M Welzel
M Welzel
ABSTRACT
The Juragruppe supplies around 24,000 inhabitants with drinking water within an area stretching over 80 km and
with over 7,000 connections. The company undertakes installation, maintenance, meter readings and the
rectification of most damage scenarios.
The Juragruppe water association, based in Southern Germany, has chosen ultrasonic water meters which can be
read wirelessly.
Purpose: To increase efficiency, reach a higher level of customer satisfaction, simplification of administrative
work and to detect any water loss more quickly.
This paper outlines the significant differences between the costly and labour-intensive method of reading the
meters in the past and the new installation of remotely readable meters as a “Mobile Drive By” solution in
combination with stationary data concentrators as an Automatic Meter Reading (“AMR”) installation.
It also describes the operational process, by reading the meters from a car using Google maps with visual and
acoustical confirmation for the driver on a standard Android smart phone, the data transmission to a fixed
installed data concentrator, the cloud based connection to the central server and the administration of the
collected data.
The paper describes the ultrasonic principle and the communication method of the water meters. It considers
specific requirements for New Zealand and Australia regarding compliances as far as they are different from
Europe. Finally, the paper identifies the Return On Investment aspects and other benefits for the Juragruppe
water company and their customers.
KEYWORDS
Wireless Water Meters, Ultrasonic Water Meters, Wireless M-Bus Standard, Advanced Metering Infrastructure,
Drive-By-Meter Reading. Automatic Meter Reading.
1 INTRODUCTION
The Juragruppe, with a staff of eleven employees, is a public corporation founded in 1978. The association has
five communities in its membership. This is a typical structure for rural areas in Germany.
The overall length of the supply network today is approximately 186 km (without residential service lines). This
includes 10 construction and soil containers, 39 water delivery bays and approximately 850 hydrants.
The estimated 23,500 residents, with more than 7000 house connections, are supplied with drinking water. The
annual consumption is about 1.2 million cubic meters.
In 1995, Juragruppe introduced a SCADA system to monitor and control the main water supply grid (which is
still in place).
The new generation of meters makes it possible to minimise water loss by identifying leaks far quicker than with
the old system. The remote system enables the Juragruppe to detect burst pipes via the meters in their delivery
manholes. Previously, the detection of excess consumption of this nature would have meant a search in the area
surrounding the manhole. The ability to read the daily consumption from the new meters enables Juragruppe to
determine whether a leak has occurred somewhere on the mains network or within a residential or commercial
property. This means enormous labour and water savings.
And the problem cannot be said to be limited to economically undeveloped regions. High living standards seem
to entail high water consumption, as is clearly illustrated by the fact that it takes 1,000-3,000 liters of water to
produce just one kilogram of rice and 13,000 to 15,000 liters to produce one kilogram of grain-fed beef.i
Given the very different drivers such as water intensive agriculture, urbanization and tourism, practically no
country will be left untouched by the water crisis. Even in less challenged areas in Mid- and Northern Europe or
here in New Zealand, water costs for domestic use are now almost as much as household energy costs. Hence
consumer awareness is growing, and people are demanding fair billing and a high degree of professionalism and
efficiency from their water supplier.
Recognizing pricing as an efficient incentive for saving water, measuring water consumption on a household
level is required. The number of water-meters worldwide is well over 900 million in 2010 and the number of
households worldwide is close to 1.9 billion.iii
Approximately 80 million water meters are delivered annually, equaling a 6.6% growth rate predominantly
driven by China.iv
Obviously, water metering is perceived to be an effective means of obtaining water efficiency information which
is only natural when considering the water meter's important role as a cash register - a cash register that serves
not only to secure the revenue of water suppliers and thereby the possibility of investing in water saving
technologies, but also to visualise the water consumption in terms of capital. Pricing the water consumption
correctly is a great opportunity for the water supplier to educate its consumers into being more “usage aware”
customers.
