english

english

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 Dear Readers,

This new edition of the PERI Handbook is being published in the year in which PERI
celebrates its 50th birthday. PERI was founded by Artur Schwörer and his wife Christl
in 1969. From the company´s small beginning, it has grown to be one of the largest
companies in the formwork and scaffolding sector.

The engine and basis of this extraordinary success story was and remains the clear
focus that we at PERI have always identified with since the very start and have never
lost sight of in all our activities: we want to contribute significantly to the success of
our customers with our products and systems. This is our mission and our driving
force. Enhanced customer service in all respects. Every day.

On the following pages, we have provided you with detailed information on our
­products, systems and services with which we can deliver on this promise. And, of
course, we showcase a rich selection of projects that we have successfully complet-
ed together with our clients around the world. With us, you receive everything from
one source: formwork, scaffolding and a comprehensive range of services.
Everything at PERI goes hand in hand and is precisely tailored to match the individual
requirements you place on us.

Our industry is changing extremely quickly. We want to make the path into the future
as successful as possible with you. Reliable, long-term partnerships are very impor-
tant to us. On the following pages of this handbook, we would like to introduce you to
the solutions we can offer you today to ensure the success of your projects.

With this in mind, we wish you an interesting and inspiring read, and we are looking
forward to a successful cooperation in the future.

With our best regards,

Dr. Fabian Kracht Alexander Schwörer Leonhard Braig

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 The Company
6 Introducing PERI

Systems and Services

32 Wall Formwork 80 Shoring Systems 112 Climbing Technology
34 MAXIMO 82 PEP Ergo Slab Props, PEP Alpha 2 114 FB 180 Folding Platform, ASG
36 TRIO Slab Props Working Platform
38 DOMINO 84 PD 5 Shoring System, 116 CB Climbing Formwork, BR Shaft
40 LIWA PD 8 Shoring System Platform
42 VARIO GT 24 86 MULTIPROP Slab Prop, ST 100 118 SCS Climbing System
44 RUNDFLEX Stacking Tower 120 RCS Rail Climbing System
46 GRV, RS Push-Pull Props, 88 PERI UP Flex Shoring Tower MDS K, 122 RCS MP Material Platform, LPS
Tie Technology PERI UP Flex Shoring Tower Climbing Enclosure
48 SB Brace Frame 90 PERI UP Flex Heavy-Duty Prop 124 ACS Self-Climbing System
HD, HD 200 Heavy-Duty Prop 126 ACS Core 400 Self-Climbing
50 Column Formwork ­Formwork
52 QUATTRO, TRIO 92 Work and Safety
54 LICO, VARIO GT 24 ­Scaffolds 128 Civil Engineering
56 RAPID, SRS 94 PERI UP Easy Facade Scaffolding ­Systems
96 PERI UP Flex Working Platform 130 VARIOKIT Engineering
58 Slab Formwork 98 PERI UP Flex Suspended ­Construction Kit
60 SKYMAX ­Scaffold, PERI UP Flex Bridging 132 VARIOKIT for Bridge Construction
62 SKYDECK 100 PERI UP Flex Reinforcement 134 VARIOKIT Heavy-Duty Shoring
64 GRIDFLEX Scaffold 136 ALPHAKIT Shoring Construction Kit
66 MULTIFLEX, SKYTABLE 102 PERI UP Flex Weather Protection 138 VARIOKIT for Tunnel Construction
68 VARIODECK, Project-specific Roof LGS 140 Steel Formwork for Tunnel
Slab Tables, Accessories 104 Project-specific Solutions ­Construction

70 Universal Formwork 106 Access Means 142 Components and

72 DUO 108 PERI UP Flex Stairs 75 ­Accessories
110 PERI UP Flex Stairs 100/125, 144 Components
74 Customised Formwork PERI UP Public 146 Safety and Logistics
76 Free-Form Formwork 148 GT 24 Formwork Girder, VT 20
78 UNO + ­Alpha Formwork Girder
150 Plywood Formlining, Release
Agent

152 Services
154 Engineering Services
156 Building Information Modelling
158 Project Management
160 Training Programme, Logistics
­Services
162 Equipment Services
164 Software and Apps
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 REFERENCE PROJECTS
170 Housing and Multi-Storey 224 Transport Engineering 268 Industrial Structures
Projects 226 Mersey Gateway, Great Britain 270 Refinery & Petrochemical
172 “Viertel Zwei - Rondo” Residential 228 New Pumarejo Bridge, ­Complex, Johor, Malaysia
Complex, Vienna, Austria ­Barranquilla/Atlántico, Colombia 272 OTMS Tank Farm, Saldanha,
174 “Panorama City III” Business 230 M8 Road Bridge, Neustettin South Africa
Complex, Bratislava, Slovakia ­Bypass, Poland 274 New Construction of an Acety-
176 Kopp Office Building, Emerkingen, 232 Fjordforbindelsen Bridge, lene Plant, BASF Ludwigshafen,
Germany ­Frederikssund, Denmark Germany
178 Antinkangas School and Community 234 Las Truchas Highway Bridge, 276 The European Spallation Source
Centre, Raahe, Finland ­Nayarit, Mexico (ESS), Lund, Sweden
180 “Ypsilon” Residential and Office 236 New Champlain Bridge, Montreal, 278 Gulf Coast Petrochemicals
Building, Ulm, Germany Canada ­Project, Baytown, Texas, USA
238 Kičevo-Podvis Motorway Bridge, 280 New Kiln Line, HeidelbergCement
182 Skyscrapers and Towers Northern Macedonia Cement Plant, Schelklingen,
184 Young Towers, Tel Aviv, Israel 240 “Porta del Sud“ Railway Station, ­Germany
186 Maakri-Kvartal Business Naples Afragola, Italy
­Complex, Tallinn, Estonia 242 Istanbul Airport, Turkey 282 Building Redevelopment
188 Aglaya Garden Tower Block, 244 Plaza de Armas Metro Station, 284 Gate Building Renovation,
Risch Rotkreuz, Switzerland Santiago, Chile ­Neuschwanstein Castle, Füssen,
190 Lakhta Center, St. Petersburg, 246 Terminal Building, Gazenica Germany
Russia ­Passenger Port, Zadar, Croatia 286 Williams Bridge Refurbishment,
192 Generali Tower, Milan, Italy 248 Operations Building, Hong- Rotterdam, Netherlands
194 Möbius Tower, Brussels, Belgium Kong-Zhuhai-Macao Bridge 288 Dam Refurbishment, Kružberk,
196 Mercury Tower, St. Julians, Malta (HZMB), China Czech Republic
198 The JACX, New York, USA 250 Marieholm Tunnel, Gothenburg, 290 Olympic Tower, Munich, Germany
200 nhow Hotel, Amsterdam/RAI, Sweden
Netherlands 252 Pedestrian Tunnel, Neplachova,
Czech Republic
202 Cultural Buildings 254 Harbour Tunnel, Bremerhaven,
204 Victoria & Albert Museum, Germany
­Dundee, Great Britain 256 E 75 Motorway Tunnel near
206 The Mandel Institute of Manajle, Republic of Serbia
­Leadership, Jerusalem, Israel
208 Casino and Congress Centre, 258 Water Retaining
Cap d’Agde, France ­Structures
210 Chadstone Shopping Centre, 260 Laúca Hydroelectric Power Plant,
­Melbourne, Australia Angola
212 Cathedral in Kazan, Russia 262 Wastewater Treatment Plant,
214 Museum of the Second World ­Korneuburg, Austria
War, Gdansk, Poland 264 Gasperich Water Tower,
216 National Veterans Memorial and ­Luxembourg
Museum, Columbus, Ohio, USA 266 Moselle Lock, Trier, Germany
218 University of Technology, Sydney,
Australia
220 Bee’ah Headquarters, Sharjah,
United Arab Emirates
222 Mahatma Mandir, Gandhinagar,
India

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 We are
Products from PERI make construction work more cost-effective, faster and
safer for our customers. This is our mission, our driving force and the engine of
our success.

For over 50 years now, the PERI brand has stood for cutting-edge technology,
innovative strength and close customer proximity. With entrepreneurial think-
ing, reliability and our passion for our customers, we have become one of the
leading manufacturers and suppliers of formwork and scaffolding systems.

We are PERI. An independent family-owned business with a strong, mature

and distinctive culture and values that characterise our collaborations as well as
the PERI spirit.

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 Building means shaping the future.
Something mankind has done since the beginning of its history.
We do not build anything ourselves.
We help and support the construction industry.

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 Our self-conception.
A value-based and
­family-owned company.
Providing the best service for our customers is the aspiration that drives us
every working day. As a modern family business with a very special culture,
we are now one of the leading companies in the field of formwork and
­scaffolding technology.

Naturally, this makes us extremely proud. Our unique company culture is the
fertile basis for our economic success. This success was made possible
­because many people have done an outstanding job. The basis for this was
mutual trust and the appreciation of each individual person.

Success is something that cannot be taken for granted but has to be worked
for every day anew. Our values and success factors, together with our clear
strategy, form the basis and guidelines for us to continue writing further
chapters of PERI’s success story.

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 What we aspire to:

Our vision
We want to be the leading partner for all formwork and
scaffolding applications – worldwide.

What we stand for:

Our mission
We make construction work more cost-effective, faster
and safer. Providing the best service for our customers is
the aspiration that drives us every working day.

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 ■■ PERI subsidiary in the country
■■ Representation through sales offices and dealers

We speak your language.

All around the world.

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 Europe
18.09.2018
1969 Germany Subsidiaries
1974 Dealer and Offices
Switzerland, France
1975 Spain
1979 Belgium / Luxembourg,
­Netherlands
1983 Italy
1989 Great Britain
1990 Hungary
1992 Czech Republic, Austria
1993 Finland, Poland, Denmark,
Norway, Sweden
1994 Portugal
1996 Romania, Slovakia
1999 Greece
2000 Ukraine, Bulgaria
2002 Estonia, Lithuania
2003 Latvia, Serbia
2004 Croatia
2006 Russia
2007 Belarus
2018 Ireland

North and South America

1982 United States of America
1995 Canada
1996 Brazil, Argentina, Chile
2003 Mexico
2008 Panama, Peru
2012 Colombia

Africa
2011 South Africa
2012 Algeria
2014 Nigeria
For us at PERI, being international means that we want to be at 2015 Namibia, Mozambique
home in our markets. Firmly rooted and with a strong local 2016 Morocco
­presence. We are convinced that this is the only way we can get
to know and understand our customers and their exact needs. Asia
1990 Turkey
This is why we are now represented in more than 70 countries. 1991 Singapore, Malaysia
Often through several branches and additional sales offices. 1994 Korea
And we still continue to expand. 1997 United Arab Emirates
1999 Israel
In more than 145 PERI rental parks, we store the required form- 2006 Japan
work and scaffolding materials and ensure that we deliver these 2007 Kazakhstan, Qatar, India
in the way our customers expect from PERI: reliably, efficiently 2013 Saudi Arabia, Kuwait
and just in time. 2014 Philippines, Lebanon
2015 Thailand, Hong Kong
2017 Vietnam, China
2018 Indonesia

Oceania
1997 Australia
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 12

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 PERI know-how and PERI products have made it possible to realise
structures all over the world: masterpieces of architecture, bridges,
tunnels and roads that bring people together. Or simply buildings that
create office or living space. We are at home on the construction
sites of the world.

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 14

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 Strongly connected.
Our production network.
In our two modern primary production facilities for the manufacture of formwork systems
(Weissenhorn) and scaffolding materials (Günzburg), we set the worldwide production
and quality standards that our customers expect from PERI. Here, processes are defined
which are then implemented in the network of our manufacturing plants in India, Turkey,
Russia or Indonesia.

Efficient plant technology, state-of-the-art welding processes and fully automatic weld-
ing robots, as well as the alignment of the entire production process according to value
streams, ensure PERI’s premium quality, material availability and delivery reliability around
the world. And create competitive and secure jobs for many people.

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 Pacemaker.
With innovative strength and
close proximity to customers.
In order to provide considerable advantages to our customers, we want to be trendsetting in our
role as an innovation leader. Time and time again, PERI products have given new impetus to our
markets. That will not change. Innovative strength belongs to us. To our identity and our DNA.

For us, ingenuity and creativity are never ends in themselves but always a means to an end in
­order to make our customers more successful.

Our industry is changing faster than ever. Our aspiration, working with all our customers, is to
pave the way into the future of the construction business and make this journey a successful one.

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 17

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 Engineering.
At the very highest level.
At PERI, more than 2,000 engineers and sales engineers work on
challenging construction projects around the world. With their
know-how and experience, they have made it possible to realise
structures on every continent: modern masterpieces of architecture
such as the new “Louvre” in Abu Dhabi, spectacular skyscrapers
like the Petronas Towers in Kuala Lumpur, milestones in civil
­engineering such as the expansion of the Panama Canal, or the
world’s longest immersed tunnel between Hong Kong and Macao,
have written construction history.

Through the intensive exchange of information between our

­engineers in the PERI network along with continuous further and
advanced training, we offer our customers enormous wealth of
specialised knowledge. This is complemented by the experience
and expertise gained from countless successfully completed major
international projects. And, in particular, through our enthusiasm
and passion for all projects in which we are involved.

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 PERI application technology accompanies and supports projects
from the tendering phase through to their successful completion.
In focus: the optimisation of processes, safety and the economic
efficiency of the execution. To ensure the success of your projects.

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 All PERI services have one thing in common:
they support our customers at all key points in their
value chains and make their work more cost-effective,
faster and safer.

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 Real added value.
Our range of services.
We believe that products and services belong together.

We have developed a comprehensive portfolio of services for our customers regarding

our products and systems: engineering, pre-assembly, 3D design, software solutions
and much more.

Hand-in-hand with the customer, PERI develops technical solutions that optimise both
material utilisation and the construction progress. Pre-assembled products increase
productivity and profitability, as well as enhancing cost certainty. To ensure compliance
with budget constraints and scheduling, PERI offers professional support and advice
throughout the course of the entire project.

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 Comprehensive solutions.
From one source.
We are serious when we say: we are the reliable partner and single-source supplier which sup-
ports our customers throughout the value-added process. Without interruptions, with optimally
matched solutions. For the best possible customer success.

We can keep delivering on this commitment. For us, formwork, scaffolding and services go hand-
in-hand. And our business model is as flexible as those of our customers: Rental? Buy? Or both?
You decide. Depending on the project and your individual requirements. We fit in entirely accord-
ing to your needs. Take us at our word.

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 PERI products and services make construction work more
economical, faster and safer for our customers. Every day
at PERI, we work hard on this mission.
All around the world.

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 24

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 Re-thinking construction.
Using digital opportunities.
We want to work together with all our customers to pave the way into the digital future of the
­construction business.

At PERI, we have the best prerequisites: more than 2,000 engineers and sales engineers have a
comprehensive range of expertise and wealth of knowledge in order to develop targeted digital
solutions that help our customers improve their value-adding capacities.

We are convinced that digitisation will open up tremendous opportunities for our industry. This is
something we are prepared for. Our customers can rest assured that they have chosen a strong
partner in PERI.

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 Building means:
shaping the future.
We look ahead and think about how people will shape their environment in 30 years
time. How will we build then? What materials will we use? With which technologies?
We are searching for answers and perspectives.

Because one thing is certain: people will always carry on building and shaping their
­environment. And PERI will be there, supporting you as a reliable partner.

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 Looking ahead. Shaping the future. Taking responsibility.
This approach was and remains a key success factor of PERI.
An openness to new ideas, entrepreneurial courage and
­reliability in what we do.
All this is what you can continue to expect from us in the future.

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 The following PERI formwork and scaffolding systems, as well as components,

show an overview of the international PERI product portfolio. The programme

for meeting the specific requirements of a market is defined by the respective

PERI national company. The country-specific PERI websites feature the range

of systems and services that are available in the respective country.

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 Services
Systems and

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 32 Wall Formwork 92 Work and Safety Scaffolds

50 Column Formwork 106 Access Means

58 Slab Formwork 112 Climbing Technology

70 Universal Formwork 128 Civil Engineering Systems

74 Customised Formwork 142 Components and ­Accessories

80 Shoring Systems 152 Services

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 Wall Formwork
Wall formwork was originally comprised of squared timbers

and boards. This has resulted in modular systems which

­feature a very wide range of applications and a long service

life. Based on the respective construction, a distinction is

made between girder wall formwork and panel formwork.

Girder wall formwork can be individually adapted to match

complex forms and high loads and is, therefore, ideal for

­architectural concrete structures, for example. Panel formwork

with frames made of steel or aluminium has considerably

­fewer individual components and facilitates fast forming of

large surfaces. In addition, the possibility of moving larger

units by crane greatly accelerates formworking operations.

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 MAXIMO
Panel Formwork
The wall formwork with the one-sided
MX Tie Technology

The MAXIMO MX Tie Technology facilitates tie operations to Faster tie installation
be carried out by one man only from one side. This ensures low thanks to the one-sided tie technology
site personnel requirements. The system is fully designed for without spacer tubes and cones
effective and one-sided operations including, among other
things, the Brace Connector on the formlining side and the Wall Fewer ties
Formwork Bracket. In addition, the optimised number of tie thanks to the optimised tie point
points reduces the working time for formworking operations. ­arrangement
Furthermore, MAXIMO fulfills high demands placed on the
achievable quality of execution. MAXIMO’s centrally arranged Improved concrete finish
tie points and neat joint and tie arrangement allow users to thanks to the centrally arranged tie
­create visually appealing concrete surface designs. points and the neat joint and tie
­arrangement

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 Panel heights up 3.60 m, panel widths up to 2.40 m

Maximum permissible fresh concrete pressure: 80 kN/m²

Use with MX Tie Technology for wall thicknesses from 15 cm to 60 cm, use with DW ties for
­thicker walls

Closing of unused anchor positions is not required as each tie point is normally used.

Flush, aligned and tight connections with the BFD Alignment Coupler

Fully compatible with TRIO panel formwork

Simple cleaning operations due to the powder-coated frame

Improved corrosion protection thanks to cavity protection on the profile inner surfaces

Closure technology also for increased requirements such as waterproof concrete, architectural
­concrete, F 90, etc. with corresponding test certificates

MAXIMO is mainly used in high-rise and indus- The modular MXK Bracket System consists of In addition to the time savings, MAXIMO stands
trial construction projects. The system follows lightweight, pre-assembled system components. out due to its excellent concrete results thanks
clearly structured panel increments of 30 cm. Assembly can take place manually on the ground. to the clearly arranged joint and tie pattern.

Extended programme

MAXIMO 300 / MAXIMO 360

Panel heights 3.00 m and 3.60 m (with MX 18 Tie System)

MXP Platform
The platform system with maximum safety for MAXIMO and TRIO panel formwork

MXK Bracket System

Modular system for MAXIMO and TRIO with widths of 0.90 m, 1.20 m and 2.40 m; safe
­ re-­assembly of brackets, scaffolding platform and side mesh barriers on the horizontal panel
p

MXH MAXIMO Heated Panel

With MAXIMO combinable heated panel for concreting in colder climates; high level of
c­ ost-effectiveness thanks to enhanced utilisation possibility of the system formwork

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 TRIO
Panel Formwork
The proven, universal wall formwork with
only one connecting part

TRIO is the universal formwork system for all applications where the
main focus is on reducing the shuttering times with conventional DW
tie technology. With the BFD Coupler for all connections and numerous
practice-oriented system solutions, TRIO has proven itself on count-
less construction sites both in single-family house construction and
in large-scale projects worldwide. TRIO can be used together with
the more advanced MAXIMO panel formwork. A large range of
­accessories, such as the BFD Coupler or MXK Bracket System,
can be used in both systems.

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 Panel heights up 3.30 m, panel widths up to 2.40 m

Maximum permissible fresh concrete pressure: 80 kN/m²

Can be used with DW 15 and DW 20 tie systems

Flush, aligned and tight connections with the BFD Alignment Coupler

Simple cleaning operations due to the powder-coated frame

Fast working operations Easy and simple connections Large-area shuttering

with only a minimum of panel widths with the BFD Alignment Coupler as the with standard panels up to 3.30 m x 2.40 m
as well as panels that can be used both only component required for all panel – providing a high level of surface evenness
horizontally and vertically connections

Extended programme

TRIO Aluminium
Lightweight formwork for crane-independent working; easily distinguishable by its
yellow powder coating

TRIO Structure
TRIO panels with a free choice of formlining for special concrete surface require-
ments – supplied already pre-assembled

The BFD Alignment Coupler can be operated The aluminium TRIO panel elements are yellow With the TRIO shaft element, complete shaft
using one hand only. powder-coated; they can easily be moved by internal formwork can be moved quickly;
hand. the a­ ll-round striking clearance is 30 mm.

