HE POWER PACKS

HYDRAULIC SYSTEMS DIVISION Outstanding Hydraulic Products, Service and Expertise, Worldwide
A complete, cost-effective
and flexible system

HE Power Packs allow you

to build up hydraulic units
simply and to your precise
specifications. The system
offers many advantages. It is
flexible and lends itself readily
to different applications.
It is very cost-effective,
because you no longer need
to hold complete units in
stock. You build up the re-
quired unit from a small
number of standard
components.
Other advantages include
low power consumption and
low noise levels. High qual-
ity down to the finest detail
ensures a long service life.

See Table of Contents

on Page 6

Pictures on front cover are used with the kind permission of eg: Atlet, BT, Huddig, Scania, Toro and Volvo Construction Equipment. 2
3
HE 1000 & 2000 3 Pumps 5 Relief Valves
Pressure-balanced W Series (.24 to 5.7 cc Cartridge-style relief valves meet tough
POWER PACKS 4 per rev. / .010 to .348 in.3 per rev.) and demands for dependability and life
fixed clearance GC Series (1.06 to 6.36 cc expectancy.
The HE 1000 & HE 2000 Power Packs are per rev. / .065 to .388 in.3 per rev.)
based on a versatile platform that allows you gear pumps of our own design are 6 Constant-Flow Regulator
to combine motors with a variety of pumps extremely efficient, with low noise. A built-in pressure-compensated flow
(pressure balanced and fixed clearance) and regulator can be added, providing
reservoirs (plastic and steel; cylindrical and 4 Start Switches pressure compensated lowering speed
rectangular). A unit can individually control 12 VDC and 24 VDC, 3-pole and 4-pole, between 1 and 4 gpm regardless of load.
up to four (4) hydraulic cylinders. The core standard duty and heavy duty; 1 & 3 PH,
of the system consists of an adapter with 115/230/460 VAC start switches with 7 Oil Reservoir
alternative shapes and variable assembly high IP protection class and silverplated The standard unit is equipped with a
directions. contacts meet tough demands for a long translucent plastic reservoir with (.13 to 1.05
service life. gal. / .5 to 4.0 ltr) usable volume or a steel
reservoir with (.18 to 4 gal. / .7 to 15.2 ltr.)
usable volume.
4 5
7
1
2

6
3
4

1
8
9
9

8 2
7
9 Check Valve
1 Motors 1 High performance cartridge check valve is
DC Operation standard.
Series and Compound Wound motors
(12 V and 24 V). Efficient with long
service life, and low power consumption. 3
AC Operation 8 Valves
Flanges for AC motors permit the Screw-in cartridge valves with a The following pages contain more information on
use of standard high efficiency single or 3 standard cavity are avilable in the HE power range. If you have any questions,
phase motors (115 V, 230 V, and 460 V). 5 2-way/2-position, 3-way/2-positiion, please do not hesitate to contact our local sales
3-way/3-position or 4-way/2-position office or distributor, or any of our factories.
2 Adapters versions. Cetop 2, Cetop 3, and
All HE2000 units are equipped with the Note: additional cartridge valve blocks are
4 same adapter size as shown above. The HE1000 adapter not shown here. available for up to 4 individual functions. 5
 THE POWER OF HE
Haldex Hydraulic Systems is one of the HE Power Packs make it easier to
world’s leading manufacturers of build short series of special applications
hydraulic power packs. In recent years, cost efficiently.
we have focused on strategically Haldex Hydraulic Systems is a
important markets, and the result is a division of Haldex. Haldex is an
new series of high performance innovator in vehicle technology
hydraulic power packs. The HE series supplying proprietary systems and
represents a further development of the components for trucks, cars and
universal technical platform developed industrial vehicles, worldwide. With
by Haldex, worldwide. 4,100 employees and yearly sales
HE Power Packs are optimized for exceeding 7 billion Swedish Kronor,
demanding applications. They are de- Haldex is listed on the Stockholm Stock
signed for use in trucks operating in Exchange (www.haldex.com).
harsh climates, or for heavy materials The company operates globally and
handling with long service intervals. enjoys global advantages: secure
Applications that demand high supply lines, close contact with
performance and superb quality. We customers on development and a
have also prioritized customers’ wishes universal technical platform that will
for greater flexibility and better cost- always fit your product. No matter
efficiency. where in the world it is manufactured.
The result is an extremely versatile
platform, which uses standard com-
ponents and can handle most of the
applications the market demands. It lets
you cut your stock of hydraulic com-
ponents down to a minimum and radi-
cally reducing the need for specially
developed components.

Pictures on front page are used with the kind permission of eg: Atlet, BT, Huddig, Scania, Toro and Volvo Construction Equipment. 6
 Table of Contents
Description Page Number
Product Offering Overview --------------------------------------------------------------------------------------------------- 2 - 3
AC & DC motors, Adapters, Pumps (W Series pressure-balanced and standard GC Series), Start Switches,
Relief Valves, Cartridge Valves, Check Valve, Constant-Flow Regulator, Oil Reservoirs (Plastic and Steel)

Exploded View Drawing ------------------------------------------------------------------------------------------------------ 4 - 5

Components are ballooned with detailed description of options available.

The Power of HE ------------------------------------------------------------------------------------------------------------------- 6

Table of Contents ------------------------------------------------------------------------------------------------------------------ 7

Shown on this page.

HE 1000 Adapters and Valves ----------------------------------------------------------------------------------------------- 8 - 9

Hydraulic schematics, dimensional views and order codes.

HE 2000 Adapter / Circuit Options --------------------------------------------------------------------------------------- 10 - 13

Hydraulic schematics, dimensional views and order codes with brief description along with list of kits needed.

HE 1000 Pumps and DC Motors / Performance Information / Dimensions ---------------------------------------- 14 - 19

Selecting Pump and DC Motor Combinations (example and curves), Performance Curves, Dimensional Drawings.

HE 2000 DC Selection & Performance Information ------------------------------------------------------------------- 20 - 25

Selecting Pump and DC Motor Combinations (example and curves), Relief Valve Characteristics and availble
motors with curves and pictorial representation (see list below):

12 VDC Single Terminal Series Wound Motor

12 VDC Double Terminal Series Wound Motor
24 VDC Double Terminal Series Wound Motor
24 VDC Single Terminal Series Wound Motor
24 VDC Double Terminal Low Speed Compound Wound Motor
24 VDC Double Terminal Heavy Duty Compound Wound Motor

HE 2000 DC Power Pack Dimensions ----------------------------------------------------------------------------------- 26 - 27

Detailed DC dimensional drawings, schematics and reservoir capacities.

HE 2000 Pump and AC Motor Selection & Combinations ----------------------------------------------------------------- 28

Performance chart and curves for determining required pump and AC motor for HE 2000 unit.

HE 2000 AC Power Pack Dimensions ----------------------------------------------------------------------------------- 29 - 30

Detailed AC dimensional drawings, schematics and reservoir capacities.

HE 1000 Technical Information ------------------------------------------------------------------------------------------------ 31

Recommended fluids, min. and max. temperatures, and fluid cleanliness as well as technical information,
formulas and symbols.

HE 2000 Installation / Technical Information -------------------------------------------------------------------------------- 32

Recommended fluids, min. and max. temperatures, and fluid cleanliness as well as technical information,
formulas and symbols. Also shown are Supplemental Bolt Kits for Stock.

HE 2000 Extended Shaft Drive / NEMA C Adapter ------------------------------------------------------------------------- 33

The Extended Shaft Drive option allows for replacement of the electric motor drive with a drive of the
designer’s choice. The NEMA C Adapter is ideal for custom applications requiring special AC or DC
motor voltages. Dimensional drawings shown.

HE 2000 Orientation Pages ------------------------------------------------------------------------------------------------ 34 - 35

Provide orientation guidelines for the following: DC Motor Terminal / AC Motor Foot Bracket, DC Start
Switch / AC Push Button Start Switch, Breather, Coil Termination / Lever

Haldex Products Offering ------------------------------------------------------------------------------------------------------ 36

HE 1000 / HE 2000 Power Pack Order Codes -------------------------------------------------------------------------- 37 - 39

7
HE 1000 Adaptors and Valves

HE 1000 The HE 1000 is designed for light In addition to both vertical and
duty applications using the 3” horizontal reservoirs, the HE1000
diameter motor, or for heavier also offers weather protection
duty applications with the 4.5” boots for the motor and start
diameter motor. It’s smaller switch terminals, and a single
envelope size, when compared acting pendant for remote
to it’s big brother, the HE 2000, control.
allows further flexibility for your
application. Please note that adaptors are
The HE 1000 power pack can shown from the reservoir side
be used in a Lift-Hold-Lower on the following pages.
circuit, a customer supplied
custom valve block package or
a 2-position 4-way valve circuit.
The HE 1000 adaptor includes
a check valve, relief valve and
most models can be equipped
with a pressure compensated
return flow control.

HE 1000 Adaptors

NA000
NA000
Adaptor prepared for pressure
and return (P & T) circuit or a
customer supplied custom
valve block.

P T

8
HE 1000 Adaptors (Cont.)

NE012 & NE024 / NO012 & NO024

NE012
NE024
Adaptor prepared for lift-hold-lower
(LHL) applications, using 12 or 24 VDC
solenoid cartridge valves.


 


 

NO012 
 
 
NO024
Same as shown, except with integrated
manual override in the solenoid
cartridge valve.





   

 

   

!

NL012 & NL024

NL012
NL024
Adaptor prepared for 2-position
4-way solenoid cartridge valve
integrated in adapter. Adapter also
tapped and machined for a  

customer supplied custom

manifold with pilot operated
checks.

######

###### 


 

 



  !"

   
  




   



9
HE 2000 Adapter/Circuit Options
Each of the adapter options shown on the following pages control settings, relief valve settings and a number of other
provide the complete circuit indicated by the corresponding options. The manifold adapters shown come with the
schematic. The order codes at the rear of this catalog manifold for the circuit indicated. All adapters, manifolds,
provide the vehicle for specifying the coil voltage, flow coils, etc. are also available as stand alone kits which are
easily assembled.

BA (DC Version) or View from Reservoir End Top View Hydraulic Schematic
CA (AC Version) PAD A SAE -6
5.14 .88
Adapter, P & T ports, O-RING

PAD B
PORT P T
Relief Valve & Check Valve

1.312
Adapter kit 1303649 5.11
Ø 6.52
Port Plug 1300191 1.093 M

AC Motor Adapter Kit 1303549

(CA only)
SAE -6 O-RING
.862
PORT
1.59
1.15
AC MOTOR
ADAPTER PLATE
(CA Only)

View from Reservoir End Top View Hydraulic Schematic

BB (DC Version) PAD A Shown with optional flow control.
Adapter, Normally Closed 5.14 1.84
1.59 See Model Code V for flow
PAD B

.85 control options - page 26.

Solenoid Lowering Valve
AUX.
OUTLET
SAE -6
O-RING
Adapter kit 1300852 PORT
1.312
Solenoid Release valve kit 1303534 5.11
BB012 12 VDC Solenoid kit 1300914* 1.093
BB024 24 VDC Solenoid kit 1300915* M

* Must order (1) 12 VDC or (1) 24 VDC.

