Document No: 36857 Lead 01 SULZER PUMPS tevin Revision Date: 06 Mar 2001 | Client “Client's Ref.No KM0004321_ - Sulzer Ref.No 9901-36857 _ Pump Type | ‘Sulzer Pumps (UK) Ltd. Manor Mill Lane Leeds, L811 8BR Tol: 0113 2701244 Facsimile: 0113 2724400 & 0113 2724404 Manual No, 104.471.118SULZER PUMPS Installation, Operation & Maintenance Manual | Document No: 36857 Lead 01 | Revision Dao mar os | Leading Particulars contents Paget | 44 12 13 2 24 22 23 3. 34 32 33 34 35 36 a7 38 39 3.40 3a 342 3.43 3.14 5. Table of Contents Leading Particulars List of Equipment Supplied Drawings and Documents Equipment Data Sheets Introduction and General Safety Introduction Contact information General Safety Pump Pump - introduction Pump - Receiving Pump - Installation Pump - Coupling Alignment Pump - Operation Pump - Maintenance Pump - Coupling Hub (Pump-Half) Pump - Bearing Assemblies and Mechanical Seals Pump - Cartridge Pump - Lubrication Pump - Torque Tightening of Fasteners Pump - Field Mounting the Driver Pump - Troubleshooting Pump - Replacement Parts Mechanical Seal Instrumentation Hydraulic Assembly / Removal Equipment Manual No, 104.471.118, er Wom Maura ep We Tene Hp ace (36857 Lead 01_-0) (Introduction 01_-0) (HPcp Pump 08_-0) (HPep Intr 04_-0) (HPep Rev 01_-1) (HPcp Inst 03_-0) (HPep Align 02_-0) (HPep Oper 01_-2) (HPep Main 01_-4) (HPcp Coup 04_-0) (HPcp Brgs 01_-1) (HPep Cart 09_-0) (HPep Lub 02_-0) (HPcp Torq 01_-1) (HPep Driv 04_-0) (HPcp Trou 01_-0) (HPcp Part 01_-0) (Mechseal 01_-0) (Instrument 04_-0) (Hydroequip 01_-0)Document No: 36857 Lead 01 SULZER PUMPS Revision: 0 Installation, Operation & Maintenance Manual | Revision Date: _ 06 Mar 2001 Leading Particulars Section 1 Page 1 44 List of Equipment Supplied ‘The following major items are supplied on Sulzer Order No. 9901-36857, Solar Turbines Incorporated Order No. KM0004321: ‘Three water injection pumps, each comprising: 1 Sulzer HPop 150-300-22 / 6 stage pump fitted with 2 John Crane Flexibox 1185 single mechanical seals and cyclone seperators with seal flushing system to API Plans 31/61 Pump mounted on fabricated sole plate for mounting on client foundation / base plate, Pumpset Instrumentation: ‘= Bently Nevada 24701 series vibration probes and 330100 series drivers - pump DEJNDE journal bearing ‘x’ and 'y' plane vibration, keyphasor speed. ‘+ Bently Nevada UK002 series vibration probes and 330100 series drivers - pump shaft axial position. = ABB Instruments H20S-SS duplex temperature probe RTDs - pump DE/NDE Journal and NDE Ub and o/b thrust bearing temperature. ‘Special Tools and Equipmer ‘+ 2M12 collar eyebolts - NDE bearing housing, NDE ring ‘+ 8M10 x 90 hex socket head screw - last stage diffuser ‘+ 1M10 eyebott - DE bearing housing ‘+ 2M16 x 160 hex head screw with dog point - NDE ring jack screws + 2.M12 eyebolts - DE tension ring * 2M12x 46 hex head screws - pump casing + 4§M24 swivel eyebolts - pump casing feet (pump lifting) ‘+ 2x3 strap assemblies - DE and NDE bearing housing positioning = adjusting levers - delivery cover © 8adjusting strap assemblies - base plate jack blocks + 4M24.x 140 hex head screws with dog point - base plate + 4 M16 x 40 hex head screws - base plate '* M20 x 150 rotor locking screw with nut and washer Cartridge withdrawal / assembly equipment: + Zextension pieces + 1 bearing support assembly = tsupport © 1 push-in device ‘+ 2 Juwol torque muitiptiers TPS with reaction member, ratchet and box © 11.5 inch square drive impact tool with 55 mm socket * 1 adjusting device + { bracket assembly © 2plates Manual No. 104.474.118 er War Manu Hg TNH Hep ans? oeDocument No: 36857 Lead 01 | SULZER PUMPS | Revision: 0 Installation, Operation & Maintenance Manual | Revision Date: _06 Mar 2001 L Leading Particulars Section 1 Page 2 Advancing pressure equipment: + 1.0-25,000 ifn? hydrautic hand pump. * 1.0-40,000 ibfin? hydraulic hand pump. * 1 hydraulic load cell, maximum load 64 ton, stroke 15 mm. + 12m flexible high pressure hose + 1 ir release plug Gs" SKF 233950, ‘+ thigh pressure pipe G%" GY’. + 2connection nippies G's" GU" + 1 wooden too! box Coupling withdrawal / assembly equipment: +1 spacer ring © 1 washer + 1M24.x 170 hex head bott Thrust bearing plate withdrawal / assembly equipment: © Aclamping ring ‘+ 2 thrust ball bearings with sphered housing washer A retaining ring * 1 bearing sleeve + 3 studs SW27 x 137 + 6 M16 hex nuts +1 stud M20 M48 x 360 + 8hex socket head screws M8 x25 © bearing nut + hook spanner ‘+ Commissioning and operating spares (for detals, refer to the Spare Parts - Interchangeabiliy List in Section 1.2 - Sulzer Drawings and Documents. Manual No, 104,471.118OUPLEX ALLOY ass PART-No} ORAING-No DESI OWATION no | waemtan | TED | Renan 5 ss ais.782 CAST 25 § 3 100 01 | 1-204.215,782 1 | GST 2853 | reo] _ |. = [ STAGE CASING cast 2653 | go 108,01 |1-204.20. on. a0|-= 1] RST 2EE3 | ss |. | TAGE_OHSING 3 1OB 02 | 1-204 201 995 200 a 1 CS 3S - - 408 03 | 1-204 201 CASING CAST 25.5 3 ' | pupcex attoy | 55 108.04 |1-204 201 986. CASING 1 | cast 2553 | oe 200 OUPLEX ALLOY CASING CAST 255 3 108.05 1-204. 201 995.200)— 11 | puptex acoy | 55 - - 118.01 | 1-204.202 344 ae 1 1 | puptex attoy | 26° - - DELIVERY COVER 163.01 | 1-204. 