a Se SOU Za NTN STRUCTURA Tata Structura Rectangular, Square and Circular Stee! Hollow SectionsProfile Se Sewn ie a commenced is opeaions in 1911, wth a capacity a 100,00 tonnes pet am Se eee ee te Pee oe Sea Scan E Tay emer Sere ee eee) ea eee) Contents Tata Steel ~ Tubes Division 1 Advantages of Tata Structura Steel Hollow Sections 2 Arehitectural 3 Infrastructural 4 Industria 5 General Engineering 6 General Technical Specitications and Tolerances 7 Section Properties- Tata Structura Square Hollow Sections, a Product Range Availability - Tata Structura Square Hollow Sections 9 Section Properties - Tata Structura Rectangular Hollow Sections 10 Product Range Availability - Tata Structura Rectangular Hollow Sections 1" Section Properties - Tata Structura Circular Hollow Sections 12 Product Range Availability - Tata Structura Circular Hollaw Sections 13 Fabrication and Connection Details 14 Contact Details WTata Steel - Tubes Division The Tubes Division of Tata iz! came into being in 1985, ater ha mergar of he Division manufactures namely, he Standen Tabes Plant andthe Precision Tubes Plant, The Tubes Stategic Business Unit ot thers Idan Tube Coma wih ata commercial ae precision tubes at its No pl Tata Stel todays the largest anwar of vaio ste! tubes in india ‘wit an annual prosuton capacity of around 400,000 tonnes and major expansion plans onthe alo manvlaclure ahr los. The SBU hs is plants sued in Jamshedpur and has a eter ot ates oices across the county with the marketing headquarters in Kolkata to provide batter customer sevice Tala Siulua ~ Stee Hollow Section production races begins with the sitig of wie Stee Hot Roles Colt the with equred forte production of easter specie section dimensions, This it cal shen fettrough the HRCOLSTRE: or = [st roa evon FRGKING & BUNDLING (ae Quality Control COILUNREELER STRIPLEVELLER SHEAR 1G WELDER PINCH 90-00 | ron ('S HEADL_— jygu4 FREQUENCY INDUCTION WELDER rill tip ria undue by series a tmning ls. The comeing stip edgs ois oun tue at sues ogee and weldad using high tequncy induction gli, meatal aris nal excess weld ead is moved. The tbe ten passes hough sto skaping als wheres steed total fom eer Save, Rectangle Ceara is ely seat he equi cimersons, Cun th requires lngh and nding are the final steps in this fully automatic manulacturing process. resol Ta Sula Rctngular 8 Sq Sl Hallow Secins can bo supplied 5 4823 wp a maximum of 250250 mm square setons ad 300» 200 mm for ectarglar sects. Cea Sections an be supplied to 11161 upto maximum M8 of 300 mm. Hower, wih rans plas “aS lb abl to augment te serange ral sections The Process — —— covscomuon | e ee ae ey — a ‘Tho qual of ou products controlled during tha manufacturing process. stats wit siting the sip des, continues with speed, temperature contol dung the high frequency induction welding ands followed by non destructive eddy curent testing direc after welding. ine drift and atening fests were conduced ‘This ial within our 1S0 8000 quality management system, eovantages of Tata Structura Steel Hollow Sections Tata Sructura Stel Hollow Sections manufactured by Taa Stel command several techno-economic advantages over Coventonal Stel Sections. 