AURANGABAD AUTO ENGINEERING PVT LTD

GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)

Part NAME: Guage Name : Appraiser A :
SPARK PLUG SLEEVE DIGITAL HEIGHT GAUGE 0-300 RAVI
Part NO: Guage Number : Appraiser B :
AN101181 AAE/HTG/006 SHAIKH
Characteristic Range L.C Appraiser C :
HT 68.150 68.35 0.01 SALUNKE
Characteristic Classification Trials Parts Appraisers Date Performed
HT 3 10 3 20.05.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 68.250 68.260 68.240 68.230 68.210 68.240 68.260 68.290 68.190 68.220 68.239 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 68.240 68.260 68.240 68.230 68.210 68.240 68.250 68.290 68.180 68.210 68.235 = 0.004 x 0.592233009708738 2 0.885437 = 100(0.003/0.031)

3 3 68.250 68.260 68.240 68.230 68.210 68.240 68.260 68.290 68.190 68.220 68.239 = 0.003 3 0.592233 = 8.22

4 AVE 68.247 68.260 68.240 68.230 68.210 68.240 68.257 68.290 68.187 68.217 x a= 68.238 Reproducibility - Appraiser Variation (AV)

5 R 0.010 0.000 0.000 0.000 0.000 0.000 0.010 0.000 0.010 0.010 ra= 0.004 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 68.250 68.250 68.240 68.230 68.210 68.240 68.260 68.290 68.190 68.220 68.238 = {(0.001 x 0.524271844660194)^2 - (0.003 ^2/(10 x 3))}^1/2 = 100(0.000/0.031)

7 2 68.250 68.260 68.240 68.220 68.210 68.240 68.260 68.290 68.190 68.220 68.238 = 0.0002 Appraisers 2 3 = 0.75

8 3 68.240 68.260 68.240 68.230 68.210 68.240 68.260 68.270 68.190 68.210 68.235 K2 0.708738 0.52 n = number of parts

9 AVE 68.247 68.257 68.240 68.227 68.210 68.240 68.260 68.283 68.190 68.217 xb= 68.237 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.010 0.010 0.000 0.010 0.000 0.000 0.000 0.020 0.000 0.010 rb= 0.006 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 68.250 68.260 68.240 68.230 68.210 68.240 68.260 68.290 68.190 68.220 68.239 = {(0.003^2 + 0.000^2)}^1/2 2 0.71 = 100(0.003/0.031)

12 2 68.250 68.250 68.240 68.230 68.210 68.240 68.240 68.290 68.190 68.220 68.236 = 0.003 3 0.52 = 8.26
13 3 68.250 68.260 68.240 68.230 68.210 68.240 68.260 68.290 68.190 68.220 68.239 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 68.250 68.257 68.240 68.230 68.210 68.240 68.253 68.290 68.190 68.220 x c= 68.238 PV = R P x K3 5 0.40 = 100(0.031/0.031)

15 R 0.000 0.010 0.000 0.000 0.000 0.000 0.020 0.000 0.000 0.000 rc= 0.003 = 0.099 x 0.314563106796116 6 0.37 = 99.66
16. PART X= 68.238 = 0.031 7 0.35
AVE ( Xp ) 68.248 68.258 68.240 68.229 68.210 68.240 68.257 68.288 68.189 68.218 Rp= 0.099 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.004 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.031/0.003)
18 (Max x - Min x) = xDIFF= 0.001 = {(0.003^2 + 0.031^2)}^1/2 10 0.31 = 17.02
19 R x D4* = UCLR= 0.011 = 0.031
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
MAIN SHAFT DIGITAL MICROMETER BONDRE
Part NO: Guage Number : Appraiser B :
AP101078 AAE/DMC/014A BHAGAT
Characteristic Range L.C Appraiser C :
Diameter 47.950 48.00 0.001 MULEKAR
Characteristic Classification Trials Parts Appraisers Date Performed
Diameter 3 10 3 19.01.2018

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 47.974 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 = 0.000 x 0.592233009708738 2 0.885437 = 100(0.000/0.004)

3 3 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 = 0.000 3 0.592233 = 3.54

4 AVE 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 x a= 47.976 Reproducibility - Appraiser Variation (AV)

5 R 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 47.975 47.981 47.984 47.976 47.984 47.973 47.975 47.973 47.972 47.970 47.976 = {(0.000 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.004)

7 2 47.975 47.981 47.982 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 = 0.0001 Appraisers 2 3 = 1.47

8 3 47.975 47.981 47.984 47.977 47.984 47.973 47.973 47.973 47.972 47.970 47.976 K2 0.708738 0.52 n = number of parts

9 AVE 47.975 47.981 47.983 47.977 47.984 47.973 47.974 47.973 47.972 47.970 xb= 47.976 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.000 0.002 0.001 0.000 0.000 0.002 0.000 0.000 0.000 rb= 0.001 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.970 47.970 47.976 = {(0.000^2 + 0.000^2)}^1/2 2 0.71 = 100(0.000/0.004)

12 2 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 = 0.000 3 0.52 = 3.84
13 3 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.971 47.970 x c= 47.976 PV = R P x K3 5 0.40 = 100(0.004/0.004)

15 R 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.002 0.000 rc= 0.000 = 0.014 x 0.314563106796116 6 0.37 = 99.93
16. PART X= 47.976 = 0.004 7 0.35
AVE ( Xp ) 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 Rp= 0.014 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.000 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.004/0.000)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.000^2 + 0.004^2)}^1/2 10 0.31 = 36.71
19 R x D4* = UCLR= 0.001 = 0.004
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
SHAFT CLUTCH RELEASE DIGITAL VERNIER CALIPER MUKESH
Part NO: Guage Number : Appraiser B :
AN101375 AAE/DV/007 PRAVEEN KUMAR
Characteristic Range L.C Appraiser C :
Diameter 11.400 11.60 0.01 ANIL
Characteristic Classification Trials Parts Appraisers Date Performed
Diameter 3 10 3 04.12.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 11.480 11.490 11.460 11.480 11.510 11.440 11.480 11.460 11.490 11.520 11.481 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 11.480 11.480 11.460 11.480 11.510 11.440 11.480 11.470 11.490 11.520 11.481 = 0.002 x 0.592233009708738 2 0.885437 = 100(0.001/0.025)

3 3 11.480 11.490 11.460 11.480 11.510 11.440 11.480 11.460 11.490 11.520 11.481 = 0.001 3 0.592233 = 3.97

4 AVE 11.480 11.487 11.460 11.480 11.510 11.440 11.480 11.463 11.490 11.520 x a= 11.481 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.010 0.000 0.000 0.000 0.000 0.000 0.010 0.000 0.000 ra= 0.002 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 11.480 11.490 11.460 11.480 11.510 11.440 11.480 11.460 11.490 11.520 11.481 = {(0.001 x 0.524271844660194)^2 - (0.001 ^2/(10 x 3))}^1/2 = 100(0.000/0.025)

7 2 11.480 11.490 11.460 11.480 11.510 11.440 11.480 11.450 11.490 11.520 11.480 = 0.0003 Appraisers 2 3 = 1.21

8 3 11.480 11.490 11.460 11.480 11.510 11.440 11.480 11.460 11.490 11.510 11.480 K2 0.708738 0.52 n = number of parts

9 AVE 11.480 11.490 11.460 11.480 11.510 11.440 11.480 11.457 11.490 11.517 xb= 11.480 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.010 0.000 0.010 rb= 0.002 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 11.480 11.490 11.460 11.480 11.510 11.440 11.480 11.460 11.490 11.520 11.481 = {(0.001^2 + 0.000^2)}^1/2 2 0.71 = 100(0.001/0.025)

12 2 11.470 11.490 11.460 11.480 11.510 11.440 11.480 11.460 11.490 11.520 11.480 = 0.001 3 0.52 = 4.15
13 3 11.480 11.490 11.460 11.480 11.510 11.440 11.480 11.460 11.490 11.520 11.481 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 11.477 11.490 11.460 11.480 11.510 11.440 11.480 11.460 11.490 11.520 x c= 11.481 PV = R P x K3 5 0.40 = 100(0.025/0.025)