OUTLET
1.15 SAE -6 1.15
O-RING
PORT

View from Reservoir End Top View Hydraulic Schematic

CB (AC Version) PAD A Shown with optional flow control.
Adapter, Normally Closed 1.88 See Model Code V for flow
PAD B

5.14 1.84 1.59

control options - page 26.
Solenoid Lowering Valve .85

AUX.
OUTLET
SAE -6
Adapter kit 1303649 O-RING
PORT
Solenoid Release valve kit 1303534 1.312
5.11
CF115 110 VAC Solenoid kit 1303576* Ø 6.52
1.093
CF230 230 VAC Solenoid kit 1303577* M
AC Motor Adapter kit 1303549
* Must order (1) 115 VAC or (1) 230 VAC.
OUTLET
1.15 SAE -6
O-RING
PORT AC MOTOR
ADAPTER PLATE

BE View from Reservoir End Top View Hydraulic Schematic

PAD A
Manual Normally Closed 5.14 5.69

Lowering Adapter with DC Contactor

PAD B

SAE -6 1.120
O-RING PORT
START
SWITCH

1.312
PUMP
Adapter kit 1300852 12º
5.11

Manual Release valve kit w/ 1.093

HOLD
pilot solenoid contactor 1300192 M
NOTE: Motor solenoid start switch still .090
required. 1.15
RE
45º
.862
LE
AS 1.59
E

10
HE 2000 Adapter/Circuit Options (continued)

CE View from Reservoir End Top View Hydraulic Schematic

PAD A
AC Manual Normally Closed 5.14 3.84

Lowering Valve Adapter

PAD B
1.59

SAE -6
O-RING PORT

Adapter kit 1303649

ø 6.52
Manual Release valve kit 1303533 5.51

AC Motor Adapter kit 1303549

1.25 M

1.87 A.C.
1.15 MOTOR
ADAPTOR
PLATE

BF View from Reservoir End Top View Hydraulic Schematic

Manifold Adapter w/3-position, 4-way
¼” DUAL SPADE
Valve (motor spool) (DC Version) S1 CONNECTORS

C1 C2

PAD A
S2 2X 3.31
SAE-6 S2 S1
O-RING .28 P T
PORTS
Adapter kit 1303650 (OPPOSITE
SIDE) .57
Manifold kit 1300866 C1
PAD B

Motor Spool Valve 1303382 3.01

4.38

Plug (P. O. Check cavity) 1303540 M

BF012 12 VDC Solenoid kit 1300914*

BF024 24 VDC Solenoid kit 1300915* C2
.86
* Must order (2) 12 VDC or (2) 24 VDC. 1.58
3.38
1.15
.625
5.14 1.47

BH View from Reservoir End Top View Hydraulic Schematic

Manifold Adapter w/3-position, 4-way
Valve (motor spool)
S1 ¼” DUAL SPADE C1 C2
(DC Version w/Double P.O. Check) CONNECTORS

PAD A
S2 2X SAE-6
O-RING 3.31 S1
PORTS S2
P T
(OPPOSITE .49
SIDE)
Adapter kit 1303650 .57
Manifold kit 1300866
PAD B

C1
Motor Spool Valve 1303382 4.38
3.01 M
Double P. O. Check Valve 1303538
BH012 12 VDC Solenoid kit 1300914*
BH024 24 VDC Solenoid kit 1300915*
C2
* Must order (2) 12 VDC or (2) 24 VDC. .86
1.58
1.15 3.38
.625
5.14 1.47

CF View from Reservoir End Top View Hydraulic Schematic

Manifold Adapter w/3-position, 4-way ¼” DUAL SPADE
CONNECTORS
Valve (motor spool) (AC Version) S1 C1 C2
2X
SAE-6

PAD A S2 O-RING
PORTS
3.31 S2
P T
S1

Adapter kit 1303650 (OPPOSITE

.28 RISER
BLOCK
SIDE)
Manifold kit 1300866 .57
RISER
Motor Spool Valve 1303382 BLOCK C1
REQUIRED
Plug (P. O. Check cavity) 1303540 WITH 3.01
4.38
PAD B

A.C.
CF115 115 VAC Solenoid kit 1303576* MOTOR Ø 6.52 M

CF230 230 VAC Solenoid Kit 1303577*

Riser block (required for C2

AC units w/manifolds) 1300855 .86

A.C. MOTOR
ADAPTOR PLATE
AC Motor Adapter kit 1303549 1.88
3.38
.625
* Must order (2) 115 VAC or (2) 230 VAC. 1.15
1.47
11 5.14 1.47
HE 2000 Adapter/Circuit Options (continued)

BJ View from Reservoir End Top View Hydraulic Schematic

Manifold Adapter w/3-position, 4-way ¼” DUAL SPADE C1 C2
CONNECTORS
Valve (tandem center spool) S1
(DC Version) S2
P T
S1

PAD A
S2 2X SAE-6 .28
3.31 REF

O-RING REF
PORTS
(OPPOSITE
.57
Adapter kit 1303650 SIDE)
M
Manifold kit 1300866 C1
4.38

PAD B
3.01
Tandem Center Valve 1303530
Plug (P. O. Check cavity) 1303540
BJ012 12 VDC Solenoid kit 1300914*
C2
BJ024 24 VDC Solenoid kit 1300915* .86
* Must order (2) 12 VDC or (2) 24 VDC. 1.58
3.38
1.15
.625
5.14 1.47

CJ View from Reservoir End Top View Hydraulic Schematic

Manifold Adapter w/3-position, 4-way ¼” DUAL SPADE C1 C2
Valve (tandem center spool) (AC Version) S1 CONNECTORS

S2 S1
Adapter kit 1303650 S2 3.31 REF RISER BLOCK
Manifold kit 1300866 PAD A 2X
SAE-6 .28
O-RING REF
Tandem Center Valve 1303530 RISER PORTS P
T
(OPPOSITE .57
BLOCK
Plug (P. O. Check cavity) 1303540 REQUIRED
SIDE)
C1
CJ115 115 VAC Solenoid kit 1303576* WITH
PAD B

A.C. 4.38
3.01
CJ230 230 VAC Solenoid kit 1303577* MOTOR
ø 6.52
M
Riser block (required for
AC units w/manifolds) 1300855
C2
AC Motor Adapter kit 1303549 .86
A.C. MOTOR
* Must order (2) 115 VAC or (2) 230 VAC. 1.58 ADAPTOR
1.15 1.47 1.88 PLATE
2.13 3.38

5.14 2.94

BR View from Reservoir End End Top View Hydraulic Schematic

¼” DUAL SPADE
Manifold Adapter w/Solenoid Operated, CONNECTORS C1 C2

2-position, 4-way Valve (DC Version) PAD A 2X 1.85 .28

SAE-6 REF REF P T
O-RING
Adapter kit 1303650 PORTS .57
(OPPOSITE
Manifold kit 1300866 SIDE)
C1
Normally Open Valve 1303529
PAD B

3.01
4.38
Plug (P. O. Check cavity) 1303540 M

BR012 12 VDC Solenoid kit 1300914*

BR024 24 VDC Solenoid kit 1300915* C2
* Must order (1) 12 VDC or (1) 24 VDC. .86
1.58
3.38
1.15
.625
5.14 1.47

CR View from Reservoir End Top View Hydraulic Schematic

Manifold Adapter w/Solenoid Operated, C1 C2
2-position, 4-way Valve (AC Version) ¼” DUAL SPADE
CONNECTORS
Adapter kit 1303650 PAD A 2X
SAE-6 1.85 REF
O-RING
Manifold kit 1300866 PORTS
.28 REF RISER
BLOCK
(OPPOSITE
Normally Open Valve 1303529 SIDE) .57 P
T
Plug (P. O. Check cavity) 1303540 C1
PAD B

3.01 4.38
CR115 115 VAC Solenoid kit 1303576* ø 6.52
CR230 230 VAC Solenoid kit 1303577* M
Riser block (required for
C2
AC units w/manifolds) 1300855 .86 A.C.
MOTOR
AC Motor Adapter kit 1303549 1.15 1.47
1.58
1.88 ADAPTOR
PLATE
* Must order (1) 115 VAC or (1) 230 VAC. 2.10 3.38

5.14 2.94

12
HE 2000 Adapter/Circuit Options (continued)
BS View from Reservoir End Top View Hydraulic Schematic
Manifold Adapter w/Solenoid Operated, ¼” DUAL SPADE
2-position, 4-way Valve CONNECTORS
PAD A 2X C1 C2
(DC Version w/P.O. Check) SAE-6
O-RING
1.85 REF
PORTS .49 REF
(OPPOSITE
Adapter kit 1303650 SIDE) .57

PAD B
Manifold kit 1300866 C1 P T
Normally Open Valve 1303529 3.01
4.38
BS012 12 VDC Solenoid kit 1300914*
BS024 24 VDC Solenoid kit 1300915*
Single P.O. Check Valve 1303539 C2 M

* Must order (1) 12 VDC or (1) 24 VDC. 1.15

1.58
.86
.625
3.38
5.14 1.47

DA View from Reservoir End Top View Hydraulic Schematic

Manifold Adapter w/Single DO3 Valve 5.14 1.937 1.58
BLOCK WITH
Manifold (DC Version) PAD A 1.221
.328
MOUNTING
.862 STANDARD
SAE D03
.609 FACE OPPOSITE
.031 SIDE P T INTERFACE
#10-24
UNC-2B
.375 MFT
TYP. 4
PAD B

.250 ø
Adapter kit 1303650 TYP. 4
M
2.406 + .005
D03 Manifold kit 1300854
Bolt Kit 1300865 .156 ø
.190 DP.

.297
.234
.643
1.053 .485
1.15
SAE -6 O-RING 1.28 1.937
PORTS (BOTH SIDES)
(OPPOSITE SIDE)

DB View from Reservoir End Top View Hydraulic Schematic

Manifold Adapter w/Single DO3 Valve 5.14
3.41 1.58
Manifold (AC Version) PAD A 1.47 .97 .862 P BLOCK WITH T
STANDARD SAE
D03 INTERFACE

RISER BLOCK
MOUNTING FACE
OPPOSITE SIDE

Adapter kit 1303650

PAD B

Primary D03 Manifold kit 1300854 6.52

Bolt Kit 1300857 M

Riser block (required for
AC units w/manifolds) 1300855 1.97
AC Motor Adapter kit 1303549
1.15 SAE -6 O-RING
PORTS (BOTH SIDES) A.C. MOTOR
(OPPOSITE SIDE) ADAPTOR PLATE

DC View from Reservoir End Top View Hydraulic Schematic

Manifold Adapter w/Double DO3 Valve 5.14 5.34 MOUNTING
FACE 1.58
3.41
Manifold (AC Version Only) PAD A OPPOSITE
SIDE
.862
P
BLOCK WITH
T
STANDARD SAE D03
1.47 .97 .97 INTERFACE
P T
BLOCK WITH
STANDARD SAE D03
INTERFACE

Adapter kit 1303650 3.75 RISER BLOCK

PAD B

Primary D03 Manifold kit 1300854 6.52

Primary D03 Manifold kit 1300854
Bolt Kit 1300858
Riser block (required for M
1.97
AC units w/manifolds) 1300855
SAE -6 O-RING PORTS
AC Motor Adapter kit 1303549 1.15
(BOTH SIDES)
(OPPOSITE SIDE) A.C. MOTOR
ADAPTOR PLATE

DM View from Reservoir End

5.14
Manifold View
1.58 AC MOTOR
Hydraulic Schematic
2X 1.21 ADAPTER
Manifold Adapter (DC Version) PAD A 2X .86 NAMEPLATE P T
2X .24
Adapter kit 1303650 P
ø .48