1. The raw material used or manufac $e see hllow sections comes rom Tata Sees lale-o-te-art Hot Sip Mil, which manufectures Hot Poled Cals, comparable othe best inthe wr 2. Theexcllent itrbution of material round the sof hese sit hall seins allows fr rerarable stenah qualities and hus fers dels ‘as veard aplicalion technology 3. Due ater high trsioralrigiiy and compressive stent, hey benave moe elicienly han Convetana Stel Sections, 4, Thor ighe tengo weight ata could esult in uo 3% savings in tel 5. The ih, unorm reo hese satons minimises dust accurmlation and facile gas, on-site aviation, 6. Tata Srucra Ste! Hollow Sections bring about sigificant enkancemen. nthe aesthetic anoeal of tuclures, Internal Corrosion - a case study ‘Two of he rginal Tubewrighs' erected in 1954 at Stamord Bridge, Chelsea, wae replaced in 1975, ken down and the used sections were cut and despatched to the Corby Works of British Steel for examination. Sample No.1 ofthe 1307 mma. CHS was ct lente fo expose te rial suraces fx examin. Lite eience Sample 1 of neal carosin was found othe than aciscolouration ofthe surace caused by the rygen and moisture inthe entrapped it, much of the gral mil scale was stil visible. A light usin the cone the sample developed ater he tube was cu open for examination, Sample No.2 ofthe 139.7 mm o.d. CHS incorporating an itrmesiate ange joint was examined andthe conition ot Ihe inenal ange fac, which had been enclosed and tus hermetically sealed by welding to the CHS, as sil comparatively ‘right, wih he oiginal making-of ines ery visible. The above report i tom Brlish Stel Publication No. TD 247/106 tied - CORROSION THE CASE fr Sample 2 STRUCTURAL HOLLOW SECTIONS.Architectural ‘tia Mal, Sumba fosys Buitng, PuneApplications reno io inal Builaings AttributesApplications High stent to weight ato Cos eicive Pipe ack, TC HeviwarGoGeneral Technical Specifications and Tolerances PES a ve | 10 20 | 30 | 40 [0 | 60 | 70] 80] 90 | 100] 110) 120] 130] 140] 150] 160] 170) 180| 190|200]210} 220] 230| 240] 260 |300) 350 ‘nc | 186183 178| 169 [157 143] 128113] 99| 7 | 77 | 67 | | 53 | a7 | 42 | 38] 34] 31 | 28| 26] 23] z2| 20| 18 | 13] 10 Oi HER ALLOWABLE STRESS VALUES err Steel | Minimum | Minimum | axial Sressin | Bending Sess Shear Beering | Equivalent Grade | YieldStress | UTS Tension | _in Ten. or Compn, Stress Stress Stress Yst310 310 450 186 205 140 22 279 Co Pe Type Se cay oe . rd Cor ion Ue weg ny a r ysr2i0 vst 240 vsrt0 Sy SHS 15.4923 +/1% with 10%, 2 | 0 annum! aime 18% TOC Tm +/-050mm % 00 upio and v v 210 | 330 6b oto 2nd | + no mit it leak gal afew 20 | 410 i7_| s04-08mm, | 10% (ver 483 mm wan | Man 310450 oe +108 +10 | H-75% 6.0 m + 0.05 m Customized length ranging from 6 m to 11 m may be supplied. Serr) Minimum 1 : 200th of any length measured along the centre line (il straightened condition) unless otherwise speciticllyaranged. omer) ‘Maximum 2 mm + 0.5 mm /m length - measured relative vertical shift of any adjacent corner ofthe section, measured by keeping one side on flat sulac. Era Plain ended - Mechanically sheared, mil - cut finish without further machining, Aten Black without any surface treatment of cling or varnishing GEnmr car era Sulphur content: 0.05% max, phosphorus content: 0,05% max, equivalent carbon percentage well within specified \aldabilty limits with matching physical properties. For corrosion resistant stel in Cu-bearing variety, refer tothe \WRS section ofthis brochure ‘ata Structura Steel Hollow Sections are weldable with standard M. S, Electrodes without any re-heating Packing eee Bundled by sealing metal strap, and each bundles labelled for size, measurement, Lot no. etc. Approximate weigh ‘of each bundle is 1.5 Mt (+/-500 Kg) Marking of “TATA STRUCTURA" emblem on surface punched/Stenciled/sticker pasted on all Stel Hollow Sections. Standard BIS mark i also put on the sections. Tata Structura Hollow Sections in customized size, grade, length, surface finish and end finish may be delivered as per agreed