202 345 | PELIVERY cove 1 | erator | 470 DUPLEX ALLOY 171 03 |1-204.201.993 DIFFUSER 1 | cast 2553] 35 200 DUPLEX ALLOY DIFFUSER CAST 25 5 3 71.02 |-204,201 993 201] —— 1 | SSE 2553 | 2 204.201, 369. 201 | OLFFUSER CAST 2553 171.03 | 1-204,201. 889.201} 1 | GST 2553 | 35 1 20 : DIR CAST 25 5 3 171.04 |1-204 201 9¢3.201 1 | SST 25.53 | as 171.05 | 1-204 201,983.20 | OLFFUSER > | cast 2553 | 35 DUPLEX ALLOY (O} DdAN TST [rence Goce CAD-PARTS LIST ceo] CONTRACT arr SULZER PARTS LIST 3-104 .421.253} 1 / 14 feMASS | PART-No| DRAWING-No- ESI GNATION No MATERIAL {kg REMARKS: ‘| | DIFFUSER LAST STAGE cast 2553 | 5 177.01 | 1-20¢,201 987 | | puetex actoy | 39 - . wean | 2-20 200.339 | SUMING RING | csrassat , 3 a eneaeces 7 OUPLEX ALLGY a : , | CLAMPING RING CAST 25 53 84.02 | 2-204, 202.339 ~ ' DUPLEX ALLOY a a ‘ a SHAFT OUPLEX ALLOY 210.01 | 0-204.202.334 | 1 UNS 32760 | 235 - - cos | LER - CAST 25 53 231.01 | 1-204.201 .985 |-— 1 | ouptex attoy | 2 - - op |_INPELLER CAST 25 5 3 7 230 01 | 1-204.201 286 | — 1 | operator) @ | - | - IMPELLER CAST 25.53 230,02 | 1-204.201.288 |” 1 | oupuex autor] ®& | = | - a HPELLER CAST 25 5 3 230,03 | 1-204 201, 985 > 1 | oupex wioy| & a : IMPELLER - casT 255 3 230 04 | 1-204.201 .985 | 1 | optex acuoy | & 2 . 7 | IMPELLER CAST 25 5 3 230.08 | 1-204.201.905 | A icone eeore ee - 4 URNA st 310.01 | 2-104.414 033 005 | 4 LOEED JOURNAL BEARING |) J steeL cis 7 | | ceroaus | _ MOF RT 902.02 Lg Sn 80 4 LoBt R EI po 310.02 | 2-104.413.058 005 | 4 LOBED JOURNAL BEARING | |] steeL cS 7 |] serous | _ MGF_RT 902.02 Lg Sn 60 ae oe mo waa IO 10] = EOL oO wane Bl 101 [) aasiive Fa ; ep 150-300-65 a CAD-PARTS LIST BAR-CODE ee 7ED> OB-APR-2000| wiite THeeR 1 Pre SuLzBR | parts List | « [3-104.421.253[ 2 74 pee— PART-No} DRAWING-No DESIGNATION No MATERIAL, REMARKS Ekgl v6 HOUSING LOWER HALF _D. 351.02 | 1-200. 212,183 SEARING HOUSINE TS assico on. a2 | 98 LOWER HALF _N.D E < = 352.07 | 1-204.215 785 SEARING HOUSING 1 | BS3100 Gr. a2 38 2 mee UPPER HALF D.E. . ~ - 352.02 | 1-204. 212.183 ee 1 | 853100 Gr. A2 9s _ ae UPPER HALF _N.D E : - = 2 351.01 | 1-204.215. 785 ——} 1 | 853100 Gn.a2 | 38 - - OTL_ORAIN MANIFOLD . poe 1 | 853100 Graz | 16 2 : 360.01 | 1-204, 212.223 | BEARING END COVER 351 01 | +-204.212. 265 1 }as ew r0025 5275] 44 . THRUST BEARING PLATE 7 384,01 | 2-104 207.191 1 {BS 970 070 55) 16.6] _ ae | THRUST BEARING PAD 508 157 GT DS THRUST BEARING PAD 387 02 | 1-104. 414.585 1 searoatus 508 HS7 GT DS a > - 3e7 01 | 1-104.474.585 1 sanrortes | _ GASKET 400.01 [3-204 202.340 SAS8ET Ys Tremaine wzi00] | | BAG INS 1 | Pancen Panane ! : |_8-SERIES REF 8-367 300-30 7 z thu BACK-UP RING PARKER PARBAK ' 401 02 : ~ B-SERIES 8-387 ! N300-90, > a 7 ' eee ee el | (2h {8 = [PO°TEe-apr-zo0o] FC IO} ES Beri ee] | eee] | CAD-PARTS LIST BAR-CODE —— NED 06 -APR-20¢ : wire Tea ITT vie] Suiza | parts List | + [3-104.421.253]3/ 4 fe Ed |oY ——_—__—--—___ mass IPART-No| DRAWING-No DESIGNATION No MATERIAL kg) REMARKS: TANG Se “ot : v[orarcoss | PY. 412-0 - 75.5? x 5.33 O-RING SEN, ie ficeeineiSe:ta Si] oman |. |] if. “128 : 99.27 x 5.23 paoe | am 412.03 . 1 EPOM 90 Sh - = - 412.04 : 1] coms | |] . |. azo] 1] eonas |. |. | - 412.0 v | comes | . |. | - 20s} 380.37 412.07, nie 1 EPDM 80 Sh 7 4 7 405. 26 — ~ - 412.08 eg 1 EPDM 60 Sh a - 231.47 EON a aie c-RINS 412.08 v | eozos | |. |. cal - 215.27 x 5.33 7 412.10 one 1 EPDM 90 Sh ‘ = 932.18 x 5.33 ~ - - - 412.10 cule 1 EPDM 80 Sh a 430.66 x 5.33 | pallies O-1N6 SEAL 412.12 1 sh 7 430.66 x 5.33 Sed - O-RING SEAL 412.13 mieten ta - 266.07 x 5.33 estas 7 ~ pL SHAFT SEAL ra meilcnone 7 Ses |labeweneonce’ INPRO SEAL : IGN SHAFT SEAL BX UNITARY «30 02 | 2-208. 208.721 | 2 eee a INPRO SEAL DESIGN ~ HECHINTEAL SEA 433.01 . eens c 1 . _ . . | MECHANICAL SEAL ed 1 . 2 aC oo eT —— fute — fe} cl TD. 95-APh-2000] —_ (oleae ao io bp oI fel ara PPE at cp 150-300-6s/; ae CAD-PARTS LIST BAR-CODE ee ‘05-APA-2009) Saareinesefii a Suzaie | PARTS LIST 3-104.421 253] «/ 14 . Macion | ELA?Hass PART-No} DRAWING-No DESIGNATION vo | marenian | Ths 500.01 | 3-104.207,139 ene 1} TITANIUM IME 160] imma | . 994 x 6S = 500,02 | 3-104.207 121 en 1 [TITANIUM IMT 130} ° _— 103 x 93 amen = 500.03 104, 207.121 = 1) | TITANIUM IMI 130) . . 9103 x 93 - 3-104, 207.121 a 1 TITANIUM IMI 130) 1200 12" [a0 x 63 i : - | 3-104.207.121 a 1 TITANIUM IMT 1304 . . 9103 x 93 = 500,06 | 3-104.207.121 eine 1 [TITANIUM IMT 130) 300.) L fed 9103 x 3 : = = 500.07 | 3-104.207.121 ug 1 [TITANIUM EME 130) aaa LS [ot03 x 93: - > RING CAST 2553 00 08 | 1-204.202. 336 | ® 1 | SST 25 53 | 210 - [rine — 500.09 | 3-104.207.138 ——} s frre oe seo) : $04 oS ~ [SPLIT RING 507.01 | 3-204.201 695 | SPLIT RIN 1 Jes 970 431 523} 0.8 ro epg LSPLIT RING ; | CAST 25/5/3 501 02 | 3-101.419 $25 | eee eS 1 | AST 25/573 | 9.2 , SPLIT RING — 501 03 | 3-204.201 .696 : 1 Jes 970 431 523) 0.8 501.04 | 3-104, 207.752 | SSL AINE 1 fos 70 431 soe 0.24 “ =* [10 THRUST BEARING PLATE i” : WEAR RING STATIONARY maitre 02 0 | 2-204.201.998 | 1 | SSE253 1 2 —, [LEAR RING STATIONARY cast Sa 502.02 |2-204.201 226 a coq [NEAR RING STATIONARY aes 02.03 | 2-204.201.996 | 1 | sts] 2 p= ee ee a | — OI — OS ua fe) Or Basie Fa 7 cvo-ranrs List | ean-coe Hesplistesosiou291h WIE TIGER 117 SULZER PARTS LIST £ | 3-104.421.253}5 / 14| MASS: TGNATION No | MATERIAL REMARKS kg) PART-No| DRAWING-No WEAR RING STATIONARY 1 | cast 255 3 502 04 | 2-204, 201.995 ¥ | ouptex aLLoy a : 502.05 } 2-204 201.995 WEAR RING STATIONARY eel DUPLEX ALLOY eS 2-204 201.996 DUPLEX ALLOY IMPELLER WEAR RING Wns 532850 503.01 | 2-204 201.988 1 | stewie eS xt | 0.8 - - COATING TMPELLER WEAR RING INS $52550 leer 1 | seine es xn | 0.6 = 201. 