Metal ram with striking face 40mm in diameter, weighing 1 to 1.25kg (3) Rute. Mothed Obtain a representative samole more than sufficient to fill the cylinder ipproximately 11 kg). it is important that the moisture content of the ample should not differ materially from that of the main body of material at the time of is use in the trench, Place the cylinder on @ flat firm surface end gently pour the sample material into 't. loosely and without tamping, Stike o'f the top surface level with the top of the cylinder and remove the spilled material. Lift the cylinder clear of its contents and place on a fresh area of surface. Place ebout one quarter of the contents tack in the cylinder and tamp vigorously with the metal am until no further compaction can be gbtained. Repest with the second quarter, end so an with the third and fourth quarter, tamping the final surface as laval as possible, Moacure down from the top of the oylinder to the surface of the com- pacted material. ‘This distance (in mm) divided by the height of the eylinder (in mm) is the compaction fraction, RESULTS ‘Compaction Fraction —_Sultability 0.15 orless Material suitable, 0.15 100.8 Material suitabie but requiring extra care in compaction. Not suitable if the pipe 1s subject 10 waterlogged conditions atter laying, Over 0.3 APPENDIX II Sewerdiain is suitable for use with most acids, alkalis and aqueous solutions (suteng oxidising agents excluded), aliphatic hydro-carbans, CHEMICAL plating solutions and minetel ois. Solvents such as ketones. sldehyds, ethers. esters, aromatic hydro RESISTANCE carbons and halogenated hydrocérbons attack Sewerdrain, even in low concentvatione For more detsiled information contact our Technical Department, or consult Bish Standard Cade of Practice CP 312 Part 1:1973.Hepworth Plastics Drainage and Sewerage System: Pipes and Fittings Jointing Plastidrain Polypropylene Couplings 110 and 160mm diameter: ‘The polypropylene coupling incorporates an elastomeric sealing ring which is compressed by the pipe spigot to form an effective seal. Each joint permits 5° of angular deflection to facilitate installation and allow for ground movement. Before making the joint ensure that both the pipe end and the sealing ring are clean. Lubricant should be applied to the pipe end which is then inserted into the coupling, Should the pipe require cutting, the cut end should be chamfered to approximately 15° for half the pipe wall thickness and deburred with a sharp edged tool. No special provision is necessary to accommodate thermal expansion, this is automatically achieved by the polypropylene coupling. Plastidrain and Sewerdrain PVC-U couplings and single sockets : Before making the joint ensure that both the pipe end and the sealing ring are clean, should cutting be necessary the pipe end should be chamfered as above. Lubricate both the pipe end and the sealing ring in the socket. Ensure that the components to be joined are correctly aligned, then push the spigot fully into the socket. The jointing of larger diameters is generally accomplished by applying leverage to the following socket end using a timber block to prevent damage. ‘To allow for expansion, mark the spigot at the socket face and then withdraw the spigot by a minimum of 12mm, If the spigot is already marked with the depth of entry, push the spigot home until the mark is just visible. Ultra-Rib ‘The Ultra-Rib sealing ring is placed on the pipe spigot rather than being housed in the socket, hence there is no need to chamfer any cut ends. The spigot and socket should be cleaned, then the sealing ring positioned between the second and third ribs, ensuring that it is seated squarely without twisting. Lubricate the whole of the inside of the socket, align the components to be joined, and “feed the spigot into the socket. Push the spigot home by applying leverage to the trailing pipe end, using a timber block to prevent damage. Mechanical aids should not be requited. The pipe spigot is fully home when the pipe end meets the shoulder of the socket (Ie when the fifth rib has entered the sockel) Trench Backfilling Hand tamp the backfill fully at the sides of the pipe while tamping lightly over the crown. Hand tamping should continue Until a minimum thickness of 300mm has been placed over the pipe. “As dug” material may then be placed in 300mm layers and mechanically compacted. Dumpers or other vehicles must not be driven along the trench as a means of compaction. Testing All lengths of drains and sewers installed correctly using Hepworth PVC-U drainage systems will be capable of passing the appropriate air or water test specified. The former is usually more convenient but an excessive drop in pressure may be due to a change in temperature, defective apparatus or failure in the pipeline. It is therefore recommended that a water test follows an unsatisfactory air test so that the leakage can be assessed and located (seen (a) and (b) over page).pworth Plastics Drainage and Sewerage Systems (@ Air test () The length of drain or sewer to be tested including any connections should be effectively plugged. (i) Airis pumped into the test length by suitable means (e.g. hand pump) until a pressure of 100mm of water is indicated on a manometer connected to the system, Gi) Asuitable time should be allowed for stablilisation of air temperature. (v) The air pressure should not fall below 75mm of water during a period of five minutes, without further pumping. () Water test @ Suitable strutted plugs are inserted at the lower end of the drain or sewer and at the head of any connections. (i) Assuitable