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 DOMINO
Panel Formwork
The compact wall formwork for a wide range of
uses in general construction and civil engineering

DOMINO is a lightweight, craneable panel formwork with Easy and simple handling
compact dimensions. The system is particularly suitable for thanks to small panels and low weights – especially when
residential and civil engineering projects, as well as construc- ­using the aluminium panels
tion in existing buildings. Thanks to the inset tie points,
sleeve foundations, parapets, retaining walls and beams can Ideal for foundations
be quickly and easily formed. Strip foundations can be real- due to inset tie points and matching accessories
ised without any tie points in the concrete by using the
Foundation Strap and Top Tie Bracket or Tension and Fast panel connections
­Compression Brace. with the DRS Alignment Coupler for all panel connections

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 Panel heights up to 3.00 m, panel widths up to 1.00 m

Maximum permissible fresh concrete pressure: 60 kN/m²

All connections are guaranteed to be flush, aligned and tight with the DRS Alignment Coupler

DKS Wedge Connector for ensuring easy connections in foundations with lower load-bearing
­requirements

Simple cleaning operations due to the powder-coated frame

The DRS Alignment Coupler ensures flush, The robust DOMINO wall formwork is particularly If no crane is available, the DOMINO Alu version
aligned and tight panel connections. suitable for the construction of foundations. can be used.

Extended programme

DOMINO Alu
Lightweight aluminium elements, clearly distinguishable due to the yellow powder
coating

DOMINO 150 / 275 / 300

Elements with heights of 1.50 m, 2.75 m and 3.00 m for an extended range of
­applications

DOMINO Columns
Square or rectangular cross-sections from 20 x 20 cm to 40 x 40 cm in 5 cm
­increments.

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 LIWA
Panel Formwork
The simple, lightweight steel panel formwork
with the cleverly devised corner panel

LIWA is the lightest PERI steel panel formwork and deliberately dispenses with more
elaborate equipment features in favour of lower investment costs. The system has
very few different frame elements as every standard panel is also a multi-purpose
­panel with a perforated strip. This means that corners and columns can also be formed
without requiring any special panels. LIWA is a market-oriented solution if, for example,
users are working with system formwork for the first time.

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 Simply designed, lighter PERI steel formwork with an overall height of only 10 cm

Panel heights up 3.00 m, panel widths up to 75 cm

Maximum permissible fresh concrete pressure: 50 kN/m²

Can be used with the DW 15 tie system

Wedge Connector for standard panel joints

LRS Alignment Coupler complete with aligning function

For wall thicknesses from 15 cm to 40 cm

Flush and aligned panel connections – also for With the multi-purpose panels, columns up to With scaffold brackets and guardrail posts, 80 cm
compensations up to 5 cm with the LIWA 55 cm x 55 cm can also be formed in 5 cm wide working and concreting scaffolds can be
­A lignment Coupler LRS. ­increments. mounted on the LIWA panels.

Minimum of different components

with only 4 panel widths, and each standard panel is simultaneously a
multi-purpose panel

Simple design
with powder-coated steel frames, a minimum of formwork guidelines
and simple connectors

Can also be used without a crane

due to its low weight, the 75 panel can also be assembled by hand

Geometrical adjustments with very few system

components
due to a cleverly devised system for corners, wall connections and
T-junctions

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 VARIO GT 24
Girder Wall Formwork
The variable wall formwork with the proven GT 24
formwork girder

With the VARIO GT 24, the arrangement of the

­individual system components can be freely selected.
As a result, the system can be flexibly adapted to
­accommodate both geometries and requirements,
e.g. regarding tie positions or acceptable fresh con-
crete pressure. The system is used as project form-
work in residential and industrial construction, bridge
abutments and retaining walls, and especially for
­architectural concrete parts.

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 Project-specific construction, adaptable for accommodating a very high maximum fresh concrete
pressure

Flexible panel heights, determined by the length of the GT 24 girder (standard lengths 0.90 m to
6.00 m in 30 cm increments; special lengths up to 17.80 m)

Flexible panel widths, determined by the length of the SRZ / SRU Steel Walers

Minimisation of the number of GT 24 formwork girders due to their high bending rigidity and
load-bearing capacity

Large FinPly Maxi formlining sheets are ideal for Combined, for example, with the RCS Rail Climb- When forming bridge piers, the VARIO GT 24 wall
realising high quality architectural concrete sur- ing System, the system can also be used for the formwork is frequently used on climbing brackets.
faces. construction of elevator and stairwell shafts in
high-rise buildings.

Adaptable to suit virtually all requirements

thanks to the variable arrangement of formwork girders and walers

Also for architectural concrete executions

due to the freely selectable tie positioning and joint arrangement in
­accordance with the planning specifications

Continuous adjustment
thanks to the elongated holes in the walers and couplings with flush,
aligned and tight panel connections

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 RUNDFLEX
Circular Formwork
Continuous and quickly adjustable wall formwork
for radii greater than 1.00 m

RUNDFLEX provides pre-assembled standard panels for circular walls which can be
quickly adjusted without any complicated panel modifications to achieve the required
radius. The circular formwork is, therefore, particularly effective for realising structures
such as wastewater treatment plants, spiral ramps for multi-storey parking facilities,
silos or oriels where radii are constantly changing.

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 Panel heights up to 3.60 m, panel widths up to 2.50 m (external radius)

Maximum permissible fresh concrete pressure: 60 kN/m²

Flush, aligned and tight connections with the BFD Alignment Coupler

Easy installation
thanks to pre-assembled units and the proven BFD Alignment
­Coupler

Fast and precise adjustment

thanks to a simple adjustment procedure by means of a template
and spindles

Extremely variable
thanks to the flexible adjustment of wall internal radii of 1.00 m
and larger – also for complicated geometries

The self-cleaning adjusting spindles are adjusted The radii of the RUNDFLEX panels are adjusted RUNDFLEX can also be used on climbing
to fit the required curvature by means of a with spindles. They can be adjusted to changing ­brackets; for example, when constructing silos.
­ratchet spanner. radii extremely quickly as a result.

45

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 GRV GRV Articulated Waler
­Circular Formwork
For circular structures without ties

The GRV Articulated Waler Circular Formwork can be used to Forming without ties
realise circular structures with no tie points. With this system, due to the closed ring of walers
the external ring tension force and the internal compression
force are transferred by the closed ring of walers. This results Continuously adjustable
in substantial savings, for example, with the construction of for all internal radii greater than 0.90 m
containers whereby the alternative would be to use water-
tight anchor points. Versatile in use
for containers or a wide range of arched bridges

Tie-less formwork for circular structures with concrete radii from 0.90 m, also
for arched bridges

Project-specific assembly of elements with 4 different articulated walers and

spindle walers

Tensile ring forces up to 300 kN can be accommodated

46

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 RS Push-Pull Props
A complete programme with extension lengths up to 14.00 m

RS Push-Pull Props are used for the vertical alignment and transfer of wind loads
from wall and column formwork as well as prefabricated concrete e
­ lements.
This means that additional kickers are not required.

Fast and safe handling

whereby rough and fine adjustments for realising the appropriate length take
place safely within seconds from the installation area

Used also with prefabricated concrete elements

with the Push-Pull Prop Adapter and Quick Connector mounted from a safe
working position

Durable
due to the galvanised tubes and threads which ensure permanent protection
against corrosion and a long service life

PERI Tie Technology

Reliable sealing of tie points

With the DK and SK Tie Systems, tie points can also be reliably sealed later
on. The tie points are sealed with concrete cones using a specially-developed
sealing compound.

Guaranteed leak-proof
Waterproof and gas impermeable, fire-resistant, soundproof and diffusion-
proof, as well as approved for drinking water containers

Different tie diameters

Cones and Spacer Tubes for a range of tie diameters are available

47

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 SB Brace Frame
Reliable load transfer for single-sided
­forming operations up to 8.75 m high

The SB Brace Frame transfers the fresh concrete pressure into the sub-structure
and foundations during single-sided concreting of components. The brace frame
system consists of several frames which can be used individually or in various
combinations for different heights. In addition, the SB Brace Frame can be used
as a horizontal heavy-duty bracket.

Quickly extended without any additional components

as all required connection parts are already mounted on the brace frame unit

Extremely versatile use

with all PERI wall formwork systems

Can be used horizontally

as working platforms up to 8.75 m wide

48

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 Maximum permissible fresh concrete pressure: 60 kN/m²

Different anchor systems can be used in accordance with the permissible tensile force

Can be used with all PERI wall formwork systems

When extending, only bolts and

­cotter pins are needed, which are
mounted on the brace frame units.

SB-C
SB-B
SB-C

SB-A
SB-B
SB-C
SB-C

SB-A0
SB-A
SB-A

SB-B

49

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EN_Bogen_4.indb 50 28.02.19 12:13
 Column Formwork
Column formwork is designed to accommodate relatively high fresh

concrete pressures as comparatively small cross-sections are con-

creted quickly. Thereby, the joints in particular have to be formed

very carefully and sealed tightly.

Column formwork is comprised of panel formwork elements,

­individual formwork girders, or is made completely of steel.

With system solutions, the high requirements placed on concrete

surfaces, evenness or sharp corner edges can be efficiently fulfilled.

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 QUATTRO
Column Formwork
Movable as a complete unit with
­push-pull props and platform

QUATTRO column formwork can be moved with only one

crane lift complete with push-pull props and concreting
­platform – alternatively by hand using transportation wheels.
With formlining screwed on at the rear, concrete surfaces
subject to more stringent requirements can be realised.

Time-saving shuttering and striking

with panels which can be tightened or separated
with only a few simple steps.

Fast moving on the jobsite

of complete units with the crane, or optionally by
hand with 4 transportation wheels for heights up
to 3.50 m

For enhanced surface qualities

due to the plastic formlining being screwed on at
the rear

For square or rectangular cross-sections from 20 cm x 20 cm up to

60 cm x 60 cm in 5 cm increments

Height adjustments up to 4.50 m in 25 cm increments with 4 different

panel heights (0.50 m / 1.25 m / 2.75 m / 3.50 m)

Maximum permissible fresh concrete pressure 80 kN/m²

52

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 TRIO
Column Formwork
The suitable supplement to TRIO wall
formwork

With the 90-cm-wide TRIO column panels, square and

­rectangular-shaped columns can be realised. With tie holes
in the frames, the panels can also be used in TRIO wall
formwork operations. As a result, it is a practical and logical
supplement to the wall formwork system.

Easy and simple connection

of extended panels with the proven BFD A
­ lignment
Coupler

A minimum of effort for chamfered

edges
due to the clamping mechanism and PERI ­
Chamfer Strip

High number of re-uses

through the robust design of the panels

For square or rectangular cross-sections from 20 cm x 20 cm

up to 75 cm x 75 cm in 5 cm increments

Height adjustments up to maximum 8.10 m in 30 cm increments

with 3 different panel heights (0.60 m / 1.20 m / 2.70 m)

Maximum permissible fresh concrete pressure 100 kN/m²

Extended programme

TRS 90-120
For larger column cross-sections with variable
ladder connections (panel heights 3.30 m / 2.70 m / 0.60 m)

53

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 LICO
Column Formwork
Lightweight, cost-effective column
­formwork for forming without a crane

With its low individual panel weights and simple frame

­construction of the panels, LICO is ideal for assembling and
dismantling by hand. This column formwork is the right
choice if the focus is on cost-effectiveness and lower
­concrete surface quality.

Cost-effective column formwork

with simply constructed steel frames for working
without the use of a crane

Easy and simple assembly

with only 3 panel heights and connectors which
are permanently attached to the panels and
­cannot be lost

Ring bolts on all panels

on the load bearing points for moving with the
crane as well as for panel connections when
­extending

For square and rectangular cross-sections from 20 cm x 20 cm up to

60 cm x 60 cm in 5 cm increments

Larger cross-sections with additional ties

Height adjustments up to maximum 4.50 m in 50 cm increments

with 3 different panel heights (0.50 m / 1.00 m / 3.00 m)

Maximum permissible fresh concrete pressure 80 kN/m²

54

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 VARIO GT 24
Column Formwork
For continuously variable cross-sections,
all heights and high architectural concrete
requirements

VARIO GT 24 is a project-specific solution consisting of

formwork girders, steel walers and selected formlining. It
can be adapted to suit every cross-section and concreting
height and the required fresh concrete pressure. The high
­demands placed on architectural concrete can be optimally
fulfilled with VARIO GT 24.

Continuously adaptable
to match rectangular and square column
cross-sections with individual dimensions

For architectural concrete surfaces

through project-specific constructions with any
type of formlining

For high concrete pressures

through individual arrangements of formwork
girders and steel walers

For square or rectangular cross-sections continuously from 20 cm x

20 cm to maximum 120 cm x 80 cm

Maximum permissible fresh concrete pressure 100 kN/m² in the

standard configuration; planned as required for higher pressure

Project-specific adapted solution

55

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 RAPID Column Formwork
For the highest requirements on
­concrete surfaces and edge formation

Through a special principle for the RAPID, the formlining is

simply clamped to the frame, thus avoiding any nail or screw
imprints. With full-surface formlining panels, high-quality
­architectural concrete surfaces can be realised. RAPID is
­designed to accommodate particularly high fresh concrete
pressures.

For architectural concrete surfaces

without any impressions
with freely selectable, clamped formlining

Also for sharp-edged column

cross-sections
with suitably milled formlining

Fast basic assembly

due to lightweight aluminium panels along with a
simple clamping principle for fixing the formlining
Clamping RAPID 21 mm Mounting
profile Chamfer Strip ­formlining ­profile

For square and rectangular cross-sections continuously up to

60 cm x 60 cm (58 cm for sharp edges)

Cross-sections from 85 cm x 85 cm up to 130 cm x 130 cm with

waler for bracing and additional anchor

Height adjustments up to maximum 8.10 m in 30 cm increments

with 3 different panel heights (0.60 m / 2.10 m / 3.00 m)

Maximum permissible fresh concrete pressure 120 kN/m²

56

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 SRS Column Formwork
The steel formwork for circular
­columns with the best concrete
surface finishes

With tight panel joints and ability to accommodate high fresh

concrete pressures, the steel SRS Circular Column Formwork
produces the highest quality concrete surfaces. A minimum of
individual components and ladder access connected with the
formwork ensure fast and safe applications.

Fast assembly
with two column halves and integrated tie yoke
with self-cleaning hexagonal thread

Best concrete surfaces

due to the high production quality of the steel
­formwork

Safe and reliable logistics

due to integrated stacking aids for easy stacking and
safe positioning of the panels during transport

For circular columns with diameters from 25 cm to 70 cm in 5 cm

­increments

Special sizes available up to 120 cm in diameter

Panel heights up to 8.40 m dependent on diameter, extendable in

30 cm increments

Maximum permissible fresh concrete pressure 150 kN/m²

57

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 Slab Formwork
Slab formwork essentially consists of a horizontal load-bearing

structure which supports the formlining and transfers the forces

into the shoring. This construction allows easy adjustment to

­accommodate different loads and ground plan geometries. Modern

modular slab formwork systems comprised of panels or girder grids

facilitate fast forming operations due to a minimum of individual

components and a systematic assembly sequence. For filler areas,

complementary system components provide quick and reliable exe-

cution solutions. In addition, prefabricated slab tables provide a very

high level of safety, especially at slab edges, and accelerate shutter-

ing times for large areas.

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EN_Bogen_4.indb 59 28.02.19 12:13
 SKYMAX
Panelised Slab Formwork
The lightweight slab formwork with large panels and
­future-proof assembly

When used in residential and commercial construction, SKYMAX ensures particularly

safe assembly operations. The components of the innovative slab formwork can be
­pivoted upwards with site personnel in a safe position on the level below. By means of
the support head or lowering head, the panels can be supported at any point. The
­well-thought-out geometry of the heads and elements allows the direction of the
­panels to be changed – without the use of additional components.

60

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 Safe shuttering Reduced on-site material ­requirements
due to installation of the elements and swivel guardrail thanks to early striking with the lowering head
from below; the formwork is immediately accessible

One head for all positions Minimised effort for closing infill areas
as the prop head or lowering head can also be used in due to system components such as column frames
edge areas as well as when changing direction and adjustment beams

For slab thicknesses up to 40 cm without any middle support

Panels up to 2 m² including formlining

Efficient use requiring only few accessories, also for large slab tables

Guaranteed good handling due to the special shape and specific quality of
the system components

For subsequent openings, individual panels can be easily removed from

the decking as required

61

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 SKYDECK
Panelised Slab Formwork
The proven aluminium panelised slab formwork
with very fast shuttering times

SKYDECK´s range of applications extends from residential construction

through to industrial construction projects with thicker slabs. With a range
of suitable accessories, the slab formwork is ideally suited for markets
with very high safety standards. The low weight of the panels, compact
dimensions and practical design of the system components facilitate
non-tiring and ergonomic working operations. The small prop require-
ments ensure more freedom of movement under the slab formwork
and simplify the horizontal transportation of materials.

62

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 Panelised slab formwork with lightweight aluminium system components including formlining

Slab thicknesses up to a maximum of 109 cm possible

With lightweight individual components (panels and main beams weigh only 15 kg respectively)

Only 0.29 props per m² of slab formwork

The change in forming direction reduces filler areas to a minimum

Effortless working Minimal on-site material

with lightweight and easy-to-handle ­requirements
­aluminium components due to early striking with the drophead
and fast deployment of the panels and
Fast forming beams in the next storey
with a simple, systematic assembly
­sequence and fewer slab props Easy cleaning
thanks to powder-coated elements,
components made of plastic and
­undercut panel edges

One blow of the hammer releases the drophead; The SKYDECK platform facilitates safe working During shuttering, the SKY anchor serves as an
in the process, the formwork is lowered by 6 cm. conditions at the slab edge. attachment point above for personal protective
Main beams and panels can then be struck. equipment to prevent falling from a height (PPE).

63

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 GRIDFLEX
Grid Element Slab Formwork
The flexible system with safely
accessible grid elements

GRIDFLEX is used to construct residential and multi-storey buildings.

The standard element weighs only 20 kg and is swivelled upwards
from the assembly area by means of the shuttering aid. Slab props
are subsequently hooked in and vertically aligned. The formlining of
choice can be installed on the now accessible aluminium girder grid.
The recurring systematic assembly sequence facilitates fast forming
operations.

Safe shuttering procedure

by swivelling the lightweight elements upwards with
site personnel positioned in the assembly area below

Simple working operations

thanks to a systematic assembly sequence with only
one standard and two compensation elements

Filler areas are quickly closed

by simply changing the direction of the elements and
using transverse and longitudinal infills

64

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 For slab thicknesses up to 33 cm, or with additional middle support of the element up to 67 cm

Only 2 system components required for each standard field (Prop Head and GRIDFLEX ­Standard
­Element)

Only 0.5 props per square metre of slab surface.

The change in forming direction reduces filler areas to a minimum

Closing of filler areas with only 2 different filler elements

Simple, swivelled upwards from below guardrail solution for the slab edges

The different coating colours indicate the

f­ unction of the slab elements. This simplifies
both forming operations and logistics. After the
assembly process has taken place, the closed
girder grid can be safely accessed to install the
formlining.

65

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 MULTIFLEX
Girder Slab Formwork
The flexible system for all ground plans
and slab thicknesses up to 1.00 m

The main components of the MULTIFLEX

are the VT 20 or GT 24 formwork girders.
As the main and cross beams, their po-
sition and spacing as well as the formlin-
ing can be freely selected, MULTIFLEX
provides maximum flexibility for a wide
range of requirements. If the high
load-bearing GT24 formwork girders are
used, large spans for the main and cross
beams can be realised. MULTIFLEX is,
therefore, the ideal solution for compli-
cated ground plans, slabs with offsets
or integrated downstand beams, as well
as forming operations in confined spaces.

Optimised use of materials For a wide range of ground For practically all surface
through any combination of GT 24 and plans requirements
VT 20 formwork girders, as well as a through the variable positioning of the easily adaptable with freely selectable
freely selectable girder arrangement girders – also polygonally, trapezoidal or formlining according to the required
overlapping quality of the slab underside

With the PERI MULTIFLEX configurator app,

beam and prop spacings can be optimised
quickly and easily.
Project-specific selection of the formwork girders and their spacing

Free choice of shoring and formlining

No infill areas due to project-specific planning

Tilt-resistant support of the cross beams on the main beams through the use of Flexclips

66

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 SKYTABLE
Slab Table
The large slab table for
areas up to 150 m²

SKYTABLE is the ideal solution for forming particularly large slab areas. Areas up Extremely quick
to 150 m² can be formed using this large slab table for buildings with open due to very large forming surfaces as
­facades. SKYTABLE operations are always planned on a project-specific basis. well as easy and simple lowering with
The dimensions are in accordance with the building geometry and are only limit- short distances
ed by the maximum dead weight of the table. With the remote-controlled lifting
mechanism, SKYTABLE can be quickly and safely moved by crane to other Extremely safe
­storeys. Workers are not required to stand on the table at any time. thanks to a remote-controlled moving
procedure of the tables from a safe
­position on the concreted slab

Extremely adaptable
thanks to project-specific, individual
planning

Project-related planned slab table with areas of up to 150 m²; up to 24.40 m long or up to 9 m wide

For slab thicknesses up to 40 cm

Load transfer via MULTIPROP Props which are mounted to the truss girders by means of quick
­release devices; for greater heights, use with MULTIPROP shoring towers

No infill areas due to project-specific planning

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 VARIODECK
Steel Waler Slab Table
The slab table with steel walers for large
areas and heavy pre-fabricated parts

Quickly ready for use

through the provision of pre-assembled
tables – during assembly, only the prop
is to be attached to the mounted swivel
head

High load-bearing capacity

with longitudinally positioned steel
­walers which allow large cantilevers or
can accommodate heavy prefabricated
parts

Flexibly adaptable
by continuously moving the Table Swivel
Head ± 15 cm

With VARIODECK, slab areas of around 15 m² and up to 50 cm

thick can be formed. The table is quickly moved into the next
­storey in each case with a single crane lift. By means of the swivel
head, the 4 props can be easily folded in the longitudinal direction
of the table, e.g. for moving under beams. VARIODECK can also be
used for slab edge areas if, for example, panelised slab formwork
is used in the inner area.