supply conditions oeIs: 4923 Properties .': ® specteaton Properties of Tata Structura (Square Hollow Sections) YST 310 Grade 25125 sum om ne 8 en ee 2m 270 wade 106.81 rare mm 2782s zis as os eri ar 250) 151.55, eri Btt Bie 14855 Beil moe gor 7 ere wie versa BM aoe na 21235 aC Siar B87 aisxnis vers’ S82 SBR 190 500,78 2isea 9e2 ae aria 35976 a B798475 toot naseras eotae Toieso ete mon 53 x 135495 eave? eae ee 1273.46 sw a 1509.08 wri 809 rigor 5g) 5Bt Se 1288.18, aon vaio eon 87 B74 240578 400 Wee M178 716716 2281 50 ier esr a1 Tatt 2147 93 ww 6.00 zames2 U8 70878 325023 aso psso7a 20073 a7 a7 206.16 800 531995 98189987 «BD 608483 mm 82 asco 49699 BH aD 7097 48 1000 rr a 8540.15 1200 emaca eran asi aa 111696 60 56720) 9672008 aon0.aa ane 3S 7eises 7a1565 «982? 702g? "20 10.00 3229 5829 «973973 4268.15 1200 11054 8577 106TH TMeSETa OR OS eerear “Fer avalatity of seethicknecs ase eer o page 88 y TTS! specitication: ox X 1S: 4923, y Product Range: Square Hollow Sections (SHS) Riese Product Range AvailabilitySection ; Properties °* Specification: I$: 4923 Properties of Tata Structura (Rectangular Hollow Sections) YST 310 Grade ‘noua aon oxi ‘ont on ‘noxat0 * For avalabty of szathckn 400 500 800 800 40 500 800 800 400 500 600 800 60 B00 10.00 1200 6a 200 1000 1200 600 800 a0 12.00 286.48 2528.39 3619.50 ‘47280 am 722 TS aouaz6 tease za earn vores? 1085 a5 40490 ves2 1073 026 © SCO 26100 108 982191131 soerce 1920 722.89 bradgo 13.10 1st6a.70 rors 1099 1521508,Product Range Availability 8 Y +H! Specification: Ope hex ig: 4923 Y Product Range: Rectangular Hollow Sections (RHS) Pee ue Une develope ease clin aaliliy below adopt in oesignProperties of Tata Structura (Circular Hollow Sections) NV Wiles Section Properties « — \ ‘oD Y Specification: x Ws: 1161 ¥ YST 310 Grade 200 098 2 as ose owe 15 na 260 321 = co ace asa ows 2m saa 192 a7 030 ows 280 136 78 16 191 ost 2» 269 260 186 8 et 128 110 08s 820 38? 170 136 oe 2a 138 258 FTC 183 0 2 a7 320 2at 308 ‘00 361 24 oe 40 202 3 219 Bas 108 2@ 26a 3% ear 05 4 2 aoa 320 Sor 308 132 782 580 19 400 370 432 avo 024 28 250 az ai 10.70 aa 8 ” 483 3m 386 40 so 1138 280 138 400 437 590 137 570 st 408 Sz Bist r 20 @ ws 360 02 ea 1005 25.8 80 200 a. 2 sa 2 am Bri 72 2078 1282 28 439 798 roa) 0.12 120 284 = 2 89 400 ass 1070 2709 8.30 2108 300 = rr = 380 978 150 19208 3380 3m 10 14, 450 12201880 son 234.0 ano 38 40 14301850, 274.80 4300 385 +0 goo 8.0 20 260 ar 1 1007 480 1se0 0-200 300 een. 035 an 50 a0 men 51050 7370 475 “ 1780-2270 732.60 wat 3a 10 161 420 1390 0 e187 7132 24.16 36 540 nao 7710 ee 70 105.00 565 48 a8 «a 7980 76 e842 738 60 ss 4017 2281.95 20830 54 20 2101 80 ser sa08 ee 2000 82 zazr rar 1000 sao 8572 2500.00 seat 740 200 m2 rat 01.87 sans0 723 60 saat m0 4887.08 a7 9a “ os 1000 8) 88 oe sear sea 9a a) ma s8a9 00 52 ere38 924 x 20 «ae 7922008 45978 125 6 2 asa ‘ow = 1407 sr217 v7 000 raat riz z108 hao 200 seat 108 32 sees not 500 en ara “3200 68 A278 1229 0 3588 000 27 tobe i176 1€28003 sizes a2 1200 wis 9.98 9147.18 1w76e9 116 * For avalaity of zothcknass plano retro page 13,¥ Product Range: Circular Hollow Sections (CHS) Specification: x 1821161 Availability NB] OD 20) 23] 26) 29| 32) 36 | 40| 45) 48) 54) 60 | 63] 60 | 100| 120 % [aa 2% | a8 % [3a | @ [42a wo | aaa | a 03 | \ ys | 761 Ey | ao woo [ 11483 Ba 125 | 1aa7 | 160 | 1651 00 | 2191 wi | 278 soo | 2239 30 | 2556 |‘The weld seam ‘A canbe omitted withou ating he behaviour fhe joi. POSSIBLE REINFORCEMENTS EES Inert cases rine join'ste plored tor improve joint igi. “ata Stuur Stee! Hollow Sects canbe cut ~ By means of aheay duty