15 R 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rc= 0.001 = 0.079 x 0.314563106796116 6 0.37 = 99.91
16. PART X= 11.481 = 0.025 7 0.35
AVE ( Xp ) 11.479 11.489 11.460 11.480 11.510 11.440 11.480 11.460 11.490 11.519 Rp= 0.079 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.002 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.025/0.001)
18 (Max x - Min x) = xDIFF= 0.001 = {(0.001^2 + 0.025^2)}^1/2 10 0.31 = 33.92
19 R x D4* = UCLR= 0.004 = 0.025
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
SPROCKET DIAL TYPE HEIGHT GAUGE RAVI
Part NO: Guage Number : Appraiser B :
AN101155 SE/HTG/03 BHAGWAN
Characteristic Range L.C Appraiser C :
DIMENSION 13.500 13.60 0.01 YOGESH
Characteristic Classification Trials Parts Appraisers Date Performed
DIMENSION 3 10 3 10.07.2015

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 13.540 13.520 13.550 13.530 13.560 13.570 13.540 13.530 13.510 13.530 13.538 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 13.540 13.520 13.550 13.530 13.560 13.570 13.540 13.530 13.510 13.530 13.538 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.000/0.017)

3 3 13.540 13.520 13.550 13.530 13.560 13.570 13.540 13.530 13.510 13.530 13.538 = 0.000 3 0.592233 = 2.26

4 AVE 13.540 13.520 13.550 13.530 13.560 13.570 13.540 13.530 13.510 13.530 x a= 13.538 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 13.540 13.520 13.550 13.530 13.560 13.570 13.540 13.530 13.510 13.530 13.538 = {(0.001 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.001/0.017)

7 2 13.540 13.520 13.550 13.530 13.560 13.570 13.540 13.530 13.510 13.530 13.538 = 0.0005 Appraisers 2 3 = 2.97

8 3 13.540 13.520 13.550 13.530 13.560 13.570 13.540 13.530 13.510 13.530 13.538 K2 0.708738 0.52 n = number of parts

9 AVE 13.540 13.520 13.550 13.530 13.560 13.570 13.540 13.530 13.510 13.530 xb= 13.538 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rb= 0.000 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 13.540 13.520 13.550 13.530 13.560 13.560 13.540 13.530 13.520 13.540 13.539 = {(0.000^2 + 0.001^2)}^1/2 2 0.71 = 100(0.001/0.017)

12 2 13.540 13.520 13.550 13.530 13.560 13.570 13.540 13.530 13.520 13.530 13.539 = 0.001 3 0.52 = 3.73
13 3 13.540 13.520 13.550 13.530 13.560 13.570 13.540 13.530 13.520 13.530 13.539 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 13.540 13.520 13.550 13.530 13.560 13.567 13.540 13.530 13.520 13.533 x c= 13.539 PV = R P x K3 5 0.40 = 100(0.017/0.017)

15 R 0.000 0.000 0.000 0.000 0.000 0.010 0.000 0.000 0.000 0.010 rc= 0.002 = 0.056 x 0.314563106796116 6 0.37 = 99.93
16. PART X= 13.538 = 0.017 7 0.35
AVE ( Xp ) 13.540 13.520 13.550 13.530 13.560 13.569 13.540 13.530 13.513 13.531 Rp= 0.056 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.017/0.001)
18 (Max x - Min x) = xDIFF= 0.001 = {(0.001^2 + 0.017^2)}^1/2 10 0.31 = 37.77
19 R x D4* = UCLR= 0.002 = 0.017
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
SHAFT CLUTCH RELEASE DIGITAL MICROMETER MUKESH
Part NO: Guage Number : Appraiser B :
AN101375 AAE/DMC/016 PRAVEEN KUMAR
Characteristic Range L.C Appraiser C :
Diameter 10.770 10.80 0.001 ANIL
Characteristic Classification Trials Parts Appraisers Date Performed
Diameter 3 10 3 21.04.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 10.784 10.790 10.795 10.786 10.773 10.778 10.781 10.789 10.785 10.788 10.785 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 10.784 10.790 10.794 10.786 10.773 10.778 10.783 10.789 10.785 10.788 10.785 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.000/0.007)

3 3 10.785 10.790 10.795 10.785 10.773 10.778 10.781 10.789 10.787 10.788 10.785 = 0.000 3 0.592233 = 4.94

4 AVE 10.784 10.790 10.795 10.786 10.773 10.778 10.782 10.789 10.786 10.788 x a= 10.785 Reproducibility - Appraiser Variation (AV)

5 R 0.001 0.000 0.001 0.001 0.000 0.000 0.002 0.000 0.002 0.000 ra= 0.001 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 10.784 10.790 10.795 10.786 10.773 10.778 10.781 10.789 10.785 10.788 10.785 = {(0.000 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.007)

7 2 10.784 10.790 10.795 10.786 10.774 10.778 10.781 10.789 10.785 10.788 10.785 = 0.0001 Appraisers 2 3 = 1.25

8 3 10.786 10.790 10.793 10.786 10.773 10.778 10.781 10.789 10.785 10.788 10.785 K2 0.708738 0.52 n = number of parts

9 AVE 10.785 10.790 10.794 10.786 10.773 10.778 10.781 10.789 10.785 10.788 xb= 10.785 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.002 0.000 0.002 0.000 0.001 0.000 0.000 0.000 0.000 0.000 rb= 0.000 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 10.784 10.790 10.795 10.786 10.773 10.778 10.782 10.789 10.785 10.788 10.785 = {(0.000^2 + 0.000^2)}^1/2 2 0.71 = 100(0.000/0.007)

12 2 10.784 10.790 10.795 10.784 10.773 10.778 10.781 10.789 10.785 10.788 10.785 = 0.000 3 0.52 = 5.10
13 3 10.782 10.790 10.795 10.786 10.773 10.778 10.781 10.789 10.785 10.788 10.785 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 10.783 10.790 10.795 10.785 10.773 10.778 10.781 10.789 10.785 10.788 x c= 10.785 PV = R P x K3 5 0.40 = 100(0.007/0.007)

15 R 0.002 0.000 0.000 0.002 0.000 0.000 0.001 0.000 0.000 0.000 rc= 0.000 = 0.022 x 0.314563106796116 6 0.37 = 99.87
16. PART X= 10.785 = 0.007 7 0.35
AVE ( Xp ) 10.784 10.790 10.795 10.786 10.773 10.778 10.781 10.789 10.785 10.788 Rp= 0.022 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.007/0.000)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.000^2 + 0.007^2)}^1/2 10 0.31 = 27.61
19 R x D4* = UCLR= 0.001 = 0.007
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
MAIN SHAFT SLEEVE PLUNGER DIAL 0.010 SUMANT
Part NO: Guage Number : Appraiser B :
AN101198 AAE/PDI/001 MUKESH
Characteristic Range L.C Appraiser C :
OPD 42.020 42.07 0.01 SHIVA
Characteristic Classification Trials Parts Appraisers Date Performed
OPD 3 10 3 18.10.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 42.040 42.050 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 42.040 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 42.040 42.050 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 42.040 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.000/0.006)

3 3 42.040 42.040 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 42.039 = 0.000 3 0.592233 = 6.25

4 AVE 42.040 42.047 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 x a= 42.040 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 ra= 0.001 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 42.040 42.050 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 42.040 = {(0.001 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.006)

7 2 42.040 42.050 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 42.040 = 0.0003 Appraisers 2 3 = 5.42

8 3 42.050 42.050 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 42.041 K2 0.708738 0.52 n = number of parts

9 AVE 42.043 42.050 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 xb= 42.040 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rb= 0.001 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 42.040 42.050 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 42.040 = {(0.000^2 + 0.000^2)}^1/2 2 0.71 = 100(0.001/0.006)

12 2 42.040 42.050 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 42.040 = 0.001 3 0.52 = 8.27
13 3 42.040 42.050 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 42.040 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 42.040 42.050 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 x c= 42.040 PV = R P x K3 5 0.40 = 100(0.006/0.006)