Electronic water meters have a variety of capabilities in terms of automatic meter reading, be it integration into a
radio mesh network or wireless reading by means of hand held devices or concentrators. Smart meters,
concentrators and gateways form an Advanced Metering Infrastructure.
The different systems and the components of the entire system are described in more detail below.
2 ADVANCED WATER METERING INFRASTRUCTURE
In addition to the existing infrastructure (see Appendix A), which is controlled and monitored by a SCADA
system, a wireless water metering system was implemented.
The wireless metering system consists of different layers with the following components:
The main difference between the “Drive By” and the AMR system are the reading cycles. The AMR can provide
constantly relevant data and events. It is a fixed installation and reads the water meters at a distance of up to
10km.
The “Drive By” data is only available if somebody physically collects the data and events by driving through the
community where the meters are installed.
Both methods can work independently or together as a combined solution. The best solution will depend on the
location of the metering devices and the frequency of readings which are required.
2.1.1 CENTRAL SERVER
The software and hardware are installed in Juragruppe’s main office building. The metering application and the
database are installed on a dedicated server. The staff PCs communicate over the local area network (LAN). The
central server receives the metering data over the internet and provides the data to the billing system and service
department.
Juragruppe decided to maintain the central server for metering in-house. However, another possibility would be
to use the application as a “Hosted” or “Cloud-Based Solution”.
The decision to go in-house or outsourced depends on the existing infrastructure (i.e. backup, existing server
structure) and the available IT skills and manpower.
Larger installations are likely to benefit from an automated interface to a billing or ERP system (e.g. SAP) as
well as the use of an existing database infrastructure like MS-SQL or Oracle.
Juragruppe receives not only consumption data from the water meters, but also event data like leakage or burst.
Even tamper attempts are detected. Juragruppe’s service department receives this information and can quickly
react to it.
The SCADA system receives the consumption data and uses this for the calculation of water losses.
2.1.2 METERING APPLICATION ON THE CENTRAL SERVER
Juragruppe has installed the metering application (Kamstrup READy Manager) on the central server. This
provides all the necessary information to the operator and administrator. It also provides an automated export
function to the billing system and a notification system for the service department.
Each meter is created automatically in READy Manager via the enclosed meter file or online with the Kamstrup
Encryption Server.
With the import function, master data and customer addresses can be imported and connected with meter
numbers, thus making manual entry of addresses unnecessary.
The READy Manager has an export generator which ensures that individual formats are configured, and via the
flexible user interface, data can be exported for many various purposes.
The metering application receives the signals from the mobile phone and the concentrators in the field. It
provides the meter-data, encryption keys and the geo-positions for the mobile application.
2.1.3 DRIVE BY READING
Juragruppe has one vehicle equipped with a converter for wirelessly reading the M-Bus meters. The wireless M-
Bus signal is transmitted by the water meters every 16 seconds (if they are configured for “Drive By”). The
converter communicates over Bluetooth with an application on a mobile phone.
The driver “collects” the water meter readings, guided by Google Maps (see Figure 8). The red dots show
individual water meters. The blue dot shows the position of the driver.
The red dots disappear as the driver’s phone receives the meter data.
The mobile phone transmits the collected data to the central server over a mobile connection and the internet.
The driver receives both optical and acoustical signals for each reading received. The corresponding red spot
(representing each meter) will disappear from the display once read. The driver is alerted immediately of a
leakage or tamper event.
The driver transmits the readings to the central server after he has finished a tour.
2.1.4 MOBILE APP
The mobile app reads the meters and provides information about the status of the installation. The driver can find
a specific meter and can transmit the collected data to the central server.
If an event is detected on the mobile app, the driver is able to physically check the meter and access more
information via an “Optical Eye” directly out of the water-meter. This data is normally not transmitted over the
wireless interface as it would cause too much traffic and would slow down the reading process.