cicula/hand saw By fame outing: ether manual or avioatic (© Te path ofthe ot canbe makes dry on he suetace fhe section or ona template ater shop lyaut (© For section hcknesses of § mm and above edges may be chamfer for proper welding penetration BENDING (© ‘al cold bending of Tata Stuctura Stet Hollow Sections Is possble by using an internal mancel and he rller rust be adapted tothe shape and sz ofthe section (© Tiree rol bending machine maybe adapled - bend by son multiple pas, tvough ta and eror method (© Thicker or lauer sections ae ecormene tobe pre hated in a noralising funace before bending in Hot ‘ondton for beter frralion Fabrication and Connection Details GAP JOINTS This rangement is ofen he simples and most economical and he ints are sulcenty ston, Joining member alignments shoud be al > 30° with respect the ote, BOLTED KNEE JOINTS % y fy x 1 i= Ht i Dh Tyee ype 8 ‘These at simp and economical arangemenis tering good stengh ana rigiiy WELDED KNEE JOINTS QS @:@ je ote Types Type ‘This simple inerpensive and qute satay, ifthe conection ae not heavily loaded (Tipe 8), \Wnen he sections deri ies, o for atonal stength,stienng ples tay be used (Type “Thihness of sifening pat 2 thickness of Tata Stuctura Rectangular ‘que Sleel Hollow Sections used a 6 mm, whichever is maximum, o—mon Types ype \ ZL Wen design assumptions spciy an fective hinge n paroular pane, this ‘must be implemented oy means ofan ai rather device imparting rotational hreedam as shown (Type A & Type 8) a ing: Workshop & WELDING Technique principle is similar for hat of conventional sections Follow evant BI code of practice and design conditions. © Bectrodes: Low nysiogen elecrades are sunpesed for use. © Butt wold: The tot hichness of the sear 2) Wal thickness of he section when oning members ae tf equal thickness. b) Wal thickness of inne section, thicknesses are dire Backing sip may be provided to ensue toll oot pnetration in case of thicker sation Clesin size (© Filet wold: Various lypes maybe provided. Sie ofthe let i guided ty the tat hictness as explained above (© NOTE: All ee ends of Tata Struct Soe Hollow Sections should be sealed properly by welding, o preven internal corosian, © ‘Normal M.S. electrodes of pied rads ar recommended "Moisture fom elec shouldbe reroved ty baking blo veldng. (© Sequence: Edges aro be tack welded o maintain uniform (0 during welaing to minimise esidual sts ~ Tansverse weld bel longitudinal ne = Flt welafollowing but weld = Stating fom inside o cutnards. CMI CToito} a pin end is nol equire, (Ti followed and column base wh smallmament can be made as shown (Tye 8) HINGED COLUMN BASES Fabrication and Connection Details COLUMN BASES ype B oye PD For lange aval loads, the colum tase shouldbe stiffened as shown {Type C) to minimise te thickness of hase plat. Stoner lates atthe mile of Tata Sucre Rectangular & Squat Stee Hallow Sections’ sides bate bo avoiges TRUSS TO COLUMN CONNECTIONS Fig Fig.8 Tus ele can el upon te column as shown Fig. A) o canbe baled at the face ofthe column as shown (Fg. Bf the former case the discrepancy in ‘ebricaton can be accommodate by roving slated hoes white in he ater the same canbe austedy packing plates,on Types Type \ ZL Wen design assumptions spciy an fective hinge n patoular pane, this ‘must be implomenieg oy means ofan ax rather device imparting rotational lreedam as shown (Type A & Type 8) TAN SMa Coc} WELDING Teehnique i principle is similar for hat of conventional sections Follow elevant BIS code of pretice and design conditions. © Blectrodes: Low nysiogen elecrades are suppesed for use. © But