15 R 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rc= 0.000 = 0.020 x 0.314563106796116 6 0.37 = 99.66
16. PART X= 42.040 = 0.006 7 0.35
AVE ( Xp ) 42.041 42.049 42.040 42.030 42.050 42.040 42.030 42.050 42.040 42.030 Rp= 0.020 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.006/0.001)
18 (Max x - Min x) = xDIFF= 0.001 = {(0.001^2 + 0.006^2)}^1/2 10 0.31 = 16.98
19 R x D4* = UCLR= 0.002 = 0.006
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
PINION KICK STARTER PLUNGER DIAL 0.010 PRASAD
Part NO: Guage Number : Appraiser B :
JZ621001 QTV139 MALI
Characteristic Range L.C Appraiser C :
DFC 0.000 0.05 0.01 OM
Characteristic Classification Trials Parts Appraisers Date Performed
DFC 3 10 3 15.10.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 0.020 0.010 0.030 0.020 0.040 0.030 0.050 0.040 0.030 0.040 0.031 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 0.020 0.010 0.030 0.020 0.040 0.030 0.050 0.040 0.030 0.040 0.031 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.001/0.012)

3 3 0.020 0.010 0.030 0.020 0.030 0.030 0.050 0.040 0.030 0.040 0.030 = 0.001 3 0.592233 = 6.44

4 AVE 0.020 0.010 0.030 0.020 0.037 0.030 0.050 0.040 0.030 0.040 x a= 0.031 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.000 0.000 0.000 0.010 0.000 0.000 0.000 0.000 0.000 ra= 0.001 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 0.020 0.010 0.030 0.020 0.040 0.030 0.050 0.040 0.030 0.040 0.031 = {(0.001 x 0.524271844660194)^2 - (0.001 ^2/(10 x 3))}^1/2 = 100(0.000/0.012)

7 2 0.020 0.010 0.030 0.020 0.040 0.030 0.050 0.040 0.030 0.040 0.031 = 0.0003 Appraisers 2 3 = 2.60

8 3 0.020 0.020 0.030 0.020 0.040 0.030 0.050 0.040 0.020 0.040 0.031 K2 0.708738 0.52 n = number of parts

9 AVE 0.020 0.013 0.030 0.020 0.040 0.030 0.050 0.040 0.027 0.040 xb= 0.031 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.010 0.000 rb= 0.002 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 0.020 0.010 0.030 0.020 0.040 0.030 0.050 0.040 0.030 0.040 0.031 = {(0.001^2 + 0.000^2)}^1/2 2 0.71 = 100(0.001/0.012)

12 2 0.030 0.010 0.030 0.020 0.040 0.030 0.050 0.040 0.030 0.040 0.032 = 0.001 3 0.52 = 6.94
13 3 0.020 0.010 0.030 0.020 0.040 0.030 0.050 0.040 0.030 0.040 0.031 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 0.023 0.010 0.030 0.020 0.040 0.030 0.050 0.040 0.030 0.040 x c= 0.031 PV = R P x K3 5 0.40 = 100(0.012/0.012)

15 R 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rc= 0.001 = 0.039 x 0.314563106796116 6 0.37 = 99.76
16. PART X= 0.031 = 0.012 7 0.35
AVE ( Xp ) 0.021 0.011 0.030 0.020 0.039 0.030 0.050 0.040 0.029 0.040 Rp= 0.039 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.012/0.001)
18 (Max x - Min x) = xDIFF= 0.001 = {(0.001^2 + 0.012^2)}^1/2 10 0.31 = 20.26
19 R x D4* = UCLR= 0.003 = 0.012
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
PINION KICK STARTER LEVER DIAL PRASAD
Part NO: Guage Number : Appraiser B :
JZ621001 AAE/LDI/005 MALI
Characteristic Range L.C Appraiser C :
FACE R/O 0.000 0.05 0.01 OM
Characteristic Classification Trials Parts Appraisers Date Performed
FACE R/O 3 10 3 11.02.2018

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 0.030 0.040 0.030 0.020 0.010 0.020 0.050 0.030 0.020 0.040 0.029 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 0.030 0.040 0.030 0.020 0.010 0.020 0.050 0.030 0.020 0.040 0.029 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.001/0.012)

3 3 0.030 0.030 0.030 0.020 0.010 0.020 0.050 0.030 0.020 0.040 0.028 = 0.001 3 0.592233 = 4.83

4 AVE 0.030 0.037 0.030 0.020 0.010 0.020 0.050 0.030 0.020 0.040 x a= 0.029 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 ra= 0.001 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 0.030 0.040 0.030 0.020 0.010 0.020 0.050 0.030 0.020 0.040 0.029 = {(0.001 x 0.524271844660194)^2 - (0.001 ^2/(10 x 3))}^1/2 = 100(0.000/0.012)

7 2 0.030 0.040 0.030 0.020 0.020 0.020 0.050 0.030 0.020 0.040 0.030 = 0.0003 Appraisers 2 3 = 2.71

8 3 0.030 0.040 0.030 0.020 0.010 0.020 0.050 0.030 0.020 0.040 0.029 K2 0.708738 0.52 n = number of parts

9 AVE 0.030 0.040 0.030 0.020 0.013 0.020 0.050 0.030 0.020 0.040 xb= 0.029 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.000 0.000 0.000 0.010 0.000 0.000 0.000 0.000 0.000 rb= 0.001 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 0.030 0.040 0.030 0.020 0.010 0.020 0.050 0.030 0.020 0.040 0.029 = {(0.001^2 + 0.000^2)}^1/2 2 0.71 = 100(0.001/0.012)

12 2 0.030 0.040 0.030 0.020 0.010 0.020 0.050 0.030 0.020 0.040 0.029 = 0.001 3 0.52 = 5.54
13 3 0.030 0.030 0.030 0.020 0.010 0.020 0.050 0.030 0.020 0.040 0.028 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 0.030 0.037 0.030 0.020 0.010 0.020 0.050 0.030 0.020 0.040 x c= 0.029 PV = R P x K3 5 0.40 = 100(0.012/0.012)

15 R 0.000 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rc= 0.001 = 0.039 x 0.314563106796116 6 0.37 = 99.85
16. PART X= 0.029 = 0.012 7 0.35
AVE ( Xp ) 0.030 0.038 0.030 0.020 0.011 0.020 0.050 0.030 0.020 0.040 Rp= 0.039 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.012/0.001)
18 (Max x - Min x) = xDIFF= 0.001 = {(0.001^2 + 0.012^2)}^1/2 10 0.31 = 25.40
19 R x D4* = UCLR= 0.003 = 0.012
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
PLATE HOLDER PLUNGER DIAL ANIL
Part NO: Guage Number : Appraiser B :
AN101361 SAE/PDI/021 MUKESH
Characteristic Range L.C Appraiser C :
PARALLISM 0.000 0.05 0.001 BHARUDE
Characteristic Classification Trials Parts Appraisers Date Performed
PARALLISM 3 10 3 14.11.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 0.016 0.010 0.028 0.011 0.019 0.022 0.024 0.015 0.023 0.014 0.018 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 0.017 0.010 0.028 0.011 0.019 0.022 0.024 0.015 0.023 0.014 0.018 = 0.000 x 0.592233009708738 2 0.885437 = 100(0.000/0.006)

3 3 0.016 0.010 0.026 0.011 0.017 0.022 0.024 0.014 0.023 0.013 0.018 = 0.000 3 0.592233 = 4.64

4 AVE 0.016 0.010 0.027 0.011 0.018 0.022 0.024 0.015 0.023 0.014 x a= 0.018 Reproducibility - Appraiser Variation (AV)

5 R 0.001 0.000 0.002 0.000 0.002 0.000 0.000 0.001 0.000 0.001 ra= 0.001 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 0.016 0.010 0.028 0.011 0.019 0.022 0.024 0.015 0.023 0.014 0.018 = {(0.000 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.006)

7 2 0.016 0.010 0.028 0.011 0.019 0.022 0.024 0.015 0.023 0.014 0.018 = 0.0001 Appraisers 2 3 = 2.04

8 3 0.016 0.012 0.028 0.011 0.019 0.022 0.024 0.015 0.023 0.014 0.018 K2 0.708738 0.52 n = number of parts

9 AVE 0.016 0.011 0.028 0.011 0.019 0.022 0.024 0.015 0.023 0.014 xb= 0.018 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.002 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rb= 0.000 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 0.014 0.010 0.028 0.011 0.019 0.022 0.024 0.016 0.023 0.014 0.018 = {(0.000^2 + 0.000^2)}^1/2 2 0.71 = 100(0.000/0.006)