The Optical Eye communicates to the water-meter over a standard infrared interface (IRDA). It connects to the
mobile app via Bluetooth. This only has to be done only in a service case or if more information is required by
the customer in case of a leak or dispute.
The logged data is transferred first to the mobile app and then transmitted to the central server.
One of the latest steps at Juragruppe has been the installation of an AMR system for a specific area with both
residential and commercial water meters.
The AMR solution provides data and information every hour. A concentrator with a high gain antenna is
receiving the data of the water-meter over a maximum distance of 10 kilometers.
This solution requires good reception, so an antenna has to be mounted in a high position. The concentrator
needs an internet communication. This could be a DSL or mobile connection.
SETUP AND SYSTEM CHECK
The setup of the concentrator is monitored by installation tools. In the example below, all 287 water-meters show
a reasonable signal quality.
The concentrator collects the data from the water-meters and transmits it to the central server. The connections
are monitored. The service department is notified in case of an event (i.e. loss of communication, leakage).
The AMR system provides more information than the “Drive By” solution. There are limitations for AMR
applications especially wide spread water-meter installations, which cannot be covered by the concentrator.
Events (info codes) are registered much earlier by an AMR than by a drive-by solution, so that consequential
loss from leakage, burst and reverse flow can be reduced by early detection.
Information about low temperatures is available to such a degree that it can be used to avoid frost damage.
Consumption information from individual water-meters is available online and can be used for end-user
visualisation tools.
Consumption data from district-meters is collected online. Night-consumption patterns and trends can be
analysed by the utility and used for effective localisation and limitation of leaks in the distribution network.
2.1.6 ULTRASONIC WATER-METERS
Juragruppe has an installation base of about 7000 ultrasonic water-meters, communicating over wireless M-Bus,
for their residential and commercial customers.
Juragruppe selected the Danish company Kamstrup as their Smart Metering supplier.
Kamstrup offers intelligent water meters for residential and commercial applications. The water meters are
approved by international standards (MID and OIML R49) and various national metrological standards in e.g.
Australia, Brazil, South Africa and India.
The entire product portfolio offered by Kamstrup consists of electronic water meters that have no moving parts
(static water meters). The main advantages and benefits are:
Long term stability and accurate measuring – reliability in consumption and billing
Built-in remote reading functionality – meter reading at any time desired and less labour costs
Leak surveillance to quickly discover water waste – reduction of water waste and minimizing non-
revenue water
Information about tamper and operational failures – prevention of fraud and operational reliability
Low start flow – ensuring precise billing of water consumption
Long battery lifetime – no maintenance and low operational costs
Eco-friendly material – high reusability and low environmental impact
With the objective of providing reliable information on water consumption and to proactively engage consumers
in water conservation, smart water metering offers an array of possibilities.
The residential water meter has its place at the end of the distribution system from where regular trustworthy
data is crucial for water pricing as well as for estimating renovation projects.
When applying smart technology in water meters they will not only serve as instruments for billing, but also as
tools for trouble shooting, early warning, and analysis and for consumer oriented visualisation of consumption.
Three aspects of the smart water meter must be considered as equally important: the metering principle, the
intelligent features and the communication method.
The ultrasonic metering principle is a proven method of providing reliable and accurate water metering data.
The ultrasonic meter has no moving parts. Two ultrasonic transducers are used to send sound signals both
against and with the flow. The ultrasonic signal traveling with the flow reaches the opposite transducer first. The
time difference (ΔT) between the two signals can be converted into flow velocity and subsequently into volume.
Traditional mechanical water meters differ in that they contain an impeller which is vulnerable to particles and
chalk sediments. A possible consequence is that the meter will over time stop registering the very low flow rates
that can be signs of leaks in the system.
The use of ultrasonic technology for measuring water consumption is particularly useful for measuring low flow
rates. Capturing low flow rates is extremely important in order to accurately record household consumption.
