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Weld Field Immune Type: Cylindrical Spatter-Resistant Type Proximity Sensor

This document summarizes the features and specifications of cylindrical spatter-resistant proximity sensors suitable for use near arc welding machines. It has three key points: 1) It describes the spatter-resistant coating that prevents arcs from adhering to the sensor's detection surface, allowing it to function properly near welding. 2) It provides specifications for various models, including detecting distances from 2mm to 10mm, operating voltages from 12-30VDC, and IP67 protection from liquids and dust. 3) It notes the sensors have reverse polarity protection, overcurrent protection, long life, and can replace limit switches in a wide range of applications.

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Min Zayar
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0% found this document useful (0 votes)
37 views4 pages

Weld Field Immune Type: Cylindrical Spatter-Resistant Type Proximity Sensor

This document summarizes the features and specifications of cylindrical spatter-resistant proximity sensors suitable for use near arc welding machines. It has three key points: 1) It describes the spatter-resistant coating that prevents arcs from adhering to the sensor's detection surface, allowing it to function properly near welding. 2) It provides specifications for various models, including detecting distances from 2mm to 10mm, operating voltages from 12-30VDC, and IP67 protection from liquids and dust. 3) It notes the sensors have reverse polarity protection, overcurrent protection, long life, and can replace limit switches in a wide range of applications.

Uploaded by

Min Zayar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Weld Field Immune Type

Cylindrical spatter-resistant type proximity sensor


(A)
Counter
▣Features
lAble to be used near Arc welding machine
lReverse power polarity protecting function (B)
Timer
lOver current protection function
lLong life cycle and High reliability
lWide range of applications,for replacement of (C)
Temp.
Micro switch, Limit switch controlle

(D)
Power
controlle

Please read "Caution for your safety" in operation


! manual before using.
A001572 (E)
Panel
meter

▣The characteristic of spatter-resistant type


(F)
The hot arc from arc welding machine is adhesive even with metals or plastics. Tacho/
Speed/
Therefore, normal proximity sensor might have malfunction even though there are no detection object if the Pulse
welding are put on the detecting surface. meter

The arcs aren't adhered on the detection part of the spatter-resistant type proximity sensor as the part is
(G)
coated with qualified material against thermal resistance. Display
Also, the protection cover sold optionally has the same function. unit

▣Specifications
(H)

lDC 2-wire type Sensor


controlle

PRAT12-2DO PRAT18-5DO PRAT30-10DO


Model PRAT12-2DC PRAT18-5DC PRAT30-10DC
(I)
Detecting distance 2mm ±10% 5mm ±10% 10mm ±10% Proximit
Hysteresis Max. 10% of detectiong distance sensor

Standard detecting target 12×12×1mm(Iron) 18×18×1mm(Iron) 30×30×1mm(Iron)


Setting distance 0~1.4mm 0~3.5mm 0~7mm (J)
Power supply 24VDC Photo
electri c
(Operating voltage) (15-30VDC) sensor

Current consumption Max. 0.9mA


Response frequency 800Hz 350Hz 250Hz
(K)
Residual voltage Max. 7V Pressur
sensor
Affection by Temp. ±10% Max. for detecting distance at +20℃ within temperature range of -25 ~ +70℃
Control output 2~50mA
Insulation resistance Min. 50MΩ(at 500VDC) (L)
Dielectric strength 1500VAC 50/60Hz for 1 minute Rotary
encoder
Vibration 1mm amplitude at frequency of 10 ~ 55Hz in each of X, Y, Z directions for 2 hours
Shock 500m/s²(50G) in X, Y, Z direction for 3 times
(M)
Indicator Operating indicator(Red LED) 5-Phase
stepping
Ambient temperature -25 ~ +70℃(at non-freezing status) motor &
Driver &
Storage temperature -30 ~ +80℃(at non-freezing status) Controlle

Ambient humidity 35~95%RH


Protection circuit Surge protection circuit, Overload & short circuit protection
Protection IP67(IEC specification)
Insulation type ø4×2P, 2m ø5×2P, 2m
Approval
Weight Approx. 63g Approx. 122g Approx. 181g