Pre-assembled slab tables in 4 standard sizes

For slab thicknesses up to 50 cm (with 4 MULTIPROP slab props); larger slab

thickness or dimensions with additional support or PERI UP Flex shoring

Width compensation of up to 50 cm by means of protruding cross beams which

serve as supporting surface for the formlining

Can also be used as an edge table with guardrail holders and guardrail posts
­without any modification of the prop positions

The low overall height saves on transportation and storage volumes

68

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 Project-specific
Slab Tables
Project-specific planned tables, also
for infill areas and special geometries

For higher geometric or static requirements, slabs at great

heights as well as residual areas, project-specific slab tables
are planned and assembled. Depending on requirements,
swivelling table heads or simple, rigid connections can be
used. In particular, the support of the slab tables can be
­designed extremely flexibly – from simple slab props through
to shoring towers with heights of more than 20 m. For large
slab thicknesses and high loads, high load-bearing GT 24
formwork girders are used.

The Table Head TK securely connects the props and slab table to-
gether. It is the cost-effective alternative to the Table Swivel Head.

Accessories for slab tables

For fast and safe moving of the slab tables, the PERI
­portfolio includes a practical range of equipment.

PERI Table Lift Table Trolley PERI Lifting Fork

for fast moving operations in the storeys – for alignment purposes and horizontal for fast transport into the next storey
easy to steer with the electric drive ­transportation by crane

69

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EN_Bogen_5.indb 70 28.02.19 12:15
 Universal Formwork
With universal formwork systems, the same components can

be used for a wide range of applications and, therefore, can be

used universally to form horizontal and vertical structural

­elements. The system components are optimised in terms of

their multiple usage for the various applications. Thus, the

­investment costs are lower than for several comparable

­formwork systems for these applications.

In addition, the small number of different system components

simplifies the requirements and material requisition on site.

­Furthermore, users work more efficiently due to having the

same system while there is less need for storage space and

transport costs can be significantly reduced.

EN_Bogen_5.indb 71 28.02.19 12:15

 DUO Universal Formwork
The lightweight formwork for walls,
­foundations, columns and slabs

The DUO system formwork is characterised by its low Universally applicable

weight and extremely simple handling. With a manageable through the flexible forming of walls, columns and slabs
number of different system components, walls, foundations, ­using only one system, also suitable for monolithic forming
columns and slabs can be easily and efficiently formed. It is operations.
not just the concept that is new, but also the material. Both
the panels – including the formlining – and the DUO range of Easy, fast and quiet to assemble
accessories are made of the innovative composite material thanks to simple formworking rules and uncomplicated
featuring a polymer basis. DUO is the optimal solution for ­application without the use of a hammer
small and large components with lower surface requirements,
as well as for restoration work where no crane can be used. Installation without the use of a crane
due to the low weight of system components

72

EN_Bogen_5.indb 72 28.02.19 12:15

 An example of easy and simple use: the shape The replacement formlining can be mounted by
of the DUO Connector and panel openings allow hand using only a few screws – also on the
only one single installation option. ­construction site and without any special tools.

Technopolymer with a high degree of resistance against all environmental influences; 100 % recyclable

Elements with heights of 60 cm and 135 cm and widths up to 90 cm

Max. permissible fresh concrete pressure: 50 kN/m² (for walls)

Max. permissible fresh concrete pressure: 80 kN/m² (for columns and wall sections)

For square and rectangular columns from 15 cm x 15 cm up to 55 cm x 55 cm in 5 cm increments

Optimised for slabs up to 30 cm thick

73

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 Customised Formwork
PERI plans each individual formwork order on a customised

­basis and prefabricates it before its subsequent use. The

­formwork elements are easily and quickly connected to

create a complete formwork construction on the jobsite.

With so-called free-form formwork, the highest architectural

demands on geometries and surfaces can be realised.

­Free-form formwork features a high proportion of standard

­elements, such as formwork girders and steel walers, which

can be re-used after dismantling.

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EN_Bogen_5.indb 75 28.02.19 12:15
 Free-Form Formwork
Precision-made for an individual design

For the construction of complex, multi-curved reinforced concrete components,

PERI provides customised free-form formwork. Based on a 3D building model
with so-called free-form surfaces, the formwork units are individually produced in
the PERI formwork assembly facilities. Assembling the individual elements on the
construction site is similar to when using system formwork. Statically load-bearing
elements are usually based on VARIO GT 24 Girder Wall Formwork. Hence, many
individual components can be used again after project completion.

76

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 For virtually all building shapes that can only be realised with project-specific formwork

High production quality thanks to pre-assembly in the PERI formwork assembly facilities

Designed for a permissible fresh concrete pressure in accordance with project requirements

Formlining screwed on at the rear to meet architectural concrete requirements

Taking into consideration the respective site-specific boundary conditions for the final assembly

Better cost-effectiveness thanks to the highest possible share of rentable system components

Custom-manufactured
on the basis of a 3D model, precision-manufactured under optimum conditions
in the PERI formwork assembly facility

Cost-effective realisation
thanks to a high proportion of standard system components taken from the
PERI product portfolio

Quickly assembled
due to easy and simple assembly of prefabricated formwork elements on the
­construction site – similar to system formwork

77

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 UNO +
For Monolithic Construction
Quick and efficient forming of repeat building structures in
social residential construction

With UNO +, walls and columns, slabs and beams, and stairways are shuttered
­simultaneously and concreted using the monolithic construction method.
UNO + is, therefore, a cost-effective solution when forming structures featuring
highly repetitive floor plans, as well as social residential buildings. The aluminium
elements are prefabricated on a project-specific basis and can be assembled
without the use of a crane. Tightly closed panel joints along with the high rigidity
ensure excellent concrete surfaces. Optimal application of the system can be
achieved when casting segments for the respective daily cycle have been decided.

78

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 Efficient working procedures
with lightweight elements, ingenious technology and very few accessory
­components

Cost-effective tie technology

with reusable anchors that are installed on one side and up to 70 % fewer
tie points than comparable systems

Fast striking
with an ingenious transition between wall and slab formwork as well as
the ­drophead which allows early striking

Brackets and guardrail posts provide the neces- PERI manufactures the UNO + elements on a
sary safety for users in UNO + multi-storey project-related basis and in compliance with
­construction projects. high quality standards – for virtually all dimen-
sions and structural forms.

For wall thicknesses from 10 cm to 30 cm and slab thicknesses up to 20 cm

Permissible fresh concrete pressure: 70 kN/m²

Crane-independent working operations using lightweight aluminium elements which are also easy
to clean

Very tight panel connections and a simple striking procedure through the wedge coupler

Conical ties without spacer tubes, installed from one side only

Early striking of the slab with the drophead; as an option, panels can be directly supported

79

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 Shoring Systems
Shoring is a temporary structure that transfers loads during various

­stages of construction. It supports, for example, formwork until the

­concrete has reached its load-bearing capacity, or transfer loads from

components and equipment during the construction, maintenance or

demolition of structural works. The requirements placed on shoring

­systems are diverse; load-bearing capacity, assembly height and adapt-

ability are just as important criteria as individual component weights,

as well as the possibility of integrating working areas and access means.

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EN_Bogen_6.indb 81 28.02.19 12:17
 PEP Ergo
Slab Props
The galvanised tubular steel slab prop with
a load-bearing capacity of up to 50 kN

PEP Ergo props are mainly used for supporting slab. Maximum prop load: 50 kN

­Numerous practical features ensure fast and safe handling – Building authority approved
this includes, for example, the adjusting nut that indicates
Prop lengths: up to 1.50 m / 2.50 m / 3.00 m / 3.50 m / 4.00 m / 5.00 m
the direction or the ergonomic G-Hook which does not jam.
Total length stamped on inner tube in 10 cm increments to the pegging holes
Galvanisation guarantees a long service life. However, if a
prop does get damaged during the tough everyday working Anti-crush device with a hand safety clearance of 10 cm provides protection
against injury
operations on the jobsite, the inner and outer tubes can be
Prop type and length can be read directly from the outside on the end
replaced separately. plate, also on stacks of props

Tripods or frames available as installation aids

Load-bearing capacity far beyond the norm

maximum prop load 50 kN – with a comparatively low dead weight
(PEP Ergo E-350 +: G = 19.2 kg; max. F = 50.4 kN)

Quickly adjusted
thanks to the 12 cm long adjustment range of the adjusting nut, whereby frequent
re-positioning is eliminated whilst the measuring scale on the inner tube accelerates
length pre-adjustments

Simple connections
prop heads can be attached to both the inner and outer tubes

Directional adjusting nut

due to the shape of the lowering nut that shows the direction for lowering when
under load while the captive handgrip allows easy adjustment

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 PEP Alpha 2
Slab Props
The cost-effective tubular steel slab prop
for daily use on construction sites

The galvanised PEP Alpha 2 slab prop fulfils Load Class D and Maximum prop load: 36.1 kN

B according to DIN EN 1065. The prop types cover a wide Building authority approved
range of the usual range of applications for tubular steel props
Prop lengths: up to 3.00 m / 3.50 m
in residential and light commercial construction.
Anti-crush device with a hand safety clearance of 10 cm provides
­protection against injury

Generous adjustment range of 12 cm

Adjusting nut is positioned at an ergonomic height of 1.70 m or 2.00 m

Tripods or frames available as installation aids

Load-bearing capacity beyond the norm

maximum prop load 36.1 kN – load-bearing capacity above the European standard

Safe working conditions

by means of the hand safety clearance and anti-dropout safeguard on the ­inner tube

Durable
due to galvanising of all parts

Tried and tested resilience

thanks to a certified and robust design in accordance with DIN EN 1065 with a
low dead weight

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 PD 5 Shoring System
The shoring for MULTIFLEX slab tables and beams
in the medium load-bearing capacity range

Thanks to its sophisticated frame construction, PD 5 offers continuous height adjustment for slab tables up
to 10 m high. Well-thought-out details, a minimum of individual components and the low weight ensure safe
installation on the jobsite. Beams can also be realised safely and easily with just a few additional components.
The components are adapted to suit the system grid of the PERI UP modular construction kit, allowing com-
ponents such as decking or ledgers from PERI UP Flex to be integrated.

Shoring system made of welded, powder-coated tubular steel elements with spindles at
the head and base

Basic dimensions under the slab tables: 1.25 m x 1.50 m / 1.25 m x 2.00 m / 1.25 m x 2.50 m

Continuous height adjustment from 1.55 m upwards with only 2 frame sizes

Can be assembled vertically or horizontally thanks to the innovative connection of the diagonals

Easy horizontal and vertical moving procedure with the Trolley and Winch as well as the
PERI Transportation Fork or crane

Simultaneous support of slabs and beams

with up to 52 kN per leg at heights up to 10 m

Quickly and continuously adaptable

with only 2 frame heights, 3 diagonals and minimum
number of individual components

Easy and safe handling

thanks to the well-thought-out details and low dead
weight of the components

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 PD 8 Shoring System
The cost-effective shoring for slab tables
and high leg loads

PD 8 shoring is predestined for use under slab tables. In particular, due to its large spindle
­extensions, the system can be quickly adapted to accommodate different heights as well as
being lowered for moving under large beams.

Scaffolding construction made of welded, completely galvanised tubular

steel ­elements

Basic dimensions under the slab tables: 1.50 m x 1.25 m up to 1.50 m x 3.50 m

For use as rectangular or square-shaped shoring towers or continuous shear frames

Continuous height adjustment from 1.55 m with only 2 frame sizes and spindle
extensions up to 88 cm in the head and base areas respectively

Quickly and continuously adaptable

with only 2 frame heights and large spindle extensions

High load-bearing capacity

with up to 73 kN leg load and for large slab heights

Easily moved large units

horizontally with a Trolley and Winch, and vertically using the Lifting Fork

85

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 MULTIPROP
Aluminium Slab Props
Equally economical as lightweight individual props
or shoring towers

MULTIPROP slab props are used as individual props and – in combination with
MULTIPROP frames – as shoring towers or load towers under tables. Compared
to tubular steel slab props, the aluminium MULTIPROP weighs 90 kN and carries
significantly higher loads whilst, at the same time, having a very low dead weight.

High load-bearing capacity

due to permissible leg loads of up to 100 kN

Well-thought-out details
with self-cleaning thread, trendsetting adjusting nut and continuous
adjustability

Time-saving length adjustment

due to the integrated measuring tape on the inner tube which
shows the complete length of the prop

Practical wedge connection

for the multifunctional MRK Frame, without any time-consuming
bolted connections

Leg loads up to 100 kN in accordance with the type test

Max. type-tested assembly height (shoring tower with Frame MRK):

14.40 m or 14.90 m (with Base MP 50)

Prop lengths from 1.20 m to 6.25 m

Frame sizes from 62.5 cm to 150 cm (steel) / from 201.5 cm to 296 cm

­(aluminium)

Continuous thread for infinite adjustment of the prop height without pegging

Anti-dropout device prevents the inner tube from accidentally slipping out

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 ST 100
Stacking Tower
The shoring system with only one frame size
for flexible height ­adjustments

The ST 100 has been designed for fast assembly and dismantling according to the
stacking principle. The individual frames are simply inserted into each other and
offset by 90°; tools are not required. With a single frame type, all required assembly
heights can be realised. Diagonal bracing ensures extremely tight connections for
crane transport and during erection.

Extremely easy handling and logistics

with only 5 system components for different tower heights

Fast assembly
without any tools whatsoever – by simply fitting the components together
with no pins and connectors

Minimal planning
with only one frame size and without combination tables, each application
height can be easily planned.

Shoring tower with 1.00 m x 1.00 m ground plan comprised of 4 stacking frames per m
of tower height respectively

Leg loads up to 53 kN

Maximum assembly height up to 22.29 m

Fast height adjustment thanks to the 50 cm grid dimensions of the frames

Head spindles for accommodating up to 2x GT 24 / VT 20 formwork girders, as well as

steel walers or other steel profiles

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 PERI UP Flex
Shoring Tower MDS K
The frame shoring for fast assembly complete with
system-integrated safety

Assembly and dismantling of the MDS K Shoring Tower takes place with protection
always provided by means of end-to-end guardrails. The user is in the interior of
the tower during all assembly situations and, thus, in a safe and secure position
with no additional measures required. The MDS Decking is attached to the ledgers
without tools while any unintentional lifting from ­below is simply not possible.
­Materials are supplied through the inside of the shoring tower.

Safe assembly without additional components

due to the specific type of design with platforms and peripheral
guardrails

Accelerated working operations

with only minimal system components and constantly repeated
assembly steps

Effortless handling
through the low weight and ergonomically advantageous working
operations in the centre of the body

Vertically assembled shoring tower comprised of PERI UP Flex system components and
­additional decks

Leg loads up to 50 kN

Maximum assembly height up to 9.39 m

Width: 1.25 m

Length: 1.00 m, 1.50 m, 2.00 m, 2.50 m and 3.00 m

As a shoring tower with additional frames for concentrated vertical loads

88

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 PERI UP Flex
Shoring Tower
Modular shoring with maximum flexibility

To realise shoring constructions, PERI UP Flex offers a system grid of 25 cm and

optimal adaptation possibilities to accommodate different geometries and loads.
Thus, for example, the legs are simply bundled together in order to transfer
­concentrated loads. The system provides a very high level of safety thanks to the
self-securing deck, ledger with gravity lock and the completely flat covering of
the working areas.

High degree of material utilisation

due to optimal positioning of the standards according to the respective
load situation

Enormous adaptation possibilities

with a uniform grid size in all three dimensions

Movable in large units

due to the extremely rigid node connections between the standards
and ledgers

Flexible compatibility
thanks to the optimal coordination to accommodate PERI slab form-
work systems, as well as common steel and timber dimensions

Leg loads up to 46 kN

Maximum assembly heights up to 21.89 m (22.34 m with spindle section)

As shoring tower with additional frames or column framework unit for high vertical and/or
­horizontal loads

Project-specific planning as spatial load-bearing structure for virtually all geometries and loads

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 PERI UP Flex
Heavy-Duty Prop HD
The heavy-duty prop consisting of PERI UP Flex system components

The 4-legged heavy-duty prop consisting of PERI UP Flex standards and ledgers
carries concentrated loads up to 200 kN. The hydraulic cylinder in the base allows
displacement and force-controlled lowering of the prop under load, as well as
planned force control pre-stressing, which is required for shoring in existing buildings.
The hydraulics can be moved from prop to prop, thus reducing cylinder requirements.

Controlled release under load

due to the hydraulic cylinder in the base

Cost-effective
thanks to standard components taken from the PERI UP Flex
modular scaffolding system

Lightweight and small components

for easy handling in confined spaces

4-legged heavy-duty prop for transferring concentrated loads up to 200 kN

Maximum assembly height up to 8.00 m

Continuous height adjustment via the head spindle

Prestressing and release via the Lowering Spindle with the help of the h
­ ydraulic
Lowering Unit HD

System dimensions 0.25 cm x 0.25 cm

90

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 HD 200
Heavy-Duty Props
The tool-free assembled prop for loads up to 200 kN

HD 200 is the solution for higher loads. The props are very flexible in their application – from
structural renovation through to bridge construction. In particular, the low weight and easy
handling of the HD 200 guarantees fast assembly.

Fast assembly requiring no tools Shoring prop consisting of coupled aluminium sections for
­medium-heavy shoring
thanks to integrated chord couplings for connecting the
For loads up to 200 kN per individual prop
­individual sections
Assembly in 30 cm increments up to a total height of 12.20 m

Controlled lowering Prop sections made of aluminium or steel

up to 10 cm with the lowering device Lowering device with 10 cm lowering range for easy lowering
when ­fully loaded

Assembly by hand
with lightweight individual components – the largest
­aluminium section weighs less than 30 kg

Can also be used as a main beam area

by connecting the props by means of the main beams;
­diagonal bracing with system components

91

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 Scaffolds
Work and Safety
Work and safety scaffolding serves to create higher-positioned

working areas for construction site activities, on buildings and on

industrial facilities. It protects construction personnel against

­falling as well as unfavourable weather conditions. Furthermore,

platforms and safety scaffolding are frequently installed to

­protect site personnel working below, or the flow of traffic from

­falling components or objects. While frame scaffolding is aimed

at ensuring a high tempo for 3D scaffolding construction, modu-

lar scaffolding with nodal points for connecting ledgers, brackets

and other components provides a very high level of flexibility ­

for facilitating geometrical adjustments. Project-specific require-

ments can be realised with individual planning solutions.

EN_Bogen_6.indb 92 28.02.19 12:17

EN_Bogen_6.indb 93 28.02.19 12:17
 PERI UP Easy
Facade Scaffolding
The lightweight and fast facade scaffolding for safe
working conditions

The design concept of the facade scaffolding with the Easy Frame combines safety and
cost-effectiveness. The scaffolding is characterised by its very low weight, thus resulting in
significantly reduced assembly and dismantling times. As the guardrail for the next scaffold-
ing level is mounted without any additional components when using the Easy Frame, the
scaffolder is secured against falling on every level without requiring rope protection. The
special feature: the Easy Frame rosette allows for combination with system components of
the PERI UP Flex modular scaffolding. This opens up new application possibilities also for
complex tasks.

94

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 Standard configuration with 67 cm or 100 cm system widths

For use as working scaffold in accordance with DIN EN 12811-1:2004-03 or as roof edge
­protection scaffold

Combi Deck made of wood as well as composite and aluminium decks with 67 cm widths;
steel decks with 33 cm widths

Gap-free decking surfaces without separate gap coverings

Internal bracket decking, removable for use on external walls with a thermal insulation system

Fast opening and closing of scaffold bays for the transport of materials

Low weight
of the individual components facilitates fast working operations

High degree of safety

thanks to the system-dependent assembly process and
fall ­protection without requiring any additional components

Fast assembly
with a minimum use of tools and virtually no couplers

Special range of applications

due to the combination with PERI UP Flex system components

Due to the special shape of the Easy Frame, the

guardrails for the next scaffolding level can be Stairs with 67 cm or 75 cm system widths, for
mounted from the safety of the lower level – example, can be directly connected to the
without any additional components and the extra ­rosettes of the Easy Frame – without requiring
time involved. any additional frames or components.

95

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 PERI UP Flex
Working Platform
Safe working conditions at all heights due to the high
flexibility of the modular scaffolding

With PERI UP Flex, safe working platforms can be realised at any height. With the continuous metric
system grid and the possibility of changing the direction of the decks, the modular scaffolding can be
optimally adapted to suit virtually any local conditions. With the self-securing ledger connection on
the rosette and the integrated protection against lifting in the decking, PERI UP Flex can be mounted
extremely quickly.