885 COATING IMPELLER WEAR RING UNS $3250 503.03 | 2-204, 201.989 1 | sree es xt | 0.6 = ele a ‘COATING, ' IMPELLER WEAR RING TS $52550 ' 503.04 } 2-204, 201.989 1 | sree os xu | 0.6 = sti ee COATING 5 LER WEAR RING iS $2550 503.05 | 2-204. 201.989 Pty | sreuite cs xt | 0.6 | - - COAT NG LER WEAR RING URS 532850 1 | staure cs xu | 0.6 COATING ' WEAR RING UNS S32550 ' Samar 1 | sreune cs x11 | 0,4 : - _— COATING J 3 WEAR RING ‘uns 32850 ! S02, 08 | 2-204. 201.990 -p———————"____1 1 | steuite cs x11 | 0.4 ~ Ee coaTinc : 503.96 - 201.989 503.07 204.207 390 aap |_IMPELLER NEAR RING NS $52550 503.09 | 2-204. 201.990 J 1 } srative cs un | 0.4 . COATING LER WEAR RING TS $3250 1 | smenite cs xn | 0.4 = COAT ING. TMPELLER WEAR RING UWS 592550 803.11 | 2-204. 201.980 . a | stetuite es x11 | 0.4 - - = COAT ING 3 IMPELLER WEAR RING ‘UNS 532550, 503.12 | 2-204. 201.980 1 | sree es xt | 0.4 = ‘COATING ' $03.10 | 2-204. 201.990 _ jor a 2 wwe oe lO} a Re] Cea arate = wan CAD-PARTS LIST BAR-CODE HS 1500300785773 lames (06-APR-2000 site T6eR HT ho SULZER | PARTS LIST | © |3-104.421.253]6/ 14 fale rl OC]PASS PART-No| DRAWING-No DESIGNATION No} MATERIAL thay | REMARKS a ENSION RING — , | cast 2553 E 515.0 ~ oupLex attoy | 2-4 - a 5, TENSION RING CAST 25 5 S 515.92 | 2-204 215.783 1 | puptex “auoy | 25 al 1 | cast 2553 | oy 515.03 | 2-204.202. 515.03 | 2-204.202.338 DUPLEX ALLOY - 515.04 | 2-104.207.193 -} =| 1 Is 970 070 wes] 1.1 - - [sar See 523.01 | 3-104.207.185 1 |85 3100 <20 ¢23] 0.45 523.02 | 3-104.207. 186. 1 |8s 3100 420 ¢29] 0.45 2 a a we oe —_|2 | = a fe] maa fe) fol SST Fm 1 CAD-PARTS LIST BAR~CODE Wee 150-200-8873 oa '06-A9R-2000] ' WHITE TIGER 111 : SULZER | parts List | « |3-104.421.253] 77 4 fe SASS PART=No| | ORAWING-No No} narertaL | 1° | renanKs 9 cast 25 5 3 41.01 | 2-204,201.996 | — | MSisatoz2] 2 |. - INTERSTA cast 25 5 3 41 02 | 2-208 201.994 FY 1 | tera |%2] - | - Seereaee renstocieen csr eS 511 03 | 2-204.200.994}-" Me Peatseeiicy mos2h | beceae |e : 7 INTERSTAGE BUSH CAST 25.5 3 == 4) 541.04 | 2-204.201..994 |" 1) epee | o2] - | - ~ yas LINTERSTAGE BUSH cast 25.53 541.05 | 2-204.201,.994 |” v/ SEse oz] 2 tL $54.01 — 4 As Se : 17/30 x 3 7 - te 554.02 = 4 M _ 17/30 x 3 - ~ fe CYLINDRICAL DOWEL PIN 362.01 - Pee, DOWEL PIN Vs | suverst | _ - x20 CYLINDRICAL DOWEL PIN $62.02 - aa eh 2 | es6105 as-70 | _ - |e 13 x 80 CYLINDRICAL DOWEL PIN 562.03 : 2 2 fast save saz750] _ Beale 562 04 : 2 [asta a276 s3z760] ele : CYLINDRICAL DOWEL PIN ~ $62.05 - IN I 2 Jasin xz26 sszzco] ae jaca 10 x 30 CYLINDRICAL DOWEL PIN $62.08 : DOWEL 2 Jastn 1276 sszveof | _ 10 x 30, CYLINDRICAL DOWEL PIN 862 07 a . 2 asm az76 sza7e0} 7 10 x 30 CYLINDRICAL DOWEL PIN 362.08 - = 2 Jastu 4276 sa27eo} 5 lc 10 x 30 CYLINORICAL DOWEL PIN 562.08 - INH 1 [asta 1276 532760] - |. 10 x 30 CYLINOATCAL DOWEL PIN Pane 582,10 - 12 x 20 1 Jes 970 a's 20| - - |- = ae mee a = |O} 1] OI {- baer Fe IO} lO} __ [rence - ac lO} lo IO ‘Ses TUE Fae CAD-PARTS LIST BAR-CODE Pep 1S WHITE TWGER UI LSULZBR ie PARTS LIST | & |3-104.421.253]8/ 14or MASS: No | MATERIAL REMARKS: PART-No] DRAWING-No tkgl 62.11 - —j 1 | siuver st. - 952.1 shoo CYLINORICAL DOWEL, PIN - 2 |asa7o 316 $31 13 x 80 CYLINORICAL DOWEL PIN TT oe ote gat - 13 x 80 . 7 CYLINDRICAL DOWEL PIN 562.14 - Tataies 2 [ess7o 316 S31] _ 575.01 | 3-104 207.231 3 | 85 4360 43.4 | 0 35 575.02 | 3-104..207.231 3 | BS 4360 43 + | 0.35 BALANCE DRUM, 5 532550 603.01 | 1-204. 202. 449 a | steucire cs xt | 27 ‘ - COATING. BALANCE DRUM LINER CAST 25 5 3 5. 204 joa c 605.01 | 1-204. 202. 451 1 | gue or | 20 FLE PLATE 649.01 | 2-104 419 947 aac 1 | 8s 2670 cz108} 1. ‘COUPLING GUARD. MOUNTING PLA 687.01 | 2-104, 479.948 1 | BS 4360 43.4 | as = oe ae we oe EOI 15) = - 5 i] o) err FI i) iS) aire in CAD-PARTS LIST BAR-CODE espa taoaseese ? wie TOR 11 SULZER | PARTS LIST | © |3-104.421.253]9/ 14B 1 PART-No| ORAWING-No DESIGNATION No] MATERIAL 7 py | RERARKS ‘ ‘SUPPORT : raz 01 | 3-104 202.183 == 2 fos svo ais sis} ts] | | i , jPPOR 7 232 02 | 3-104,207. 169 Foe 2 fos s70 a6 sia} 25] _ |. NDE 1 g01.01 - 4 | ascios ae-70 0.07] _ | H viz «70, : HEXAGON HEAD S¢i ‘ go1.02 - pel 4 8.8 0.04 7 - 4 w10 x 55 1 [ooes wenGon Wine SENT asses aro | on : & 2 mi2 x 90 __ : aes hed ' HEXAGON HEAD SCREW | | s01.04 pas 3 0.04 ' ! = MIO x 55 88 ~ fe} : 901.05, EARNED ISEREY, 8 | BS6105 4-70 | 0.1 : ; = Mi6 x 55 : - |e]: i HEXAGON HEAD SCREW ' 1 901.06, _ 1 g | 856105 4-70 | 0.07 ~ - 1 i Wt x 10 ; ,~ sTuo - ” ft! 902.91 7 — 16 [ASTM A276 532760] 0.9 - - 20 x 30 I : ' 902.02 STu0 2 | BS610S A4-70 | 0.2 z MIS x 165, 7 ~ ~ sTuD 902.03 | 3-104. 