12 2 0.016 0.010 0.028 0.011 0.018 0.022 0.024 0.015 0.023 0.014 0.018 = 0.000 3 0.52 = 5.07
13 3 0.016 0.010 0.028 0.011 0.019 0.022 0.024 0.015 0.023 0.014 0.018 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 0.015 0.010 0.028 0.011 0.019 0.022 0.024 0.015 0.023 0.014 x c= 0.018 PV = R P x K3 5 0.40 = 100(0.006/0.006)

15 R 0.002 0.000 0.000 0.000 0.001 0.000 0.000 0.001 0.000 0.000 rc= 0.000 = 0.018 x 0.314563106796116 6 0.37 = 99.87
16. PART X= 0.018 = 0.006 7 0.35
AVE ( Xp ) 0.016 0.010 0.028 0.011 0.019 0.022 0.024 0.015 0.023 0.014 Rp= 0.018 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.000 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.006/0.000)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.000^2 + 0.006^2)}^1/2 10 0.31 = 27.77
19 R x D4* = UCLR= 0.001 = 0.006
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
SPROCKET PLUNGER DIAL EKNATH
Part NO: Guage Number : Appraiser B :
AN101155 AAE/PDI/003 PAWAN
Characteristic Range L.C Appraiser C :
PARALLISM 0.000 0.03 0.001 VIKAS
Characteristic Classification Trials Parts Appraisers Date Performed
PARALLISM 3 10 3 14.11.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 0.012 0.008 0.017 0.013 0.022 0.018 0.016 0.015 0.018 0.015 0.015 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 0.012 0.010 0.019 0.013 0.022 0.018 0.016 0.015 0.018 0.015 0.016 = 0.000 x 0.592233009708738 2 0.885437 = 100(0.000/0.004)

3 3 0.012 0.010 0.019 0.013 0.022 0.018 0.016 0.014 0.018 0.015 0.016 = 0.000 3 0.592233 = 7.23

4 AVE 0.012 0.009 0.018 0.013 0.022 0.018 0.016 0.015 0.018 0.015 x a= 0.016 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.002 0.002 0.000 0.000 0.000 0.000 0.001 0.000 0.000 ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 0.012 0.010 0.019 0.011 0.022 0.018 0.016 0.015 0.018 0.015 0.016 = {(0.000 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.004)

7 2 0.012 0.010 0.019 0.013 0.022 0.018 0.016 0.015 0.018 0.015 0.016 = 0.0001 Appraisers 2 3 = 2.41

8 3 0.012 0.012 0.019 0.013 0.022 0.018 0.016 0.015 0.018 0.015 0.016 K2 0.708738 0.52 n = number of parts

9 AVE 0.012 0.011 0.019 0.012 0.022 0.018 0.016 0.015 0.018 0.015 xb= 0.016 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.002 0.000 0.002 0.000 0.000 0.000 0.000 0.000 0.000 rb= 0.000 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 0.014 0.010 0.019 0.013 0.022 0.018 0.016 0.016 0.018 0.015 0.016 = {(0.000^2 + 0.000^2)}^1/2 2 0.71 = 100(0.000/0.004)

12 2 0.012 0.009 0.019 0.013 0.022 0.018 0.016 0.015 0.018 0.015 0.016 = 0.000 3 0.52 = 7.62
13 3 0.012 0.010 0.019 0.013 0.022 0.018 0.016 0.015 0.018 0.014 0.016 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 0.013 0.010 0.019 0.013 0.022 0.018 0.016 0.015 0.018 0.015 x c= 0.016 PV = R P x K3 5 0.40 = 100(0.004/0.004)

15 R 0.002 0.001 0.000 0.000 0.000 0.000 0.000 0.001 0.000 0.001 rc= 0.001 = 0.012 x 0.314563106796116 6 0.37 = 99.71
16. PART X= 0.016 = 0.004 7 0.35
AVE ( Xp ) 0.012 0.010 0.019 0.013 0.022 0.018 0.016 0.015 0.018 0.015 Rp= 0.012 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.000 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.004/0.000)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.000^2 + 0.004^2)}^1/2 10 0.31 = 18.44
19 R x D4* = UCLR= 0.001 = 0.004
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
BG PIN SIMPLE MICROMETER 0-25 MM RAJU
Part NO: Guage Number : Appraiser B :
24131032 AAE/SMC/010 BHAGAT
Characteristic Range L.C Appraiser C :
Diameter 11.000 11.10 0.01 BONDRE
Characteristic Classification Trials Parts Appraisers Date Performed
Diameter 3 10 3 15.06.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 11.060 11.030 11.050 11.060 11.040 11.030 11.020 11.070 11.030 11.060 11.045 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 11.060 11.030 11.050 11.040 11.040 11.030 11.020 11.070 11.030 11.060 11.043 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.001/0.016)

3 3 11.060 11.030 11.050 11.060 11.040 11.030 11.020 11.070 11.020 11.060 11.044 = 0.001 3 0.592233 = 5.01

4 AVE 11.060 11.030 11.050 11.053 11.040 11.030 11.020 11.070 11.027 11.060 x a= 11.044 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.000 0.000 0.020 0.000 0.000 0.000 0.000 0.010 0.000 ra= 0.003 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 11.060 11.030 11.050 11.060 11.040 11.030 11.020 11.070 11.030 11.060 11.045 = {(0.001 x 0.524271844660194)^2 - (0.001 ^2/(10 x 3))}^1/2 = 100(0.001/0.016)

7 2 11.050 11.030 11.050 11.060 11.040 11.030 11.020 11.070 11.030 11.060 11.044 = 0.0005 Appraisers 2 3 = 3.20

8 3 11.060 11.030 11.050 11.060 11.040 11.030 11.020 11.070 11.030 11.060 11.045 K2 0.708738 0.52 n = number of parts

9 AVE 11.057 11.030 11.050 11.060 11.040 11.030 11.020 11.070 11.030 11.060 xb= 11.045 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rb= 0.001 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 11.060 11.030 11.050 11.060 11.040 11.030 11.020 11.070 11.030 11.060 11.045 = {(0.001^2 + 0.001^2)}^1/2 2 0.71 = 100(0.001/0.016)

12 2 11.060 11.030 11.050 11.060 11.040 11.030 11.020 11.070 11.030 11.060 11.045 = 0.001 3 0.52 = 5.95
13 3 11.060 11.030 11.050 11.060 11.040 11.030 11.020 11.070 11.030 11.060 11.045 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 11.060 11.030 11.050 11.060 11.040 11.030 11.020 11.070 11.030 11.060 x c= 11.045 PV = R P x K3 5 0.40 = 100(0.016/0.016)

15 R 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rc= 0.000 = 0.050 x 0.314563106796116 6 0.37 = 99.82
16. PART X= 11.045 = 0.016 7 0.35
AVE ( Xp ) 11.059 11.030 11.050 11.058 11.040 11.030 11.020 11.070 11.029 11.060 Rp= 0.050 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.016/0.001)
18 (Max x - Min x) = xDIFF= 0.001 = {(0.001^2 + 0.016^2)}^1/2 10 0.31 = 23.67
19 R x D4* = UCLR= 0.003 = 0.016
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
SHAFT KICK DIGITAL HEIGHT GAUGE 0-300 ANIL
Part NO: Guage Number : Appraiser B :
DU101045 AAE/HTG/04 GANESH
Characteristic Range L.C Appraiser C :
HT 14.300 14.70 0.01 BHAGAT
Characteristic Classification Trials Parts Appraisers Date Performed
HT 3 10 3 20.05.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 14.450 14.480 14.410 14.460 14.490 14.450 14.430 14.440 14.450 14.480 14.454 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 14.450 14.470 14.410 14.460 14.490 14.450 14.430 14.430 14.450 14.480 14.452 = 0.003 x 0.592233009708738 2 0.885437 = 100(0.002/0.025)

3 3 14.460 14.480 14.410 14.460 14.490 14.450 14.430 14.440 14.450 14.480 14.455 = 0.002 3 0.592233 = 7.14

4 AVE 14.453 14.477 14.410 14.460 14.490 14.450 14.430 14.437 14.450 14.480 x a= 14.454 Reproducibility - Appraiser Variation (AV)

5 R 0.010 0.010 0.000 0.000 0.000 0.000 0.000 0.010 0.000 0.000 ra= 0.003 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 14.450 14.480 14.410 14.460 14.490 14.450 14.430 14.440 14.450 14.480 14.454 = {(0.001 x 0.524271844660194)^2 - (0.002 ^2/(10 x 3))}^1/2 = 100(0.001/0.025)