Meters that start counting at 15 or even 20 litres per hour will often not register a leaking toilet/tap. However,
some ultrasonic water meters start measuring at a flow rate as low as 2 litres per hour so this usage can be
captured.
Furthermore, the absence of mechanical parts in the ultrasonic water meter means there is no internal wear and
tear: the meter can be mounted regardless of the pipe construction, and it is immune to impurities and sediments
in the water to which traditional mechanical water meters are sensitive. As a consequence, ultrasonic meters
have a significantly longer lifespan than mechanical meters.
FLOODABLE ENVIRONMENT
Water meters are often placed in moist environments. This has previously been an impediment to utilities,
however electronic meters with IP68 protection are now being marketed. They endure immersion in water where
the battery driven water meter will keep functioning for at least 16 years under rough conditions.
LEAK DETECTION
Small leakages are hard to detect and can easily develop into major leaks/ pipe bursts. Early detection of leaks
can minimise/ prevent costly repairs and waste of water. Electronic water meters are programmable and can be
set to provide an alert if during a 24 hour period they do not register at least one hour with zero flow thus
indicating a possible leak in the system. Likewise they can be programmed to notify in case of a sudden
excessive flow.
An electronic water meter virtually serves as a surveillance instrument for optimising the distribution grid. There
are water meters with comprehensive logging capacities enabling a detailed mapping of the consumption history.
In August 2014, water meters installed in drinking water networks in Hamburg Germany, were found to contain
Pseudomonas aeruginosa germs. German authorities had to recall tens of thousands of water meters.
The contamination of the water meter with Pseudomonas aeruginosa was not a one-off; it was subsequently
found in water meters from various manufacturers in Germany.
It is likely that the contamination happened via the test water used in the production and/or testing or calibration
of the water meters. There might also be a contamination during the storage and shipping process.
Juragruppe made sure that Kamstrup had the necessary preventions in place to avoid contamination, including:.
The Kamstrup water-meters used by Juragruppe communicate over wireless M-Bus, which is based on the wired
M-Bus according to a European standard (EN 13757-2 physical and link layer, EN 13757-3 application layer) for
the remote reading of meters and sensors.v
Based on this M-Bus standard, the OMS group was formed. With the "OMS metering system specification" the
OMS-Group has developed and open, vendor independent standard for communications interfaces and basic
requirements.vi
The OMS primary communication interface is based on the Wireless M-Bus standard (EN 13757-4:2005) and
specifies the communication between a multi-utility communication (MUC) controller or gateway, and
electricity, gas, water and heat meters. The specification is becoming widely accepted in Europe as a basis for
new advanced metering infrastructure (AMI) installations.
S1 Unidirectional In the Stationary mode, the metering devices send their data several times a
day. In this mode, the data collector may save power as the metering devices
send a wakeup signal before transmitting their data.
T1 Unidirectional In the Frequent Transmit mode, the metering devices periodically send their
data to collectors in range. The interval is configurable in terms of several
seconds or minutes.
T2 Bidirectional Bidirectional version of T1. The data collector may request dedicated data from
the metering devices.
C1 Unidirectional "Compact Mode" mode. This mode is similar to mode T but it allows for
transmission of more data within the same energy budget and with the same
duty cycle. It is suitable for walk-by and/or drive-by readout. The common
reception of mode T and mode C frames with a single receiver is possible
C2 Bidirectional Bidirectional version of C1. The data collector may request dedicated data
from the metering devices.
The Kamstrup water-meters used by Juragruppe are using C1 mode. In the “Drive-By” version a complete data
telegram is transmitted every 16 seconds. This allows a car to drive at 20 km/h. The normal transmission power
is 10 mW.
The meters are set up differently for an AMR installation. The transmission cycle is between 30 minutes and one
hour. The transmission power is up to 20 mW.
Most of the wireless meters are using the C-1 mode to provide long lifetime of the battery. It is a de facto
standard. Not all suppliers are compliant with the OMS standard, which can lead to integration problems with
third party devices.