207.122 }-— S astm 276 s32760| 0.4 ——| 20 astm 276 32760] 1.4 M42 x 220 stud 2 | Bs6105 4-70 | 0.2 - a ee eee a : ‘Fit SI i : : ! (Ol IO fe sect 6 i ' FOL IO] ‘SESTITUTE FoR . ' CAD-PARTS LIST | BAR-CODE Pep e200 6/29 ‘ ' WHITE TIGER 11 ‘ ' SULZEIR | PARTS List | ¢ |3-104.421.253 fro/ feet |REMARKS S970 302525 556105. A4-70 Ast 4276 532760 5 APR= D000 © Eater] 5 APa-2009 Wep 150-300-86/23 WHITE TIGER 111 CAD-PARTS LIST [RTE capa 200 haere See cn SULZER PARTS LIST | © |3-104. Ty TeyMASS PART-No| DRAWING-No DESISNATION wo | waventat | 10° | Renan GRUB_SCREW a a 3 [ast azve s32760] - |- 904.18 - ae a | 904.18 ane Sore 3 asm 4276 sazze0f _ - do e MS x8 ie ' SRUB_SCREW ' 2 - 3 asta 276 sa2760] fete 904.20 - ee : GRUB_SCREW : 2 3 fasta A275 s3z750/_ z ' oe 2 2 HS x8 ; Ri ' 904 22 - GRUB SEREN 3 fast az7s sazreo} _ - f-4h WS x8 ‘ GRUB_SCREW ‘ 904.23 3 astm 4276 saz760] _ - f-fé a MS x8 em : Si SOREN 3. [asin 4276 32760 ' : 1S x 8 - ~ |e]: RL i a 4 | eser0s A470] _ - {[-f! WO x 12 ' | HEXAGON SOCKET SCREW 914.07 - ra a [esses aro foo} - || 3 sia.ca HEXAGON SOPRET SRE | 5 | asros as-70 | 0.01 i 2 Mx 25 ee oe 14.02 HEXAGON SOCKET SCREW I 16 | ssci0s aa-70 | 0.13 iieatea : [iG x 60 - Ey: gi4.oa HEXAGON SOCKET SCREW @ | ascvos 44-70 ! pest MIO x 25 = 2 ley HEXAGON SOCKET SCREW ‘ 914.05, - TOTES 8 | esses a4-70 } 0.02] | - | HEXAGON SOCKET SCREW 3 bam sare suarcol ova : | = Wo? x 140 : sommes HEXAGON SOCKET SCREW : 8 [as azve 532760] 0.4 M27_x_140. eaaea| ie HEXAGON SOCKET SCREW 514.08 -—— PeepAsonsocwer send 1 | ascios as-zo | 0.02 _{ oe oe Se oe | ft 5 8 a Pel FS) fe] oo ana ro Pa aa | cao-pants List | par-cooe (Pee 150-2080/23 oss eieen]| WHITE TIGER IIT Atuner} | suuaar | parts vist [= [3-104.421.253]127 4 id |PART-No| DRAWING-No DESIGNATION No. i 5 2 12x 8 x 17.9 KEY 12x 8x KEY 12% 6 Key 12 x 8x 17.8 KEY CAD-PARTS LIST BAR-CODE, MATERIAL iS REMARKS tg Ls. $32750, pen Abr is 522760 ues 532760 OWEN ALLO wns 522760 ouPter ator ass sa2760 DPLEE ALLOY ws $32760 OER ALLOY . caterer True | eel Weep 150-300-65/28 WHITE TIGER 11 SULZER | PARTS LIST | + | 3-104.421.253 14/14 eT TGP" No] ORAWING-No DESIGNATION No | MATERIAL as REMARKS s14.09 N SOCKET SCRE 1 2 assis aerof . | _ |. : MIO x 25 AGON SOCKET SCREW spi0s & 214.10 . So 16 | 836105 4«-70 | 0.24 HEXAGON SOCKET SCREW san - = @ | assis aro] o.oz} . |. 914.12 7 oe 2 | es6105 a4-70 | 0.02] 14.13 HEXAGON SOCKET SORES 13 | asei05 4-70} 0.05} | ; wiz x 90 an4.14 - EXAGON SOCKET SCREW 1 5 | ascros e-rofon2| . | _ MIB x 55 ~~ | HEXAGON SOCKET SCREW 914.15 - 10 | esci0s aa-70 J 0.12} | HIG x 60 l oT > — 920.01 - ead WE | A | ew ]oo} | 920.02 - Me 3 8 0.01 0.84 410 = ile 920.03 : wi ast azvs 32760] 0.2 0.88 120 _ is aa) td 920.04 - Nur 9 [astm 276 32760] 0.01 0.84 AIO Sale aT = 920.05 - oe 20 fasta A276 s32760] 0.6 | 920.06 . “ ——| « | Bss105 42-70 | 0.03 0.80 Hi6 - |: 920.07 . —— 3 8 0.01 0.8d HO elle 930.01 | 3-104.207. 194 LSC 1 | 85970 oaoneo foe |_| LOCK WASHER = - 3-104.207.196 1 fasvaas tesa] o.osf _ | Qt iO E rit ps IO 0 or Pre cw a iO} oI sesrnat CAD-PARTS LIST BAR-CODE | tep 150-00-85/23, wiite Tron 1 SULZER | parts vist | « [3-104.421.253|13/ 14' ‘G5AOHRE ST INSHAINGS wasor0 ARUGKA TW BONO LNKEROH 718109 080934 ONY 3NIEEO coe Sunes entawwnay 30 NOLuveng Soy | orsawid ans Ws k ise 000" 15a 000° SUNSEBNS NOTENIG Sa O08" 15a 009 Sere NT ONAGY AGING OTnareSO1 ONE 08 SNiLtTa Wha 3078 # Wits WIN 38 # i wien | Wala | naisaa ‘ONS LIVES 7 BIH 30 ADVUTOOY “WROISNGHIG = err eo yews yes Bus.oee 0'b = dnay;nd Buyydnog 08°68 = eu0g Buj7dne9 Jo uojsuewip eBnog orzeeweg oxoaney sty Sysnoy 609g0 Oe] =FloF [ae Oh] Z0"EZE LY ee ZO°ECE [aovdinoo) loz PE fo | | NN 1 20° 206 © a Lo°62S LO°EZE c0°026 LO*hBL 10°206 LO*hLE LO0°90S T t Th Fr €Installation, Operation & Maintenance Manual SULZER PUMPS Document No: 36857 Lead 01 Revisior 06 Mar 2001 1.2 Leading Particulars Drawings and Documents ‘The drawings and documents listed below ere included next as inserts to the manual General Arrangement Section 1 Page 3 0-104.428.967 Longitudinal Section 1-104.421,252 (2 sheets) Longitudinal Section Parts List 3-104.421.255 (14 shoets) | ‘Arrangement of Coupling Assembly / Withdrawal Equipment 1-204.217.957 Arrangement of Thrust Bearing Plate Assembly / Withdrawal Equipment Note: The associated Instruction Sheet (3-104.426.652) has been superseded by the procedure detailed in this 1OM Manual. 2-104.426.651 Manual No. 104.471.118 Ki Worse he Tae QBS Hp Lad > P and | Diagram 1-104.428.981 Instrument Schedule 4-104.473.875 ‘Terminal Block Diagram 3-104.473.876 | Protection Packaging Quality Specification - | 40-930 Protection & Preservation for Storage Quality Specification | 40-931 Inspection of Pumps in Storage Quality Specification 40-932 Spare Paris interchangeably List (SPILS) 36857 - SPILS4 a il "FON No ROLA| abhbhh HCH Wir EF 2 a es aowceo rons, @@ | @ @wn MOY $L0'EZPYOL-Pa “ON 90. epi is ee SILOA Saia7 eI (007 vei 9 = LTT { eivandiana aia Wot souwoneg ems] wapate mens | win mia | econo [o Sb RT 295), aU 19996-1066 O'S: svorduing uonoolu sem sinpoyag ywownsysuy “PHT in batoy sozIng VW Sana 4azinson NOU $£8°ELY'POI-PA ON 200 a - emgeeera] [ees SENS | Tenors | tarts | ~iovaing Pa i sal rec en096) votre | wnpetanen | worms | 2961 own Sjosduing uonsafuy sem YW sand 4azins } einpayos qwawnsysuy i er oa 15090-1066 "0's “prin bowoy sozIngsu NOU SL9'ELY POI-P3 “ON 900 cme wes ‘ecconey sutyy arn i i a sietele wl Sjsteiais| gi aaanaa 3! slelslaa i SRR SRR felsd 2961 onuaa 19990-1066 ‘0's siasdung uonoaluy sem, ‘einpayag yuownysuy “PIT HN bayoy sazing: Ys Sdn wazinsBrewing No. 3u104 075 676 | | ERS eS ch eaee NOTES INSTRUMENT TAG_NUMBERS & INSTRUMENT CABLE NUMEERS SHOWN ARE PRELIMINARY, Be ARE FOR WATER INJECTION PUMP No.1 ONLY FOR WATER INJECTION PUMP No 2. TAG NUMBERS ARE AS SHOWN, SUT HAVE THER SUFFIXES INCREMENTED SY 20. iE. TES6aS7 C4 BECOMES TE 36857 24 FOR WATER INJECTION PUMP No.3, TAG NUMBERS ARE AS SHOWN, OUT HAVE THER SUFFDES INCREMENTED SY 40”) TE360S7 Os GECOMES TE 368S7 44 TEMPERATURE PROBE CABLES SHALL HAVE BLACK OUTER INSULATION FOR NON-INTRINSICALLY SAFE [NIS) SGNALS, ARE TRIPLE WITH OVERALL SCREEN de CORE COLOURS AS FOLLOWS aLAcK +e ware = “ve Re * GoM GREEN. Seren VIERATION PROBE CABLES ARE. STANOARD SENTLY NEVADA. ARMOURED ct W'S weres LONG (TOTAL CAUGRATED LENGTH OF ‘Sw WITH PRCBE) aa, TYPE, CABLE GLANOS SHALL BE AS FOLLOWS FOR TEMPERATURE PROBES GUE TYEE EvFX 208, BRASS GLAND, EEX ¢ CERTIFIED, BRAID ARMOUR TYPE 8 VARATION PROBES GNP TYEE A2P 20/18, ORAS STUFFING GLAND, FEx ¢ CERTIFIED, UNARMCURED TYEE RIES INTO JUNCTION BOXES. SHALL BE FROM THE SIOES ONLY, TOP ENTRY |S_NOT Szeuii20 BOTTOM GLAND PLATE TO-REWAIN-UNDRLLED FOR SOLAR TURSINES” SUBPLED MULTI-CORE. CABLES PVC SHROUDS. SHALL BE FITTED. 10" GLANDS. STAR WASHERS SO BE FETED 70. ALL GLANDS ON GLANO PLATES, WITH” ONE GLAND ‘ON EACH GLAND PLATE FITTED wits AN EARTH LUG de WRRED TO TME JUNCTION BOX MAIN EARTH STUD USING €mm! GREEN/YELION Cau CAKE INSTALLATION ACCESSORES ‘caste TRAY ‘3165S VEOIUM OUTY, RETURN FLANGE GABLE a Gartcmey ~"BUAcK on YELLOW Caste Tes Puste coareo stst CABLE TRAYS SHALL BE SUPPORTED EVERY 600mm (WAX SPAN BETWEEN SUPPORTS) ‘AL CABLE SCREENS ARE TO BE INSULATED & TIED GACK IN THE INSTRUMENT HOUSING {iis SOrem WIRE TAIL), SCREENS ARE TO BE TERMINATED IN JUNCTION BOXES, CORES SHALL BE FER: THE ASSOCIATED TERMINAL NUMBER wee FERWINATED USING SLP-ON PLASTIC FERRULES, AL CABLES SHALL INCORPORATE A HEU RIOR TO GLANOING INTO THE INSTRUMENT. (iSomm = 200mm NOMINAL HELX_ DIAMETER), THiS 1S PRIMARILY, TO EASE THE. RENOVA GE TRE INSTRUMENT WITHOUT CABLE DISCONNECTION, BUT ALSO AS ‘A “DRIP LOOP” [AL TRAYWORK SHALL HAVE Smm* CONDUCTOR EARTH BONDING LINKS ACROSS JOINTS CABLE ENTRIES INTO. JUNCTION BOXES SHALL INCLUDE A {00mm LONG STRAGHT RUN GF CABLE IMMEDIATELY >RIOR TO THE CABLE GLAND. TO. ENSURE THAT THERE 1S NO STRESS ON THE CABLE GLAND PLATE QUE TO CABLE ENTRIES ) w \ a { ~ae7 ste |- § MAR 2907 | get sek WB MAR 2861 a pop iaowioo | TERWNAL BLOER BASRA il TURBINE DRIVEN WATER a ware Tome w | NECTION PUMPSE™S oe S $901 ~ 36887 ee6 0 ra a SULZER Je [e3-104.473.876 |e" 3Drawing No 5=108.873 876 aes SEES iuecron ouMe TOS 9 x 100 se wwuegnon pve ESO 9 i . Seu = 4: SEAN Teme ey as Tt aay ey e101 son wuggon syne L a Fane sei, oo San rad sot snueeToN puve ee ( meee ae Hoe Seance {° Soe + mr | | | 1103 sores uTsOSRS TRUS = send oe sal | TusoriuaeR | pean SOE SPR | Becarcy | re ee | SEE SET + FoR NOTES HPep 150-300 | TERMINAL BLOCK DIAGRAM ‘RAW 22 9600 He) TURBINE DRIVEN WATER ap es ho Gane Tea w| INVECTION PUMPSETS toe 5 i 9901-36257 weeny Sa fe SULZER JE3-104.473.876 [et &is PS EE Pe) See > ME 36857 oby Staaf -3e087-06 Growing No Su 104 #7376 Brainard see (NTRNSICALLY SAFE CIRCUTS) sas? oe nwecTion euue ——] l SP Fae le Ses am vo eta en se 5007 25) wegen euye = imeenl oo et = SSeS ve seas om wgcnow auve a Sete VS eal xe 36857 09 wweetion, puve fp — =) eerbeasoe = ve 36857 1 IwugeTioN puue ——— ee TRUST OSiTON = we 36057 01 InugeTiow puwe ——) sai ese SI INTRNSCALY FE ‘syste re came | est Gest ! Fe ! a} Pe ora Ge | a8 Be cost - oa wo anamCiuaE io! : | SesRReann [eaten 3161s meee] | see seer + Foe notes Ol wecp 150-300 | TERMINAL BLOCK DIAGRAM ‘Raw eee iO} TURBINE ORIVEN WATER pens are el WaTe Teen ww] INJECTION PUMPSETS geal rel 9901-36857 Ca Sao8ay me SULA =D £3-104 473.876 [™ ¥SULZER PUMPS A QUALITY SPECIFICATION 40-930 Page tof Rev 2 Date 23-03-05 Protection Packaging Revision Number. 0 Date.... 17-05-91 ‘Amendment Details... Replaces SQA 250 Revision Number. Date, 1 26-08-91 ‘Amendment Detaiis... ‘CAF’ Gasket removed Para 4.1 Revision Number. 2 Date.. 23-03-95 Amendment Details... Para 3.1 added. Section 4 and 5 revised Revision Number Date. Amendment Detai Revision Number... Date..... ‘Amendment Details Revision Number... Date.... Amendment Details. Revision Number.. Date... ‘Amendment Details... Revision Number. Date.. aa ‘Amendment Details... Quality Approved by: GG Bush Issued by: © Darlow Date: 23-03-95, SULZER (UK) PUMPSSULZER PUMPS A QUALITY SPECIFICATION 40-930 Page 20f3 Rev 2 Date 23-03-95, L 24 3. a4 32 33 34 38 Scope This procedure details the requirements for Temporary Protection and Packaging for Transit. General Prior to packaging individual items of equipment, (motors, gear boxes, pumps etc) shall be prepared for storage in accordance with applicable manufacturers recommendations. Preservation and Protection ttoms subject to long term storage shall be preserved and protected in accordance with 40-031. Exposed Machined Surfaces ‘All externa! machined surfaces which are exposed to corrosion shall be coated with a de-watering type protection fuid (Tecty! 