96

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 Modular scaffolding for erecting complex work scaffolds
High level of working safety
Uniform, metric length and width grid arrangement of all 25 cm system
due to the end-to-end side protection and non-slip decking components (fits in all directions)

Connection possibilities on the standards at spacings of 50 cm

Level and closed working area surfaces
Scaffold bay lengths of 50 cm up to 300 cm
virtually gap-free and without height offsets in the decking
thanks to the continuous system dimensions of 25 cm When placing the wedge head in the rosette, the wedge drops into the
opening due to its own weight and automatically locks (Gravity Lock)

Fast assembly Non-lift decking due to the integrated lock against lift off (Locking Deck);
slip-resistant decks
due to the Gravity Lock, Locking Deck and lightweight
­components

Cost-effectively combined with PERI

­VARIOKIT steel components
thanks to the uniform 25 or 12.5 cm grid dimensions and
rentable system components

The ledger with the Gravity Lock and the The wide range of ledgers with lengths starting from 25 cm allows the direction of
self-locking Locking Deck facilitate easy and the decking to be changed during installation. This ensures maximum adaptability
safe assembly. to suit project-specific geometries – virtually no couplings are required.

97

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 PERI UP Flex
Suspended Scaffold
Mobile solutions

The trolley with connected standards can be suspended on I-shaped steel profiles and carry loads
up to 19.7 kN. This allows entire platforms to be moved, e.g. on the underside of oil platforms or
bridges. For project-specific solutions, rentable steel components from the VARIOKIT Engineering
Construction Kit or other PERI formwork systems for the supporting structure are often used.

System grid construction

thanks to the variable adjustment of the mounting for the standards independent of the flange width

Easy moving procedure

with minimal effort due to the smooth-running plastic rollers

Can be used on different steel profiles

due to the site-compliant design and can be adapted to suit girders of 20 to 32 cm in width with
flange thicknesses up to 40 mm

98

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 PERI UP Flex
Bridging
Working platforms up to 10 m in length
with the Lattice Beam ULS Flex

With the PERI UP Flex Lattice Beam ULS, spans up to 10 m can be bridged
cost-effectively. The beam consists of 5 easy-to-handle individual components with
a maximum length of 1.50 m and maximum weight of 15.4 kg. The beam length
can be adjusted in 25 cm increments. PERI UP decks can be directly m
­ ounted on
the upper chords of the beam.

Particularly suitable for Simple and fast assembly Extremely cost-effective

­refurbishment projects with pins and cotter pins, also for through the combined use with PERI
due to the compact dimensions and ­bracing with diagonals – without any UP Flex standards and decking
low weight, can also be used in tube-coupler connections
­confined spaces

Loads up to 3.00 kN/m² with spans of up to 10 m

Spans from 3 m to 10 m in 25 cm increments

Installed on the rosettes of the standards

Compact dimensions with individual lengths from 50 cm to 150 cm and

a beam height of 50 cm

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 PERI UP Flex
Reinforcement Scaffold
Practical scaffold units for safe working operations
on the formwork

The PERI UP Flex reinforcement scaffold with a base width of 150 cm or 250 cm
can be assembled up to a length of 3 bays in a longitudinal direction. The self-securing
ledger connection and the integrated protection against lifting in the decks facilitate
fast assembly. The continuous, gap-free uniform deck covering provides users with a
very high level of safety during working operations.

100

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 Guaranteed stability without anchors or ballast
as long as the scaffold is positioned in front of a wall or formwork

Simple to plan
due to fast calculation of material requirements thanks to prefabricated units

Easily moved by crane

due to the tension-proof connections, also large-sized units

Working scaffold up to Load Class 3 according to DIN EN 12811-1 (up to 2.00 kN/m²)

System width: 75 cm and 100 cm

Storey height: 200 cm

Scaffold bay lengths from 150 cm up to 300 cm

Maximum standing height 6.60 m (with base width 150 cm) or 10.80 m (base width 250 cm)

101

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 PERI UP Flex
LGS Lattice Girder System

The LGS Lattice Girder System offers safe and efficient solutions for large spans and
high loads. Apart from the use as trusses for temporary (pedestrian) bridges or work-
ing platforms at any height, LGS truss segments also ensure easy and fast assembly
of weather protection roofs. The temporary, protective roofing can be used, for example,
for roof refurbishment, extension work, bridge and motorway construction sites or at
jobsites during the colder winter months.

Working Platform LGS 150

For wide-span working platforms and temporary
­pedestrian footbridges

Lattice girder for wide-span bridging and temporary pedestrian

footbridges

Maximum span: 12.00 m span with 5 kN/m² or 20.00 m span

with 2 kN/m²

102

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 Fast assembly
due to easy pre-assembly on the ground, and raising the complete
girder package by crane

Flexible adaptability
can be realised with different inclinations and geometries

Safe assembly
with walkways along the trusses which provide low-risk working
­conditions on the roof segments

LGS Weather Protection Roof

Reliable protection against the effects of the weather with the lattice
girder system – also for large spans

As an option, the tarpaulin can be closed

by means of an electric drawing-in device.
One tube facilitates the drawing in of the
Keder rails.

Spans up to 45 m, up to 35 m without a tension system

Standard roof inclination 15°; project-specific roof inclinations on request

Dimensions of LGS Basic Element H = 150 cm, L = 300 cm or L = 150 cm

Variable girder spacings from 50 cm to 300 cm

Individual roof geometries through project-specific adaptation of the

ridge elements

103

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 Project-specific Solutions
With System Components
Versatile working and safety scaffolds as well as bridging

With a wide range of PERI system components and extensive know-how, PERI engineers provide
cost-effective and project-specific scaffolding constructions. In the process, components from different
PERI systems are frequently combined in order to realise safe solutions with optimised load transfer –
for example, for temporary (pedestrian) bridges or large-sized working platforms at virtually any height.

With the PERI UP Flex Lattice Beam ULS, For work carried out on overhead lines, PERI UP
wide-span working and safety scaffolds can safety scaffold comprised of lightweight system
be realised. Site personnel working below or components secures crossings over public
passing traffic are reliably protected from falling roads.
components or objects.

104

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 105

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EN_Bogen_7.indb 106 28.02.19 12:18
 Access Means
Depending on the respective area of application and user

groups, access means must meet different requirements in

terms of geometry and loads. Thus, access solutions to

­working areas are usually adapted to suit employees’ needs

on the construction site or in industry and the expected loads.

However, temporary access in public spaces must be suitable

for anyone in areas open to the general public – from infants

through to frail elderly people.

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 PERI UP Flex
Stairs 75
The lightweight stair tower for flexible access solutions

The lightweight, welded aluminium flights of stairs with 75 cm

widths are easily and quickly assembled on ledgers of the
PERI UP modular scaffolding system. This results in four-­
legged stair towers with alternating staircase units or stair-
case units in the same direction with heights of up to 100 m.
The PERI UP Flex Stairs 75 is designed to accommodate 2
kN/m² loads and serve as access to working areas or
­construction sites.

Flexible assembly
thanks to the 25 cm grid dimension, all bays can be
­completely closed even in the smallest of spaces

Easily adapted
regardless of the storey height, access to building
­openings with brackets and flights of stairs is possible

Fast assembly
with only a minimum number of ledgers and anchors

Can be used for alternating staircase units or staircase units in the same
direction with assembly heights from 2.00 to 66.00 m (project-specific
planning up to approx. 100 m assembly height)

Ground plan: 1.50 m x 2.50 m or 1.50 m x 3.00 m

Permissible load: 2.0 kN/m² for flights of stairs and decking

Easy adaptation for accessing building openings in height increments of

25 cm by means of laterally mounted brackets

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 With the Staircase 75, virtually all working levels Height adjustments to match building openings
on construction sites can be reached quickly are carried out by means of short flights of
and safely. stairs and externally mounted brackets.

PERI UP Flex site and

stairwell staircases
The version for narrow spaces

Short flights of stairs with 75 cm widths

offer maximum adaptability for small areas
and narrow geometries.

With the site and stairwell staircas- At the same time, the stairwell staircas-
es, compact access means can be es serve as working platforms to carry
provided for small staircase wells on out further work on the walls. With
the inside of buildings. For this, standard components, access can be
shorter ledgers are connected at the created to all floors in height increments
same height at 90° angles while of 25 cm. Standard versions are availa-
­using flights of stairs with smaller ble for common floor heights.
run lengths and heights.

109

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 PERI UP Flex
Staircase 100 / 125
The stairs for high load-bearing and accessibility requirements

The PERI UP Flex Staircase 100 / 125 is assembled using

stringers and individual stair treads. With its 100 cm and
125 cm step widths and separate landings, the ten-legged
stair tower is ideal for accommodating a large number of
­users. The perforated decking is extremely slip-resistant and
simultaneously reduces ice formation in winter. Due to the
closed design of the steps, small objects are prevented from
falling through.

Particularly high load-bearing capacity

with a permissible load of 3.0 kN/m²

Convenient width
offers sufficient space even for a large number of users,
or when transporting materials and stretchering injured
­persons

Erection without the use of tools

the mounted stringers are covered with steps that safely
­interlock during installation without requiring any additional
components

Staircases comprised of stringers and individual steps with 100 cm and

125 cm widths

Can be used as staircase units in the same direction or alternating

­staircase units with assembly heights of 2.00 m to 50.00 m

Ground plan: 2.00 m x 4.50 m (Staircase 100); 2.50 m x 5.00 m

(Staircase 125)

Permissible load: 3.0 kN/m² for stairs and decking

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 PERI UP Public
Public Staircases
The stairs for high requirements in
public areas

PERI UP Public is the ideal solution for temporary stairs in public areas. Typical
­applications are providing access to grandstands or as temporary pedestrian
­bridges, or stair replacement during renovation work. These stairs are able to
meet particularly high requirements regarding permissible loads, flight widths, as
well as guardrail and landing arrangements. Thus, the system always focuses on
providing complete safety for all users.

Different structures with the same

­system components
can be used as single or linked continuous staircases,
dog-legged staircases or as stair towers

Focus is on ensuring safety for all users

due to the flexible adaptation to fulfil the high geometrical
and load requirements

For large public gatherings

for use in publice areas with a permissible live load of up
to 7.50 kN/m²

Staircases comprised of stringers and stair treads with widths of

150 cm, 200 cm or 250 cm

Stair tower ground plan ≥ 3.25 m x 5.50 m

Fulfils the geometrical requirements concerning landing arrangements,

rise and tread ratio, safety barriers and climbing over guardrails, as well
as vandal-proof demands for use in public areas

Permissible live load 7.50 kN/m², guardrail load up to 2.00 kN/m

111

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 Climbing Technology
Climbing systems are used for the construction of vertical as well

as inclined structural elements at great heights, e.g. high-rise

­building walls, bridge piers and dams. When brackets, platforms

and formwork are connected to create securely assembled units,

they can be lifted as one single unit into the following concreting

section after striking has been completed. With the traditional

crane-climbed formwork, units are moved by crane and attached

to climbing anchors which have been concreted in advance. If a

­hydraulic climbing device lifts the units to the next storey, then this

is called self-climbing formwork.

For different building shapes and tasks, optimised system variants

have also been developed: climbing systems for facade areas, build-

ing cores and shafts, as well as inclined bridge pylons. Climbing

protection panels, which serve as a wind shield and anti-fall protec-

tion, complete the product portfolio to ensure safe and comfortable

working conditions at great heights.

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EN_Bogen_8.indb 113 28.02.19 12:23
 FB 180 Folding Platform
The universal platform for work and safety scaffolding

The FB Folding Platform can be used as working and safety scaffold. In addition,
it serves as a support for wall formwork up to 5.40 m high or as a roof edge pro-
tection scaffold. The folding platform is delivered fully assembled to the jobsite.
The small number of required anchors and low assembly costs make the folding
platform particularly cost-effective.

Simple and fast assembly Adaptable to suit virtually all ­building

with just a few simple steps thanks to pre-assembled ­geometries
delivery and folding guardrail frames thanks to intermediate platforms and internal and external
corners, without any special platforms
Advantageous for planning, utilisation
and provision Efficient solution
with only three different platform types, always identical with only a couple of steps, the folding platform is
anchor points and a well-thought-out corner solution ­converted to roof edge protection scaffold

114

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 Platform length 300 cm; platform width 180 cm (standard platform)

Permissible load according to DIN EN 12811: Load Class 4 (300 kg/m²) when using main,
­intermediate and corner platforms; Load Class 5 (450 kg/m²) for use only with main platforms

Finishing platform as access to optional wind bracing

Support extensions with adjustable pressure point for bridging building openings

Less space required during transport and storage with an effective stacking height of only 27 cm

The folding corner platform can be used on both

the right and left sides. It is delivered as one
unit together with the corner platform frame.

ASG Working Platform

The particularly narrow platform for tight
working areas

The ASG 70-100 Platform is used where working areas with

limited space prevent the use of wider working platforms.

For confined working areas

thanks to platform widths of only 70 cm; can also be used for
those basements which border sheet piling

Working scaffold Load Class 2 (150 kg/m²) according to DIN EN 12811

Ready for immediate use
Support for wall formwork up to 5.40 m high
Platforms are delivered to the jobsite already pre-assembled
Platform lengths of 2.40 m and 3.00 m; platform widths of 70 cm and
100 cm
Optionally extendable
Brackets can also be used individually with planks
with an extended support surface and additional planking,
platform width can be widened to 100 cm Can be used with cavity wall suspension without lost anchor parts on
­precast hollow walls

115

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 CB Climbing Formwork
Crane-movable climbing units – bracket platform
with large-sized wall formwork

CB Climbing Formwork is normally used for supporting Large scaffold units

large-sized, anchored wall formwork. The climbing unit with simultaneous high load assumptions thanks to the high
­consists of formwork, working platform and a finishing loading capacity of the brackets
­platform. It enures safe working conditions at different
heights and can be quickly moved by crane. Time-saving moving procedure
of the securely assembled units consisting of platform and
formwork in only one crane lift

Free of tripping hazards

in front of and behind the formwork as the platform covering
is placed over the brackets (valid for CB 240)

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 Support structure for supporting anchored wall formwork; alternatively, purely as working scaffold

Type static for formwork heights up to 5.40 m

Finishing platform with ladder provides access to the wall

Optional equipment with wind bracing which prevents tipping inwards

System variants

CB 240
Bracket width 2.40 m with carriage (75 cm retraction distance), strongback and
­adjustable brace

CB 160
Bracket width 1.60 m with adjusting unit, strongback and adjustable brace

BR Platform Beam
For shaft platforms when supporting
shaft internal formwork

BR is the simple solution for supporting shaft internal formwork

in stairwells and elevator shafts. It consists of BR Platform
Beams that are precisely tailored to match the respective
shaft dimensions. The decking is supported by GT 24 Form-
work Girders or timbers, which are fastened to the platform
beams by means of hook straps.

Project-specific optimised
thanks to customised adaptation of the beam

Variable support possibilities

with support on folding brackets, anchored with M24 Climbing
Anchors; alternatively, on gravity pivot plates in storage boxes
(no lost anchor components)

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 SCS Climbing System
The solid bracket system for single-sided and
two-sided climbing formwork operations

The SCS Climbing System is predominantly used for sin- Optimised use of crane time
gle-sided applications, i.e. with non-tied wall formwork. The thanks to large, craneable climbing units – also with large
loads resulting from the fresh concrete pressure are thereby formwork heights and circular structures
transferred via the brackets into the previous concreting
­section by the climbing anchors. Typical areas of application Material-optimised solution
­include dams, locks, bridge piers and other engineering struc- with the same formwork and components for the starter and
tures. SCS is characterised by its high level of cost-effective- subsequent standard cycles
ness; based on a modular concept, the system facilitates
­optimised adaptation to suit project-specific requirements Safe, horizontal working areas
and geometries. Thanks to the multi-part bracket, the units whereby the platforms can be aligned horizontally also during
can be delivered already pre-assembled to the construction inclined working operations
site; this accelerates the final on-site assembly.
Cost-effective also for two-sided applications
due to a minimum of additional components for a high level
of material utilisation and reduced logistical requirements

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 Crane-movable climbing units comprised of a bracket unit and wall formwork system

Optimised for a concreting height of up to 3.90 m for one-sided applications and up to 6.00 m for
two-sided applications

Addition of a finishing platform possible

Concreting, working and finishing platforms can be tilted by up to ± 15° and ± 30°

By using the angle adapter, the brackets can always be arranged in a parallel position also with
­circular structures; as a result, the formwork with carriage can be retracted and the climbing unit
moved by means of a single crane lift

System variants

SCS 190
Bracket width approx. 1.90 m with tilting device for striking operations; SCS 190
requires only a minimum of space and is the more cost-effective alternative

SCS 250
Bracket width approx. 2.50 m with carriage for retracting the wall formwork
­without requiring a crane

SCS Starter Brace Frame

Modular construction consisting of strongbacks, heavy-duty spindles and starter
waler for transferring loads from the single-sided first concreting section into the
bottom slab.

SCS two-sided application

With only a minimum of additional components, the climbing brackets can also
be used for anchored wall formwork up to a height of 6.00 m

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 RCS Rail Climbing System
The universal climbing construction kit for
safe working conditions at great heights

The RCS combines the advantages of different climbing systems in a modular system and is used
as climbing formwork as well as a climbing protection panel. Due to the rail-guided climbing, the
climbing unit is securely connected to the building at all times, which makes the climbing proce-
dure fast and safe even in windy conditions. The units are thereby moved by crane or by means
of mobile climbing hydraulics to the next section. For the RCS enclosure, different materials can
be used, e.g. LPS mesh panels, trapezoidal sheeting, multi-layer wooden boards or netting.
RCS is easily adapted to suit jobsite-specific requirements.

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 Rail-guided, safe climbing procedure for wall formwork, working platforms and enclosures

Building-authority-approved standard anchoring for walls and slabs; if required, also with a
­horizontally-arranged climbing rail for larger cantilevers

Climbing device with 50 kN lifting power

Optional self-climbing in 50 cm increments with mobile self-climbing devices

Compatible with components of the VARIOKIT Engineering Construction Kit

Fast climbing Suitable for all building Variable assembly

due to the rail-guided climbing whereby ­geometries due to the 125 mm hole arrangement of
the moving unit is always connected to due to the flexible attachment of climb- the climbing rails, whereby the platforms
the building by means of climbing shoes ing shoes to the walls as well as slab can be optimally adapted to suit the
edges ­respective storey heights

System variants

RCS Formwork Scaffolding

As standard use to support wall formwork for storey heights of 2.70 m to 4.50 m;
with carriage (90 cm retraction distance)

RCS CL Light Climbing Formwork

For medium-height structures; with climbing rail extensions and intermediate
­climbing shoes, only one finishing platform is then required

RCS P Climbing Protection Panel and Guardrails

Enclosure and guardrails provide gap-free protection for work carried out on the
building shell floors

The mobile climbing device allows climbing The Climbing Protection Panel can be used RCS CL requires only a minimum of installation
without a crane. The hydraulic cylinders are in a line also with protruding and recessed effort and is therefore the right solution for
mounted on the climbing shoe between the slab edges. ­medium-high buildings.
wall and climbing rail.

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 RCS MP Landing Platform
The flexible solution for moving loads by crane

The RCS MP Landing Platform serves to move formwork Can be variably positioned at any point on
and materials to high-rise buildings quickly and safely. the building
The platform with steel decking can be optionally anchored the platform is either anchored on the slab or securely
in the slab or clamped between two floors by means of clamped between two slabs
­MULTIPROP props. The continuous side protection, along
with the additional scaffold tubes, also ensures safe All-round safety
­working conditions when slab tables are attached. with non-slip checker plate flooring and continuous side
protection on the platform provided by LPS Mesh Enclosures

Fast assembly
thanks to pre-assembled deliveries whereby the mesh
­enclosures are simply inserted and secured with bolts

As standard, available as a pre-assembled landing platform with lengths

of 3.75 m and 5.50 m

Minimum clear width of 2.52 m; with the clamped version, the passage
width can be extended to over 3.00 m through the arrangement of walers
under the props

Integrated attachment points simplify the moving procedure

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 LPS Climbing Enclosure
The protection system with lightweight mesh elements

LPS with mesh enclosures is the lightweight alternative to Fast assembly

heavy, enclosed protection panel systems. Nevertheless, of the mesh enclosure without a crane in a very short time;
the system effectively seals off the inner areas against the alternatively, can also be delivered already pre-assembled
effects of the wind, while still allowing light to penetrate.
LPS is used as a vertically continuous climbing protection Lightweight mesh panels
panel; alternatively, an integrated working platform pro- can also be used for thinner slabs; reduced load on the
vides access to the slab stopend formwork. Rail-guided building due to permeable structure
climbing ensures a safe and fast moving procedure.
Variable use
as protection panel as well as with supplementary working
platforms; mesh panels can also be combined with RCS

Mesh panels also with telescoping function for easy adjustment to

­accommodate complicated building shapes

Rail-guided, safe climbing with crane or optional self-climbing with ­mobile

hydraulics

Adjustable slab shoe for mounting on the slab with variable cantilevers
and extendable platforms

Fast assembly by hand due to the low component weight and simple
clamping connection

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 ACS Self-Climbing System
Safely moved upwards with hydraulic drive
without requiring a crane

The range of ACS self-climbing variants for facades,

building cores, shaft structures and inclined bridge
­pylons make the construction of high concrete structures
fast, cost-effective and safe. The climbing units com-
prised of wall formwork and platforms are moved from
floor to floor by means of integrated hydraulic ­systems
without requiring the use of a crane. The efficient se-
quence of operations facilitates a very high ­level of pro-
ductivity and short cycle times. Simultaneous climbing
of several climbing units ensures fewer leading edges,
thus resulting in increased workplace safety.