FREQUENCY SPECTRUM IN EUROPE, NEW ZEALAND AND AUSTRALIA
The standards in Germany are defined by the responsible federal office, the “Bundesnetzagentur”.
The Bundesnetzagentur discusses and coordinates radio technical parameters relevant to compatibility in
cooperation with users, operators, manufacturers and other regulatory authorities in the context of international
bodies (i.e. ITU-R, CEPT, ETSI).
A water-meter, like the ones Juragruppe are using, are per definition Short Range Devices (SRD) that offer a low
risk of interference with other radio services, usually because their transmitted power, and hence their range, is
low.
The definition 'Short Range Device' may be applied to many different types of wireless equipment, including
various forms of metering equipment using wireless M-Bus infrastructures.
This 868 frequency band is not allowed in Australia and restricted to 2 mW transmission power in New
Zealand.
This restriction does not allow the normal reading distance for wireless M-Bus.
It is illegal to operate SRDs like water-meter on 868 MHz with a transmission power above 2 mW!
The assigned frequency for New Zealand and Australia is 923 MHz.
A number of suppliers and distributors in NZ are offering solutions in the 868 frequency spectrum regardless of
the existing restrictions. This might be because it is a new evolving market or it is due to an imprecise research
of the situation.
There is also a very small gap in the 400 MHz band. It is not recommended to use this for SRDs because of the
high usage of other organizations with overlapping frequencies and higher transmission allowance.
In New Zealand, electrical and electronic products on sale or in use must comply with Electromagnetic
Compatibility (EMC) Standards. Radio products are required to meet radio standards and license conditions. In
both cases, compliance documentation and labelling are required.
Juragruppe faced some questions regarding the introduction of smart radio based water meters. Issues around
health and privacy factors were raised, particularly regarding smart power meters. However, Juragruppe
informed their customers early about the changes and faced no major problems.
In Germany the Federal Office for Radiation Protection (BfS)viii has no concerns regarding wireless smart
meters. As long they are compliant with the requirements of the responsible federal office “Bundesnetzagentur”
The statement of the New Zealand authorities is very similar to the German BfS:
You’re only exposed to low levels of radiofrequency radiation from a smart meter. Smart meters:
Exposures to radiofrequency radiation from a smart meter are very low in comparison to the limits set out in the
New Zealand radiofrequency exposure standard (even if the meter is installed inside the house).ix
Figure 22 Comparison RF Levels
In January, 2011, the California Council on Science and Technology released a preliminary study entitled
"Health Impacts of Radio Frequency from Smart Meters".
Wireless smart meters, when installed and properly maintained, result in much smaller levels of radio frequency
(RF) exposure than many existing common household electronic devices, particularly cell phones and
microwave ovens.x
The water-meters installed by Juragruppe have to be compliant with the German and European regulations
regarding the Renewable Energy Law (Erneuerbare-Energien-Gesetz (EEG), Smart Metering in Germanyxi ) and
the Common Criteria Protection Profile BSI-CC-PP-0077-V2-2015 of the Federal Office for Information
Security (BSI)xii
The Open Metering System Specification BSI TR-03109xiii specifies the communication and the encryption of
OMS (Open Metering System) devices operating with wireless M-Bus.
According to these regulations, the wireless water meters installed at Juragruppe, had to fulfill the following
criteria:
The New Zealand standards are not as specific as the European regulations and we are basically regulated by the
Privacy Commissioner's Office which develops and promotes a culture in which personal information is
protected and respected. They state the following regarding smart-meters: “They also need to have strong
security standards to ensure information is transmitted safely online.”xiv.
CHECKLIST WATER METERS
The following fact and check-list was used by Juragruppe during the selection process for the water meters.
* Carbon Footprint is an environmental report which ensures that 80 % of the material can be recycled.