AM
PAD B

.50 1.08 M
1.31
Manifold Adapter (AC Version)
1.00 ø 6.52
Adapter kit 1303650 1.09 2.08

AC Motor Adapter Kit 1303549 4X 1/4-20

UNC-2B ø .66
13 1.15 .40 MFT T
 HE 1000 PUMPS AND DC MOTORS

The HE series is equipped with motors on maintenance requirements. All

for 12 or 24 VDC. These compound motors are manufactured by the
motors provide extremely high power Hydraulic Systems Division of Haldex
output and meet tough load require- to ensure maximal system optimization,
ments. A thoughtful basic design and performance and quality.
long-lasting carbon brushes cut down

MAKE THE OPTIMAL CHOICE Pump motor

OF PUMP AND MOTOR 210

On the following pages, you will 180

Q=1.22cc
find our range of DC motors and
I=1.22cc
pumps.
5 150
I=0.84cc
Important parameters to consider Q=0.84cc
in choosing the correct unit are 120
flow in l/min, pressure in bars, and

I (amp)
duty cycle. In some cases, allow- 3,3 I=0.48cc
able amp consumption is a factor 90
Q (l/min)

too, due to restricted battery capa- Q=0.48cc 80

I=0.24cc
city. 60
Our curves permit easy com-
Q=0.24cc
parison at a constant voltage
measurement. 30

How to read the curves: 0

50 90 100 150 200
When pressure and flow are p(bar)
determined, the amperage can
be read from the pump/motor
curve. The amperage is then Example: 3,3 l/min at 90 bar and 80 amp on pump motor curve
transferred to curve 2. gives S2 = 3 min and S3 = 11% at corresponding motor curve.
The amperage corresponds to
an S2 and an S3 value. These
values represent two ways of
calculating duty capability. Corresponding motor
12MG32, Ø 80mm
S2 is the number of minutes a
25 160
unit can operate at a certain
l (amp)
workload before reaching the S3 (%)
maximum allowable temperature.
After this, the unit must cool down 20
until the motor temperature is less 120
than 2°C from the ambient tem-
l (amp)

perature before the same S2

S2 (min)
S3 (%)

value can be applied again. 15

S3 is the maximum time in %
per 10 minute period that a unit 80
can work at a certain pressure/ 10
workload. For example an S3
value of 30% = 3 min. for each
10 min. period, over and over S2 (min) 40
again. 5

0 0

14
 HE 1000 Performance Information
HE 1000 MG Pump/Motor w/ 12 VDC Ø 80 mm Motor Code Pump
Viscocity 32 cSt at 40°C. Voltage 12 VDC constant
02 0,24cc
05 0,48cc
08 0,84cc
MG pump motor 12 VDC He1000 Ø 80 12mm 1,22cc
Viscosity 32 cSt at 40ºC Voltage 12 VDC constant
210

Q=1.22cc 180
I=1.22cc

5 150
I=0.84cc

Q=0.84cc
120
Q (l/min)

I (amp)
I=0.48cc
90
Q=0.48cc
I=0.24cc
60

Q=0.24cc

30

0
50 100 150 200
p(bar)

Code Motor

10 12MG32-HE
Corresponding motor
11 12MG32THE

25 160
I (amp)
S3 (%)

20
120
I (amp)

15
S2 (min)
S3 (%)

80

10

S2 (min) 40
5

0 0

15
 HE 1000 Performance Information
HE 1000 MG Pump/Motor w/ 24 VDC Ø 80 mm Motor Code Pump
Viscocity 32 cSt at 40°C. Voltage 24 VDC constant
02 0,24cc
05 0,48cc
08 0,84cc
12 1,22cc

120

I=1.22cc

Q=1.22cc 80
I=0.84cc
5

I (amp)
Q=0.84cc
Q (l/min)

I=0.48cc

40
Q=0.48cc
I=0.24cc

Q=0.24cc

0
50 100 150 200
p(bar)
Code Motor

Corresponding motor 15 24MG32-HE

16 24MG32THE

25 160
I (amp)
S3 (%)

20
120

15 I (amp)
S2 (min)
S3 (%)

80

10

S2 (min) 40
5

0 0

16
 HE 1000 Performance Information
HE 1000 MD Pump/Motor w/ 12 VDC Ø 112 mm Motor Code Pump
Viscocity 32 cSt at 40°C. Voltage 12 VDC constant
02 0,24cc
05 0,48cc
08 0,8cc
12 1,2cc
Viscosity 32 cSt at 40 C Voltage 12 VDC constant
300

15 250

200

I=1.2cc
10
Q (l/min)

I (amp)
150
I=0.8cc

100
Q=1.2cc I=0.48cc
5
Q=0.8cc
I=0.24cc
50
Q=0.48cc

Q=0.24cc

0
50 100 150 200
p (bar)
Code Motor

Corresponding motor 20 12MD12-

, WA
90 300

80 S2 (min)
I (amp)
250
70

60 200

S3 (%)
S2 (min)

50
I (amp)
S3 (%)

150
40

30 100

20
50
10

0 0

17
 HE 1000 Performance Information
HE 1000 MD Pump/Motor w/ 24 VDC Ø 112 mm Motor Code Pump
Viscocity 32 cSt at 40°C. Voltage 24 VDC constant
02 0,24cc
05 0,48cc
08 0,8cc
12 1,2cc
y g
280
20

240

15 200

160

I (amp)
Q (l/min)

10
120

I=1.2cc
Q=1.2cc 80
5 I=0.8cc
Q=0.8cc 40
I=0.48cc
Q=0.48cc
I=0.24cc
Q=0.24cc

0
50 100 150 200
p (bar)
Code Motor

25 24MD22-WA
Corresponding motor 26 24MD22TWA
,
25 300

S3 (%)
I (amp)

20 240

15 180
S2 (min)

S2 (min)
S3 (%)

I (amp)

10 120

5 60

0 0

18
HE 1000 Power Pack Dimensions

HE 1000 w/ 12/24 VDC Ø 80 mm Motor

HE 1000 w/ 12/24 VDC Heavy Duty Ø 112 mm Motor

Reservoir A B Codes
V = Usable volume Horizontal Vertical

V = 0.5 L Ø Cylindrical 353 381 AA AB

V = 1.0 L Ø Cylindrical 430 458 AC AD
V = 1.5 L Ø Rectangular 316 344 AE AF
V = 2.0 L Ø Rectangular 351 379 AG AH
V = 2.5 L Ø Rectangular 386 414 AJ AK
19 V = 4.0 L Ø Rectangular 486 514 AL AM
HE 2000 DC Selection / Performance Information
The following pages include performance information for combinations of pumps and DC motors as well as pumps and
AC motors. Pages 12-16 feature pump/DC motor performance curves. Page 28 features pump/AC motor performance
curves.

Selecting Pump and DC Motor Combinations

Refer to the appropriate “pump/motor” curve for your application voltage. Find the required flow at working pressure.
Refer to the amp draw axis to determine the amp draw for the selected pump/motor combination. Note: Performance
will vary depending on whether a pressure balanced or fixed clearance pump is chosen. On the “S2 (absolute continu-
ous on-time)/S3 (percentage on-time)” curve you can determine the maximum duty cycle of your selected pump/motor
combination. Note: All S3 curves are based on a 5 minute duty cycle.

Following is an example of determining this information:

Assuming a 2.6 GPM at 2000 PSI is required, the performance graph indicates a 2.5 cc/rev. pump is needed. The
performance graph also shows a requirement of 165 amps with a W300 Pressure Balanced Pump. The S2/S3 curve at
that amp draw has a S2 (absolute continuous on-time) of 1 minute, 30 sec. At that point, the motor would have to be
turned off to allow cooling to ambient temperature. The motor could then be run for another 1 minute, 30 sec.

The S3 (percentage on-time) curve shows a maximum percentage on time of 8.0%, which means the motor can be
operated for 24 seconds on, 276 seconds off, continuously.

165
Amps
2.6
GPM 8.0%
On-
1 min.
Time
30 sec.
Duty
Cycle

Relief Valve Characteristics

“Cracking pressure” is defined as when the relief valve begins to open and starts bypassing flow to the reservoir (defined
as .25 GPM flow loss).

Relief valve cracking pressure is approximately 80% of the full bypass pressure and flow (i.e., if the relief valve pressure is
to be set at 2500 PSI full bypass, then 2500 x 0.8 = 2000 PSI is the cracking pressure).

“Full bypass pressure and flow” is defined as when the relief valve is completely open and all flow is going back to the
reservoir.

“Working pressure” should always be at or below the cracking pressure for maximum efficiency.

20
 Performance for HE 2000 12 VDC Single Terminal Series Wound Motor,
P/N 1300027

6.6

4.4

ø 4.4

21 Note: Motor damage may result from operation outside the curve parameters as shown above.
 Performance for HE 2000 12 VDC Double Terminal Series Wound Motor,
P/N 1300618

6.3
5.3

ø 4.5

Note: Motor damage may result from operation outside the curve parameters as shown above. 22
 Performance for HE 2000 24 VDC Double Terminal (P/N 1300619)
and Single Terminal (P/N 1300912) Series Wound Motors

6.3
5.3

ø 4.5

NOTE:
1300912 IS THE SAME AS A
1300619 WITH A GROUND STRAP
ON EITHER MOTOR TERMINAL.

23 Note: Motor damage may result from operation outside the curve parameters as shown above.
 Performance for HE 2000 24 VDC Double Terminal Low Speed
Compound Wound Motor, P/N 1300913

6.3
5.3

ø 4.5

Note: Motor damage may result from operation outside the curve parameters as shown above. 24
 Performance for HE 2000 24 VDC Double Terminal Heavy Duty
Compound Wound Motor, P/N 1303551

10.1

5.7

ø 5.1

25 Note: Motor damage may result from operation outside the curve parameters as shown above.
HE 2000 DC Power Pack Dimensions
Power Pack with 4.8 Inch Cylindrical Reservoir
1.8 2.6
ADJ. .5
RELIEF
VALVE 40 MICRON BREATHER
6.0 2.3 3/8-18 NPT FILL PORT
9/16-18 SAE
OUTLETPORT
9/16-18 SAE
RETURN PORT

ø 4.8 1.9
6.3
ø 4.5 APPROX.

1.9

2.6

9/16-18 SAE
ALT. OUTLET PORT
.7 (NORMALLY PLUGGED)
1.9 1.9
6.3 1.6 “A”
5.1

6.0

CAPACITY / TYPE “A” (INCHES) CHECK VALVE

1.0 QT. CYLINDRICAL 5.6 4X 3/8-/16 UNC-2B
1.5 QT. CYLINDRICAL 7.5 .63 MIN FULL THREAD
MOUNTING HOLES
2.0 QT. CYLINDRICAL 9.0
3.0 QT. CYLINDRICAL 12.0
M
INSTALLATION NOTES: Motors, center adapters and reservoirs
may be rotated in many combinations of 90 degree increments for
maximum flexibility.

See Model Code XI for Tube Options - page 39.