bend together with a vertical length of pipe is fitted at the head of the sewer or drain to provide the necessary test head, The system is then filled with water, (i) Atest pressure of 1.50m head above the crown of the pipe is applied at the higher end of the drain or sewer ensuring that the resultant head at the lower end does not exceed 4.0m. Where gradients are steep, it may be necessary to test in sections to avold exceeding this figure. (iv) The sewer or drain under test should be left filed with water for 1-2 hours, (¥) The loss of water over a period of 30 minutes should be measured, by adding known quantities of water every 10 minutes to maintain the original level in the stand pipe. The loss of water should not exceed the equivalent 1 litre per hour, per linear metre, per metre of nominal diameter. The source of any leakage should be visible and the defective part of the work should be removed and made good. (V) During the water test, strutting precautions should be taken to prevent any movement of the drain or sewer. Installation above ground Frost: PVC-U pipes become less resistant to impact at sub zero temperatures. The pipe should be protected accordingly in exposed conditions. Waterproof lagging should be carried out if the pipes are to stand full under no-flow conditions. Thermal movement ‘Thermal expansion and contraction should be allowed for and sufficient freedom of movement allowed for at brackets. Change in length can be calculated from the formula :~ AL=< LAT where AL = change in length (mm) = coefficient of liner expansion = 0.05mm/m/*C ‘AL = change in temperature °C Pipe Support Brackets : ‘These should be as wide as practicable with a minimum width of 7mm, with no sharp edges. Bare metal is not advisable, and should have a plastic coating or incorporate a rubber seal for protection. Pipe Support Centres : ‘These are dependent on the temperature of the contents and the weight. For normal conditions in horizontal pipework, the centres should not exceed 110 160 180/200 225/250 300/315 400 450 500 610 (mm) 1.0m 12m 1.5m 1.7m 1.8m 2.0m 2.1m 2.2m 2.5m For vertical pipework, these distances may be doubled.Hepworth Plastics Drainage and Sewerage System: Application Detaits Eevpontene rincton racer 315 fim Daratar Cade MOEA, mo Tre Yan ran 149 Polypropylene Inspection Chamber (Positioned off main drain run} {00 re Hot isons once ‘Chamba Fins. at ro Sona’ ans Pate Fame o ae anes, soirm Souci | aod we ‘te nets ete 60.-08 shoe mar aed Corcte Bese GRP amin Chane Saco Code Hoan 150 Polypropylene 154 GRP Inspection Inspection Chamber Chamber Bese oxng, acct sat sag Fale Sade 400A ~ Coucling Goce P02 ee 8 7 Bone aoa lean a sone 8 vain esas 121 Rodding Point 152 Chamber sited in at head of drain Trafficked Area 122 on branch drainHepworth Plastics Drainage and Sewerage System: Application Details Panwater or hase Pips RIO. Cope tac aes5as4 or TA = Sent Leg of Strat Pe _ Benai825) Cone 26008 101 Connection for RIP or Waste Pipe Hm or vaste Poe i a Fectanguar Hopper ‘et ics are Covet Plate ove Ha Bene 2) Gea 4P0E Lowen ae Gane st108 ere erg Gan PIE 116 Vertical Inlet Trapped Gully 116A Untrapped Gully = Pag WA: Fas cated all PN _ 2st voteortat outs Wo Commi Ca = Seat Lergt et Staart pe wat ei 402 Connection for ord Con AEC P-Trap WC vase Sagem tenga wm re i... Bene 75) LSD Ce 4 AF sent too ove STOR 113 Horizontal inlet Trapped Gully Road cay cast 140 Polypropylene Road Gully xt Sor Pos ul 2" ‘Sa PEO Soe 2 Ne ast fs for oe Psneys 104 Connection for Soil & Vent Pipe “I tio ¥00 ren Hosen Book et Cady 40°82 \ — sive cr waste Pipe yo f fan pees Cote ATA “ 148 Vertical Inlet Access Gully ‘118A With Back IntetHepworth Plastics Drainage and Sewerage Systems CONSTRUCTION OF MANHOLES AND BONDING TO CONCRETE Manholes should be constructed in accordance with CP 901.1971. BS Code of Practice Building drainage and/or CP 2005 “Sewerage” EXTERNAL BACKDROP MANHOLE I is useful to consider the following This provides a watertight seal, which gives a degree of WALL PROTECTION ilexibility, to take care of differential settlement. SLEEVE BONDING TO CONCRETE tory bond can be produced. This ing the surlace with solvent cement ‘wet, sprinkling with aly coarse sand or the surface has dried, it will bond directly to USEFUL LITERATURE —_ 85 Code of Practice 2005 “Sewerage”. BS Code of Practice 301 :1971 “Building Drainege" BS Code of Practice 312 Parts 1 and 21973 “Plastic Pipework” “Note of Guidance en Practical Considerations in the Structural Design gndin the Corstuston of Small Dismeter Sewers and Drala” (HMSOHepworth Plastics Drainage and Sewerage Systems NOTESHepworth Plastics Drainage and Sewerage Systems NOTESUAE, OFFICES ABU DHABI P.0. Box: 489, Abu Dhabi, UAE Tet +975 26727585 Fax. 0971 26789578, Email [email protected] SHARJAH P.0, Box: 23369, Shariah, UAE Tt 497 6 5498659 Fax 4971 65428147 Emalt [email protected] ALAIN P.0, Box: 80662, A Ain, UAE Te 4971 87210727 Fae 4971 97217292 Email homeahsicorys. 20 ‘QATAR OFFICE DOHA HEPWORTH PME (QATAR) WALL .0, Box 50207, Dons, Qatar Tes: 974 44506810, Fax 4974 44506811 Email inoehepwertnpme.com 4a MESAIEED HEPWORTH PME (QATAR) WL .0. Box 50707, Messieed, Qatar Tol +974 44760588 oman ABDUL GHAFFAR HUSSAIN TRADING LLC Poo.Box 117, PC 190 Muscat Sutanateof Gran Teh 968 22776838 Fe w068 20270082 Erait hepworthOomantsLre com Eni voomandeoryae anna HEPWORTH WALL Buidng 1, Avenue 0070 Tek s978 17672050 Fr 78 17672588 Emalt ie panaindcorysae SAUDI ARABIA ABDUL GHAFFAR INDUSTRIES Lic Aina Bint Malic Stet Bulang 18 A Aono Dist Tat 496651700044 Ema kscorsae www.hepworth.ae