wold: The tot hichness of the sear: 2) Wal hiciness of he section when joning members ae tf equal thickness. b) Wal thickness of inne section, thicknesses are dilrent Backing sip may be provided to ensue total oot pnetration in case of thicker seotion Clesin size © Filet wold: Various lypes maybe provided. Sie ofthe let is guided ty the tat hictness as explained above © NOTE: All ree ends of Ta Struct See Hollow Sections should be sealed properly by welding, o preven internal corosian, © ‘Normal M.S. electrodes of pied rads ar recommended "Moisture fom elec shouldbe reoved by baking belo veldng. (© Sequence: Edges aro be tack welded to maintain uit (9 dutng welaing to minimise esidual stress ~ ‘Tansverse weld ber longitudinal one lle welafollowing but weld = Staring fom inside o cutnards. oc pin end is nl equi, (Ti followed and column base wh small maverent canbe made as shown (Typ 8) HINGED COLUMN BASES Fabrication and Connection Details COLUMN BASES ype B oye DP 1ae should be sifened as shown of base plata. Stillen lates atthe tel Hallow Sections’ sides For lange axial lads, the colu ype C) to minimise the hick rise of Tai Sucre Rectangular & Square bate bo avoiges TRUSS TO COLUMN CONNECTIONS Fig Figo Tus ele can el upon te column as shown Fig. A) o canbe baled at the face ofthe column as shown (Fg. Bf the former case the discrepancy in ‘ebricaton can be accommodated by providing slated hoes while in he ater the same can be austedby packing plates,Bhubaneswar “wasesl-TteaDvaen (Ranta sis os, (ast PFs, Pasigan Phutaecer-761010 i sr tact Fars e008 tata ‘gael TteaDvaen Ensen Ragiral Ses Chee 52.4. L Nera, 2rd, Kota roar a 05 zm ammeesoomaun2vz4 rac ozs ‘cuvahati ‘wae TtesDvsen (Panga ors Lis, era Bae, ach a, ut, ava 7 i 61 282 Fae 082505 mshegpur “wate MteeDven PO Burma es antag 18107 i 5 1 205 Fo 087 2798 Patna “waael-TteaDvaen (bs Basin Ton Pe Li usec Abt MK era Near Game Parl Pung eng Para e001 su os122z29088 Siig Twat TeeaDvaen Si SorBura Bh Fe, Sache oat, Sig -724€01 “cones aac 888827 WORKS ‘Anmessbad Tu Sel—Ttes Distr Parca ese Aree Hh Cot Wy 1722 Akan Psd, Ametoat-5008 7 7069510008 Fe (7 2508 Indore TaaSel—Ttee Dist 3164817 Chy Cote 570, G Rae 52001 rat 8 809808 Fe 01281 Mumba Ta Set—Tbes Dist verti, Fe. ean Pah Balas se, orb 00038 se czoe stig Fn 0 68 Nogpur Ta Suel—Tee Dist seu Fo, ules Nigpur-o on se ores rrex2208 Feconeesr Pune Tea Sel —Ttes Distr heen, Oe, 208, 2a Fe. KoigenPat, Qo Sra Clee rna-41100 20800100 Fx (ene 8 EADQUARTI Contact Details Burma Mines, Jamshedpur-831 007, Telephone: 0657 2270561, Fax: 0857 2270304 MARKETING H Tata Centre, 43, J. L. Nehru Road, Kolkata-700 071, Telephone: 2288-7051/9251/9061/1851, Fax: 2288-6906 New Dati ‘wa Seel—Ttee Chick orang 1300 5 Sanda, May Dai 1101 ‘won ream Fox 20826 Fidabad “ies Tie isin anit Fora 12101 Hoya sw oeawan Forze amaze shipur ‘a Sel—TtesOsin ge Popes Pet 4 Pr end." Sten, Jip—s200t sw 2205 Fc 1 206 Kanpur ‘a Sel—TbesDisen avr Bul, MG Po, np -20801 ‘ei 0sizea1 araezenast Te Fr 512.201 81 uch ‘a Seel—TtesDiscr Ba er Fea art, utiow- 11010 “06 257 4 Fx O61 81286 hangar ‘wats be son $00 6 ft Feo S200 26, Mere eg hrc 180018 ‘we orzereomeriome ERS Bangsioe ae Se ioe Den Able Burg, 2d Ron, 15, Muszon es, gaan S005 Ta cep 6850017 Facconassa sar hemal ‘ia Sees sen vad Bidrg dR, 2 Mrgarbstam Hn os, Crera-e0008¢ a uo coos Fac ou zap9i01 Secunderabad ‘ie Seine Den Suave Fox, "04 St aoa, Secweabas-0000 en) Fac 002781 218Ree ee eat fer eae tn neu en ects BC ee i eae rok eed sae Cee Tae et av Se BOS CC eI am oc aca SO ec Peer a tee oc Me TEP hs) Cee ee retort hen eae en ee OE)