Power Pack with 6.6 Inch Single Piece Cylindrical Reservoir

.9 1.8 CUSTOMER CONTROL

GROUND CONNECTION
CUSTOMER CONTROL .5 (NEGATIVE) 5/16-24 UNF
VOLTAGE CONNECTION 35 IN-LBS MAX. TORQUE
(POSITIVE) 10-32 UNF
25 IN-LBS MAX. TORQUE

CUSTOMER POWER
CONNECTION (POSITIVE) 6.0 4.2
5/16-24 UNF
35 IN-LBS OUTLET PORT 4.2
MAX. TORQUE 9/16-18 SAE
7.9 APPROX.

TORQUE
NUT
48-50
CUSTOMER IN-LBS.
GROUND
CONNECTION
(NEGATIVE)
5/16-24 UNF
35 IN-LBS
MAX. TORQUE
ø 6.6
1.1

1.3

2.6

9/16-18 SAE
ALT. OUTLET PORT
(NORMALLY PLUGGED) .7
6.3 1.6 A
1.9

1.9 2.5
CAPACITY “A”
5.1 1.8 1.0 GAL. (3.9 L.) 8.34 IN. (212 MM)
1.5 GAL. (5.7 L.) 12.6 IN. (320 MM)
4X 3/8-16 UNC-2B CHECK VALVE CUSTOMERS CONTROL VOLTAGE 2.0 GAL. (7.6 L) 15.3 IN. (390 MM)
.6 MIN FULL THREAD CONNECTION (POSITIVE) #10-32 UNF 3.0 GAL. (11.3 L.) 22.3 IN. (566 MM)
MOUNTING HOLES 25 IN-LBS MAX. TORQUE
See Model Code XI for Tube Options - page
39.

M
CUSTOMERS POWER
CONNECTION (POSITIVE)
5/16-24 UNF
NOTE: 35 IN-LBS MAX. TORQUE

FOR SINGLE TERMINAL

MOTORS, GROUNDING
OCCURS WHEN THE
UNIT IS BOLTED TO THE
VEHICLE. 26
HE 2000 DC Power Pack Dimensions (continued)

Power Pack with Rectangular Reservoir

RELIEF VALVE
40 MICRON BREATHER
CUSTOMER CONTROL 6.0 2.9 3/8-18 NPT FILL PORT
GROUND CONNECTION
(NEGATIVE) 10-32 UNF
25 IN-LBS 7.1 4.2
MAX. TORQUE
4.2
CUSTOMER CUSTOMER GROUND
.9 1.8 CONNECTION
POWER CONNECTION
(POSITIVE) (NEGATIVE) 5/16-24 UNF
5/16-24 UNF 35 IN-LBS MAX. TORQUE
35 IN-LBS OUTLET
MAX. TORQUE PORT
9/16-18 SAE
(PLASTIC
PLUG) 7.8 APPROX.

6.5

3.7
2.6

CUSTOMER CONTROL
1.6 VOLTAGE CONNECTION
(POSITIVE) 10-32 UNF
1.9 1.9 AUX. PRESSURE .7 25 IN-LBS MAX. TORQUE
4.0 PORT
9/16-18 SAE
6.3 1.6 A
2.5 2.5 (STEEL PLUGGED)
8.0

CAPACITY “A”
2.5 GAL. (9.5 L.) 12.0 IN. (305 MM)
4.0 GAL. (15.1 L.) 18.5 IN. (470 MM) M
See Model Code XI for Tube Options - page
39.

27
HE 2000 Pump and AC Motor Selection / Combinations
The following charts and curves provide all the information required to specify a pump and AC motor for the HE 2000.
The nominal rated horsepower for TENV motors is based on a 30 minute duty cycle. The nominal rated horsepower for
TEFC motors is based on continuous duty. For 50 Hz operation, pump flow and horsepower shown below need to be
derated by approximately 20%.

60 Hertz Ratings
Max. cc/rev. Pullup Breakdown
HP HP HP Starting at Torque at Torque at Dimensions
Model 5 min. 15 min. 30 min. Line Low 2500 psi Line Voltage Line Voltage 5 Min. Duty HP
Code Catalog P/N HP Phase Hz Voltage Encl. RPM Rated Rated Rated Voltage Voltage Low Voltage Ft-lbs. Ft-lbs. Nominal Amp Draw L H K
60 1300916 .5 three 50/60 208-230/460 TENV 1425/1725 1 0.75 0.5 230 188 1.6 6.2 9.0 3.5 A @ 230 V 5.8 6.8 4.0
62 1300918 1 three 50/60 208-230/460 TENV 2850/3450 2.5 1.8 1 230 188 1.6 6.4 6.7 8.4 A @ 230 V 5.8 6.8 4.0
63 1300919 1 three 50/60 208-230/460 TEFC* 2850/3450 2.5 1.8 1 230 188 1.6 6.4 6.7 8.4 A @ 230 V 7.5 7.3 4.0
64 1300920 1 single 60 115/208-230 TENV 3450 2.5 1.8 1 115 99 1.6 5.7 6.9 28.6 A @ 115V 7.8 8.8 4.3
65 1300921 1 single 50/60 115/208-230 TEFC* 2850/3450 2.5 1.8 1 115 99 1.6 5.1 6.0 28.6 A @ 115V 9.5 8.8 4.3
66 1300922 1 three 50/60 208-230/460 TENV 1425/1725 3 2 1 230 188 3.2 12.3 17.1 8.4 A @ 230 V 6.8 6.8 5.0
67 1300923 1 single 60 115/208-230 TENV 1725 2 1.5 1 115 99 3.2 9.1 10.8 8.5 A @ 230 V 9.3 9.0 5.8
68 1300924 2 single 60 115/208-230 TENV 3450 4 3 2 115 99 2.1 7.4 7.7 27 A @115 V 9.8 8.8 6.2
69 1300925 2 single 50/60 115/208-230 TEFC* 2850/3450 3 2.5 2 115 99 2.1 5.4 8.0 30.2 A @ 115V 11.0 8.8 5.8
70 1300926 2 three 50/60 208-230/460 TENV 1425/1725 4 3.5 2 230 188 6.4 24.0 26.5 5.7 A @ 230V 8.8 6.8 5.3
71 1300927 2 single 60 115/208-230 TENV 1725 3 2.5 2 115 99 4.8 17 19 35 A @ 115 V 9.8 8.6 6.3
72 1300928 3 three 50/60 208-230/460 TENV 2850/3450 4.9 3.8 3 230 188 3.2 12.6 14.6 13.7 A @ 230 V 6.8 6.8 3.3
73 1300929 3 three 50/60 208-230/460 TEFC* 2850/3450 4.9 3.8 3 230 188 3.2 12.6 14.6 13.7 A @ 230 V 9.5 6.8 4.3
74 1300930 2 . 5 single 50/60 208-230 TENV 2850/3450 3.5 3 2.5 230 188 3.7 9.3 10.7 20.1 A @ 230 V 9.8 9.1 6.2

* NOTE: For TEFC motors the 30 minute rated horsepower is a continuous rating.

The curves below demonstrate the relationship between flow and pressure to determine horsepower required. Once
horsepower required is determined, refer to the above chart to determine the appropriate motor for the required duty
cycle.

28
HE 2000 AC Power Pack Dimensions
Power Pack with 4.8 Inch Cylindrical Reservoir

7/16-20 SAE
3X ø .9 AUX. RETURN
KNOCKOUT (STEEL PLUG)

1.8
9/16-18 S.A.E.
OUTLET/RETURN PORT .5
(STEEL PLUG)
1.5
RELIEF VALVE
L
5.0 6.5
K
5.4 4.3
2.4

.3
6.5
1.5
1.9 1.2
2.4
DETAIL OF MTG. SLOTS
TORQUE
NUT: 2.4 1.3
48-50 IN-LBS

TORQUE CARTRIDGE 9/16-18 S.A.E.

TO: 144-180 IN-LBS OUTLET/RETURN PORT
(PLASTIC PLUG) 3.5
A

SEE A.C. MOTOR TABLE ON PAGE 28

CAPACITY LENGTH “A” FOR LETTER DIMENSIONS H, L AND K
1.0 QT. [.9 L] 5.6 IN. [143 MM]
1.5 QT. [1.4 L] 7.5 IN. [191 MM]
2.0 QT. [1.9 L] 9.0 IN. [229 MM]
ø 4.8 3.0 QT. [2.8 L] 12.0 IN. [305 MM]
See Model Code XI for Tube Options -
page 28.

Power Pack with 6.6 Inch Single Piece Cylidrical Reservoir

OPTIONAL
PUSHBUTTON
START SWITCH
4.2
4.3 L
K

PUSH TO
H
LOWER

ø 6.6
1.1 ø 7.2
6.8
1.3

6.4
A
.1 OUTLET/RETURN .7
2.4 2.4 9/16-18 SAE
1.9 3X ø .9
6.5
KNOCKOUT
9.6 1.3 3.0

4.0

1.2

.3
CAPACITY LENGTH “A”
1.0 GAL. [3.8 L] 8.3 IN. [212 MM] DETAIL OF MTG. SLOTS
1.5 GAL. [5.7 L] 12.6 IN. [320 MM]
2.0 GAL. [7.6 L] 15.3 IN. [390 MM] M
3.0 GAL. [11.3 L] 22.3 IN. [567 MM] SEE A.C. MOTOR TABLE ON PAGE 28
See Model Code XI for Tube Options - FOR LETTER DIMENSIONS H, L AND K
page 28.

29
HE 2000 AC Power Pack Dimensions (continued)
Power Pack with Rectangular Reservoir
2.9 L
8.0 40 MICRON K
4.0 BREATHER
3/8-18 NPT 1.9
FILL PORT
.7

4.3

H
6.5

ø 6.6
2.6

3.5
2.5 2.5

.1 2.4 2.4 .9
A 1.3 4.8
6.5 3.0 .5 3X ø .9
8.6 4.0 KNOCKOUT

.3
CAPACITY LENGTH “A”
2.5 GAL. [9.5 L] 12 IN. [305 MM] SEE A.C. MOTOR TABLE ON PAGE 28
4.0 GAL. [15.1 L] 18.5 IN. [470 MM] 1.2 FOR LETTER DIMENSIONS H, L AND K
See Model Code XI for Tube Options -
page 28.

DETAIL OF MTG. SLOT

30
HE 1000 Technical Information

Symbols SI-units Equations Common units Equations

Flow Q m3/s Q=vxA l/min Q = 0,06 x v x A

Operating p Pa p= F bar p= F
pressure A 0,1 x A

Internal diameter, d m
mm
hydraulic cylinder
Area of hydraulic A m2 A= ␲ x d2 mm2 A= ␲ x d2
cylinder 4 4

Piston force F N N
Piston speed v m/s m/s
Power requirement Pe kW Pe = p x Q kW pxQ
Pe =
for AC motor 611

Max pressure p1 230 bar

Intermittent p2 255 bar

Allowable fluids HL or HLP hydraulic Recomended viscosity 40-16mm2/s. Fluid cleanliness We recommend a
oils according to DIN 51524. Permissible cold start viscosity is cleanliness according to IS4406/1986
Biogradable fluids eg. Statoil Bio Pa. 2000mm2/s. Code 18/14 or better to achieve optimal
Before using other types of fluids, Contact factory before using fluids performance and lifetime.
contact factory. outside this range.
When operating outside these limits, see
Temperature min -25oC, max +80oC. recommendations in “Allowable fluids”.