Crane-independent, fast Weather-independent Stable working platforms

working operations ­working
with shuttering, striking and hydraulic due to comfortable platforms with en- that accommodate high loads, e.g.
climbing procedures in a very fast closures which protect site personnel ­arising from material storage or placing
­working rhythm against wind and weather boom masts

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 Climbing device with 100-kN lifting power

Positively driven and jerk-free climbing

Climbing can take place outside of normal working hours thanks to the almost silent climbing
­hydraulics

Climbing shoes and anchor types optimised for project-specific factors

such as building structure, load, wall thickness and required concrete strength

Large climbing units reduce the number of lost anchor components

As an adjustable version with platforms always in a horizontal position for inclined structures such
as bridge pylons or piers

Can also be used as shaft formwork for staircases or small elevator shafts with a single climbing
­device positioned in the centre

System variants:

ACS R Self-Climbing System

Standard system with carriage and open formwork at the top; facilitates easy
­installation of the reinforcement

ACS P Platform System

For high-rise building cores constructed in advance and tower-like structures with
generously sized storage and working areas

AGS G Configuration with Gallows

For concreting walls and slabs in one pour or for circular structures; both formwork
sides are suspended on the cantilevered gallows

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 ACS Core 400
Self-Climbing Formwork
The efficient and powerful self-climbing formwork for
high-rise building cores with innovative climbing hydraulics

Concreting of Concreting the wall

­advancing cores and slab in one pour

With the ACS Core 400 for high-rise building cores with large cell dimensions, the PERI
self-climbing technology has taken its next evolutionary step: the optimised climbing pro-
cess ensures simple working operations and short cycle times. Climbing the complete
core formwork minimises leading edges and increases safety levels for the construction
team. In addition, large placing booms can be climbed together with the ACS Core 400,
which also supports them during operations. As a result, storey slabs can be simultane-
ously concreted with the walls. It makes sense to use the system on structures with at
least 30 storeys; up to 2 floors per week can be realised.

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 Optimised for massive high-rise building cores with large cell dimensions, and wall heights from
2.70 m to 4.88 m

For use with VARIO GT 2, TRIO, MAXIMO or TRIO wall formwork systems

Climbing the complete core formwork with only one stroke (long-stroke cylinders with 40 t lifting
force respectively)

Climbing of the entire internal and external formwork – also with large load differences.

Conveniently sized, high Cost-effective tie Fast and safe climbing in

load-bearing working ­technology one lift
­platforms with only 2 tie points per support point due to synchronous climbing without
for all working operations and for sup- along with reusable climbing cones any leading edges and featuring an
porting the placing boom when in use ­innovative hydraulic system

System variants

Concreting of advancing cores

The external formwork and working platforms are suspended on cantilevered
­platform beams

Concreting the wall and slab in one pour

The external formwork is suspended on the cantilevered platform beams while the
slab formwork serves as a working area for the work to be carried out on the outer
sides of the core walls

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 Civil Engineering
Civil engineering solutions for tunnel and bridge construction

­usually feature a combination of shoring and individually adapted

formwork. The planning must include structural dimensions,

­construction methods and the entire construction process. While

geology significantly influences construction process in tunnelling

operations, bridge construction depends on local geographical

boundary conditions. Practical, sophisticated modular construction

systems are designed to facilitate cost-effective solutions for the

majority of all requirements in civil engineering. Thereby, the focus

is on rentable core and system components that cover a very wide

range of applications used in tunnel, bridge and general civil

­engineering projects.

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EN_Bogen_9.indb 129 28.02.19 12:25
 VARIOKIT
Engineering Construction Kit
System solutions for all geometries and loads

VARIOKIT offers standardised components for a wide range of applications in civil

engineering. The construction kit includes versatile core and supplementary sys-
tem components with special functions. If required, special components can also
be designed. Due to the possibility of combining with PERI formwork and scaffold-
ing systems, this results in customised, economical bridge and tunnel formwork,
as well as other civil engineering solutions.

85 % core components
10 % system components
5 % special components

85 %

VARIOKIT solutions are typically com-

prised of around 95 % rentable core
and system components. In order to 10 %
fulfil specific project requirements,
only a few special components are
needed.
5 %

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 Cost-effective solutions Countless possibilities Minimised assembly time
due to rentable standard components for bridge, tunnel and civil engineering and fast working operations due to fitting
and statically optimised planning solutions with core and functional pin connections and simple adaptation
­processes ­system components, as well as the with spindles
combinability with PERI UP

In addition to the required materials, PERI also provides a comprehensive range of

expertise, as well as the complete planning services from a single source. PERI
solutions take into account building and assembly processes along with the maxi-
mum functionality for the construction work. The planning focus is to ensure that
the rentable core and system components are utilised as much as possible to
­provide the customer with a particularly cost-effective solution.

With the VARIOKIT standard components, technically demanding trusses and

load-bearing systems can be economically executed. In order to minimise on-site
assembly times and maintain tight construction schedules, PERI also provides –
if required – pre-assembled units to the construction site. VARIOKIT is extremely
cost-effective, especially with short utilisation times, thanks to the rentable compo-
nents and assembly advantages.

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 VARIOKIT
Engineering Construction Kit
Variable solutions for all bridge geometries

The VARIOKIT Engineering Construction Kit includes suitable system solutions for bridge
superstructures and cantilevered parapets. The portfolio ranges from lightweight brackets
through to complete formwork carriage and equipment solutions.

VGK Cantilevered Parapet Bracket VGB Parapet Track VGW Parapet Carriage
Lightweight suspended bracket for refurbishment Mobile solution below for the incremental Mobile solution above for the incremental
work as well as new construction of cantilevered ­construction and refurbishment of cantilevered ­construction and refurbishment of cantilevered
parapets on shorter bridges parapets on longer bridges parapets on longer bridges

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 Rentable solution
which is requirement-oriented and suitable for all areas of application thanks to
­versatile core and system components, as well as project-specific planning

Fast availability
due to the modularity of the construction kit system and the well-stocked PERI
rental parks worldwide, ensuring short delivery times

Time-saving handling
due to fast assembly with standardised connections and fitting pins, as well as
easy operation thanks to the intelligent features

VCB Cantilever Brackets

Suspended cantilever formwork for constructing
the carriageway slab on steel composite and
precast concrete bridges

Simple, project-compliant handling

Flexibly adaptable for different component dimensions as well as the arched shape of the
­superstructure

Depending on the application, optional additional hydraulic components to accelerate construction

progress

VCC Composite Formwork Carriage VKL Incremental Launching Facility VBC Balanced Cantilever Equipment
Mobile solution above for constructing the System formwork solution for the construction of For section-by-section, symmetrical construc-
­carriageway slab on steel composite bridges bridges using the incremental launching method tion of the superstructure from the pier head

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 VARIOKIT
Engineering Construction Kit
Heavy-duty shoring towers and heavy-duty trusses for high loads

VST Heavy-Duty Shoring Tower

Flexible
due to the variable leg positioning and continuous height adjustment

Cost-effective
no permanent investment necessary as all system components are
­available in the PERI rental parks

Quickly ready for use

due to bolted connections and pre-assembled tower segments up to 10 m

Simple height adjustment

thanks to mobile hydraulics with which the head spindle can be operated
when under full load

For four-legged towers, towers with additional legs, shoring tower frames,
main beam frames and birdcage scaffolding

For leg loads of up to 700 kN

Standard applications up to 40 m high

Continuous realisation of all heights with staggered lengths of the RCS Rails,
two spacers along with the head spindle

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 With VARIOKIT core and system components, heavy-duty shoring towers and
wide-span lattice girders can be systematically assembled for bridge construction.
VARIOKIT is also the optimal solution for other construction tasks where high loads
are to be transferred. Providing the overall solution from one source ensures
­optimised processes during the course of the project. Thanks to the connection
possibilities for the PERI UP modular scaffold, it is easy to integrate secure access
to all working areas and the required working surfaces.

VRB Heavy-Duty Truss Girder

Efficient use of materials Quick length adjustment High degree of safety
thanks to the high load-bearing capacity to suit changing span widths with a thanks to bracing mounted on the
with low dead weight minimum of different frames and ground and the easy-to-integrate
­simple connection technology PERI UP scaffolding solutions

Developed for spans up to 40 m and a permissible bending moment of 3000 kNm

Infinitely variable height adjustment with different frame types and telescopic function
on the supports

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 ALPHAKIT
Shoring Construction Kit
The easy-to-handle system solution for truss girders,
shoring towers and pedestrian bridges

ALPHAKIT is the new construction kit for shoring solutions and pedestrian bridges.
The system is an impressive solution due to its fast assembly options with proven
fitting pin connections. Thanks to the innovative, constructive solution, the
2.62-m-long ALPHAKIT steel waler only weighs 44 kg. Complete girder packages and
towers can be pre-assembled on the ground by hand. This considerably reduces
crane requirements and the required crane capacity. ALPHAKIT has been developed
to perfectly suit the requirements of emerging markets.

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 Permissible bending moment of a truss girder frame: up to 800 kNm

Permissible vertical loads up to 300 kN per leg

The head spindle allows height adjustments of +/- 75 mm

Pedestrian bridges with single span widths up to 28.75 m

Easy pre-assembly without a crane

with easy-to-handle, lightweight individual components

Fast and safe assembly

due to high load-bearing connections with a maximum of 2 fitting
pins and cotter pins per connection

Few core components

and a variable range of applications make the system simple and
cost-efficient

The small number of fitting pins facilitates fast- ALPHAKIT can be pre-assembled on the ground Thanks to the modular system, towers and
er and safer assembly operations compared to by hand without requiring a crane and is, thus, trusses can be realised using minimal compo-
assembly with screw connections. also ideal for use on construction sites where nents. The towers are infinitely adjustable in
space is at a premium. height.

137

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 VARIOKIT
Engineering Construction Kit
Project-specific solutions for tunnel construction

With VARIOKIT system components, cost-effective tunnel formwork carriages can be realised
which are precisely adapted to meet the needs of the respective jobsite. Requirements such
as drive-through openings for trucks or folding mechanisms for moving procedures can be
­easily fulfilled. Additional components for lifting, lowering and moving are likewise available in
the rentable PERI portfolio, as are safe working platforms and access means. Required technical
accessories, e.g. concrete pump connections, complement the VARIOKIT solutions.

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 Reliable system components, especially for the needs of tunnel construction

Easy and simple modification procedure if changes are made to the tunnel cross-section

Optionally available hydraulic support for shuttering and striking, as well as lifting, lowering and
moving the formwork carriage.

Requirement-oriented Minimised workload Individually configurable

Suitable, customised formwork solution Clever features enable easy operation Can be shuttered and struck, lifted and
for tunnel cross-sections of any shape of the formwork carriage lowered, and moved with hydraulic
­solutions

Fields of application

VTC Tunnel Formwork Carriage for the cut-and-cover method

Solutions for the monolithic, semi-monolithic and separate casting methods

VTC Tunnel Formwork Carriage when using mining techniques

Solutions for shorter tunnels or special challenges such as emergency stopping
bays or cross-passages

A large drive-through opening in the slab form- The formwork segments can be folded hydrauli- This tunnel formwork carriage on the basis of
work carriage ensures unhindered site traffic. cally to move the formwork carriage through a the VARIOKIT modular system is used to con-
narrower cross-section. struct the accessible cross-passage between
two tunnel tubes.

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 PERI Steel Formwork
For Tunnel Construction Using
Mining Techniques
Variants for especially high rates of use

Steel Formwork Carriage

This steel formwork solution is particularly suitable for medi-
um to longer length tunnels. The basis of this formwork car-
riage variant is a standardised, self-supporting steel frame.
Steel shuttering is adjusted to suit the tunnel cross-section
and is then fastened to the frame. The formwork carriage can
be operated hydraulically and adapted to accommodate the
changing tunnel cross-sections. Moving devices, as well as
lifting and lowering units, support simple and fast shuttering
and striking operations, and moving procedures. As a rule,
the concrete loads are transferred into the foundations via
­reusable anchoring devices. In longer tunnels, a solution
­without anchors can be used.

Can be used for tunnels of approx. 500 m to over 2,000 m in length

Formwork carriage consisting of 80 % standard system components,

which can be adapted to suit all geometries

Maximum permissible fresh concrete pressure: 100 kN/m²

Automated concrete placement and compaction solutions facilitate daily

concreting cycles

Compliance with high safety standards for the entire work process

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 Full-round Steel Formwork Carriage
For water-related civil engineering projects, PERI offers full-
round steel formwork solutions that can be operated entirely
hydraulically. Depending on the cross-sectional and project
requirements, a range of constructions is possible. The main
difference lies in the operation of the formwork carriage
when moving into the next concreting section. The formwork
can either be moved forward from cycle to cycle via the inter-
nal support structure or moved on rails from cycle to cycle.

Project-specific formwork solution, adaptable to suit different dimensions

and construction methods

Maximum permissible fresh concrete pressure: 100 kN/m²

Safe handling thanks to the hydraulic operation

Cost-effective solution thanks to operation by means of hydraulic moving

procedure and launching system

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 Components and
Accessories Components and system-independent accessories include a

range of dedicated tools and equipment, replacing the need for

improvised solutions on construction sites that reduce working

time, as well as risk of injury and, thus, leading to enhanced

­quality in the execution results.

The PERI portfolio includes formwork girders, stopend systems,

temporary guardrails for open slab edges, pallets, formlining,

­release agents, as well as reinforcement and formwork

­accessories.

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EN_Bogen_10.indb 143 28.02.19 12:26
 Components
Extensive range of accessories

PERI offers matching accessories and components for in-situ concreting operations, as well as
for scaffold assembly and dismantling. Whether it is beams, columns, concrete release agent
or spacers and a choice of reinforcement connections – components are important elements
on a construction site. PERI also supplies system solutions with matching accessories from a
single source. With this advantage, the right components are available at the right time for all
phases of construction.

1. Set formwork 2. Install reinforcement 3. Install components

4. Concreting 5. Striking 6. Post-treatment

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 With PERI Stopend Systems, the setting of stopends for slabs and bottom plates can be carried
out quickly and reliably. The equipment can be used many times over and is extremely versatile.
As a result, the stopend system is particularly cost-effective, as well as being a lot safer than
conventional solutions without system components.

With PERI Wall Clamps, small beams and up to

90-cm-wide strip foundations can be realised.
The Quick Jack Nut allows friction-locked fine
adjustment.

The plastic PERI Slab Stopend Angle can be The Stopend Trestle is used to form bottom The Formwork Bracket-2 is used to form cantile-
used to form beams up to 60 cm high and slab slabs up to 60 cm thick. vers of up to 45 cm with slab thicknesses
edge stopends up to 40 cm high. reaching 30 cm.

145

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 Safety and Logistics

The PERI portfolio offers a wide range of systems and equipment that ensure more
safety on the construction site. In addition to system solutions such as platforms,
brackets, access means and enclosures, the spectrum includes many more devices
and components. The 1.10 m high, quickly assembled PROKIT EP 110, for example,
serves as temporary anti-fall protection for open building edges. With posts and
­assembly feet, as well as powder-coated side mesh barriers, flexible usage can be
realised without extensive planning effort, even for complicated building geometries.

Temporary edge protection on open edges for walls and slabs in accordance with DIN EN 13374,
Class A; can also be used on stairs with handrail boards

Temporary side protection for PERI formwork and scaffolding systems in accordance with
DIN EN 12811

The 260 cm long side mesh barrier is ideal for open slab edges

Side mesh barrier with lengths of 240 cm, 120 cm and 90 cm compatible with MAXIMO and TRIO
Panel Formwork

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 Different robust and reusable transport containers facilitate safe storage and
cost-effective transport of materials. This includes system-free pallets, as well as
wire crates and hardware boxes in a range of sizes. In addition, the product spec-
trum includes system-related pallets and stacking devices – all specially developed
transport aids for PERI system components. All transportation containers and pal-
lets facilitate orderly material storage and space-saving stacking. Further advantag-
es are fast and convenient access to materials and, in particular, safe transport with
the forklift or crane.

147

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 GT 24
Formwork Girder
The versatile lattice girder with a high load-bearing capacity

The wooden formwork girder with a 24 cm overall height provides a high load-bearing
capacity and rigidity. During use in wall, column and slab formwork systems, stopend
formwork on slab edges, as well as with special formwork, material requirements
and workloads are reduced with the use of the GT 24 Formwork Girder.

The struts penetrate the chords along the whole

cross-section. There are practically no cavities
which could collect and hold moisture.

High load-bearing capacity Long-lasting durability Practice-oriented

with a 24 cm overall height and lattice thanks to its robust design and girder thanks to its proven design which simpli-
construction for heavy loads and wide nodes with mini-dovetail jointing fies the connection of site accessories
spans

18 standard lengths from 0.90 m to 6.00 m in 30 cm increments;

­extra-long lengths up to 17.85 m on request

Weight: 5.90 kg/m

Permissible bearing force: 28.00 kN (at the nodes)

Permissible bending moment: 7.00 kNm

Bending stiffness: EIy = 887 kNm²; Iy = 8.064 cm4

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 VT 20 Alpha
Formwork Girder
The quality girder for daily use on construction sites

VT 20 Alpha is a cost-effective formwork girder for slab and beam formwork as

well as slab elements. The 20 cm high solid web girder made of high-quality
­Nordic timber waler has numerous applications.

High level of d
­ imensional Extremely versatile use Low weight
stability thanks to system bores in the web, allows “one-man assembly” up to
due to a chord cross-section of 4 cm x e.g. for mounting guardrails length of 4.50 m
8 cm and a 25 mm thick, highly
­compressed web board

11 lengths from 1.45 m to 5.90 m Variants

Weight: 5.4 kg/m
VT 20K Formwork Girder
Permissible bearing force: 22.00 kN Steel caps on the ends of the chords, along with the concave web end, provide
the girder with reliable protection against damage; the robust girder weighs only
Permissible bending moment: 5.00 kNm
5.40 kg/m (production weight)
Bending stiffness: EIy = 460 kNm²;
Iy = 4.181 cm4
VT 20 Alpha 3S
with a dimensionally stable 3-ply board as web

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 Plywood Formlining
The right formliner for all requirements

PERI offers a comprehensive standard

range of formlining sheets in various
­dimensions and qualities to suit all
­requirements. On request, numerous
other products and formats, as well as
wood-based materials and plywood
precision-cut according to need, are
available.

PERI FinPly / PERI FinPly Maxi / PERI RusPly: coated plywood to fulfil very high requirements and
demanding concrete surfaces; consisting of cross-bonded birch veneers with reinforced phenolic
resin on both sides

PERI Spruce: coated plywood for a smooth concrete finish with a lightly structured appearance;
7-veneer composition comprised of Nordic coniferous wood with phenolic resin on both sides

3-Ply Plywood: large sheets for concrete surfaces with high requirements and a slight timber finish
in the concrete

Individually tailored plywood sheets are accu- For architectural concrete surfaces, the PERI PERI Pave is the production pallet used in the
rately produced using modern CNC equipment. formlining programme offers high-quality, manufacture of concrete paving products.
film-coated plywood sheets. The coated plywood sheeting ensures uniform
concrete compaction of the paving stones.

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 PERI Release Agent
For all formwork and equipment

The concrete release agent is a fluid, chemical-physical releasing

agent. It is suitable for all commercially available formwork and
construction equipment and provides protection against rust, as
well as ensuring prop threads are smooth running. PERI Clean
and PERI Bio Clean are used for both absorbent and non-absor-
bent formwork sheets (e.g. boards, large coated plywood, steel).
PERI Plasto Clean has been specially developed for plywood
formlining with plastic surfaces.

PERI Clean and PERI Plasto Clean are manufactured on a mineral oil basis

PERI Bio Clean is a partially synthetic release agent and biologically degra-
dable in accordance with OECD Guideline 301c (awarded the EU Ecolabel)

PERI release agents are solvent-free

Creeping oil properties regenerate resinous formwork surfaces

151

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 Services
PERI services optimise all processes related to formwork and

scaffolding technology and, in so doing, significantly enhance

the cost-effectiveness of the project implementation. In accord-

ance with specific customer requirements, PERI provides com-

prehensive support by means of extensive, international project

experience, a vast range of specialist knowledge and highly

trained experts, corresponding modern mechanical equipment

and assembly halls, as well as matching software solutions.

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EN_Bogen_10.indb 153 28.02.19 12:26
 Engineering Services
Individual planning and advice for customised formwork
and scaffolding solutions

Around 1,300 PERI engineers worldwide plan and design formwork and scaffolding
solutions for cost-effective executions. All PERI Engineering planning services are
aimed at ensuring that PERI formwork and scaffolding systems in construction oper-
ations are always used in line with time, cost and quality standards. The basis for
this is the execution plan records, which are based either on 2D-views and sections
or realistically visualised 3D building models. As a result, technical solutions are
­developed with customers that optimise the use of materials and the construction
process itself.