7 2 14.450 14.480 14.410 14.470 14.490 14.460 14.430 14.440 14.450 14.480 14.456 = 0.0006 Appraisers 2 3 = 2.49

8 3 14.450 14.480 14.410 14.460 14.490 14.450 14.430 14.440 14.460 14.480 14.455 K2 0.708738 0.52 n = number of parts

9 AVE 14.450 14.480 14.410 14.463 14.490 14.453 14.430 14.440 14.453 14.480 xb= 14.455 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.000 0.000 0.010 0.000 0.010 0.000 0.000 0.010 0.000 rb= 0.003 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 14.450 14.490 14.420 14.460 14.490 14.450 14.430 14.440 14.450 14.480 14.456 = {(0.002^2 + 0.001^2)}^1/2 2 0.71 = 100(0.002/0.025)

12 2 14.450 14.480 14.410 14.460 14.490 14.450 14.430 14.440 14.450 14.480 14.454 = 0.002 3 0.52 = 7.56
13 3 14.450 14.480 14.410 14.460 14.490 14.450 14.430 14.440 14.450 14.470 14.453 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 14.450 14.483 14.413 14.460 14.490 14.450 14.430 14.440 14.450 14.477 x c= 14.454 PV = R P x K3 5 0.40 = 100(0.025/0.025)

15 R 0.000 0.010 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.010 rc= 0.003 = 0.079 x 0.314563106796116 6 0.37 = 99.71
16. PART X= 14.454 = 0.025 7 0.35
AVE ( Xp ) 14.451 14.480 14.411 14.461 14.490 14.451 14.430 14.439 14.451 14.479 Rp= 0.079 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.003 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.025/0.002)
18 (Max x - Min x) = xDIFF= 0.001 = {(0.002^2 + 0.025^2)}^1/2 10 0.31 = 18.60
19 R x D4* = UCLR= 0.008 = 0.025
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
MAIN SHAFT AIR PLUG GAUGE MULEKAR
Part NO: Guage Number : Appraiser B :
AN101197 G6775/76/77 BHAGAT
Characteristic Range L.C Appraiser C :
DIA 20.000 20.033 0.001 PAWAR
Characteristic Classification Trials Parts Appraisers Date Performed
DIA 3 10 3 10.03.2018

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 20.001 20.004 20.008 20.013 20.015 20.018 20.022 20.025 20.027 20.032 20.017 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 20.001 20.004 20.007 20.013 20.015 20.018 20.022 20.026 20.027 20.032 20.017 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.000/0.010)

3 3 20.001 20.005 20.008 20.013 20.015 20.018 20.022 20.025 20.028 20.032 20.017 = 0.000 3 0.592233 = 4.82

4 AVE 20.001 20.004 20.008 20.013 20.015 20.018 20.022 20.025 20.027 20.032 x a= 20.017 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.001 0.001 0.000 0.000 0.000 0.000 0.001 0.001 0.000 ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 20.002 20.004 20.008 20.014 20.016 20.018 20.022 20.025 20.027 20.033 20.017 = {(0.000 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.010)

7 2 20.001 20.004 20.008 20.013 20.015 20.018 20.022 20.027 20.027 20.032 20.017 = 0.0002 Appraisers 2 3 = 2.33

8 3 20.001 20.007 20.009 20.013 20.015 20.018 20.024 20.025 20.029 20.034 20.018 K2 0.708738 0.52 n = number of parts

9 AVE 20.001 20.005 20.008 20.013 20.015 20.018 20.023 20.026 20.028 20.033 xb= 20.017 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.001 0.003 0.001 0.001 0.001 0.000 0.002 0.002 0.002 0.002 rb= 0.001 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 20.001 20.004 20.008 20.013 20.015 20.018 20.022 20.026 20.027 20.032 20.017 = {(0.000^2 + 0.000^2)}^1/2 2 0.71 = 100(0.001/0.010)

12 2 20.001 20.004 20.008 20.013 20.017 20.018 20.022 20.025 20.028 20.032 20.017 = 0.001 3 0.52 = 5.35
13 3 20.001 20.005 20.008 20.013 20.015 20.018 20.022 20.025 20.027 20.032 20.017 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 20.001 20.004 20.008 20.013 20.016 20.018 20.022 20.025 20.027 20.032 x c= 20.017 PV = R P x K3 5 0.40 = 100(0.010/0.010)

15 R 0.000 0.001 0.000 0.000 0.002 0.000 0.000 0.001 0.001 0.000 rc= 0.000 = 0.031 x 0.314563106796116 6 0.37 = 99.86
16. PART X= 20.017 = 0.010 7 0.35
AVE ( Xp ) 20.001 20.005 20.008 20.013 20.015 20.018 20.022 20.025 20.027 20.032 Rp= 0.031 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.010/0.001)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.001^2 + 0.010^2)}^1/2 10 0.31 = 26.32
19 R x D4* = UCLR= 0.002 = 0.010
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A : Part Number Guage Name : Appraiser A :
STARTER DRIVE ASSEMBLY DIGITAL SPAN MICROMETER 0-25 MM Mr.Abhishek DIGITAL SPAN MICROMETER 0-25 MM Mr.Abhishek
Part NO: Guage Number : Appraiser B : Part Name Guage Number : Appraiser B :
PF621400 AAE/DSM/002 Mr.Hiwale PF621400 Mr.Hiwale
Characteristic Range L.C Appraiser C : Characteristic Guage Type : Appraiser C :
SPAN 15.360 15.400 0.001 Mr.Amla SPAN 0.001 Mr.Amla
Characteristic Classification Trials Parts Appraisers Date Performed Characteristic Classification Trials Parts Appraisers Date Performed
SPAN 3 10 3 15.07.2018 Diamter 3 10 3 15.07.2018

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 15.370 15.400 15.380 15.380 15.370 15.390 15.400 15.370 15.390 15.360 15.381 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 15.370 15.400 15.380 15.380 15.370 15.390 15.400 15.370 15.390 15.360 15.381 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.000/0.013)

3 3 15.372 15.401 15.380 15.380 15.370 15.390 15.400 15.370 15.390 15.360 15.381 = 0.000 3 0.592233 = 3.78

4 AVE 15.371 15.400 15.380 15.380 15.370 15.390 15.400 15.370 15.390 15.360 x a= 15.381 Reproducibility - Appraiser Variation (AV)

5 R 0.002 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 15.370 15.400 15.379 15.380 15.370 15.390 15.401 15.370 15.391 15.361 15.381 = {(0.000 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.013)

7 2 15.370 15.402 15.379 15.380 15.370 15.391 15.400 15.370 15.390 15.362 15.381 = 0.0002 Appraisers 2 3 = 1.37

8 3 15.371 15.400 15.378 15.380 15.370 15.390 15.400 15.372 15.390 15.362 15.381 K2 0.708738 0.52 n = number of parts

9 AVE 15.370 15.401 15.379 15.380 15.370 15.390 15.400 15.371 15.390 15.362 xb= 15.381 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.001 0.002 0.001 0.000 0.000 0.001 0.001 0.002 0.001 0.001 rb= 0.001 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 15.370 15.400 15.380 15.382 15.370 15.389 15.400 15.370 15.390 15.360 15.381 = {(0.000^2 + 0.000^2)}^1/2 2 0.71 = 100(0.001/0.013)

12 2 15.370 15.400 15.380 15.382 15.371 15.389 15.401 15.370 15.391 15.361 15.382 = 0.001 3 0.52 = 4.02
13 3 15.372 15.401 15.380 15.381 15.370 15.390 15.402 15.371 15.391 15.360 15.382 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 15.371 15.400 15.380 15.382 15.370 15.389 15.401 15.370 15.391 15.360 x c= 15.381 PV = R P x K3 5 0.40 = 100(0.013/0.013)