Cyl. down

Cyl. up

31
HE 2000 Installation / Technical Information
FLUIDS TEMPERATURES FLUID CLEANLINESS

Most premium grade petroleum based Minimum recommended temperature We recommend a cleanliness accord-
fluids can be used. Optimum operat- is -25ºC (-13ºF). ing to IS4406/1986 Code 18/14 or
ing viscosity range is 16 - 63 cSt (80 - better to achieve optimal performance
288 SSU). Maximum recommended temperature and lifetime.
is +80ºC (+175ºF).
Minimum recommended viscosity is When operating outside these limits,
12 cSt (66 SSU). see recommendations in “FLUIDS”.

Maximum recommended viscosity is

800 cSt (3600 SSU).

Permissable cold start viscosity is

2000 cSt (9000 SSU). Contact factory
before using fluids outside this range.

Technical Information, Formulas and Symbols

English Metric
Description Symbols Units Equations Units Equations

Flow Q gal/min Q=vxA l/min Q = 0.06 x v x A

Operating Pressure p psi p=F bar p= F

A 0.1 x A

Internal diameter, hydraulic cylinder d in mm

Area of hydraulic cylinder A in2 A = ∏ x d2 mm2 A = ∏ x d2

4 4

Piston force F LB F=pxA N F = p x A x 0.1

Piston speed v in/s v=Q m/s v = Q x 16.67

A A

Supplemental Bolt Kits for Stock

Description Kit #
Bolt Kit (AC Riser block + D03) 1300857
Bolt Kit (AC Riser block + 2 - D03’s) 1300858
Bolt Kit (AC Riser block + Manifold +D03) or (AC Riser block + 2 Manifolds)
or (3 Manifolds) or (2 Manifolds + D03) 1300859
Bolt Kit (Manifold) 1300860
Bolt Kit (2 D03’s) 1300861
Bolt Kit (3 D03’s) 1300862
Bolt Kit (AC Riser block + Manifold) or (2 Manifolds) or (Manifold + D03) 1300863
Bolt Kit (Manifold + 2 D03’s) 1300864
Bolt Kit (D03) 1300865

32
HE 2000 Extended Shaft Drive
The Extended Shaft Drive option allows for replacement of
the electric motor drive with a drive of the designer’s choice.
By allowing for drive shaft side loading with double ball
bearing support, the adapter may be used for pulley or belt
drives, direct engine drives, or fluid motor drives. In addi- Specifications:
tion, the extended shaft adapter feature enables the de-
Maximum OHL at center of shaft extension 150 lbs.
signer to adapt to larger electric motors, either DC or AC, Maximum inward thrust 75 lbs.
48 frame and larger. Installations of larger motors require a Maximum outward thrust 50 lbs.
flexible coupling and 4-hole flange adapter with a 1.780” Maximum speed 5000 RPM
pilot hole and NEMA C face on the other end. Maximum input horsepower 3 HP

CW ROTATION AS VIEWED
FROM SHAFT END

9/16-18 SAE
ADJUSTABLE RELIEF AUX. OUTLET PORT
VALVE NORMALLY PLUGGED
MOUNTING 3.375 9/16-18 SAE
HOLE #404 WOODRUFF KEY RETURN PORT
.906 1.844

.500
3.37
MOUNTING PAD “B”

.5000
1.875 .4997

.557
1.000 1.093 1.7815
1.7800
1.000 6.25- 1.312
6.30
1.875 2.62

.703
1.000 1.000 MOUNTING HOLE OPTIONS .13 9/16-18 SAE
1.875 1.875 1.00 OUTLET PORT
MOUNTING 3/8-24 UNC-2B OR M10 X 1.5-6H
HOLE X .500 MIN. FULL THREAD 2.00
2.62
5/16-18 UNC-2B 2 MOUNTING HOLES PER
X .500 MIN. FULL THREAD (4) MOUNTING PAD AT LOCATIONS
MOUNTING SHOWN.
HOLES 5/16-18 UNC-2B
X .500 MIN. FULL
THREAD (3)
MOUNTING PAD “A”

HE 2000 NEMA C Adapter

The Nema C adapter is ideal for custom applications This adapter allows the HE2000 to mount on any Nema
requiring special AC or DC motor voltages. 56 frame motor with an AJ bolt mounting dimension of
5.88 inches; including 143T, 145T, 182, and 184.
2.25

NOTE: Maximum torque rating of coupling connection to

pump tang is 10 ft.lbs.
ø 6.6
NOTE: Contact factory for continuous pressures less
than 250 PSI.

“NEMA C” STYLE A.C. ELECTRIC MOTOR

FRAME SIZES 56, 143T, 145T, 182, 184 AND
33 ANY OTHER WITH AN “AJ” DIMENSION OF
5.88 INCHES.
HE 2000 Orientation Page
VIII: DC Motor Terminal / AC Motor Foot Bracket
Orientation Relative to Pad “A” Reservoir End
0

Reservoir End Motor End

Pad “B”
Pad “B”
0
Manifold Mount

9 3
9 3

B
A

Casting labeled with

“A” and “B” 6
6 Pad “A”
Pad “A” AC version shown in
position “6”. Footpad
DC Version shown in is at 6 o’clock to pad “A”.
position “9”. Terminals
are at 9 o’clock to pad “A”.

X: DC - Start Switch Orientation Relative to Terminals

AC - Push Button Start Switch or Accessory Location on Conduit Box
(See XIV and XV on page 39) 0 CONDUIT
BOX
Second Terminal
Position,
When
2 Applicable
4 5
1 7
9 3

The view above shows start The example above shows a AC Version The example above shows
switch locations 1, 2, 4, 5, & start switch position of “1” This is the reservoir end. Push Button Start Switch in
7 as they relate to motor as viewed from the the “3” position.
terminal. reservoir end.
DC - Location relative to pad “A” viewing from reservoir end
AC - Location relative to reservoir end
NOTE: When a manifold is added to Model Model
the adapter, start switch location is Code
DC Version Code
AC Version
critical in reference to the motor 1 = 10 O’Clock (motor terminals) 0 = 12 o’clock w/reservoir end down
terminals. The chart shown below 4 = 11 O’Clock (motor terminals) 3 = 3 o’clock w/reservoir end down
shows the “approved” locations. 2 = 12 O’Clock (motor terminals) 9 = 9 o’clock w/reservoir end down
5 = 1 O’Clock (motor terminals)
Interference will occur in any other 7 = 2 O’Clock (motor terminals)
position.
A = no switch or push button
Motor Terminal Start Switch
Location Approved Location
3 1, 4, 2, 5, 7
6 1, 4, 2
9 None
12 2, 4, 7 34
 0
Orientation Page (cont.)
XII: Breather Orientation
Relative to Pad “A”
(Reservoir End View)

9 3

Model Code Shown:

0 = 12 o’clock 0 = 12 o’clock
3 = 3 o’clock
6 = 6 o’clock to pad “A”
9 = 9 o’clock

6 Pad “A”

XIII: Coil Termination (Spade Terminal or Wire Leads)

Relative to Motor for Solenoid Acting Release
Valves Motor

Note: The “Model Code” chart shown below applies to both

“Coil Termination” and “Lever Orientation”. Either “Coil Termination”
or “ Lever Orientation” must be selected for Option XIII, not both.
Coil Spade
A Terminals

D B
Model Code
A = 12 o’clock = Toward Motor
C
B = 3 o’clock = Away from Center The example above shows the coil spade terminal
C = 6 o’clock = Toward Reservoir at the “B” position.
D = 9 o’clock = Toward Center
N = None

XIII: Lever Orientation Relative to Motor for Location relative

to motor viewing
Manual Release Valves from top of coil or
top of manual
release switch box

A B C D

Release Lever Pump

Pump Pump

Lever Lever

Release
Release Lever Pump Release
35
Only Haldex offers this extensive range of
pumps, hydraulic motors, power packs
and flow dividers, worldwide.
GC Series Hydraulic Pumps Gerotor Pumps
Compact cast iron gear pumps with a wide variety of High-efficiency, low-maintenance design with quiet
integrated options provide custom systems capability and operation and uniform flow. Extremely tolerant of
high-effifiency performance. Displacements from 0.065 to contamination. Displacements from 0.05 to 8.29 cu. in. (0.8 to
0.711 cu. in. (1.066 to 11.65 cc) per revolution. Pressures to 135.8 cc) per revolution. Pressures to 2,000 psi (136 Bar).
4,000 psi (275 bar).
GC-9500 AC Hydraulic Power Units
D Series Hydraulic Pumps AC power units offering the ultimate in design versatility and
Compact, external gear pumps for use in pumping fluids with ordering flexibility. It can be ordered completely assembled or in
lubricating qualities. Suitable for use in a wide variety of applica- kits. Standard options include: motors (1/2-5 hp, TEFC, open, and
tions, including agricultural, construction, transmission charge and drip-proof); 4 reservoirs (5,10, 15 and 20 gal.); and pumps
lube, and diesel fuel transfer. Displacements from .232 cu. in. to (pressure balanced and high/low with flows to 28 gpm and
1.395 cu. in. (3.8 - 22.9 cc) per revolution. Pressures to 3,000 psi pressures to 3500 psi).
(207 bar).
HE 1000 & HE 2000 AC & DC Hydraulic Power Packs
H Series Hydraulic Pumps Self-contained modular power systems in fully assembled or
Cast iron, external gear pumps for use in pumping fluids with kit form; wide range of standard or high efficiency pumps, motors,
lubricating qualities. Designed to provide reliable, long-life switches, mounts, valves, and reservoirs. Custom options also
service under rugged conditions. Suitable for use in a wide variety available. Pressures to 4,000 psi (276 Bar). Flows from 0.20 to
of applications, including agricultural, construction, transmission 7.0 GPM.
charge and lube, and diesel fuel transfer. Displacements from 0.60
cu. in. to 2.40 cu. in. (9.8 - 39.4 cc) per revolution. Pressures to Hydraulic Motors
3,000 psi (207 bar). Available in the GC, W and G20 Series in unidirectional and
birotational configurations. Motors available with modular
W Series Gear Pumps valve, bearing, seal and shaft options for maximum flexibility.
Highly efficient pumps feature 4,000 psi continuous Displacements from 0.065 to 5.30 cu. in. (1.06 to 87.0 cc) per
operation, speed range from 500 to 4,000 rpm, low noise revolution. Pressures to 4,000 psi (275 Bar).
operation and overall efficiency greater than 90%.
Displacements from .183 to 3.05 cu. in. (3 to 50 cc) per Two-Stage Hydraulic Pumps
revolution. Other features include SAE, ISO and DIN shafts, flanges External gear pumps designed for high-speed positioning
and ports; integrated valves and multiple pump configurations. coupled with maximum working pressure. High-pressure
displacements from 0.258 to 1.395 cu. in. (4.23 to 22.86 cc) per
G20-LS/G-30LS Load Sense Variable Discharge Gear Pumps revolution. Pressures to 4,000 psi (275 Bar). Flows from 5 to 28
Offers the horsepower conservation of a load sense GPM.
system and the low cost reliability of a gear pump. Featuring cast
iron construction and 4,000 psi continuous operation for severe- Rotary Flow Dividers
duty applications. Displacements from 1.41 to 9.82 cu. in. (23 to Rotary-gear units up to four sections for synchronized
161 cc). operation of multiple cylinders or motors, proportional
division of output or intensified flow. Single-section
G20 & G30 Series Gear Pumps displacements from 0.065 to 0.813 cu. in. (1.0 to 13.32 cc)
Rugged cast iron pumps offer high performance for severe-duty per revolution. Pressures to 4,500 psi (306 Bar).
applications. Available in single, multiple and through-drive
versions. Displacements from 1.41 to 9.82 cu. in. (23 to161 cc) Call us for more information
per revolution. Pressures to 4,000 psi (275 Bar) continuous. For application assistance or detailed literature on any
Haldex product line, call us toll-free: 1-800-572-7867.
G20 / G30 Specialty Products Visit our web site: http://www.hbus.haldex.com
• G20-DM Pump/Motor Series, G20 series pump with direct E-mail us: [email protected]
mount motor options. Motor options --- 7.5 HP, 10 HP, and 15
HP and displacements from 1.41 to 2.94 cu. in. (23 to 48 cc) for
pump/motor units. Integral manifold options also available.
• G20 / G30 PTO Pump Series. Specifically designed pump
options and features for PTO (power take off) applications.
Displacements from 1.41 to 9.82 cu. in. (23 to 161 cc).
• G20 / G30 two section flow dividers. Displacements from
1.41 to 9.82 cu. in. (23 to 161 cc) per section. Pressures to 4,000
psi continuous (275 Bar). 36
HE 1000 Power Packs Order Code

To order a complete power pack, simply work through the options below, creating a model number as shown in the
example. All location positions are viewed from the reservoir end.