I-14
PRA Series
▣Specifications

lDC 3-wire type


PRA12-2DN PRA18-5DN PRA30-10DN
PRA12-2DP PRA18-5DP PRA30-10DP
Model PRA12-2DN2 PRA18-5DN2 PRA30-10DN2
PRA12-2DP2 PRA18-5DP2 PRA30-10DP2
Detecting distance 2mm ±10% 5mm ±10% 10mm ±10%
Hysteresis Max. 10% of detectiong distance
Standard detecting target 12×12×1mm(Iron) 18×18×1mm(Iron) 30×30×1mm(Iron)
Setting distance 0~1.4mm 0~3.5mm 0~7mm
Power supply 12-24VDC
(Operation voltage) (10-30VDC)
Current consumption Max. 10mA
Response frequency 800Hz 350Hz 250Hz
Residual voltage Max. 1.5V
Affection by Temp. ±10% Max. for detecting distance at +20℃ within temperature range of -25 ~ +70℃
Control output 200mA
Insulation resistance Min. 50MΩ(at 500VDC)
Dielectric strength 1500VAC 50/60Hz for 1 minute
Vibration 1mm amplitude at frequency of 10 ~ 55Hz in each of X, Y, Z directions for 2 hours
Shock 500m/s²(50G) in X, Y, Z direction for 3 times
Indicator Operation indicator(Red LED)
Ambient temperature -25 ~ +70℃(at non-freezing status)
Storage temperature -30 ~ +80℃(at non-freezing status)
Ambient humidity 35~95%RH
Protection circuit Reverse polarity protection, Surge protection circuit, Overload & short circuit protection
Protection IP67(IEC specification)
Insulation type ø4×3P, 2m ø5×3P, 2m
Approval
Weight Approx. 70g Approx. 119g Approx. 184g

lAC 2-wire type


PRA12-2AO PRA18-5AO PRA30-10AO
Model PRA12-2AC PRA30-10AC
PRA18-5AC
Detecting distance 2mm ±10% 5mm ±10% 10mm ±10%
Hysteresis Max. 10% of detectiong distance
Standard detecting target 12×12×1mm(Iron) 18×18×1mm(Iron) 30×30×1mm(Iron)
Setting distance 0~1.4mm 0~3.5mm 0~7mm
Power supply 100-240VDC
(Operation voltage) (85-264VAC)
Current consumption Max. 2.5mA
Response frequency 20Hz
Residual voltage Max. 10V
Affection by Temp. ±10% Max. for detecting distance at +20℃ within temperature range of -25 ~ +70℃
Control output 5~150mA 5~200mA
Insulation resistance Min. 50MΩ(at 500VDC)
Dielectric strength 2500VAC 50/60Hz for 1 minute
Vibration 1mm amplitude at frequency of 10 ~ 55Hz in each of X, Y, Z directions for 2 hours
Shock 500m/s²(50G) in X, Y, Z direction for 3 times
Indicator Operation indicator(Red LED)
Ambient temperature -25 ~ +70℃(at non-freezing status)
Storage temperature -30 ~ +80℃(at non-freezing status)
Ambient humidity 35 ~ 95%RH
Protection circuit Surge protection circuit
Protection IP67(IEC specification)
Insulation type ø4×2P, 2m ø5×2P, 2m
Approval
Weight Approx. 66g Approx. 130g Approx. 185g

I-15
Weld Field Immune Type
▣Dimensions
Unit:mm
(A)
Counter
lPRA12-2D3 lPRAT12-2D3 lPRA12-2A
42.5 2,000 59.5 2,000
Ø21 35.5 Ø21
Operation 52.5 Operation
17 17 (B)
31.5 indicator indicator
48.5 Timer

M12×1 Ø4 Ø4
M12×1 (C)
4 4
Temp.
controlle

lPRA18-5D3 lPRAT18-5D3 lPRA18-5A

47 2,000 (D)
53.3 2,000
Ø29 Power
33.5 Ø29 39.8
Operation controlle
Operation
24 29 24 35.3
indicator indicator