472 or equivalent, followed by the application of a long term external protective Compound (tectyi 506 or equivalent) Flange openings ‘Al machined flanges and facings around openings shall be treated as in para 3.2 Openings shall be closed with elther full face timber covers (hardboard or similar materials are not permitted) or full face rubber insertion gaskets, with 3mm thick steel biank flanges, secured by a rrinimum of 4 full diameter bots, Metal blank flanges shall be treated as in para 32. Where possible all covers are to be sealed using @ ‘weatherproof adhesive tape (Densotape) as an added protection against ingress of moisture. ‘Threaded Connections [All male and female threaded connections shall be treated with a de-watering type protection fuid and then fitted with plastic caps or plugs. Large diameter pipes shall be protected by using metal caps, (protected as in para 3.2) with edges sealed using a weatherproof adhesive tape. Instrumentation and Control Panels Any instruments that are liable to damage during transit if left in their operational position shall be removed, labelled and individually packed, together with the required amount of desiccant and securely fastened within the skid structure Gauges and switches which have glass or acrylic faces shall be protected by plywood blanks securely taped in postion. All panel surfaces shall be cushioned to prevent damage and where necessary supported by adsitional temporary bracing, Bracing Equipment which contains unsupported components will have temporary blocking and bracing appliod to ensure safety in transit Crating For skid mounted units the sides of fished crate construction will be within the skid side iting brackets. The underside of the skid shall be protected by bolting timbers along the full ength of the skid underside. The crate shall be constructed in line with client specifications where applicable, ‘SULZER (UK) PUMPSSULZER PUMPS A QUALITY SPECIFICATION 40-930 Page 3of 3 Rev 2 Date 25.03.05, 52 Items of equipment not located on fabricated skid structures shall, for transit purposes, be secured to 2 wood base. 53 Prior to sealing a suitable quantity of desiccant, calculated as indicated in BS1133 Section 19 1968, shall be distributed evenly throughout the package. BA All machinery, electrical equipment or items for long term storage shall be sealed in a vacuum extracted, 1000g polythene envelope or metal foil laminate bag. 55 Following fting of the polythene sheeting an open crate will be constructed around the unit. Where control panels, or instrument racks are immediately adjacent to the edge, full plywood sheeting will be secured to the crate side immediately in from of such items. 56 Export standard cases shall be constructed in accordance with BS 1133 Section 19. Cases shall have 22mm P.T.G. cladding with a sandwich type lid using a laminated bituminous waterproof liner. 57 ‘The crate construction shal be suitable for mechanical handling by forklifts or slinging. 6. Identification and Marking All consigments shall be marked in accordance with Clients Specification Waring labels shall be attached to items of equipment to ensure receiver is aware of protection measures taken and actions required prior to start up, Lifting All skid mounted units are provided with iftings lugs, positioned along the side of base, To prevent damage to the machinery and crate, load spreaders must be placed between the ropes or chains, Storage ‘The environmental storage conditions, are dependent upon the requirements of individual items of equipment and Is specified in manufacturers recommendations. SULZER (UK) PUMPSSULZER PUMPS A QUALITY SPECIFICATION 40-931 Page 1 ofS Rev 7 Dale 07-05-67 Protection & Preservation for Storage Revision Numbernnn 0 Date. snwinans 27-08-91 ‘Amendment Details... New format replaces SQA 251 Revision Numberinn.. 1 Date.. vom 31-10-01 Amendment Details... Rustilo 160 added to 11.3, Revision Number... 2 Date.. 18-11-91 Amendment Details... Reference to SQA 250 Revision Number. 3 Date. 28-07-92 ‘Amendment Details... Para 4.2.10 added 4 10-11-93, ‘Complete Revision 5 15-08-94 Para 5.6.1 revised 6 29-08-94 Para 4.3.1 revised Revision Number. 7 Date, 07-05-97 Amendment Details... Paragraph 7 revised Quality Approved by; GG Bush Issued by: C Darlow Date: 15.08.94 ‘SULZER ROTEQ UK LTDSULZER PUMPS A QUALITY SPECIFICATION 40-931 Page 208 Date 7.0537 1 ‘Scope This specification details the requirements for the preservation of pumps handling liquids not affected by oil contamination. 2 General 24 Ancillary items i.e., Motors, Gearboxes, Diesel Engines etc., shall be prepared for storage in ‘accordance with applicable manufacturer's recommendations. 3. Cleaning 34 Prior to the application of any protection and before packaging all components shall be cleaned to ensure removal of sand, scale, weld splatter, oi, grease, or any other foreign matter. 4 Protection of Internals 44 Pumps constructed entirely of stainless steel and or non-ferrous alloys, do not required any preservation or protection of intemal surfaces. 