Example of Order Code Structure: HE1-NE024-05-150-C-15-AD-0-C-2-AA-0-A-00-00

Code HE 1000 Adaptor Size Code HE 1000 Reservoir HE 1000 Kit No.
HE 1 HE 1000 adaptor AA .13 gal. (0.5 l) usable, horizontal, plastic 1303484
AB .13 gal. (0.5 l) usable, vertical, plastic 1303485
HE 1000 Coil Voltage+ Valve Type HE 1000 Kit No. AC .26 gal. (1.0 l) usable, horizontal, plastic 1303486
NA000 Adaptor Kit for P & T Ports or AD .26 gal. (1.0 l) usable, vertical, plastic 1303487
Block Mounted Valves 1303653 AE .40 gal. (1.5 l) usable, horizontal, plastic 1303488
AF .40 gal. (1.5 l) usable, vertical, plastic 1303489
NE012 Valve Kit (12VDC Lift-Hold-Lower AG .53 gal. (2.0 l) usable, horizontal , plastic 1303490
Solenoid Release Valve) 1300023 AH .53 gal. (2.0 l) usable, vertical, plastic 1303491
Or AJ .66 gal. (2.5 l) usable, horizontal, plastic 1303492
NE024 Valve Kit (24VDC Lift-Hold-Lower AK .66 gal. (2.5 l) usable, vertical, plastic 1303493
Solenoid Release Valve) 1300024 AL 1.0 gal. (4.0 l) usable, horizontal, plastic 1303494
And Adaptor Kit (Lift-Hold-Lower Circuit) 1303654 AM 1.0 gal. (4.0 l) usable, vertical, plastic 1303495

NL012 2-Position, 4-Way Valve Kit Code HE 1000 Motor Terminal Position
w/12VDC Coil 1303655 0 Terminals at 12 ó clock to pad "A"
Or 3 Terminals at 3 ó clock to pad "A"
NL024 2-Position, 4-Way Valve Kit 6 Terminals at 6 ó clock to pad "A"
w/24VDC Coil 1303656 9 Terminals at 9 ó clock to pad "A"
And Adaptor Kit (2-Position, 4-Way Valve) 1303657
Code HE 1000 Start Switch HE 1000 Kit No.
NO012 Valve Kit (12VDC Lift-Hold-Lower Solenoid A None
Release Valve w/Manual Override) 1300783 B 12V, 4 Pole (2 Terminal Motors) 1300937
Or C 24V, 4 Pole (2 Terminal Motors) 1300938
NO024 Valve Kit (24VDC Lift-Hold-Lower Solenoid D 12V, 3 Pole (1 Terminal Motor) 1300939
Release Valve w/Manual Override) 1300784
And Adaptor Kit (Lift-Hold-Lower Circuit) 1303654 Code HE 1000 Start Switch Position
2 12 o' clock to motor terminals
Code HE 1000 Pump HE 1000 Kit No. 1 10 o' clock to motor terminals
02 0.015 in3 (0.24 cm3) 1303431 4 11 o' clock to motor terminals
05 0.029 in3 (0.48 cm3) 1303432 5 1 o' clock to motor terminals
08 0.051 in3 (0.84 cm3) 1303433 7 2 o' clock to motor terminals
12 0.074 in3 (1.22 cm3) 1303434
15 0.100 in3 (1.50 cm3) 1303580 Code HE 1000 Tube Kit
17 0.900 in3 (1.75 cm3) 1303581 AA Tube kit included in reservoir kit
20 0.122 in3 (2.00 cm3) 1303582
Code HE 1000 Breather Position
Code HE 1000 Relief Valve HE 1000 Kit No. 0 12 o' clock to pad "A"
*** Setting 50-250 bar, eg 150 bar 1303525 1 1:30 to pad "A"
3 3 o' clock to pad "A"
Code HE 1000 Flow Control Valve HE 1000 Kit No. 4 4:30 to pad "A"
A None 6 6 o' clock to pad "A"
C .53 gpm (2 l/min) 1303446 7 7:30 to pad "A"
D .79 gpm (3 l/min) 1303447 9 9 o' clock to pad "A"
E 1.0 gpm (4 l/min) 1303448 5 10:30 to pad "A"
F 1.3 gpm (5 l/min) 1303449
Code HE 1000 Coil Terminals Position on Solenoid Valve
Code HE 1000 Motor HE 1000 Kit No. (as viewed from side)
10 12 VDC, 2 Terminal, 3" Motor (80 mm) 1303454 A 12 o' clock (towards motor)
15 24 VDC, 2 Terminal, 3" Motor (80 mm) 1303456 B 3 o' clock (towards reservoir)
82 12 VDC, 2 Terminal, 4.5" Motor (112 mm)† 1300618 C 6 o' clock (towards pad "A")
D 9 o' clock (away from pad "A")
84 24 VDC, 2 Terminal, 4.5" Motor (112 mm)† 1300619
80 12 VDC, 1 Terminal, 4.5" Motor (112 mm)† 1300027 Code HE 1000 Accessory 1 HE 1000 Kit No.
00 No accessories
† Requires Motor Mounting Kit 1303658 26 Single Acting Pendant 1303569
(Skanes #40599-00)
Code HE 1000 Accessory 2 HE 1000 Kit No.
00 No accessories
10 Boots 1303554

37
 HE 2000 Power Packs Order Code
To order a complete power pack, simply work through the options below, creating a model number as shown in the example.
STANDARD POWER PACK
I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI

L
ZE

H
RO

S
H

I O ITC
G VE
/SI
IZE

RIE
TC

IO ER

Y
E ONT

SIT HER
L

OR
S I T SW
PE

OR
OIR
TIO OR
RS

SIT EV
WI
TT VA

SE
N
N

N
TY

KIT
NS

VA OW C

SS

SS
PO IL / L
IO
TS
PO TOR
IO
OP PT

PO EAT
SE LIEF

P O ART
TE

RV

N
IN

SIG
MP

SIT

CE

CE
TO
A

AR

BE
AP

SE
LV

MO

CO
BR
AD

RE

ST
FL

MO

AC

AC
PU

DE
RE
AD

TU
ST
EXAMPLE HE2 BH012 26 150 E 82 AF 6 H 2 KC 0 N 00 00 A3
Your Options HE2 *** DO NOT LEAVE ANY BLANK FIELDS *** A3

THE HE 2000 POWER PACK EXAMPLE SHOWN ABOVE consists of a 3-position / 4-way valve, dual pilot-operated check valves, a 2.6 cc/rev. pressure-balanced pump, a
12 volt two terminal DC motor with start switch, and a 1.3 quart plastic reservoir. The relief valve has been set at 150 BAR (2175 PSI) and the power pack has a 1 gallon
per minute (GPM) / 4 liter per minute (LPM) flow control valve incorporated into the return line circuit. The power pack is intended to be mounted in a vertical position
with the motor terminals and breather cap opposite to PAD A.
III. PUMP TYPE/SIZE (/REV.) MAX. PRESSURES
I. ADAPTER SIZE Order Code Cm.3 In.3 Kit # Continuous Intermittent
HE2 = HE 2000
W Series Pumps PSI BAR PSI BAR
Pick a valve type and corresponding coil voltage, if applicable. ADAPTER OPTIONS 08 0.8 .049 1303435 3335 230 3698 255
II. VALVE KIT + COIL KIT 12 1.2 .073 1303436 3335 230 3698 255
TYPE # 1234567890123456789012345678
VOLTAGE #
1303649 1234567890123456789012345678
16 1.6 .098 1303437 3335 230 3698 255
BA Adapter, P & T Ports, Adapter 1234567890123456789012345678
BA000
Relief Valve & Check Valve Port Plug
1234567890123456789012345678
1300191 1234567890123456789012345678
20 2.0 .122 1303438 3335 230 3698 255
CA Adapter, P & T Ports, Adapter
1234567890123456789012345678
1303649 1234567890123456789012345678
CA000 26 2.6 .153 1303439 3335 230 3698 255
1234567890123456789012345678
Relief Valve & Check Valve Port Plug 1300191 1234567890123456789012345678 32 3.2 .195 1303440 3335 230 3698 255
1234567890123456789012345678
AC Motor Adapter 1303549 1234567890123456789012345678 38 3.8 .232 1303441 3045 210 3335 230
BB Solenoid Lowering Adapter Adapter 1303649 BB012* 12 Volt DC 1300914 43 4.3 .262 1303442 2755 190 3045 210
Solenoid Release Valve 1303534 BB024* 24 Volt DC 1300915 48 4.8 .293 1303443 2465 170 2712 187
CB Solenoid Lowering Adapter Adapter 1303649 CB115* 115 Volt AC 1303576 57 5.7 .348 1303444 2103 145 2320 160
Solenoid Release Valve 1303534 CB230* 230 Volt AC 1303577
GC Series Pumps PSI BAR PSI BAR
AC Motor Adapter 1303549 CB012* 12 Volt DC 1300914
70 1.06 .065 1300174 3000 207 4000 276
1234567890123456789012345678
CB024* 24 Volt DC 1300915
BE Manual Lowering Adapter 1303649 1234567890123456789012345678
1234567890123456789012345678
BE000 71 1.59 .097 1300176 3000 207 4000 276
Adapter w/DC Contactor Manual Release Valve 1300192 1234567890123456789012345678
1234567890123456789012345678 72 2.12 .129 1300171 3000 207 4000 276
w/Pilot Contactor
1234567890123456789012345678
1234567890123456789012345678 73 2.65 .162 1300625 3000 207 4000 276
CE AC Manual Lowering Adapter
1234567890123456789012345678
1303649 1234567890123456789012345678
CE000
1234567890123456789012345678 74 3.18 .194 1300169 3000 207 4000 276
Valve Adapter Manual Release Valve 1303533 1234567890123456789012345678
1234567890123456789012345678 76 4.24 .259 1300172 2300 159 4000 276
AC Motor Adapter 1303549 1234567890123456789012345678
77 5.30 .323 1300931 1900 131 3000 207
Motor Spool (DC Version, AC Version and DC Version w/Double P.O. Check)
BF Manifold Adapter w/3-Pos. Adapter 1303650 BF012+ 12 Volt DC 1300914 78 6.36 .388 1300932 1600 110 2500 172
4-Way Valve (Motor Spool) Manifold 130086612345678901234567890123456789
BF024+ 24 Volt DC 1300915
12345678901234567890123456789
DC Version Motor Spool Valve 130338212345678901234567890123456789
12345678901234567890123456789
Cavity Plug 130354012345678901234567890123456789
12345678901234567890123456789 IV. RELIEF VALVE SETTINGS
BH Manifold Adapter w/3-Pos. Adapter 1303650 BH012+ 12 Volt DC 1300914 BAR SETTING RANGES Kit #
4-Way Valve (Motor Spool) Manifold 1300866 1234567890123456789012345678
1234567890123456789012345678
BH024+ 24 Volt DC 1300915 *** 014 - 033 BAR 1303659
DC Version w/Double P.O. Motor Spool Valve 1303382 1234567890123456789012345678
1234567890123456789012345678 (200 - 500 PSI)
Double P.O.Check
1234567890123456789012345678
1303538 1234567890123456789012345678 034 - 103 BAR 1303660
CF Manifold Adapter w/3-Pos. Adapter 1303650 CF115+ 115 Volt AC 1303576 (501 - 1500 PSI)
4-Way Valve (Motor Spool) Manifold 1300866 CF230+ 230 Volt AC 1303577 104 - 173 BAR 1303661
AC Version Motor Spool Valve 1303382 CF012+ 12 Volt DC 1300914 (1501 - 2500 PSI)
Cavity Plug 130354012345678901234567890123456789
CF024+ 24 Volt DC 1300915
12345678901234567890123456789
174 - 276 BAR 1303662
Riser Block 12345678901234567890123456789
130085512345678901234567890123456789 (2501 - 4000 PSI)
AC Motor Adapter 130354912345678901234567890123456789 Eg. 150 Bar (2175 PSI)
Tandem Center Spool (DC and AC Versions)
BJ Manifold Adapter w/3-Pos. Adapter 1303650 BJ012+ 12 Volt DC 1300914
4-Way Valve (Tandem Center Manifold 130085612345678901234567890123456789
BJ024+ 24 Volt DC 1300915 V. FLOW CONTROL VALVE
Spool) DC Version Tandem Center Valve 130353012345678901234567890123456789
12345678901234567890123456789
Description Kit #
Cavity Plug 130354012345678901234567890123456789
12345678901234567890123456789
A None N/A
CJ Manifold Adapter w/3-Pos. Adapter 1303650 CJ115+ 115 Volt AC 1303576 E 4 LPM (1 GPM) 1303448
4-Way Valve (Tandem Center Manifold 1300856 CJ230+ 230 Volt AC 1303577 K 8 LPM (2 GPM) 1303450
Spool) AC Version Tandem Center Valve 1303530 CJ012+ 12 Volt DC 1300914 M 10 LPM (2.5 GPM) 1303453
Cavity Plug 130354012345678901234567890123456789
CJ024+ 24 Volt DC 1300915 N 11 LPM (3 GPM) 1303451
12345678901234567890123456789 R 15 LPM (4 GPM) 1303452
Riser Block 130085512345678901234567890123456789
12345678901234567890123456789
AC Motor Adapter 1303549 12345678901234567890123456789
Solenoid Operated, 2-Position, 4-Way Normally Open Valve (DC and AC Versions) VI. MOTOR
BR Manifold Adapter w/Sol. Adapter 1303650 BR012* 12 Volt DC 1300914 Kit #
Operated, 2-Pos., 4-Way Manifold 1300856 1234567890123456789012345678
1234567890123456789012345678
BR024* 24 Volt DC 1300915 54 EXTENDED SHAFT ADAPTER 1300335
Valve DC Version 1234567890123456789012345678
Normally Open Valve 1303529 1234567890123456789012345678
1303540 1234567890123456789012345678
55 AC FLANGE “NEMA C” ADAPTER 1303543
Cavity Plug 1234567890123456789012345678 60 1/2 HP (30 min.), 3 PH, 50/60 Hz, 208-230/460 VAC, TENV,
CR Manifold Adapter w/Sol. Adapter 1303650 CR115* 115 Volt AC 1303576 1425/1725 1300916
Operated, 2-Pos., 4-Way Manifold 1300856 CR230* 230 Volt AC 1303577 62 1 HP (30 min.), 3 PH, 50/60 Hz, 208-230/460 VAC, TENV,
Valve AC Version Normally Open Valve 1303529 CR012* 12 Volt DC 1300914 2850/3450 1300918
Cavity Plug 1303540 1234567890123456789012345678
CR024* 24 Volt DC 1300915
1234567890123456789012345678 63 1 HP (30 min.), 3 PH, 50/60 Hz, 208-230/460 VAC, TEFC,
Riser Block 1300855 1234567890123456789012345678
1234567890123456789012345678 2850/3450 1300919
AC Motor Adapter 1303549 1234567890123456789012345678 64 1 HP, 1 PH, 60 Hz, 115/208-230 VAC, TENV, 3450 1300920
BS Manifold Adapter w/Sol. Adapter 1303650 BS012* 12 Volt DC 1300914 65 1 HP, 1 PH, 50/60 Hz, 115/208-230 VAC, TEFC,
Operated, 2-Pos., 4-Way Manifold 130085612345678901234567890123456789
BS024* 24 Volt DC 1300915
12345678901234567890123456789 2850/3450 1300921
Valve DC Version w/P.O. Normally Open Valve 130352912345678901234567890123456789
12345678901234567890123456789 66 1 HP, 3 PH, 50/60 Hz, 208-230/460 VAC, TENV,
Check Single P.O. Check 130353912345678901234567890123456789
12345678901234567890123456789 1425/1725 1300922
Single D03 Valve Manifold (DC and AC Versions) / Double D03 Valve 12345678901234567890123456789
Manifold (AC Version Only)
130365012345678901234567890123456789
67 1 HP (30 min.), 1 PH, 60 Hz, 115/208-230 VAC, TENV, 1725 1300923
DA Manifold Adapter w/ Adapter 12345678901234567890123456789
DA000
130085412345678901234567890123456789
68 2 HP (30 min.), 1 PH, 60 Hz, 115/208-230 VAC, TENV, 3450 1300924
Single D03 Valve Manifold D03 Manifold 12345678901234567890123456789
DC Version Bolts
12345678901234567890123456789
130086512345678901234567890123456789
69 2 HP, 1 PH, 50/60 Hz, 115/208-230 VAC, TEFC, 2850/3450 1300925
DB Manifold Adapter w/ Adapter
12345678901234567890123456789
130365012345678901234567890123456789
DB000
70 2 HP (30 min.), 3 PH, 50/60 Hz, 208-230/460 VAC, TENV,
12345678901234567890123456789 1425/1725 1300926
Single D03 Valve Manifold D03 Manifold 130085412345678901234567890123456789
12345678901234567890123456789 71 2 HP (30 min.), 1 PH, 60 Hz, 115/208-230 VAC, TENV, 1725 1300927
AC Version Bolts 130085712345678901234567890123456789
12345678901234567890123456789 72 3 HP (30 min.), 3 PH, 50/60 Hz, 208-230/460 VAC, TENV,
Riser Block 130085512345678901234567890123456789
12345678901234567890123456789 2850/3450 1300928
AC Motor Adapter 130354912345678901234567890123456789
12345678901234567890123456789 73 3 HP, 3 PH, 50/60 Hz, 208-230/460 VAC, TEFC, 2850/3450 1300929
DC Manifold Adapter w/ Adapter 130365012345678901234567890123456789
DC000
12345678901234567890123456789 74 2.5 HP (30 min.), 1 PH, 50/60 Hz, 208-230 VAC, TENV,
Double D03 Valve Manifold D03 130085412345678901234567890123456789
12345678901234567890123456789 2850/3450 1300930
AC Version Only Manifolds (2) (2)12345678901234567890123456789
12345678901234567890123456789 80 12 VDC Single Term. - Standard Duty 1300027
Bolts 130085812345678901234567890123456789
12345678901234567890123456789
130085512345678901234567890123456789
82 12 VDC Double Term. - Medium Duty 1300618
Riser Block 12345678901234567890123456789
130354912345678901234567890123456789
83 24 VDC Single Term. - Medium Duty w/Ground Strap 1300912
AC Motor Adapter 12345678901234567890123456789
DM Manifold Adapter (DC Version) Adapter
12345678901234567890123456789
130365012345678901234567890123456789
DM000
84 24 VDC Double Term. - Medium Duty 1300619
AM Manifold Adapter (AC Version) Adapter
12345678901234567890123456789
130365012345678901234567890123456789
AM000
85 24 VDC Double Term. - Med. Duty - Low Speed Compound 1300913
12345678901234567890123456789 86 24 VDC Double Term. - Heavy Duty 1303551
AC Motor Adapter 130354912345678901234567890123456789
* Quantity of 1 needed. + Quantity of 2 needed.
NOTE: AC coils have 36 inch cables. All DC coils have dual spades.
HE 2000 Power Packs Order Code (continued)
VII. RESERVOIR XI. TUBE KITS
Kit # Order Code LTR QTS MOUNT SERIES PAD “A” Kit # Material
AA 0.7 LTR (1 QT) STEEL 1300897 AE 2.9 3 Horizontal GC Down 1300873 Steel
AB 1.2 LTR (1.5 QT) STEEL 1300898
BE 2.9 3 Horizontal GC/W @ 9:00 1300874 Steel
AC 1.9 LTR (2 QT) STEEL 1300899
AD 2.9 LTR (3 QT) STEEL 1300900 CE 2.9 3 Horizontal W Down 1300946 Steel
AE 0.76 LTR (.8 QT) PLASTIC* 1300901 DE 2.9 3 Vertical GC N/A 1300878 Steel
AF 1.2 LTR (1.3 QT) PLASTIC* 1300902 EE 2.9 3 Vertical W N/A 1300878 Steel
AG 1.6 LTR (1.7 QT) PLASTIC* 1300903 Order Code LTR GAL MOUNT SERIES PAD “A” Kit # Material
AJ 3.8 LTR (1 GAL) STEEL 1300904 AF 3.8 1 Horizontal GC Down 1300867 Steel
AK 5.7 LTR (1.5 GAL) STEEL 1300905 BF 3.8 1 Horizontal GC/W @ 9:00 1300868 Steel
AL 7.6 LTR (2 GAL) STEEL 1300906
CF 3.8 1 Horizontal W Down 1300943 Steel
AM 11.4 LTR (3 GAL) STEEL 1300907
AN 9.5 LTR (2.5 GAL) STEEL, RECTANGULAR 1300908 DF 3.8 1 Vertical GC N/A 1300891 Steel
AP 15.2 LTR (4 GAL) STEEL, RECTANGULAR 1300909 EF 3.8 1 Vertical W N/A 1300957 Steel
* Maximum allowable fluid temperature for plastic Order Code LTR GAL MOUNT SERIES PAD “A” Kit # Material
reservoirs is 175ºF (79ºC). AG 5.7 1.5 Horizontal GC Down 1300873 Steel
BG 5.7 1.5 Horizontal GC/W @ 9:00 1300874 Steel
VIII. MOTOR TERMINAL POSITION CG 5.7 1.5 Horizontal W Down 1300946 Steel
A No Motor DG 5.7 1.5 Vertical GC N/A 1300892 Steel
0 12 O’Clock EG 5.7 1.5 Vertical W N/A 1300958 Steel
3 3 O’Clock Order Code LTR GAL MOUNT SERIES PAD “A” Kit # Material
6 6 O’Clock
AH 7.6 2 Horizontal GC Down 1300873 Steel
9 9 O’Clock
NOTE: Location relative to Pad “A” as BH 7.6 2 Horizontal GC/W @ 9:00 1300874 Steel
viewed from reservoir end. CH 7.6 2 Horizontal W Down 1300946 Steel
DH 7.6 2 Vertical GC N/A 1300893 Steel
EH 7.6 2 Vertical W N/A 1300959 Steel
IX. START SWITCH
Kit # Order Code LTR GAL MOUNT SERIES PAD “A” Kit # Material
A None N/A AJ 11.4 3 Horizontal GC Down 1300873 Steel
H 12 VDC - UL RECOGNIZED, 4-POLE 1300937 BJ 11.4 3 Horizontal GC/W @ 9:00 1300874 Steel
J 24 VDC - UL RECOGNIZED, 4-POLE 1300938 CJ 11.4 3 Horizontal W Down 1300946 Steel
K 12 VDC, 3-POLE 1300939 DJ 11.4 3 Vertical GC N/A 1300894 Steel
L 24 VDC, 3-POLE 1300940 EJ 11.4 3 Vertical W N/A 1300960 Steel
M 12 V, HEAVY DUTY, 4-POLE 1300941
Order Code LTR GAL MOUNT SERIES PAD “A” Kit # Type
N 24 V, HEAVY DUTY, 4-POLE 1300942
P 1 PH, 115 VAC (only for motors: 64, 65, 67, 68, 69 & 71) 1303546 AK 9.5 2.5 Horizontal GC Down 1300873 Rectangle
Q 1 PH, 230 VAC (only for motors: 64, 65, 67, 68, 69 & 71) 1303545 BK 9.5 2.5 Horizontal GC/W @ 9:00 1300874 Rectangle
R 1 PH, 230 VAC (only for motor: 74) 1303544 CK 9.5 2.5 Horizontal W Down 1300946 Rectangle
S 3 PH, 230 VAC (only for motors: 60, 62, 63, 66, 70, 72 & 73) 1303548 Order Code LTR GAL MOUNT SERIES PAD “A” Kit # Type
T 3 PH, 460 VAC (only for motors: 60, 62, 63, 66, 70, 72 & 73) 1303547 AL 15.2 4 Horizontal GC Down 1300873 Rectangle
BL 15.2 4 Horizontal GC/W @ 9:00 1300874 Rectangle
X. START SWITCH POSITION CL 15.2 4 Horizontal W Down 1300946 Rectangle
A No Switch or Push Button
DC Units (Relative to Motor Terminals)
XII. BREATHER POSITION XIII. COIL TERM./LEVER POSITION
1 10 O’Clock
0 12 O’Clock A 12 O’Clock = Toward Motor
2 12 O’Clock
3 3 O’Clock B 3 O’Clock = Away from Center
4 11 O’Clock
6 6 O’Clock C 6 O’Clock = Toward Reservoir
5 1 O’Clock
9 9 O’Clock D 9 O’Clock = Toward Center
7 2 O’Clock
NOTE: Location relative to Pad “A” as N None
AC Units Push Button (Reservoir End Down-Pad “A”)
viewed from reservoir face. NOTE: Location relative to motor as viewed
0 12 O’Clock
from top of coil or top of manual release
3 3 O’Clock
switch box.
9 9 O’Clock