3 CONCLUSIONS
Residential smart water metering is acknowledged as an important means to manage water stress. The meters
will play an essential role providing water utilities with a wealth of information, helping to reduce water losses,
increase efficiency, ensuring correct bills are issued, providing a professional customer service and maintaining a
robust distribution network.
Smart water meters are becoming increasingly competitive with traditional mechanical meters, particularly when
considering the life cycle costs and the benefits gained from automatic meter reading and leak detection.
Even a slight imprecision in the measuring method will add up to large amounts of water when multiplied over a
large number of meters. Therefore, high accuracy of each water meter is essential for capturing the total water
demand. The meter starts measuring at a water flow as low as 2 litres per hour, and the flow sensor is subjected
to a thorough OIML R49 type-approval testing with the purpose of ensuring a long term, stable and reliable
water meter.
It requires a measurement method with a high accuracy to determine the losses in a network. Juragruppe has an
actual loss of 3%. The losses before the introduction of the new water meters were 12%.
Despite a higher initial price per water meter, Juragruppe saves money in the long run. The savings are primarily
obtained through lower administration/labour costs, more accurate collection of data and earlier detection of
leaks (minimising water losses), and longer lifetime of the static water meters compared to mechanical meters.
The previous method of reading the meters was characterised as an enormously costly and labour-intensive
process. Unfortunately, residents were often not at home, making it necessary for Juragruppe employees to make
numerous attempts to read the meter. A trial which allowed the customers to submit their water consumption
online or by post failed.
Following installation of the remotely readable meters, Juragruppe employees are able to quickly and efficiently
read all the meters by driving past the premises or receive the data from the concentrators, because the
consumption data is transmitted wirelessly. Not only does this save Juragruppe time but also significant costs.
This process also improves customer convenience, as they are no longer disturbed by meter readers.
By submitting consumption and operating data in high resolution and at frequent intervals, the new water meters
will support Juragruppe in its digitalisation process.
In addition to obtaining consumption data in a timely manner, the data obtained is much more detailed than that
previously available. Because information such as leaks, bursts, highest and lowest flow rates are also collected,
Juragruppe can understand consumers’ water usage habits and better prepare for future water demands.
i
The International Fund for Agricultural Development (IFAD): http://www.ifad.org/english/water/key.htm
ii
Andrew Farmer: Challenges of Developing a European Union Strategic Approach to Water Scarcity, in: 4th
International Conference on Water Resources and Arid Environments (ICWRAE 4), p 103-112.
iii
ABS Energy Research: Water Meter Report. Ed. B -2010.
iv
IMS Research: The World Market for Water and Heat Meters. October 2010
v
https://en.wikipedia.org/wiki/Meter-Bus
vi
http://oms-group.org/en/oms-group/about-oms-group/
vii
http://www.bundesnetzagentur.de
viii
The Federal Office for Radiation Protection (BfS) http://www.bfs.de/EN/home/home_node.html
ix
http://www.health.govt.nz/your-health/healthy-living/environmental-health/household-items-and-
electronics/smart-meters
x
http://www.pge.com/en/safety/systemworks/rf/ccst/index.page
xi
Smart Metering in Germany http://www.bmwi.de/Dateien/BMWi/PDF/Monatsbericht/Auszuege/11-2013-smart-
metering,property=pdf,bereich=bmwi2012,sprache=en,rwb=true.pdf
xii
Common Criteria Protection Profile
https://www.bsi.bund.de/SharedDocs/Downloads/DE/BSI/Zertifizierung/ReportePP/pp0077V2b_pdf.html
xiii
BSI TR-03109 OMS Technical Report Security
https://www.bsi.bund.de/DE/Publikationen/TechnischeRichtlinien/tr03109/index_htm.html
xiv
Case Note 251185 [2015] NZ PrivCmr 3 : Use of smart meters by utility companies
https://privacy.org.nz/news-and-publications/case-notes-and-court-decisions/case-note-251185-2015-nz-
privcmr-3-use-of-smart-meters-by-utility-companies/