42 Pumps constructed partialy or wholly of cast iron, carbon steel, or low alloy steels, shall have their internal surfaces protected by one of the following methods, 424 Multi-Stage Barrel Pumps Drain the pump as soon after testing as possible, leaving all drain connections open. ‘Thoroughly flush the pump casing through both suction and delivery branches using towns mains water to remove any debris and flush out test bed water. The pump should be turned during this operation. ‘Allow to drain for 30 minutes, turning the shaft once or twice in this period. Close the drain connections. Fill the pump completely with Aquavap through the suction nozzle and tur the shaft once or twice during filing. When full leave to stand for ten minutes then drain When the fiuid has stopped flowing, slowly turn the pump to expel as much remaining fluid as possible. Close the drain connection and blank off all openings using stee! blanking plates with rubber insertion gaskets. Bearing housings should be preserved with Shell Ensis Oil or Shell Ensis SAE 30 Oi. Represervation should be carried out every 12 months. 422 Other Pump Types. Drain pump as soon as possible after testing leaving all drain connections open, spray pump internals with Aquavap. Blank of all openings using ste! blanking plates with rubber insertion gaskets. 43 Bearings 43.4 General Internal surfaces of bearing housing shall be thoroughly cleaned and shell have their un-machined and non-close fitting surfaces coated with two coats of ai-drying Alkyd Resin Based Paint. Oil lubricated bearings shall be drained and re-filled with a protective oll (Ensis SAE 30). All surfaces ‘above the oil level, but normally in contact, shall be coated with the same protective oil. SULZER ROTEQ UK LTDSULZER PUMPS A QUALITY SPECIFICATION 40-931 Page S015 Rev 7 Date 07-05-97 Breather caps and any other openings in the bearing housing shall be sealed as detailed in 40-920, Rolling Element Bearings ‘The bearing housing shall be liberally flushed with an oxidation and corrosion inhibiting oll which is readily solubie in standard lubricating oils (e.g., Shell Ensis Oil N). ‘The shaft should be rotated a few times to ensure that the fluid is properly distributed. 433 Plain and 4 Lobed Journal Bearings ‘The bearing housing and bearing shell should be sprayed with preservation oil as in 4.3.1 after any strip inspection. ‘After replacement of the bearing shells exposed parts of the shaft should be given 2 further coating of oil, to prevent corrosion of the shaft by an accumulation of condensation. Plastic sheeting shall be placed round bearings to protect journals in transt 434 Tilting Pad Thrust Bearings ‘The thrust pads shall be removed from the bearing housing after test. ‘The bearing housing and pads shall be sprayed with preservation oll as 4.3.1 and re-assembled. 44 Electrical Enclosures (e.g., control panels, Junction boxes, Motor Terminal Boxes) Assuitable number of desiccant bags shall be introduced into all enclosures in accordance with BS 1133, ‘The enclosure should then be made airtight (e.g., by securely fastening any covers and by ensuring that any gland entries are blanked off). A label shall be affixed to each enclosure waring that desiccant bags are enclosed. 45 Shaft Seals it mechanical seals are fitted, the stuffing box and seal shall be cleaned with a cleaning agent. The lower drain shail be plugged and the stuffing box filed with lightweight grease. In pumps equipped with Packed glands, the gland packing used for tast shall be removed, the stuffing box dried and the glang packing used for test shall be removed, the stuffing box dried and the gland re-packed with fresh packing rings. 5. External Surfaces 84 Exposed Machined Surfaces ‘All external exposed Machined Surfaces shall be coated with a de-watering type protection fuid (Tectyl 472 of equivalent) followed by the application of along term external protective compound (Tecty! 506 or equivalent), 52 Flanged Openings ‘All machined flanges and facings around openings shall be treated as in para 5.1. Openings shall be closed with full face rubber insertion gaskets, with 3mm thick steel blank flanges, secured by bolting. Metal biank flanges shail be treated as in para 5.1. Where possible all covers are to be sealed using a weatherproof adhesive tape (Densotape) as an added protection against ingress of moisture. ‘SULZER ROTEQ UK LTDSULZER PUMPS A QUALITY SPECIFICATION 40-931 53 54 55 56 56.1 482 64 62 Page 4015 Rev 7 Date 07-05-07 The blank flanges shall be painted yellow to remind the user that it should be removed prior to commissioning. For long term storage or storage in a marine environment the blank flange shall be sealed with Densotape. ‘Threaded Connections ‘All male and female threaded connections shall be treated with a de-watering type protection ud e.g, Shell Ensis Fluid G and then fitted with metal caps or plugs. Large diameter pipes shall be protected by Using metal caps (protected as in para 5.1) or plastic plugs with edges sealed using @ weatherproof adhesive tape. il Pipework (including Seal Systern Pipework) il pipework is generally made from stainless stee's. Apart from draining oll and blanking off any openings no preservation is necessary. Lub Oil Systems Where a lub oil system is provided (and long term protection is required) the system may be drained and filed with oi, then run for 30 minutes to ensure that the whole lub system is properly preserved. The system should then be drained. Spare Parts Supplied Loose For parts made from cast iron, carbon and low alloy steels, ferrtic and martenisitic stainless steels - all parts shall be thoroughly coated in a long term preservative (Tectyi 506) internal waterways in impellers, guidewheels