XIV. ACCESSORY (Maximum of 2 can be specified.)

XV. 00 No Accessories N/A
XI. TUBE KITS 10 DC - Rubber Terminal Boots (Qty of 4) 1303553
Order Code LTR QTS MOUNT SERIES PAD “A” Kit # Material 11 AC - Plain Pigtail (Exits box from orientation “3”) 1303554
AB 0.7 1 Horizontal GC Down 1300867 Steel 12 AC - Plain Pigtail (Exits box from orientation “0”) 1303554
BB 0.7 1 Horizontal GC/W @ 9:00 1300868 Steel 13 AC - Plain Pigtail (Exits box from orientation “9”) 1303554
CB 0.7 1 Horizontal W Down 1300943 Steel 14 AC - Pigtail w/115 VAC Male Wall Plug (Exits box from orientation “3”) 1303557
DB 0.7 1 Vertical GC N/A 1300875 Steel 15 AC - Pigtail w/115 VAC Male Wall Plug (Exits box from orientation “0”) 1303557
16 AC - Pigtail w/115 VAC Male Wall Plug (Exits box from orientation “9”) 1303557
EB 0.7 1 Vertical W N/A 1300953 Steel
17 AC - Pigtail w/115 VAC Male Twist Lock Plug (Exits box from orientation “3”) 1303560
FB 0.76 .8 Horizontal GC Down 1300961 Plastic 18 AC - Pigtail w/115 VAC Male Twist Lock Plug (Exits box from orientation “0”) 1303560
GB 0.76 .8 Horizontal GC/W @ 9:00 1300963 Plastic 19 AC - Pigtail w/115 VAC Male Twist Lock Plug (Exits box from orientation “9”) 1303560
HB 0.76 .8 Horizontal W Down 1300962 Plastic 20 AC - Pigtail w/115 VAC Male/Female Twist Lock Plug (Exits box from orientation “3”) 1303563
JB 0.76 .8 Vertical GC N/A 1300973 Plastic 21 AC - Pigtail w/115 VAC Male/Female Twist Lock Plug (Exits box from orientation “0”) 1303563
KB 0.76 .8 Vertical W N/A 1300974 Plastic 22 AC - Pigtail w/115 VAC Male/Female Twist Lock Plug (Exits box from orientation “9”) 1303563
Order Code LTR QTS MOUNT SERIES PAD “A” Kit # Material 23 AC - Single Acting Pendant (Exits box from orientation “3”) 1303566
24 AC - Single Acting Pendant (Exits box from orientation “0”) 1303566
AC 1.2 1.5 Horizontal GC Down 1300867 Steel
25 AC - Single Acting Pendant (Exits box from orientation “9”) 1303566
BC 1.2 1.5 Horizontal GC/W @ 9:00 1300868 Steel 26 DC - Single Acting Pendant 1303569
CC 1.2 1.5 Horizontal W Down 1300943 Steel 27 DC - Double Acting Pendant 1303570
DC 1.2 1.5 Vertical GC N/A 1300876 Steel NOTE: “Box” refers to conduit box. See page 20 for conduit box locations.
EC 1.2 1.5 Vertical W N/A 1300954 Steel
FC 1.2 1.3 Horizontal GC Down 1300961 Plastic XVI. DESIGN SERIES
GC 1.2 1.3 Horizontal GC/W @ 9:00 1300963 Plastic A Major Change to form, fit or function
HC 1.2 1.3 Horizontal W Down 1300962 Plastic 3 Minor Design Change
JC 1.2 1.3 Vertical GC N/A 1300975 Plastic Note: Design Series is assigned by the factory
KC 1.2 1.3 Vertical W N/A 1300976 Plastic at the current level.
Order Code LTR QTS MOUNT SERIES PAD “A” Kit # Material
AD 1.9 2 Horizontal GC Down 1300867 Steel
TOOLS AVAILABLE: W300 Stud Driver 1303583
BD 1.9 2 Horizontal GC/W @ 9:00 1300868 Steel
Relief Valve Seat Installation Socket 1303584
CD 1.9 2 Horizontal W Down 1300943 Steel
DD 1.9 2 Vertical GC N/A 1300877 Steel
ED 1.9 2 Vertical W N/A 1300891 Steel
FD 1.6 1.7 Horizontal GC Down 1300961 Plastic
For more information, application assistance or detailed
GD 1.6 1.7 Horizontal GC/W @ 9:00 1300963 Plastic literature on any Haldex product line,
HD 1.6 1.7 Horizontal W Down 1300962 Plastic
JD 1.6 1.7 Vertical GC N/A 1300977 Plastic
call us Toll Free 1-800-572-7867,
KD 1.6 1.7 Vertical W N/A 1300978 Plastic e-mail us ([email protected]),
TUBE KIT OPTIONS CONTINUED AT THE TOP OF THE NEXT COLUMN.
or visit our website at http://www.hbus.haldex.com

39
 PRODUCT RANGE

He Power Packs
12/24/48 VDC 0.8 – 3.5 kW and
0.75 – 3 kW AC modular power
packs

Pressure Switches
5 - 350 bar, connecting/
disconnecting

He Classic Power Packs

12/24/48 VDC modular
powerpacks in weatherproof
boxes

W300 Hydraulic pumps

0.8 – 5.7 cc 230 bar

W600 Hydraulic pumps

4 – 12 cc/section 276 bar
www.hbus.haldex.com
WM600 Hydraulic motors
4 – 12 cc/section 276 bar

W900 Hydraulic pumps

5 – 31 cc/section 276 bar

WM900 Hydraulic motors

5 - 31 cc/section 276 bar

WQ900 The quiet pump

5 - 23 cc/section 230 bar

W1500 Hydraulic pumps

19 - 50 cc/section 276 bar

WM1500 Hydraulic motors

19 - 50 cc/section 276 bar

G25 Hydraulic pumps

Haldex Hydraulics Corp. Haldex Hydraulics AB 23 – 87 cc/section 250 bar
2222 15th Street Box 511
ROCKFORD, IL 61104 SE-195 25 MÄRSTA GM25 Hydraulic motors
USA Sweden 23 – 87 cc/section 250 bar
Tel: +1-815 398 4400 Tel: +46–8 591 288 50
Fax: +1-815 398 5977 Fax: +46-8 591 288 60 GPA Internal Gear pumps
E-mail: [email protected] E-mail: [email protected] 1.7 – 63 cc/section 100 bar

Haldex Hydraulics Corp. Haldex Hydraulics GmbH GC Hydraulic pumps / fluid motors
214 James Farm Road Postfach 1507 1.06 – 11.65 cc/section 276 bar
STATESVILLE, NC 28625 D-95014 HOF
USA Germany
II-Stage Hydraulic pumps
Tel: +1-704 873 2587 Tel: +49-9281 895-0
Fax: +1-704 878 0530 Fax: +49-9281 87133 4.2 – 22.8 cc/section 276 bar
E-mail: [email protected] E-mail: [email protected]
Rotary Flow Dividers
Haldex Hydraulics AB 3.8 – 13.3 cc/section 300 bar
Box 95
SE-280 40 SK. FAGERHULT D Hydraulic pumps
Sweden 3.8 - 22.9 cc/section 207 bar
Tel: +46-433 32400
Fax: +46-433 30546 H Hydraulic pumps
E-mail: [email protected] 9.8 - 39.4 cc/section 207 bar

G20/G30 Hydraulic pumps

23 – 161 cc/section 276 bar
Haldex is an
innovator in GM20/GM30 Hydraulic motors
vehicle technology 23 – 161 cc/section 276 bar
supplying proprietary systems and G20/G30 (LS) Hydraulic pumps
components for trucks, cars and 23 – 161 cc/section 276 bar
industrial vehicles, worldwide. With
4,100 employees and yearly sales Transmission pumps
exceeding 7 billion Swedish Fuel pumps
Kronor, Haldex is listed on the
Stockholm Stock Exchange HE PWR PK 12 / 02
(www.haldex.com). The right to modification for technical improvements is reserved. Printed in USA.