15 R 0.002 0.001 0.000 0.001 0.001 0.001 0.002 0.001 0.001 0.001 rc= 0.001 = 0.040 x 0.314563106796116 6 0.37 = 99.92
16. PART X= 15.381 = 0.013 7 0.35
AVE ( Xp ) 15.371 15.400 15.380 15.381 15.370 15.390 15.400 15.370 15.390 15.361 Rp= 0.040 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.013/0.001)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.001^2 + 0.013^2)}^1/2 10 0.31 = 35.01
19 R x D4* = UCLR= 0.002 = 0.013
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- HIWALE N.D
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
SHAFT KICK DIGITAL MICROMETER TUSHAR
Part NO: Guage Number : Appraiser B :
DU101045 AAE/DMC/017 AMOL
Characteristic Range L.C Appraiser C :
Diameter 12.966 12.984 0.001 NILESH
Characteristic Classification Trials Parts Appraisers Date Performed
Diameter 3 10 3 16.04.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 12.978 12.974 12.972 12.977 12.976 12.974 12.973 12.975 12.974 12.972 12.974 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 12.978 12.974 12.972 12.976 12.976 12.974 12.973 12.975 12.974 12.971 12.974 = 0.000 x 0.592233009708738 2 0.885437 = 100(0.000/0.002)

3 3 12.978 12.974 12.972 12.977 12.976 12.974 12.973 12.975 12.974 12.972 12.974 = 0.000 3 0.592233 = 5.44

4 AVE 12.978 12.974 12.972 12.977 12.976 12.974 12.973 12.975 12.974 12.972 x a= 12.974 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.000 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.001 ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 12.978 12.974 12.972 12.977 12.976 12.974 12.973 12.975 12.974 12.972 12.974 = {(0.000 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.002)

7 2 12.978 12.974 12.973 12.977 12.976 12.974 12.973 12.975 12.974 12.972 12.975 = 0.0001 Appraisers 2 3 = 3.05

8 3 12.979 12.974 12.972 12.977 12.976 12.974 12.973 12.975 12.974 12.972 12.975 K2 0.708738 0.52 n = number of parts

9 AVE 12.978 12.974 12.972 12.977 12.976 12.974 12.973 12.975 12.974 12.972 xb= 12.975 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.001 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rb= 0.000 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 12.978 12.974 12.972 12.977 12.976 12.974 12.973 12.974 12.974 12.972 12.974 = {(0.000^2 + 0.000^2)}^1/2 2 0.71 = 100(0.000/0.002)

12 2 12.978 12.974 12.972 12.977 12.976 12.974 12.973 12.975 12.974 12.972 12.974 = 0.000 3 0.52 = 6.23
13 3 12.978 12.974 12.972 12.977 12.976 12.974 12.973 12.975 12.974 12.972 12.974 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 12.978 12.974 12.972 12.977 12.976 12.974 12.973 12.975 12.974 12.972 x c= 12.974 PV = R P x K3 5 0.40 = 100(0.002/0.002)

15 R 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.001 0.000 0.000 rc= 0.000 = 0.006 x 0.314563106796116 6 0.37 = 99.81
16. PART X= 12.974 = 0.002 7 0.35
AVE ( Xp ) 12.978 12.974 12.972 12.977 12.976 12.974 12.973 12.975 12.974 12.972 Rp= 0.006 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.000 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.002/0.000)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.000^2 + 0.002^2)}^1/2 10 0.31 = 22.58
19 R x D4* = UCLR= 0.000 = 0.002
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
OUT PUT SHAFT DIGITAL MICROMETER TUSHAR
Part NO: Guage Number : Appraiser B :
EES-JD-0004 AAE/DMC/018 AMOL
Characteristic Range L.C Appraiser C :
Diameter 31.725 31.775 0.001 NILESH
Characteristic Classification Trials Parts Appraisers Date Performed
Diameter 3 10 3 11.05.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 31.752 31.756 31.759 31.748 31.753 31.745 31.748 31.754 31.758 31.751 31.752 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 31.752 31.756 31.758 31.748 31.751 31.745 31.748 31.752 31.756 31.752 31.752 = 0.000 x 0.592233009708738 2 0.885437 = 100(0.000/0.004)

3 3 31.752 31.756 31.759 31.748 31.753 31.745 31.747 31.754 31.758 31.751 31.752 = 0.000 3 0.592233 = 6.87

4 AVE 31.752 31.756 31.759 31.748 31.752 31.745 31.748 31.753 31.757 31.751 x a= 31.752 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.000 0.001 0.000 0.002 0.000 0.001 0.002 0.002 0.001 ra= 0.001 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 31.752 31.756 31.759 31.748 31.753 31.745 31.748 31.754 31.758 31.751 31.752 = {(0.000 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.004)

7 2 31.752 31.756 31.759 31.748 31.753 31.745 31.748 31.754 31.758 31.751 31.752 = 0.0001 Appraisers 2 3 = 1.59

8 3 31.752 31.756 31.757 31.748 31.753 31.745 31.748 31.754 31.758 31.751 31.752 K2 0.708738 0.52 n = number of parts

9 AVE 31.752 31.756 31.758 31.748 31.753 31.745 31.748 31.754 31.758 31.751 xb= 31.752 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.000 0.002 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rb= 0.000 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 31.751 31.756 31.759 31.748 31.753 31.745 31.748 31.754 31.758 31.751 31.752 = {(0.000^2 + 0.000^2)}^1/2 2 0.71 = 100(0.000/0.004)

12 2 31.752 31.756 31.759 31.748 31.753 31.745 31.748 31.754 31.756 31.751 31.752 = 0.000 3 0.52 = 7.05
13 3 31.752 31.756 31.759 31.748 31.753 31.745 31.748 31.753 31.758 31.751 31.752 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 31.752 31.756 31.759 31.748 31.753 31.745 31.748 31.754 31.757 31.751 x c= 31.752 PV = R P x K3 5 0.40 = 100(0.004/0.004)

15 R 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.001 0.002 0.000 rc= 0.000 = 0.014 x 0.314563106796116 6 0.37 = 99.75
16. PART X= 31.752 = 0.004 7 0.35
AVE ( Xp ) 31.752 31.756 31.759 31.748 31.753 31.745 31.748 31.754 31.758 31.751 Rp= 0.014 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.000 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.004/0.000)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.000^2 + 0.004^2)}^1/2 10 0.31 = 19.94
19 R x D4* = UCLR= 0.001 = 0.004
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
HOLLOW DOWEL DIGITAL MICROMETER KAPATE
Part NO: Guage Number : Appraiser B :
39099906 AAE/DMC/003 PRAVEEN KUMAR
Characteristic Range L.C Appraiser C :
Diameter 7.985 8.00 0.001 ANIL
Characteristic Classification Trials Parts Appraisers Date Performed
Diameter 3 10 3 21.04.2016

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 7.992 7.995 7.996 7.991 7.992 7.994 7.995 7.997 7.993 7.995 7.994 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 7.992 7.995 7.996 7.991 7.992 7.994 7.995 7.997 7.991 7.995 7.994 = 0.000 x 0.592233009708738 2 0.885437 = 100(0.000/0.002)

3 3 7.992 7.994 7.996 7.991 7.992 7.994 7.995 7.996 7.993 7.995 7.994 = 0.000 3 0.592233 = 6.36

4 AVE 7.992 7.995 7.996 7.991 7.992 7.994 7.995 7.997 7.992 7.995 x a= 7.994 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.001 0.002 0.000 ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 7.992 7.995 7.996 7.991 7.992 7.995 7.995 7.997 7.993 7.995 7.994 = {(0.000 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.002)

7 2 7.992 7.995 7.996 7.991 7.992 7.994 7.995 7.997 7.993 7.995 7.994 = 0.0001 Appraisers 2 3 = 4.52

8 3 7.992 7.995 7.996 7.991 7.992 7.994 7.995 7.997 7.993 7.995 7.994 K2 0.708738 0.52 n = number of parts

9 AVE 7.992 7.995 7.996 7.991 7.992 7.994 7.995 7.997 7.993 7.995 xb= 7.994 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.000 0.000 0.000 0.000 0.001 0.000 0.000 0.000 0.000 rb= 0.000 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 7.992 7.995 7.997 7.991 7.992 7.994 7.995 7.997 7.993 7.995 7.994 = {(0.000^2 + 0.000^2)}^1/2 2 0.71 = 100(0.000/0.002)

12 2 7.992 7.995 7.996 7.991 7.992 7.994 7.995 7.997 7.993 7.995 7.994 = 0.000 3 0.52 = 7.80
13 3 7.992 7.995 7.996 7.991 7.992 7.994 7.995 7.997 7.993 7.995 7.994 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 7.992 7.995 7.996 7.991 7.992 7.994 7.995 7.997 7.993 7.995 x c= 7.994 PV = R P x K3 5 0.40 = 100(0.002/0.002)