These planning-related services from PERI Engineering are supplemented by verifia-

ble, static calculations as proof of stability for formwork and scaffolding operations,
as well as by project-specific installation and assembly plans for the professional im-
plementation of special applications. Construction site personnel can use the plans
to assemble the individual PERI components correctly and prepare them for use.
PERI also provides an extensive range of customised formwork for the construction
of complex, multi-curved reinforced concrete components. To this end, specialists
plan and realise accurately designed three-dimensional formwork units based on a
3D building model.

Well-thought-out and cost-effective solutions, optimally adapted to match

the construction process

Project-specific formwork and scaffolding planning including site-compli-

ant drawings and parts lists

Planning reliability through regulation-compliant and verifiable static

­calculations

Transparent and clear presentation of the project processes through 3D

representations and animations

Cycle and operational planning based on currently applicable standards

and regulations

Cost-eficient realisation of 3D formwork units through a high proportion

of system components taken from the PERI product portfolio

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 A consistent CAD planning process is realised Implementation plans are coordinated, and it
by bundling the formwork and scaffolding becomes much easier and quicker to organise
­planning. subsequent plan changes and put them into
practice.

155

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 BIM Building Information Modelling
Planning and management of all construction processes –
from the first idea to building operation

When it comes to BIM, PERI has been one of the leading

companies in the industry for many years now and can al-
ready show a number international project references that
have been successfully developed with customers using BIM
principles. Through the additional integration of the time and
cost factors, the 3-dimensional visualisation of the planning
gradually turns into a 4D or 5D model. Additional process
data relating to formwork and scaffolding technology, such as
required plan changes, automated collision checks, safety
checklists and QR codes for object navigation, are document-
ed and tracked in a mobile building information management
system. All relevant data is available on the construction site
via tablet solutions for day-to-day operations.

With the plug-in Library+ for REVIT, the PERI component catalogues of The components of the most important PERI wall, slab and column form-
the MAXIMO and SKYDECK formwork systems can be integrated into work systems are available in Trimble’s Tekla Warehouse and, equipped
the planning for the Autodesk ® Revit ® software for BIM. with the corresponding metadata, facilitate BIM-related reusage in the
construction process.

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 BIM Life cycle The most important advantage of BIM lies in the fact that planning and design
­variants of the 3D building model can be simulated at a very early stage of the
­project. In this way, it will be visible to all parties involved where, when, why and at
what cost can interface problems arise – in the planning of the building and in the
subsequent construction work. This future-oriented optimisation of the construction
process offers clients, as well as all parties involved in the construction, transparent
project management and a high level of planning reliability.

3
2
4
1

5
Information

10 Cooperation
3D modelling
6 Visualisation
Virtual, augmented and mixed reality
9 Material identification

7
8

1 Building development / spatial planning 5 Plan creation / documentation 9 Operation and Maintenance

2 Design planning 6 Prefabrication / element usage 10 Renovation, Demolition

3 Implementation planning 7 Plant and assembly planning

4 Thermal and technical analyses 8 Preparation / site planning

Improving the construction processes through 3-dimensional visualisations and animated process
simulations before starting the project

Efficient execution of construction work and cost transparency through optimised work preparation
and the integration of additional process data

Coordinated processes uniformly resolved – from the CAD design and all change processes through
to putting into operation

Always up-to-date and readily available project information

Well-regulated communication through standardised working methods

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 Project Management
Professional project support and advice to ensure
­compliance with budget constraints and scheduling

If work procedures in construction site operations are efficient and trouble-free,

planning goals can also be achieved. On request, a PERI project manager can sup-
port the management and execution of the construction project directly on the con-
struction site. With many years of project experience, they keep a close eye on the
entire process chain and can quickly react to deal with site-related changes in the
construction process. They also help to find the most economical solution for the
construction site and ensure punctual operational planning of the formwork in line
with the construction process. With the support of the online-based myPERI pro-
ject control tool, project managers have quick access to all important jobsite data.
They are the point of contact for all technical, commercial and logistical issues of
formwork and scaffolding planning.

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 Planning, delivery and management of cost-effective material use

No interface-related loss of engineering services due to continuous project support and technical advice from a specialist

Continuous control options using target-actual performance comparisons for constant monitoring of material, time and costs

Compiling key figure reports on a weekly and monthly basis

Advice on safety issues on the construction site

Organisation of problem-free return delivery processes

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 Training Programme
Efficient and safe use of PERI products

PERI designs training programmes customised to suit in-

dividual needs – tailored to match the formwork and scaf-
folding systems used by a customer, their special tasks,
and general planning and execution of site activities. This
allows contractors to realise efficient and resource-opti-
mised work operations during implementation of the
­project right from the very beginning.

In addition to practical training on the systems in the PERI

exhibition and training centres worldwide, the courses
also deal with theoretical training issues and software
training.

If required, PERI supervisors will provide the construction

team with comprehensive on-site support to ensure effi-
cient use of PERI system equipment from the start. PERI
supervisors also explain plans and parts lists and provide
information on the maintenance, cleaning and storage of
PERI materials.

Practical training for construction company personnel, scaffolders

and other users

Professional on-site briefings by experienced PERI supervisors

Briefings given by specialists for the efficient and safe operation of

PERI products

Reduced costs due to correct, safe and, therefore, faster handling

Practical sessions provide the ideal opportunity to become familiar with the
assembly and to put into practice tips from the PERI experts and theoretical
knowledge directly on the products, while also enhancing existing expertise.

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 Logistics Services
The best material in the right quantity, at the right time,
in the right place

With well over 140 logistics locations worldwide, PERI

provides its customers with innovative system equipment.
Very large quantities of high quality materials can also be
made available for exceptional orders thanks to the organ-
ised exchange of materials between the PERI rental parks.

Freight management at PERI is geared to meeting the

special requirements of construction site logistics. If re-
quired, PERI will define the project-specific boundary con-
ditions with customers during the planning phase. Thanks
to coordinated freight management operations and target-
ed coordination of the transport and construction site
logistics for formwork and scaffolding materials, construc-
tion site processes can be optimised and costs reduced.
The use of specialised forwarding agencies and close co­
operation over deliveries and collections are key elements
here.

Peak requirements can be covered cost-effectively by renting materials.

In addition, renting the appropriate system equipment is the most suitable
option for out-of-the-ordinary applications.

Optimal material availability thanks to a large, international rental

equipment park network

Reduced capital and financing needs for the customer, as their own
­investments for materials and yard are lower or not necessary

Logistics and commercial order processing

Efficient freight management due to precise planning

Uninterrupted construction site processes thanks to individual pro-

cessing concepts for jobsites – including for special requirements,
such as restricted space conditions or difficult cycle specifications

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 Equipment Services
Professional maintenance operations and assembly for high material
and execution quality

Cleaning and repairs

Due to the high demands placed on formwork materials, regular maintenance is
­essential to ensure good execution results. PERI provides professional cleaning and
repair of customer materials at many locations worldwide, thus ensuring the quality
of the materials held in stock.

Together with the PERI experts, individual coordination of the required services in accordance with
the state of the materials

Professional repair service with state-of-the-art plant engineering guarantees the best results

Fast processing and return deliveries of customer’s materials thanks to PERI’s network of service
centres

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 Factory-realised formwork assembly
Pre-assembly of project-specific formwork units can be carried out by PERI assembly specialists at the
­company’s production facility. By relocating assembly operations from the construction site to the factory,
the customer can benefit not only from quality advantages but also from increases in productivity and
­profitability, as well as enhanced cost certainty.

As architecture is also becoming increasingly more demanding in both quality and geometry, formwork
­featuring a wide range of designs is often requested. PERI offers complete solutions from a single source –
from simple CNC cut-to-size panels and box boxes through to individual special elements, 3D formwork units
and platforms. All dimensioned elements are customised to match all project requirements in the clearly
­defined quality and suitable for the planned number of uses.

Using state-of-the-art CNC machines, panels PERI provides customised 3D boxed elements Pre-assembly of girder wall formwork, 3D form-
are cut ensuring the highest precision and com- for the construction of complex, multi-curved work units, as well as heavy-duty shoring struc-
pletely in accordance with the specifications of reinforced concrete components. tures for the infrastructure sector, can also be
the PERI CAD plan file. carried out at the PERI facility.

CNC cut-to-size plywood panels in any geometric shape

Suitably assembled formwork for individual component or structural shapes

2D or 3D additional infill spaces and complex formwork units according to individual requirements
regarding shape, type of formlining and planned number of uses.

High quality of execution and efficiency through prefabrication with PERI’s state-of-the-art
­technology and specialist personnel

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 Software and Apps
Versatile solutions – from useful tools through to an
extensive range of software

Whether in the office or on the jobsite: digital helpers from PERI are valuable tools
in the planning, work preparation and execution of formwork and scaffolding pro-
jects. The range of digital applications available today extends from product-related
apps for simple calculations for formwork and scaffolding systems through to the
online myPERI customer portal which, as a comprehensive information platform,
supports the complete execution time of a project. Clear and simple operability is
of paramount importance for all PERI software programs and web tools – while
­simultaneously ensuring high user benefits.

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 PERI CAD
PERI CAD software is the ideal tool for experienced CAD users and is used for a very wide
range of tasks – from planning simple floor plans with standard systems through to the
­development of solutions for the most complicated engineering constructions.

Detailed planning for simple and complex structures

Descriptive presentation with clearly-arranged and detailed plans thanks to the 3D elaborations and visualisations

Reduced costs through the accurate planning of quantities and optimised construction sequences

PERI Apps
Intuitively operated apps save time and money in everyday construction activities and make
a valuable contribution to on-site safety. The web-based configurators can be used to deter-
mine important characteristic values and performance data, as well as the easy planning of
specific structures.

Easy and quick completion of calculations for planning and execution

Cost-effective and efficient use of the PERI systems used

Access to important and current information in a matter of seconds

Creating required documentation directly as a PDF and sending it by email

myPERI
With the online myPERI customer portal, PERI customers can access all important project data
of their respective PERI jobsite. In addition, they can quickly and easily access a comprehensive
range of product and component information. Anytime, anywhere.

Project data, materials and costs in view at all times with the help of clearly presented reports

Simplifies work processes through useful work aids and templates in all phases of the construction process

Constantly updated information; versatile, time-saving evaluation options at the click of a mouse

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 The following reference projects highlight the problem-solving expertise of

PERI engineers worldwide. A broad range of specific execution examples

from the past few years serve as a source of ideas for project implementation.

Numerous other impressive projects are featured on the PERI websites of the

respective country subsidiaries.

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REFERENCE PROJECTS
 170 Housing and Multi-Storey 258 Water Retaining Structures
Projects
182 Skyscrapers and Towers 268 Industrial Structures

202 Cultural Buildings 282 Building Redevelopment

224 Transport Engineering

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 Multi-Storey Construction
Residential AND
The requirements placed on functional and economical living

space are steadily increasing. At the same time, people are

attaching more importance to attractive and appealing

­architecture, as well as energy-efficiency and safety –

this also applies to the construction work itself.

The Stadtquartier Hirschgarten MK4 in Munich, Germany

combines all these characteristics. During construction of the

modern building, VARIODECK Edge Tables were used to

­realise the slabs, while PROKIT anti-fall protection provided a

high level of safety in the building shell storeys.

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EN_Bogen_12.indb 171 28.02.19 12:29
 Close to the famous Prater amusement park, the city of Vienna has demon-
strated various new urban living concepts. Realisation of the Rondo office and
residential complex required integrated formwork, scaffolding and safety solu-
tions. The PERI solution decoupled the construction phases thus decisively
saving valuable construction time.

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 “Viertel Zwei - Rondo” Residential Complex, Vienna, Austria

New urban architecture in

a tight construction cycle

Horst Höfer Project Manager

“Thanks to the high level of expertise and tremendous commitment of the PERI
­engineers, a technically and cost-effectively atractive solution could be found to
meet all challenges.”

The up to 33 m high Rondo Towers feature staggered heights of 4 to 10 floors.

The living area behind the striking exterior view with wide cantilevered, curved
­balconies is based on rectangular, interlaced building structures.

The buildings were realised exclusively as concrete constructions. For the shared
11,500 m² basement area containing the parking spaces along with the Rondo
Towers, a construction period of only 10 months was scheduled. PERI therefore
developed a concept that decoupled the respective work operations on the various
in-situ concrete areas. As a result, the construction team was able to work simulta-
neously on the balconies, walls and slabs thus saving time. The structurally de-
manding balconies were realized using MULTIFLEX girder slab formwork. This was
supported on MULTIPROP aluminum slab props which were connected with MRK
frames to form shoring towers in order to transfer the load across all levels down
to the slab of the underground garage.

Notwithstanding the above, the walls of the living area were constructed using
TRIO 330 panel formwork and climbed in advance with the help of FB 180 folding
platforms. The slab formwork was realised by means of lightweight and quickly
­assembled SKYDECK panels whereby striking operations were particularly fast due
Rondo is a building ensemble consisting of 7 resi-
to the drophead system – the cycle times were thus decisively shortened. A high dential towers with a total of 200 apartments in
the Second District in Vienna’s Leopoldstadt – ­
level of safety was guaranteed through the use of end-to-end PROKIT anti-fall a development project that combines housing,
­protection on all storeys. ­living and working in accordance with new criteria.

Contractor
Heitcamp Construction GmbH, Vienna, Austria

Client/Project Development
IC Development GmbH, Vienna, Austria

Architect
Thomas Pucher, Graz, Austria

Field Service
PERI Austria, Nußdorf

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 Peter Žiačik Site Manager

“I particularly appreciate the active approach of the PERI team regarding unusual
constructions. An example of this was the realisation of the statically challenging
inclined columns. In the process, PERI engineers supported us with static design
issues as well as the coordination directly on the construction site.”

174

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 “Panorama City III” Business Complex, Bratislava, Slovakia

Inclined circular columns

as a building´s signature
Clear design accents are an important element in factually-styled, modern ar-
chitecture. An ensemble of massive, inclined columns with heights of 10 m is
a special feature that can only be realized by means of excellent formwork
know-how.

The entrance area of Panorama City III is characterised by The concrete slabs of the building were realised using
widely spaced, mostly inclined, in part vertical circular ­MULTIFLEX Girder Slab Formwork. PERI planned a shoring
­columns with diameters of 1 m. This 15-storey building construction based on PERI UP Flex components for transfer-
complex features approx. 26,000 m² of rentable office space. ring loads from the 10 m high slab in the entrance area.
A total of 2,500 m² of MULTIFLEX was used for the slab
SRS Circular Steel Column Formwork was used for the re- formwork and 600 m² of DOMINO and TRIO wall formwork
quested high-quality architectural concrete surfaces. It can respectively.
not only accommodate high concrete pressures but also has
high-strength panel joints. Integrated ladder access ensured With the full commitment of its engineering team along with
safe access means during the concreting phase. The form- the fast realisation of the design and planning phases and
work with panel heights up to 8.40 m consists of two halves ­efficient technical solutions, PERI was able to completely
with an integrated clamping device. meet the client’s expectations.

Contractor
STRABAG Pozemné a inžinierske staviteľstvo s.r.o., Bratislava, Slovakia
Building and civil engineering s.r.o., Bratislava, Slovakia

Field Service
PERI Slovakia, Senec

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 Kopp Office Building, Emerkingen, Germany

Precision and practicality –

­architectural concrete business
card

176

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 If a sophisticated architectural concrete appearance is the business card
of a company, the formwork solution for its own office complex must
also be of a very high quality. With MAXIMO panel formwork, the joint
and tie arrangement became the means of design.

Kopp, a family-owned and run company based in the Upper Swabian town of
Emerkingen near Ulm, has built up a strong second business division in recent
years with its concrete cosmetic operations. With around 50 employees, the
company has in the meantime made a name for itself as a competent partner
for the protection, preservation and embellishment of architectural concrete
structures. Completed in 2017, the two-storey office building reflects the high
company standards in an accentuated and high-quality execution of an in-situ
concrete construction.

PERI formwork specialists were already involved at the planning stage. The
cube-shaped construction exemplifies in its design an accurately sub-divided
­arrangement of the formwork areas based on the 30 cm grid pattern of the
MAXIMO panel formwork. Windows and doors were integrated into the
­specified surface-area grid without requiring any obstructive filler elements.

MAXIMO with its one-sided tie technology allows precisely positioned joints
and centrally-arranged anchor holes; facade and interior walls show the creative
possibilities of architectural concrete in its fine, smooth surface and monochro-
matic colour structure. Following customer requests, the MAXIMO elements
were fitted with new formlining – this was the only concession in a project that
was otherwise realized cost-effectively with rental formwork consisting of
MAXIMO standard elements.
Client
Sichtbetonkosmetik Kopp GmbH & Co. KG,
This project was an exemplary demonstration regarding the importance of close Emerkingen, Germany
cooperation of architects, contractors and PERI engineers in the construction of
Architect
architectural concrete structures which covers all planning and execution pro- Architekturbüro Veser, Munderkingen, Germany

cesses. On this basis, the formwork solution can be optimally adapted to match Contractor
the respective construction project requirements – from standard through to Baugeschäft Neubrand, Ehingen-Volkersheim,
Germany
customized formwork.
Field Service
PERI Germany, Weissenhorn

Meinrad Kopp Client and Managing Director (on the right)

“I am very satisfied, the good quality of the execution and architectural concrete are
the professional result of a very positive cooperation of all concerned. As the end
product – architectural concrete – as such is important for us, it was also very interest-
ing to be able to follow the construction process live under real site conditions.”

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 Antinkangas School and Community Centre, Raahe, Finland

Concrete work in winter

with heated formwork

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 Even when building work has to take place in winter, the drop in tempera-
tures not only afflict people. With temperatures around and below freezing
point, MAXIMO MXH heated formwork really proved its worth when concret-
ing the over 5 m high walls of a community centre in Finland.

Tero Mähönen Site Foreman for Concreting Operations

“We worked with a heated formwork system during the winter months and were
able to meet the deadlines. The MXH from PERI worked extremely well.”

The new school and community centre in the district Antinkangas in the histor-
ic town of Raahe on the Finnish Baltic Sea coast is a major project for the small
community. In order to realise the special building geometries, the planners
­selected an in-situ concrete construction as the best technical and most
cost-effective solution for the shell construction. Moreover, to ensure that the
project could be completed according to the planned construction schedule,
concreting work had to be carried out in the autumn and winter months. PERI
was able to offer the required formwork solution using the MAXIMO MXH
heated formwork system.

At a very early stage, PERI supported the contractor regarding the use and ­cycle
planning of the formwork and with the integration of prefabricated concrete
components into the in-situ concrete construction. In particular, calculations for
the required large wall heights of more than 5 m without any horizontal sub-divi-
sion, i.e. in one pour, proved to be a challenging task.

With the MAXIMO MXH, PERI offers a system supplement that allows the
wall formwork to be used equally well in summer and winter. The MXH stand-
ard and extension heating elements can be adjusted to a set point from 20° C
to 80° C and can maintain this even if outside temperatures clearly fall below
freezing point. In spite of the special equipment with the heating elements and
Well thought-out safety features: safe working
the required control devices, the time-saving handling of the formwork does and concreting platforms are part of the
­M AXIMO panel formwork system.
not change: MAXIMO MXH can also be pre-assembled on the ground while tie
installation is carried out on one side only. In Antinkangas, the system worked
faultlessly under extreme conditions which reached -15° C.

Main Contractor
Hartela Pohjois-Suomi Oy, Oulu, Finland

Field Service
PERI Finland, Hyvinkää

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 “Ypsilon” Residential and Office Building, Ulm, Germany

Scaffold assembly in line with

actual construction progress
with high safety levels

The “Ypsilon” residential and office building, a building com- Especially during assembly operations, the project profited
plex complete with a 35 m high tower with a trapezoidal-­ from the fact that individual scaffold bays could be opened
shaped floor plan and adjacent 7-storey lateral tract, is the and closed again when the PERI UP Easy had been com-
new striking western gateway to Ulm´s city centre. Behind its pletely installed. The large-sized facade elements that charac-
rounded building corners and a glass and aluminum facade terize the outer appearance of the building could be brought
are retail outlets, offices and apartments. to the front of the building through the scaffolding – a major
reduction in workload, which also saved on crane require-
For the shell construction and finishing work, a working and ments and working hours.
safety scaffold based on PERI UP Easy was created. Due to
the consistent metric grid dimensions of the system, the
­demanding building geometry could accurately be followed.
Console bracket extensions and ledgers for pre-assembled
towers were suspended directly in the nodes of the scaffold-
ing assembly.

The simple, virtually tool-free assembly of the lightweight

Easy components reduced installation time in the various
construction phases whereby the adjacent tram operations
with its busy scheduling along with municipal civil engineer-
Scaffolding Contractor
ing works taking place at the same time were hardly affected. Schäfer Gerüstbau GmbH, Memmenhausen, Germany

In order to safeguard the continuation of the usual numerous Main Contractor

pedestrian movements in this area, a pedestrian tunnel was Matthäus Schmid GmbH & Co. KG, Mietingen-Baltringen, Germany

integrated into the scaffolding system which provided com- Field Service
PERI Germany, Weissenhorn
plete protection for all passers-by.