(E)
Panel
Ø5 Ø5 meter
M18×1 4 M18×1
4

(F)
lPRA30-10D3 lPRAT30-10D3 lPRA30-10A3 Tacho/
Speed/
58 58 2,000 Pulse
2,000
Ø42 Ø42 meter
43 43
35 Operation 35 Operation
38 38
indicator indicator
(G)
Display
unit

Ø5 Ø5

M30×1.5 M30×1.5 (H)


5 5 Sensor
controlle

▣Control output diagram


(I)
◎DC 3-wire type Proximit
sensor

NPN PNP
Brown NO NC NO NC (J)
+V Detecting Presence Brown
+V Detecting Presence Photo
target Nothing target Nothing electri c
Load
10K sensor
Load Operation Load Operation
Black 2Ω
(Brown-Black) Return Black (Black-Blue) Return
2Ω
Output voltage H Output voltage H
10K (K)
(Black-Blue) L Load (Brown-Black) L Pressur
Blue sensor
0V Indicator ON Blue
0V Indicator ON
(LED) OFF (LED) OFF

(L)
◎DC 2-wire type ◎AC 2-wire type Rotary
encoder

Brown NO NC Brown NO NC
Load +V Detecting Presence Load Detecting Presence
(M)
target Nothing target Nothing 5-Phase
stepping
AC
POWER ~ motor &
Operation Operation Driver &
Load Load
Return Return Controlle

Blue

Blue Indicator ON Indicator ON


0V (LED) OFF (LED) OFF

I-16
PRA Series
▣Connections
◎DC 2-wire type/AC 2-wire type ◎DC 3-wire type
Black
Brown
Load Brown Blue
9 10 11 12

+ +12 G ND IN1 O・C


OUT 1
~ POWER
- O・C

Blue +1 2

13
G ND

14
IN2

15
OUT 2

16

O UT1 O UT2
OR AN D
PA 10 -U
(PRA18-5DN)
NO RM I NV

※In case of DC 2-wire type and AC 2-wire type, IN 1


NORM
NO RM
I NV

SA
M O
IN 2
please make sure to connect a load before power O

E
F
D F
O SB

N SC
SD

ON. Otherwise, the inner elements will be broken. PO WE R A


D
J
TIME O
F
F
O T1
N T2

M AD E I N K O R EA

5 6 7 8

(PRA18-5DN) NC C OM NO

1 2 3 4

▣Proper usage < PA 10-U >

◎In case of the load current is small


lAC 2-wire type
Load It may cause return failure of load by residual voltage.
AC If the load current is under 5mA, please make sure
~ POWER
Bleeder resistor(R) the residual voltage is less than the return voltage of
the load by connecting a bleeder resistor in parallel
110VAC : Over 20kΩ 3W with the load as shown in the diagram.
220VAC : Over 39kΩ 10W

lDC 2-wire type


Please make the current on proximity sensor smaller
Load
than the return current of load by connecting a bleeder
+
Vs resistor in parallel.
Bleeder resistor(R)
- ※W value of Bleeder resistor should be bigger for
proper heat dissipation.
Vs * Vs : Power supply
R ≤ (㏀) P : Bleeder resistor, number of W
Io-Ioff
Io : Operating current of proximity sensor
Vs² (2.5㎃ but, PRT08, PST17 is 0.9㎃)
P > (㎽ )
R Ioff : Ret urn current of load

◎Mutual-interference & Influence by surrounding metals


When several proximity sensors are mounted close together, malfunction of sensor may be caused due to
mutual interference. Therefore, be sure to provide a minimum distance between the two sensors, as below
charts.

B
A
Face to Face
Parallel
When sensors are mounted on metallic panel, you must prevent sensors from being affected by any
metallic object except target. Therefore, be sure to provide a minimum distance as below chart.

ød n


ℓ Unit:mm
Model
It em P RA 12- 2D PRA 18- 5D P RA 30-10D P RA 12- 2A P RA 18- 5A P RA30- 10A
A 12 30 60 12 30 60
B 24 36 60 24 36 60
ℓ 0 0 0 0 0 0
ød 12 18 30 12 18 30
m 6 15 30 6 15 30
n 18 27 45 18 27 45

I-17

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