15 R 0.000 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rc= 0.000 = 0.006 x 0.314563106796116 6 0.37 = 99.70
16. PART X= 7.994 = 0.002 7 0.35
AVE ( Xp ) 7.992 7.995 7.996 7.991 7.992 7.994 7.995 7.997 7.993 7.995 Rp= 0.006 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.000 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.002/0.000)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.000^2 + 0.002^2)}^1/2 10 0.31 = 18.03
19 R x D4* = UCLR= 0.001 = 0.002
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
MAIN SHAFT DIGITAL MICROMETER BONDRE
Part NO: Guage Number : Appraiser B :
AP101078 AAE/DMC/016 BHAGAT
Characteristic Range L.C Appraiser C :
Diameter 47.950 48.00 0.001 MULEKAR
Characteristic Classification Trials Parts Appraisers Date Performed
Diameter 3 10 3 19.05.2015

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 47.974 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 = 0.000 x 0.592233009708738 2 0.885437 = 100(0.000/0.004)

3 3 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 = 0.000 3 0.592233 = 3.54

4 AVE 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 x a= 47.976 Reproducibility - Appraiser Variation (AV)

5 R 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 47.975 47.981 47.984 47.976 47.984 47.973 47.975 47.973 47.972 47.970 47.976 = {(0.000 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.004)

7 2 47.975 47.981 47.982 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 = 0.0001 Appraisers 2 3 = 1.47

8 3 47.975 47.981 47.984 47.977 47.984 47.973 47.973 47.973 47.972 47.970 47.976 K2 0.708738 0.52 n = number of parts

9 AVE 47.975 47.981 47.983 47.977 47.984 47.973 47.974 47.973 47.972 47.970 xb= 47.976 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.000 0.002 0.001 0.000 0.000 0.002 0.000 0.000 0.000 rb= 0.001 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.970 47.970 47.976 = {(0.000^2 + 0.000^2)}^1/2 2 0.71 = 100(0.000/0.004)

12 2 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 = 0.000 3 0.52 = 3.84
13 3 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 47.976 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.971 47.970 x c= 47.976 PV = R P x K3 5 0.40 = 100(0.004/0.004)

15 R 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.002 0.000 rc= 0.000 = 0.014 x 0.314563106796116 6 0.37 = 99.93
16. PART X= 47.976 = 0.004 7 0.35
AVE ( Xp ) 47.975 47.981 47.984 47.977 47.984 47.973 47.975 47.973 47.972 47.970 Rp= 0.014 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.000 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.004/0.000)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.000^2 + 0.004^2)}^1/2 10 0.31 = 36.71
19 R x D4* = UCLR= 0.001 = 0.004
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- MHASKE S.B
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
SECTOR GEAR 4S DIGITAL SPAN MICROMETER 0-25 MM TAMBE
Part NO: Guage Number : Appraiser B :
AA101214 AAE/DSM/002 WAGHMARE
Characteristic Range L.C Appraiser C :
SPAN 22.920 22.970 0.001 PATIL
Characteristic Classification Trials Parts Appraisers Date Performed
SPAN 3 10 3 06.07.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 22.941 22.951 22.956 22.948 22.942 22.947 22.932 22.946 22.944 22.941 22.945 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 22.941 22.951 22.956 22.948 22.943 22.944 22.932 22.947 22.944 22.941 22.945 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.001/0.008)

3 3 22.941 22.951 22.956 22.946 22.942 22.947 22.932 22.946 22.944 22.941 22.945 = 0.001 3 0.592233 = 6.78

4 AVE 22.941 22.951 22.956 22.947 22.942 22.946 22.932 22.946 22.944 22.941 x a= 22.945 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.000 0.000 0.002 0.001 0.003 0.000 0.001 0.000 0.000 ra= 0.001 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 22.941 22.952 22.956 22.948 22.946 22.947 22.932 22.946 22.944 22.941 22.945 = {(0.000 x 0.524271844660194)^2 - (0.001 ^2/(10 x 3))}^1/2 = 100(0.000/0.008)

7 2 22.941 22.953 22.956 22.948 22.942 22.947 22.932 22.945 22.944 22.941 22.945 = 0.0001 Appraisers 2 3 = 1.67

8 3 22.941 22.951 22.956 22.944 22.942 22.947 22.932 22.946 22.944 22.943 22.945 K2 0.708738 0.52 n = number of parts

9 AVE 22.941 22.952 22.956 22.947 22.943 22.947 22.932 22.946 22.944 22.942 xb= 22.945 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.002 0.000 0.004 0.004 0.000 0.000 0.001 0.000 0.002 rb= 0.001 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 22.941 22.951 22.956 22.948 22.942 22.947 22.932 22.946 22.944 22.941 22.945 = {(0.001^2 + 0.000^2)}^1/2 2 0.71 = 100(0.001/0.008)

12 2 22.943 22.951 22.956 22.948 22.942 22.947 22.932 22.948 22.946 22.941 22.945 = 0.001 3 0.52 = 6.98
13 3 22.941 22.951 22.956 22.948 22.942 22.947 22.932 22.946 22.944 22.941 22.945 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 22.942 22.951 22.956 22.948 22.942 22.947 22.932 22.947 22.945 22.941 x c= 22.945 PV = R P x K3 5 0.40 = 100(0.008/0.008)

15 R 0.002 0.000 0.000 0.000 0.000 0.000 0.000 0.002 0.002 0.000 rc= 0.001 = 0.024 x 0.314563106796116 6 0.37 = 99.76
16. PART X= 22.945 = 0.008 7 0.35
AVE ( Xp ) 22.941 22.951 22.956 22.947 22.943 22.947 22.932 22.946 22.944 22.941 Rp= 0.024 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR + PV )}
2 2 1/2
9 0.32 = 1.41(0.008/0.001)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.001^2 + 0.008^2)}^1/2 10 0.31 = 20.14
19 R x D4* = UCLR= 0.002 = 0.008
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- AKASH MENDHE
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
PINION KICK STARTER DIGITAL SPAN MICROMETER 25-50MM TAMBE
Part NO: Guage Number : Appraiser B :
JZ621001 AAE/DSM/001 WAGHMARE
Characteristic Range L.C Appraiser C :
SPAN 25.655 25.715 0.001 PATIL
Characteristic Classification Trials Parts Appraisers Date Performed
SPAN 3 10 3 06.09.2017

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 25.672 25.665 25.702 25.667 25.680 25.688 25.675 25.669 25.674 25.677 25.677 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 25.672 25.665 25.702 25.667 25.680 25.688 25.675 25.669 25.674 25.677 25.677 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.001/0.012)

3 3 25.672 25.665 25.702 25.667 25.682 25.688 25.675 25.669 25.672 25.677 25.677 = 0.001 3 0.592233 = 6.30

4 AVE 25.672 25.665 25.702 25.667 25.681 25.688 25.675 25.669 25.673 25.677 x a= 25.677 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.000 0.000 0.000 0.002 0.000 0.000 0.000 0.002 0.000 ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 25.674 25.665 25.701 25.667 25.680 25.688 25.673 25.669 25.674 25.677 25.677 = {(0.000 x 0.524271844660194)^2 - (0.001 ^2/(10 x 3))}^1/2 = 100(0.000/0.012)

7 2 25.672 25.664 25.702 25.667 25.680 25.688 25.675 25.669 25.674 25.674 25.677 = 0.0000 Appraisers 2 3 = 0.00

8 3 25.672 25.665 25.702 25.669 25.684 25.687 25.675 25.670 25.675 25.677 25.678 K2 0.708738 0.52 n = number of parts

9 AVE 25.673 25.665 25.702 25.668 25.681 25.688 25.674 25.669 25.674 25.676 xb= 25.677 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.002 0.001 0.001 0.002 0.004 0.001 0.002 0.001 0.001 0.003 rb= 0.002 R&R = {(EV + AV )}
2 2 1/2
Parts K3 % R&R = 100 (R&R/TV)

11. C 1 25.672 25.665 25.702 25.667 25.680 25.688 25.673 25.669 25.674 25.677 25.677 = {(0.001^2 + 0.000^2)}^1/2 2 0.71 = 100(0.001/0.012)