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 Florian Beyer Supervisor

“I´ve been working in the scaffolding sector since 2004 and have already worked with
all systems. After a very short familiarisation period, I enjoy working with PERI UP Easy.
The tool-free assembly is first-class and, thanks to the guardrail in advance integrated
in the system, no PPE is required resulting in less load on the body when working.”

Naim Dacaj Supervisor

“In spite of the demanding building geometry, we were still able to work quickly and
safely thanks to the PERI UP Easy scaffolding which was installed in line with the
­actual construction progress. We finished on schedule - and without a single work
a­ ccident.”

Large construction projects should interrupt traffic flows and business opera-
tions as little as possible. In downtown Ulm, scaffolding work in line with the
construction progress was successfully carried out with PERI UP Easy over
10 floors without any complicated conversion work. The planned time frame
and budget were comfortably complied with.

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 Towers
High-Rise Buildings and
In times of increasing populations and gigantic metropolitan

regions, high-rise buildings and towers have become estab-

lished features of our cities. Limited living space and more

advanced technologies lead to ever more new height records

and ever more unusual building constructions.

PERI ACS Self-Climbing Formwork was used in the construc-

tion of the Petronas Twin Towers in Malaysia, which for a

number of years was the tallest building in the world. When

work on the structures was completed in 1998, the 452 m

high Twin Towers enjoyed top ranking of the world’s tallest

buildings, forming the pinnacle of high-rise construction.

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EN_Bogen_12.indb 183 28.02.19 12:29
 The Young Towers, Tel Aviv, Israel

System solutions for efficient

and safe working

184

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 PERI supported the rapid construction progress with customised
engineering services, competent support throughout the entire
construction phase and just-in-time deliveries of the required
­system equipment.

Michael Tahan Project Manager

“For such a major project, I wanted to work with a market-leading partner. The professional
solutions provided by the PERI engineering team made the construction of both buildings
far more efficient, safer and faster.”

The Young Towers are two elliptical-shaped residential towers in the centre of
Tel Aviv. The construction of the 40- and 46-storey buildings, as well as the
structure connections at the top and bottom, had to meet extremely high quali-
ty requirements. When constructing the shell of the buildings, the amount of
crane time also had to be reduced, and safe work procedures to be guaranteed.

The most cost-effective implementation solution proved to be the combination

of CB Crane-Climbed Formwork for the building cores and an enclosure of the
standard floors with a hydraulically climbed RCS P Climbing Protection Panel.
For the protected working areas to be provided on all storeys, PERI engineers
designed a project-specific RCS climbing variant with wall formwork suspend-
ed from a gallows construction.

The rapid construction progress was supported by the use of the SKYDECK
Panel Slab Formwork. Its system-specific fast installation sequence could also
be maintained at great heights, as the upper working levels under construction
were always completely closed off by the RCS Climbing Protection Panel. The
enclosure served as protection against falling and reliably shielded the working
areas from the effects of the wind and weather. As a result, the quality of exe-
cution was enhanced and productivity increased due to the increased feeling of
safety.

Contractor
Danya Cebus Ltd, Or Yehuda, Israel

Field Service
PERI Israel, Rosh Ha‘ayin

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 Maakri-Kvartal Business Complex, Tallinn, Estonia

Well-thought-out formwork
concept combines new and old

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 A new landmark combines Tallinn’s tradition and modernity.
PERI planned and supplied a climbing formwork solution, which
also took into account the demanding construction schedule and
the tight space conditions.

Laivo Pallav Project Manager Concrete Construction

“With this project, construction progress was very quick with the RCS as formwork
scaffolding and protective panel. The mobile hydraulics allowed us to climb in any
weather and at all times – we would often have been unable to use a crane in the
strong winds. For us, PERI is a very reliable and competent partner.”

A 110-m-high skyscraper is the new landmark in Tallinn. It is part of a complex

which comprises new high-rise buildings and restored architectural monu-
ments, connecting the historical heart with the modern part of Tallinn, the
­Estonian capital. Centrally located in the heart of the city, the Maakri-Kvartal
business complex has a total area of 36,000 m². PERI developed and supplied
corresponding comprehensive formwork solutions for the new buildings as well
as the refurbishment operations. In particular, by using climbing technology for
the highest of the three new structures, the PERI team were able to support
the fast construction progress.

The biggest challenge for the engineers was to maintain the very tight con-
struction schedule while, at the same time, accommodating the limited crane
and storage capacity in the densely built-up urban area. Here, the RCS Rail
Climbing System combined with MAXIMO Panel Formwork showed its real
strength: the units were raised safely and quickly in increments of 50 cm by
means of mobile climbing hydraulics. Even the strong winds from the Baltic
Sea could not hinder the climbing procedure, because the climbing units were
permanently attached to the building at all times. The variable assembly along
with the 125-mm hole arrangement of the climbing rails also made it possible
to adapt the working platforms perfectly to suit the respective height of the
storey.

The MAXIMO Panel Formwork was used not only on the climbing formwork
but also for various other wall areas. It ensured fast shuttering times, the best
quality concrete surfaces and a regular joint and tie pattern. When forming the
floor slabs, the SKYDECK Panel Slab Formwork made a convincing case due to
its systematic assembly sequence without any time-consuming measuring. Contractor
MERKO Ehitus Eesti AS, Tallinn, Estonia

Field Service
PERI Estonia, Harjumaa

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 The complex mixture of in-
situ concrete construction
and prefabricated concrete
elements presented a diffi-
cult formwork technology
challenge.

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 Aglaya Garden Tower Block, Risch Rotkreuz, Switzerland

Project-specific solutions with

system
Stefan Fleischli General Foreman Building Construction

“Even in the work preparation phase, PERI convinced with its innovative ideas and
clever solution proposals. In the subsequent implementation, the formwork concepts
were updated and optimised further with the site management team. The project
­support provided was excellent throughout the entire construction period.”

Graphic: Raumgleiter

Visionary living arrangements with extensive green terraces have been realised
with the construction of the 70 m high Aglaya garden tower block near Zurich,
which houses not only 85 condominiums, but also office and commercial
space.

From the 5th floor, the building features an 18-m-high funnel-shaped widening.
PERI UP shoring towers were used to support the prefabricated concrete
­elements used for this, which simultaneously served as working platforms.
The towers also transferred the loads from the geometrically complex in-situ
concrete beams and from the slabs above. A VARIOKIT truss construction
served as a support for the diagonally arranged components and to secure the
position of the assembly.

The team also had to realise the staggered design of the cantilevered balconies,
which project up to 4 m from the building. For this, the PERI solution stipulated
the use of project-specific framework-type tables based on the VARIOKIT
­Engineering Construction Kit and MULTIPROP shoring towers. On the one
hand, the use of rentable system components was very cost-effective; on the
other, the pre-assembled slab tables delivered by PERI minimised valuable
­assembly times on the construction site. Thanks to double-capacity on-site
­material volumes of the MULTIPROP sub-structure, the slab tables were used
extremely efficiently and, as working platforms with protection panels, provided
a high level of safety even when working at great heights.

Contractor
Landis Bau AG, Zug, Switzerland

Field Service
PERI Switzerland, Ohringen
MCE GmbH, Eschenz, Switzerland

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 Lakhta Center, St. Petersburg, Russia

Achieving a record height

with PERI solutions

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 At the time of its completion, the 462 m high Lahkta Center in
St. Petersburg was the tallest building in Europe. PERI planned and
­supplied formwork and scaffolding systems to realise the architecturally
striking building located directly on the Gulf of Finland.

Faruk Gökçe Başaran Chief Engineer

“The biggest task was the planning of the appropriate systems with which we were
able to implement both the architectural design and safety requirements, as well as
complying with the construction schedule. The PERI systems are designed with the
focus on ensuring high quality, work safety and efficient working operations. PERI
thus played a key role in the construction of the Lakhta Center.”

The Laktha Center, designed as an interconnected complex in the form of a

business centre right on the Baltic Sea, has around 400,000 m² of usable floor
space. From an architectural point of view, the main challenge in constructing
the skyscraper was realising the continuous, spiral-shaped rotation, along with
the subsequent constantly changing slab areas.

The particular requirements for the foundations required a project-specific spe-

cial solution. The structure is positioned on 264 piles that reach a depth of up to
82 m PERI designed a comprehensive solution based on the DOMINO Panel
Formwork to construct the foundations which rest on these. Concrete totalling
19,624 m³ was poured in one concreting operation and entered the Guinness
Book of Records as the biggest continuous concrete pour ever carried out.

Together with the contractor, PERI Russia developed an integrated, geometrical-

ly flexible solution to form the core of the building and the cantilevered slabs.
The VARIO GT 24 Girder Wall Formwork in combination with the ACS
Self-Climbing System could be moved quickly and independent of weather con-
ditions without using a crane. Due to the exposed location by the sea, particular-
ly high wind loads had to be taken into consideration for the end-to-end climbing
protection panel solution, which was based on the RCS Rail Climbing System.

The round-the-clock technical support and the planned and supplied formwork
and scaffolding solutions from one source facilitated very efficient project man-
agement and fast implementation, including when changes had to be made at
short notice.

Contractor
Renaissance Construction, St. Petersburg, Russia

Field Service
PERI Russia, St. Petersburg

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 Where concrete is literally supposed to screw upwards through 44 storeys
­towards the sky, the formwork and scaffolding must also be able to keep pace
with every turn. A special architectonic signature also requires special structural
concepts.

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 Generali Tower, Milan, Italy

Combined climbing formwork

for special twisted architecture
Alfio Musumeci Technical Director
Tommaso Salvo Site Manager

“Our aim is to always find the right balance between technology and cost-effec-
tiveness. Together with the PERI engineers, we developed the best way to realise
the tower at the right price. Ultimately, we were able to complete the required
building work well before the end of the agreed construction period – to the great
satisfaction of our client.”

Realising a structure that is architecturally interesting and statically still

­feasible also makes the planning and structural implementation a challeng-
ing task. The Generali Tower on Milan’s Piazza Tre Torri, the new adminis-
trative headquarters of the insurance group of the same name, is a good
example of this. The 170 m high office building elegantly winds its way
­upwards and features changing slab geometries on each floor. These
­revolve around the centrally positioned core of the high-rise building with
circular and angular external walls, whose thickness tapers to one third of
the original 90 cm as the height of the structure increases.

For the core of the building, RCS formed a combined climbing formwork
solution together with a self-climbing ACS Platform Unit, as well as crane-
climbed CB Climbing Platforms and BR Shaft Platforms. In addition, the
ACS technology allowed the concrete placing boom to be moved upwards
without the use of a crane. SKYDECK Panel Slab Formwork with its drop-
head system was selected to shutter the floor slabs. The RCS P Climbing
Protection Panel secured all leading edges. The closed enclosure enhanced
work safety levels and avoided any weather-related downtime.

The project-specific and perfectly coordinated PERI formwork deployment

facilitated consistently safe and, therefore, fast work processes. As a re-
sult, the standard floors were realised in a continuous weekly cycle despite
the complicated building geometry. With the shell construction taking just
17 months, it was possible to finish ahead of the originally planned sched-
ule by a full 3 months.

General Contractor
C.M.B. Carpi, Italy

Contractor (Shell)
Ricca Costruzioni S.p.A., Pisa, Italy

Field Service
PERI Italy, Basiano

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 Möbius Tower, Brussels, Belgium

Well-thought-out system use

accelerates construction time

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 For the elliptical Möbius Towers in Brussels, which was realised in two
construction phases, the PERI climbing formwork solution facilitated fast
execution times. Valuable crane time was reduced and the tight construc-
tion schedule could comfortably be maintained.

Philippe Vandenberghe Project Manager

“All elements that could be pre-assembled were delivered to the construction site
ready for use. After assembling the climbing system, shuttering operations could be
completed in a very short time. The technical support provided by PERI was absolutely
outstanding.”

The architectural design of the almost identical twin towers is based on a

­Moebius strip. The 20 th and 24th storeys of both structures feature an elliptical
ground plan. To ensure the shortest possible construction time, PERI developed
a formwork solution that took into account the limited crane availability, especial-
ly as regards the construction of the building cores, which were realised in
­advance.

The RCS Rail Climbing System was combined with different system formwork:
PERI supplied prefabricated formwork elements based on the VARIO GT 24
Girder Wall Formwork System, which were used to shape the rounded external
walls of the core. MAXIMO and TRIO Panel Formwork, in combination with
RCS, proved to be a big advantage with regard to crane-independent forming of
the internal walls. In addition, TRIO, DOMINO and RUNDFLEX served as wall
formwork for the concrete structural components, which were subsequently
concreted for the climbing formwork.

System use was customised to the specific project and this, combined with the
rail-guided, hydraulically operated RCS climbing technology, facilitated fast cycle
sequences. Aided by the extensive range of PERI support, along with a high
­degree of prefabrication, the storeys could be completed in regular 7-day cycles.

Contractor
Interbuild NV, Wilrijk, Belgium

Field Service
PERI Belgium, Boom

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 Mercury Tower, St. Julians, Malta

Fast and safe upward

­construction progress with
lightweight systems

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 PERI supported the construction of the avant-garde style high-rise
structure on the island nation of Malta with competent support and the
combined use of light and modern climbing and formwork systems.

Massu Cassar Site Manager

Joseph Sultana Site Manager

“This architecture presented us with a major challenge regarding the structural

­implementation. PERI supported us with its great experience and innovative
­technologies in order to make the vision of J. Portelli Projects a reality.”

In the Maltese holiday resort of St. Julians, which is largely dominated by

­traditional architectural styles, the architecture of the Mercury Towers shows
the avant-garde appearance typical of Zaha Hadid. The 140-m-tall high-rise
building is positioned on a narrow rectangle to leave room for a historic building
that provides a direct connection to the lower storeys. From the tenth to the
31st top floor, the structure expands its ground plan in a distinctive twist.

The RCS Rail Climbing System served as climbing formwork for the building
core realised in advance, as well as for enclosure and anti-fall prevention for the
work being carried out on the subsequent building shell floors. The lightweight
RCS CL Climbing Formwork, together with VARIO GT 24 Girder Wall Form-
work, formed hydraulically climbed moving units, thus requiring only a mini-
mum of crane capacity. The PERI implementation solution was supplemented
by RCS MP Landing Platforms which were used for moving and intermediate
storage of formwork materials.

Execution of the floor slabs, including beams with lightweight PERI DUO
­composite formwork, was an important success factor on the construction
site. The system is also characterised by its low weight and particularly easy
handling when forming the walls. Work operations were totally enclosed by
means of the RCS P Climbing Protection Panel, thus providing complete
­protection against falling and the sometimes very strong winds.

Zaha Hadid Architects

Contractor
J. Portelli Projects, St. Julians, Malta

Field Service
PERI Italy, Basiano

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 Gregory Davis Project Engineer

“Without PERI, we would not have been able to achieve our “two floors per week”
schedule. The independence of the formwork systems minimised demand for the
­single crane servicing the job. The size and quality of the concreting sections exceeded
our expectations.”

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 The JACX, New York, USA

RCS climbed two storeys

per week

Thanks to the PERI RCS Rail Climbing System, two floors per week were
achieved on the building complex near the Queensboro Bridge despite
­minimum crane availability.

The JACX consists of a five-storey base construction com- three floors each time using the LPS Light Protection Screen.
plete with a centrally positioned 10,000 m² park area. The The gap-free enclosure allowed the construction team to
park is enclosed by two almost identical towers. These work safely and efficiently at all times, including on the upper
­structures provide approx. 570,000 m² of usable floor space floors, whilst the directly adjacent area was protected against
in Long Island City. PERI engineers developed a project-spe- falling objects. The park areas on the roof of the base con-
cific concept based on the RCS Self-Climbing Formwork struction and the 29 th and 30 th storey slabs of the two ­towers
­system to ensure cost-effective execution of the structure, were realised with SKYDECK Panel Slab Formwork.
despite having restricted crane availability and a tight con-
struction schedule.

When climbing the two tower cores positioned on the sides

of the building, an important remit was to meet the specified
architectural concrete requirements. The contractor relied on
the PERI RCS C and VARIO Girder Wall Formwork. The sys-
tem combination could be hydraulically lifted into the next
Contractor
section by means of climbing rails securely attached to the Casino Development Group Inc., Maspeth, USA

structure without using a crane. This meant the tight climbing Project Management
cycle of 2 floors per week could be maintained, even though New Line Structures NLS, New York, USA

there was only one crane available during work operations. Field Service
PERI USA, Bridgewater, New Jersey
The storeys in the building shell were enclosed in the top

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 Photo: Infra Communicatie/Marcel Steinbach

Enes Djerlek Managing Director

“We work with PERI because we think it goes beyond just quality and results.
Our long-standing collaboration is also based on fundamental human values such
as respect, consideration, mutual trust and responsibility.”

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 nhow Hotel, Amsterdam/RAI, Netherlands

Groundbreaking architecture
for Amsterdam trade fairs
With 25 storeys and 650 rooms, the nhow RAI is the largest and tallest hotel in
the BeNeLux region. Its bold architectural design was realised cost-effectively
with the help of the PERI formwork and scaffolding concept.

The design for the new nhow hotel bears the signature of the renowned
architect Rem Koolhaas. The iconic 91 m high structure at Amsterdam’s
RAI trade fair centre is divided into three blocks, each with a triangular
ground plan and arranged obliquely in relation to each other. On the 10 th
and 17th floors, the storeys cantilever outwards up to 12 m.

In order to safely transfer the loads of the cantilevered building segments,

PERI developed a supporting structure based on the VARIOKIT Engineer-
ing Construction Kit. Here, the VRB Heavy-Duty Truss Girder, which is
mainly used in bridge construction, transferred the high loads until the
­level of self-supporting capability was reached in the completed storeys of
the building shell. The cantilevered support and working platforms meant
that a complex birdcage scaffold solution was not required and accelerated
the construction process.

The core of the building was constructed in advance using the ACS and
RCS Self-Climbing Systems – crane-independent and, in combination with
the MAXIMO Panel Formwork, ensuring a fast climbing sequence.
SKYDECK Panel Slab Formwork provided twin benefits when forming the
floor slabs: the systematic assembly sequence with lightweight system
components accelerated shuttering and striking operations. In addition,
the slab soffits could remain visible thanks to the uniform panel grid
­arrangement.

Contractor
Red Betonbouw B.V., Oud-Beijerland,
­Netherlands

Field Service
PERI Netherlands, Schijndel
PERI Group, Weissenhorn, Germany

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 Cultural Buildings
Culture stands for growth and change, history, present and

future. Whether museums, theatres, sports facilities or

schools; cultural buildings are places where people meet,

­experience culture and write its next chapter together.

They are very often characterised by extraordinarily high

­architectural standards.

Leuphana University in Lüneburg is just one of numerous

­examples that required a wide range of PERI expertise to

­realise the extravagant shape of the building.

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EN_Bogen_14.indb 203 28.02.19 12:32
 Victoria & Albert Museum, Dundee, Great Britain

When the museum itself

­becomes a work of art

The Scottish coastal formations influenced the Japanese star architect Kengo
Kuma with the design of the museum. The outer shell of the building with canti-
levered panels made of prefabricated concrete elements features black surfaces
in the highest quality of architectural concrete. In order to realise this building
structure in concrete, it required formwork and logistics solutions at the highest
level.

Carey’s Civil Engineering was commissioned to carry out the concrete work and
decided in favour of PERI UK to produce the free-form formwork and shoring
solutions for the exterior walls of the building. Before the start of the project, a
model of a formwork element with selected formwork and with designated cur-
vatures and inclined surfaces was produced. Concreting tests showed that the
required geometry, surface texture and pigmentation could be realised and
­confirmed that the load support functioned and striking operations would be
problem-free in spite of the unusual shape.

For supporting the massive concrete segments, a 3D model was designed by a

team of experts from Arup. This simplified estimating the amount of shoring
and supports which were required to carry out the execution. PERI UP was the
ideal shoring system for supporting the walls. The height of the shoring system
could be adjusted step-by-step in 250 mm increments thus allowing optimum
access to the widely varying concreting heights throughout the building. PERI
created the formwork variable depths and heights which consisted of VARIO
GT 24 panels and VARIOKIT components – tailored to match the artistic twists
and turns of the building structure.

For engineering, formwork production and logistics, PERI UK combined its own
capacities with the expertise and experience of the 3D experts from Weissen-
horn. The good coordination of all parties involved was crucial because at the
peak of the project, Carey’s Civil Engineering required 1,000 m² of customised
formwork elements per month from PERI.

Main Contractor
BAM Construction UK Ltd., Hemel Hempstead,
Great Britain

Sub-Contractor
Careys Civil Engineering, Wembley, ­
Great Britain

Field Service
PERI Great Britain, Rugby
PERI Group, W
­ eissenhorn, Germany

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 Ed Morgan Project Engineer

“Sequencing between Carey’s and PERI was critical in order to maintain a

typical delivery of five bespoke carcasses every working day for 60 weeks.“

The shape of the building is

­inspired by the surrounding
cliffs, the architectural con-
crete is said to be reminiscent
of sedimentary rocks. The
Scottish location of the V&A
Museum combines nature,
­architecture and the history
of the place.

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 The Mandel Institute of Leadership, Jerusalem, Israel

Comprehensive solution
for a talent hothouse

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 A high-quality building structure, especially at educational institutions,
contributes a lot to the well-being of people who learn and work in it.
In Jerusalem, PERI showcased the very best surface quality for large
visible concrete surfaces.