etc., shail be sprayed with Shell Ensis 256. ‘Spare shafts shall be coated as above then wrapped in Densotape to prevent damage. tems manufactured from 300 series (austenitic) stainless steels and non-ferrous alloys do not required preservation ‘Spare Cartridges and Motor Assemblies These shall be treated as for pumps. The preservation period required for these assemblies is usually 3 years, which should be borne in mind during preservation. ‘Special Tools ‘Special tools shail be treated as pumps (\.e., as 4.2.1 and 4.2.2 above) Lifting beams, spreader beams tc., shall be painted Yellow. Tools shall be packed separately from other equipment. General ‘Wherever removal of preservative is required prior to commissioning, warning labels shall be prominently cispiayed indicating the quantity of preservative included end the need for removal. ‘On completion of the preservation and sealing process, preservation records should be compiled which indicate the extent of preservation carried out and the frequency with which the state of preservation should be checked and if necessary, maintained. Copies of these records should be despatched to the customer. ‘SULZER ROTEQ UK LTDSULZER PUMPS A QUALITY SPECIFICATION 40-931 Page Sof 5 Rev 7 Date 07-05-97 63 (Once sealed, and especially in the case of components in which VPI or desiccant have been installed, the sealing should not be disturbed other than for inspection and maintenance of the preservation in accordance with the maintenance records. All preservation and protection should be maintained until ‘the equipment is ready for commissioning. 64 Desiccant and VPI should not be enclosed together. 2. Protective Coatings ‘The following are acceptable protective coatings. Other coatings may be used subject to epproval by Sulzer QA Department: Thin Film Dewatering Fluid Shell Ensis se BP Stemkor 1m Castrol DWx33 Valvoline Teotyl 472 Ot Soluble inhibitor Shell Ensis N BP Stemkor 181 Castrol Rustilo 646 Valvoline Tectyl 472 Long Term External Protection Shell Ensis K Casto! Rustilo 160 Valvoline “Teety! 508 SULZER ROTEQ UK LTDSULZER PUMPS A QUALITY SPECIFICATION 40-932 Page 1 of2 Rev 1 Date 02.05.96 Inspection of Pumps in Storage Revision Number 0 Dae 28-11-93 Amendment Details.... Initial Issue Revision Number 1 Date.. 02-05-96 Amendment Details.... Para 4.1 added. New format Revision Number... Date.. ees ‘Amendment Details Revision Number.. Dito seneceaceerrcntt ‘Amendment Details... Revision Number... Date... ? ‘Amendment Details. Revision Number Date..... : ‘Amendment Details. Revision Number.. Quality Approved by: GG Bush lesued by: CDarlow Date: 02-08-96 ‘SULZER ROTEQ UK LTDSULZER PUMPS A QUALITY SPECIFICATION 40-932 Pagezot2 Rev't Date 02.05.96 1, Scope This specication details the requirements forthe inspection of pumps in storage. 2 General 24 Ancillary items, i¢., Motors, Gearboxes, Diesel Engines ete, shall be stored in accordance with applicable in manufacturer's recommendations. 3. Preservation 34 All external and internal surfaces, including close fiting parts, shall be preserved in accordance with 40-931 at Sulzer Works prior to storage. 4 Pre-Storage Inspection 44 Where pumps are to be stored outdoors uncrated the paint system should be checked for damage. ‘The preservation of exposed machined surfaces and condition of densotape seals should be checked visually prior to storage. All electrical enclosures should be checked to ensure that covers are securely fastened and gland entries are sealed. 42 {n the event of any disturbance of the sealing covers, examination of internal surfaces is required {followed by replacement of Vapour Corrosive inhibitor and re-sealing of openings. 5. Inspection 54 Pumps and associated equipment shall be regularly inspected during storage at intervals not exceeding 6 months to ensure that external protection is effective and seals are firmly in place. 52 Pumps fitted with ball and roller bearings must have the shaft rotated every 6 months ensuring that the shaft is stopped in a different position each time. 53 ‘At intervals not exceeding 12 months the blank shall be removed and internal surfaces of pumps shall be examined. Any surface showing signs of deterioration shall be re-furbished as necessary and further inspection shall be carried out. Ba During inspection exhausted Vapour Corrosive Inhibitor shall be replaced as necessary. 6. Erection 64 Protective end seals and preservatives shall be left in ptace unti the pump is required for erection. 62 Prior to instalation, all items shall be examined to ensure freedom from damage andor deterioration and replaced/repaired as necessary. 63 Care must be taken to ensure that Vapour Corrosion Inhibitor and desiccant sachets are removed from internals and warning labels/notices are removed from the equipment, 64 Bearing protection devices shall be removed and the bearing filed with the correct grade of lubrication oi, SULZER ROTEQ UK LTD| Document No: 36867 Lead 01 | SULZER PUMPS Installation, Operation & Maintenance Manual | Revision Date: 06 Mar 2001 Revisior 0 Leading Particulars Section 1 Page 4 1.3. Equipment Data Sheets ‘The Equipment Data Sheets are included next as inserts to the manual ‘Manual No. 104.471.118 Kn Won Man HPs We Tee Wp Lance