12 2 25.674 25.669 25.704 25.667 25.680 25.689 25.675 25.669 25.672 25.677 25.678 = 0.001 3 0.52 = 6.30
13 3 25.672 25.665 25.702 25.667 25.682 25.688 25.675 25.669 25.674 25.677 25.677 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 25.673 25.666 25.703 25.667 25.681 25.688 25.674 25.669 25.673 25.677 x c= 25.677 PV = RP x K 3 5 0.40 = 100(0.012/0.012)

15 R 0.002 0.004 0.002 0.000 0.002 0.001 0.002 0.000 0.002 0.000 rc= 0.002 = 0.037 x 0.314563106796116 6 0.37 = 99.80
16. PART X= 25.677 = 0.012 7 0.35
AVE ( Xp ) 25.672 25.665 25.702 25.667 25.681 25.688 25.675 25.669 25.674 25.677 Rp= 0.037 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR2 + PV2)}1/2 9 0.32 = 1.41(0.012/0.001)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.001^2 + 0.012^2)}^1/2 10 0.31 = 22.33
19 R x D4* = UCLR= 0.003 = 0.012
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- AKASH MENDHE
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
REAR AXLE DIGITAL MICROMETER KOLEKAR
Part NO: Guage Number : Appraiser B :
24171118 AAE/DMC/011 ZINJURDE
Characteristic Range L.C Appraiser C :
Diameter 20.816 20.90 0.001 RAVI
Characteristic Classification Trials Parts Appraisers Date Performed
Diameter 3 10 3 16.04.2019

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 20.888 20.892 20.894 20.878 20.892 20.887 20.889 20.894 20.897 20.889 20.890 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 20.886 20.891 20.891 20.878 20.892 20.887 20.889 20.894 20.897 20.889 20.889 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.001/0.006)

3 3 20.887 20.892 20.893 20.878 20.892 20.889 20.889 20.893 20.896 20.889 20.890 = 0.001 3 0.592233 = 9.26

4 AVE 20.887 20.892 20.893 20.878 20.892 20.888 20.889 20.894 20.897 20.889 xa= 20.890 Reproducibility - Appraiser Variation (AV)

5 R 0.002 0.001 0.003 0.000 0.000 0.002 0.000 0.001 0.001 0.000 ra= 0.001 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 20.888 20.892 20.893 20.878 20.891 20.887 20.888 20.894 20.897 20.889 20.890 = {(0.000 x 0.524271844660194)^2 - (0.001 ^2/(10 x 3))}^1/2 = 100(0.000/0.006)

7 2 20.887 20.892 20.894 20.878 20.892 20.886 20.889 20.895 20.897 20.889 20.890 = 0.0000 Appraisers 2 3 = 0.00

8 3 20.887 20.892 20.893 20.877 20.892 20.885 20.889 20.894 20.897 20.889 20.890 K2 0.708738 0.52 n = number of parts

9 AVE 20.887 20.892 20.893 20.878 20.892 20.886 20.889 20.894 20.897 20.889 xb= 20.890 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.001 0.000 0.001 0.001 0.001 0.002 0.001 0.001 0.000 0.000 rb= 0.001 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 20.887 20.892 20.894 20.878 20.892 20.887 20.889 20.894 20.896 20.889 20.890 = {(0.001^2 + 0.000^2)}^1/2 2 0.71 = 100(0.001/0.006)

12 2 20.885 20.891 20.896 20.878 20.892 20.887 20.889 20.891 20.897 20.889 20.890 = 0.001 3 0.52 = 9.26
13 3 20.887 20.892 20.893 20.878 20.892 20.887 20.889 20.894 20.897 20.889 20.890 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 20.886 20.892 20.894 20.878 20.892 20.887 20.889 20.893 20.897 20.889 xc= 20.890 PV = RP x K3 5 0.40 = 100(0.006/0.006)

15 R 0.002 0.001 0.003 0.000 0.000 0.000 0.000 0.003 0.001 0.000 rc= 0.001 = 0.019 x 0.314563106796116 6 0.37 = 99.57
16. PART X= 20.890 = 0.006 7 0.35
AVE ( Xp ) 20.887 20.892 20.893 20.878 20.892 20.887 20.889 20.894 20.897 20.889 Rp= 0.019 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR2 + PV2)}1/2 9 0.32 = 1.41(0.006/0.001)
18 (Max x - Min x) = xDIFF= 0.000 = {(0.001^2 + 0.006^2)}^1/2 10 0.31 = 15.16
19 R x D4* = UCLR= 0.002 = 0.006
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- NADE S R
 AURANGABAD AUTO ENGINEERING PVT LTD
GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (VARIABLE DATA RESULTS)
Part NAME: Guage Name : Appraiser A :
Main Shaft DIGITAL HEIGHT GAUGE 0-300 ALAM
Part NO: Guage Number : Appraiser B :
ED2401 SWIT/HTG/02 PRADIP
Characteristic Range L.C Appraiser C :
HT 50.500 50.60 0.01 NILESH
Characteristic Classification Trials Parts Appraisers Date Performed
HT 3 10 3 09.05.2019

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 50.540 50.560 50.570 50.570 50.560 50.560 50.570 50.570 50.580 50.550 50.563 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 50.540 50.560 50.570 50.570 50.560 50.560 50.570 50.570 50.580 50.550 50.563 = 0.001 x 0.592233009708738 2 0.885437 = 100(0.000/0.013)

3 3 50.540 50.560 50.570 50.570 50.560 50.560 50.570 50.570 50.580 50.550 50.563 = 0.000 3 0.592233 = 3.13

4 AVE 50.540 50.560 50.570 50.570 50.560 50.560 50.570 50.570 50.580 50.550 xa = 50.563 Reproducibility - Appraiser Variation (AV)

5 R 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 50.540 50.560 50.570 50.570 50.560 50.560 50.570 50.570 50.580 50.550 50.563 = {(0.002 x 0.524271844660194)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.001/0.013)

7 2 50.540 50.560 50.570 50.570 50.560 50.560 50.570 50.570 50.580 50.550 50.563 = 0.0009 Appraisers 2 3 = 6.90

8 3 50.540 50.560 50.570 50.570 50.560 50.560 50.570 50.570 50.580 50.550 50.563 K2 0.708738 0.52 n = number of parts

9 AVE 50.540 50.560 50.570 50.570 50.560 50.560 50.570 50.570 50.580 50.550 xb= 50.563 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rb= 0.000 R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV)

11. C 1 50.540 50.560 50.570 50.560 50.560 50.560 50.570 50.570 50.580 50.550 50.562 = {(0.000^2 + 0.001^2)}^1/2 2 0.71 = 100(0.001/0.013)

12 2 50.540 50.560 50.570 50.560 50.560 50.560 50.570 50.570 50.580 50.550 50.562 = 0.001 3 0.52 = 7.58
13 3 50.540 50.540 50.570 50.560 50.560 50.560 50.570 50.570 50.580 50.550 50.560 Part Variation (PV) 4 0.45 % PV = 100 (PV/TV)

14 AVE 50.540 50.553 50.570 50.560 50.560 50.560 50.570 50.570 50.580 50.550 xc = 50.561 PV = RP x K3 5 0.40 = 100(0.013/0.013)

15 R 0.000 0.020 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 rc= 0.002 = 0.040 x 0.314563106796116 6 0.37 = 99.71
16. PART X= 50.562 = 0.013 7 0.35
AVE ( Xp ) 50.540 50.558 50.570 50.567 50.560 50.560 50.570 50.570 50.580 50.550 Rp= 0.040 Total Variation 8 0.34 ndc = 1.41(PV/GRR)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 TV = {(GRR2 + PV2)}1/2 9 0.32 = 1.41(0.013/0.001)
18 (Max x - Min x) = xDIFF= 0.002 = {(0.001^2 + 0.013^2)}^1/2 10 0.31 = 18.56
19 R x D4* = UCLR= 0.002 = 0.013
20 R x D3* = LCLR= 0.000
Acceptance Criteria :-
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are If the value of R & R % is below 10% then Instrument is OK.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- If the value of R & R % is above 10% & below than 30% then Instrument is conditionally accepted..
card values and re-average and recompute R and the limiting value from the remaining observations. If the value of R & R % is above 30% then Instrument is NOT OK.
Ndc should be greater then 5
` Instrument Decision :- OK Conducted By :- Satish Nade