Michael Tarasov Project Manager

“The complex design was the main reason why we decided in favour of PERI.
Thanks to the excellent engineering, technical support and highly developed
­systems, we could master every challenge we faced.”

The Jack, Joseph and Morton Mandel Foundation building will be a place
where young men and women learn and are trained to become highly qualified
educational and social leaders. The new building situated in the Jerusalem
­Botanical Garden has 3,000 m² of parking and additional two floors each
2,400 m².

In addition to the very tight building schedule, a large part of the concrete
­construction was to be realised in architectural concrete quality. Constructed
using SKYDECK Slab Formwork, the slab alone featured a 2,000 m² architec­
tural concrete surface when it was completed. In the edge areas of the slabs,
MULTIFLEX Girder Slab Formwork was used to great effect. The support
with PERI UP Flex scaffold towers created a flexible solution with a high
­load-­bearing capacity – ideal for executing the up to 3 m cantilevered slabs in
heights up to 12 m.

For realising the large circular entrance hall, RUNDFLEX Wall Formwork was
selected. The pre-assembled elements could be easily and quickly adjusted on
site in order to match the required radii with the help of the provided templates.
For the slender columns in the reception area, lightweight LICO Column
­Formwork was deployed.

The straight walls of the facades facing the outside and inner courtyard
­feature numerous high windows and were constructed using the easily placed
­DOMINO Formwork which, like all the other formwork and scaffolding
­components, were delivered to the construction site on a just-in-time basis.

Contractor
Ram Aderet Civil Engineering Ltd
Haamal 10/10 st, Rosh Ha‘ayin, Israel

Field Service
PERI Israel, Rosh Ha‘ayin

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 The newly built congress centre and
­casino form the heart of Cap d’Agde.
With their white architectural concrete
facade, they shape the image of the
city. The project-specific planned
­VARIO GT 24 Wall Formwork played a
large part in creating the outstanding
surface quality.

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 Casino and Congress Centre, Cap d’Agde, France

High level of productivity

­despite high architectural
­concrete requirements
Simon Mercier Site Manager

“We decided in favour of custom-made VARIO Formwork.

The decisive factor here was that we wanted to have excellent surface quality
while maintaining a high degree of productivity especially for the white architectural
­concrete surfaces. We are all very proud of the results.”

The resort on the French Mediterranean coast of Cap d’Agde is undergoing

modernisation in order to also retain its attraction to tourists in the future.
The facades of the casino and adjacent likewise new congress centre radiate
in refreshing elegant white and are representative of the redesign of the well-
known holiday destination.

The architectural concrete surfaces of the two buildings had to meet the high-
est quality requirements. The outer shell was realised with the help of VARIO
GT 24 Girder Formwork. The formwork elements were pre-assembled at the
PERI assembly facility and delivered to the construction site as ready-to-use
6.60 m and 4.80 m high modules which also included the working platforms.

In order to be able to form the external walls – in part, up to 17 m high –

the ­project management team decided to use VARIODECK Slab Tables on
­MULTIPROP Shoring Towers to support the girder formwork. As a result, a
support structure using standard components was possible in spite of the
curved walls. PROKIT anti-fall protection provided safety at the leading edges.

For realising the slabs, SKYDECK Panel Slab Formwork was selected which
was likewise supported on MULTIPROP aluminum props. Thanks to the high
load-bearing capacity of the system, slabs up to 50 cm thick could easily be
formed which allowed the execution of all slabs to be carried out with just one Contractor
SOGEA SUD BATIMENT, Montpellier, France
system.
Field Service
PERI France, Agence Méditerranée et Bureau
The challenge when forming the internal walls of the building was ensuring a Central, Meaux

cost-effective execution of the different radii. The RUNDFLEX Plus Formwork

was able to convince here: the working platforms remained mounted on the
system at all times which saved time for each moving procedure.

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 Alan Watt Supervisor

“Having been in the business for many years, I can say that PERI UP Flex is the most
adaptable and versatile system I have ever worked with, with its wide range of deck-
ing, waler and accessory dimensions.”

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 Chadstone Shopping Centre, Melbourne, Australia

PERI UP Flex in the sweeping

expanse of unique glass
­architecture
A huge, undulating curved glass roof construction is the new distinctive
feature of the Chadstone Shopping Centre in Melbourne. In the latest
­expansion phase, literally playing a supporting role: PERI UP Flex.

“The Chaddy” is one of the largest shopping centres in the and the direction of the decking can be changed: thus, the
southern hemisphere, and not just since since its 34,000 m² scaffolding could exactly follow the curved geometry of the
expansion to a total area of now 212,000 m². Since the exten- roof construction at working heights of up to 20 m and
sion, the atrium is spanned by a spectacular, complex-shaped lengths up to 85 m. End-to-end guardrails, toeboards and
glass roof. Key data: 140 m long, up to 31 m high, maximum non-slip, gap-free decking ensured a high level of safety
span 44 m, area 7,000 m². when working, also at great heights.

The glass roof was realised while the centre´s 500 shops con- The fact that the tight schedule could be maintained was
tinued to be open fordaily business after a construction phase largely due to the scaffolding technology. Thanks to the low
of only five months. The jointly designed scaffolding solution dead weight of the system components and the virtually
on the basis of the PERI UP Flex Modular Scaffold System ­tool-free assembly, erection and dismantling of the scaffold-
was used for transferring loads and as working platforms for ing could be carried out easily and quickly by hand without
installing the edge beams, steel girders and glass panels. taking up much crane time.
Working at great heights along with only minimum crane
availability for moving materials was significantly simplified in
particular through the low weight of the system components
and the integrated protection against lifting on the decking. Contractor
The PERI UP Flex Modular Scaffolding is based on a continu- Nomad Scaffold, Melbourne, Australia

ous metric grid dimension of 25 cm whereby system compo- Field Service

PERI Australia, Sydney
nents are attached to the rosette nodes in 50 cm increments

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 Cathedral in Kazan, Russia

Historical architecture
replicated in concrete

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 PERI provided valuable support for the reconstruction of a destroyed
church. Particularly challenging was to replicate the numerous domes and
spandrels of the building exactly according to its historical predecessor.

Darcheev Anton Project Manager

“The task of completely rebuilding the cathedral in such a short time seemed unrealistic.
Thanks to the technically versed and well-coordinated work provided by PERI, we were
able to meet the construction deadlines. Today as well as looking back on what we have
achieved together, we can say with certainty that the PERI team works with absolute
­professionalism in its field.”

The model is historical while the construction is very modern: after its destruc-
tion in 1932, unfortunately only drawings exist of the Cathedral of the Virgin of
Kazan in the eponymous capital of the Russian Republic of Tatarsan. Now, the
church with its numerous small and large domes of up to 15 m in diameter has
been replicated in concrete based on these drawings.

A large part of the formwork was delivered pre-assembled to the jobsite, not
only to reduce the workload for the construction team on site but also to repli-
cate the arched structures and dome vaulting as accurately as possible. Form-
work for larger structures, such as the domes, were constructed on the basis
of the VARIOKIT Engineering Construction Kit and positioned on PERI UP
­shoring towers. Above all, the large 3D formwork boxes for the up to 7 m high
spandrels, curved in all room dimensions, between the round arches and
domes had to be accurately assembled. For connecting the corners of the
formwork boxes, PERI provided its individually developed solution in order to
ensure that error-free installation was as easy as possible to carry out.

For construction of the recurring forms, the formwork was used multiple times
and moved with the crane. For each formwork box as well as every dome form-
work assembly, a separate dismantling plan was included in order to prevent
any damage and to minimize the time and effort required for the moving proce-
dure. In addition, PERI specialists were constantly on site throughout the entire
construction period of around 9 months – alongside the precisely pre-assem-
bled formwork elements, one of the success factors of the project.

Contractor
LLC Evrostroyholding+, Kasan, Russia

Field Service
PERI Russia, Moscow

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 The impressive new museum building
in Gdansk is a memorial designed to
preserve the memory of the inferno of
the Second World War.

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 Museum of the Second World War, Gdansk, Poland

Formwork and scaffolding for

a museum built as a memorial
Adam Szkudlarek Site Manager

“For realising the museum with its complex geometry and featuring a mostly architectural
concrete design required an individually adapted formwork solution. Perfect delivery logistics
along with the readily availability of the required formwork and scaffolding played an impor-
tant role in the implementation. Once again, PERI proved to be a reliable partner on the
­construction site.”

On the former site of the Gdańsk public transport company, a prism-shaped

structure emerges from the ground at an oblique angle. The highly visible,
­almost 41 m high tower houses – together with a second, one-storey building
structure – the Museum of the Second World War.

In addition to the unusual geometry with the inclined building walls, a large
part of the concrete surfaces was to be realised in architectural concrete qual-
ity. PERI engineers worked closely together with the site management team
to develop a formwork solution based on VARIO GT 24 Girder Wall Formwork
combined with VARIOKIT system components. As a result, the anchor posi-
tions could be freely selected and the individual elements could be seamless-
ly joined together. Working platforms based on the VARIOKIT Engineering
Construction Kit guaranteed work could be carried out extremely safely on
the inclined walls, also at great heights. TRIO Panel Formwork with integrated
working platforms was used to construct the straight internal walls some of
which reached a height of 14 m.

Used as shoring and stair access means, the PERI UP Flex scaffolding system
ensured quick and safe construction progress when realising the shell of the
building. In addition, the modular scaffolding – in its function as working scaf-
fold – could be optimally adapted to match the complex geometry of the
­building so that working at a height of 40 m was safe and comfortable for
construction team personnel. VARIOKIT bracket constructions integrated into
the scaffolding solution allowed separate individual scaffolding segments to
be separated from each other, thus increasing the cost-effectiveness of the
solution.
Contractor
Warbud - Hochtief - Muzeum II WŚ S.C.,
­Warsaw, Poland

Field Service
PERI Poland, Stołeczna

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 Jon Jones General Superintendent

“Two other contractors had taken a look at this project and then turned it down.
PERI took on this challenge with us. PERI was very probably the only company that
could have constructed and supplied the forms to us.”

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 National Veterans Memorial and Museum, Columbus, Ohio, USA

Sweeping curvatures
brought into shape
The National Veterans Memorial and Museum brings together a war and
­military museum and veterans memorial in one building. PERI supplied a
range of unique shuttering formwork to realise the complex architecture.

The constructional design of the sculptural museum building A total of 400 box outs were required for the openings in the
consists of several concentric arches growing out of the concrete rings. These were also designed in 3D together with
ground. The arches interlace, creating intertwined concrete a significant portion of the wall formwork. The formwork
rings that form the walls of the museum and support a high- units were accurately prefabricated in the PERI assembly
er-positioned open space. The architecturally challenging ­facility with sizes ranging from approx. 3 m² up to 25 m². In
building had to be constructed mainly on the basis of a 3D this case, particular attention was paid to ensuring that the
model, because no dimensions were included in the plans box outs were also executed with tapered edges.
due to the complicated structure.
Almost the entire building was designed to feature an archi-
Large concreting sections up to 36 m long and 12 m high tectural concrete finish and realised with self-compacting
were required to realise the self-supporting arches. Over concrete. The concrete result turned out so well due to its
9,000 m² of VARIO GT 24 Girder Wall Formwork – supported outstanding, uniform surface quality that it was decided to
by PERI UP shoring – was designed and delivered. Due to the dispense with the originally planned sandblasting work.
constantly changing radius, tapering of the concrete bands
and complex intersection points, each individual formwork
­element was unique. Each element was mounted according
to the planned curvature, while each formwork panel had to
be exactly placed in position and adapted to match the curva-
Contractor
ture. Baker Concrete Construction Inc., Monroe,
Ohio, USA

Field Service
PERI USA, Chicago

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 University of Technology, Sydney, Australia

Slab table and

protection panel in one

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 The work on the new UTS building was significantly accelerated through a
­project-specific formwork solution. In addition, specially installed LPS mesh
enclosures also provided the highest possible level of safety during the
­construction process.

Travis Carter Project Manager

“The PERI team provided us with excellent support during the conception phase,
­including tests on true-to-scale models in the original size. The PERI solution not only
worked perfectly, it also fulfilled all safety standards.”

On the UTS campus – University of Technology Sydney – a new building was

­realised featuring a total of 17 storeys whereby the top 10 floors formed a
­tower with rounded floor slabs positioned against each other in a twisted
­arrangement. The multi-functional building provides everything that the
­university needs to operate on a total floor area of 47,000 m²: lecture halls
and seminar rooms, libraries and working spaces through to catering areas.

For forming the walls and columns, MAXIMO Panel Formwork was used.
The elements were completely pre-assembled on the ground and positioned
as one unit with the crane. The quality specifications for the architectural
­concrete, which were so important for the success of the project, were easily
met with MAXIMO, also through the regularly positioned anchor points.

Another task proved to be a major challenge: the floor slabs of the shell struc-
ture were to be clad in a protective wall in order to be able to begin early with
subsequent work operations such as finishing work on the facade. A standard
solution could not be used due to the curved, counterposed and outwardly
­tapered shape of the slabs. Together with the contractor, PERI developed a
special construction consisting of slab tables with permanently mounted LPS
mesh enclosures for the two upper storeys respectively. After the feasibility
was verified in a series of tests, this solution was used very successfully in the
MULTIPROP slab props and heavy-duty spindles
project. With a lifting fork specifically adapted to suit project requirements, the taken from the VARIOKIT Engineering Construc-
tion Kit were used for supporting the wide canti-
slab tables could be lifted two floors and then re-positioned. levered areas in the bottom storeys.

Contractor
Dalma Form Specialists, Pymble, Australia

Field Service
PERI Australia, Sydney

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 A concrete dome forms the centerpiece of the Bee’ah Headquarters, a futur-
istic dune-style building. The combination of PERI UP and individually adapted
VARIO GT 24 formwork elements played the main role in the construction of
the dome with the highest level of architectural concrete requirements.

Hamish James Project Manager

“It was important to us to commission a formwork supplier who could demonstrate

relevant success in the execution of complex architectural concrete projects. The
­efficient collaboration between PERI and Al Futtaim’s site team played a key role in
ensuring the success of the project.”

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 Bee’ah Headquarters, Sharjah, United Arab Emirates

Dune architecture
in concrete and steel

Award-winning enterprise, Bee’ah, deals with environmental The curved walls of the building also had to meet the highest
and waste management. The new headquarters in Sharjah quality requirements. The use of VARIO GT 24 Girder Wall
not only convinces with its outstanding life cycle assessment Formwork led to the fulfillment of all stipulated specifications.
but it also sets new standards in modern architecture. As a result, the architectural concrete surfaces throughout
­Designed by Zaha Hadid, most of the supporting structures the building reflect the architectural demand of creating
of the complex designed by Zaha Hadid are made of steel but something quite unique.
prominent concrete elements have set important accents.

As the central element of the entrance hall, the dome had to

correspondingly meet the highest quality standards. First-
class architectural concrete quality, a uniform joint pattern
and well-executed anchor points were high on the list of pri-
orities. Under this aspect, the positioning of the anchors and
the formlining joints were defined down to the last detail and
customised plywood formers and panels correspondingly
adapted to match the arched slab dimensions. The entire
dome was realised in four formwork sections whereby the
load-bearing substructure of the individual segments was
based on VARIO GT 24 System Components, SLS Heavy-­
Duty Spindles and SRU Steel Walers. The support for the
Contractor
substructure consisted of PERI UP Flex Shoring; with the Al Futtaim Carillion LLC, Dubai, United Arab
Emirates
continuous metric grid of 25 cm and 50 cm, the dome curva-
ture could be followed extremely well. The fine positioning Field Service
PERI United Arab Emirates, Dubai
was realised by means of SRU Steel Walers taken from the
­VARIOKIT modular system.

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 The actual purpose of pylons is to
safely transfer the loads from suspen-
sion bridges. With the Mahatma Man-
dir Centre, it was especially important
to do justice to its symbolic character.

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 Mahatma Mandir, Gandhinagar, India

SCS Climbing System

for inclined pylons
Sachin Kotarwar Project Manager

“The PERI system allows work to take place on 3 levels simultaneously. The working
platforms have sufficient space and can be easily and accurately adapted to suit the
respective site conditions. The systems are very flexible and practical for use at all
heights.”

The Mahatma Mandir in Gandhinagar in the Indian state of Gujarat is not only a
convention and event centre but also a memorial site for Mahatma Gandhi. The
visual appearance of the almost 14 hectare site is characterized by two highly
visible pylons which tower over the entire complex. These hold the support
­cables of a suspension bridge that spans a very busy road and connects the
congress centre in the east with the museum in the west.

The SCS Climbing System was used to form the inclined, 85 m high pylons.
With this system, the loads resulting from the fresh concrete pressure are
transferred via the brackets into the previous concreting section by climbing
­anchors whereby the formwork is securely anchored at all times. All work
­operations are therefore carried out easily and safely – also at great heights.

The climbing formwork used had three levels, each with a spacious working Contractor
Shapoorji Pallonji & Co. Ltd., Mumbai, India
platform. The wide platforms facilitated smooth construction progress for the
Field Service
site workforce. Also for the 15-degree pylon inclination, the SCS platforms PERI India, Mumbai
themselves could be horizontally aligned thus providing safe, horizontal working
levels. The SCS 250 version used in this project, equipped with VARIO GT 24
Girder Wall Formwork, allowed the wall formwork to be retracted by 63 cm.
Consequently, this provided sufficient space for the reinforcement work, as-
sembly of the scaffold anchoring as well shuttering and striking of the box outs.

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EN_Bogen_15.indb 224 28.02.19 12:35
 Transport Engineering
Industrial progress and infrastructure development go hand-

in-hand. Traffic infrastructure projects are not only visually

­impressive but also justify their existence on a daily basis.

They overcome obstacles for both people and goods and

­create new ways and opportunities.

The Viaduc de Millau in southern France is one of these very

impressive transport structures. Since 2004, the longest ca-

ble-stayed bridge in the world has spanned the natural obsta-

cle of the Tarn Valley, making it considerably easier for people

and goods to travel from one side to the other. PERI support-

ed the construction of the up to 342 m high bridge pylons by

means of climbing solutions and ongoing project support.

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 ACS Self-Climbing Formwork greatly accelerated the construction of the three,
up to 125 m high pylons. In the process, the climbing hydraulics safely lifted
the formwork and working platforms as one unit from section to section
­without requiring a crane and regardless of the weather.

C H Lee Technical Director

“The PERI ACS Self-Climbing System in connection with the retractable formwork
and PERI UP scaffolding served as quick and easy formwork for the pylon construc-
tion and safe access throughout. This solution accelerated the concreting work and
shortened the cycle times so that we could climb 5 m high sections every 5 days.”

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 Mersey Gateway, Great Britain

ACS for pylons reaching

­dizzying heights

Three pylons carry the around 1,000 m long bridge superstructure across the River The new six lane, more than 2,000 m long
­Mersey Gateway Bridge with its three striking
Mersey. For supporting the superstructure, the highest pylon widens at a height of 125 m, 80 m and 110 m high pylons, provides
considerable relief for the heavy flow of traffic
approx. 20 m from 6 m to a total of 17.5 m. At this point, hammer-head and pier-
in the Liverpool region, especially between
head formwork were used. ­Runcorn and Widnes.

For this, PERI´s British engineers developed a concept on the basis of horizontal-
ly-positioned SB Brace Frame units that could be coupled together, whereby 7 m
wide working levels were created. At the same time, the brace frames were used
for transferring loads from the cantilevered concreting sections into the pylon
shaft. The respective concreting heights were exactly matched to suit the anchor-
ing possibilities in the shaft section previously concreted while forming took place
requiring around 21 concreting cycles each 5 m high.

The ACS R Self-Climbing System, combined with VARIO GT 24 girder wall form-
work, optimised the construction of the upper pylon shaft. The wall formwork was
suspended from the top working platform so that the formwork carriage could
­easily be retracted together with the formwork after striking and the top working
platform could then be folded upwards. In this way, generous working areas for the
reinforcement work were created. PERI UP Flex reinforcement scaffolding and all
required materials were easily lifted in by crane.
Contractor
Merseylink Civil Contractors: FCC Construcción
The simultaneous climbing of several units reduced the number of leading edges. S.A., Kier Infrastructure and Overseas Limited;
Furthermore, the enclosed working platforms provided additional safety and, Samsung C&T Corporation

at the same time, protection against the high wind speeds as well as rain. Field Service
PERI United Kingdom, Rugby

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 For Colombia’s record-breaking bridge, the pylons, piers and super-
structure had to be realised simultaneously. To this end, PERI provided
a complete package consisting of a formwork and scaffolding solution
adapted specifically for the project, as well as on-going jobsite support.

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 New Pumarejo Bridge, Barranquilla/Atlántico, Colombia

Record-breaking bridge
­successfully completed

Juan Pablo Durán Project Manager

Jorge Enrique Restrepo Sulez Site Manager

“We are absolutely satisfied with our decision to work together with PERI. We were
excellently supported throughout the project, and the simple handling of the systems
also ensured increased work productivity.”

The new cable-stayed bridge over the Rio Magdalena is the longest bridge in
Colombia with a total length of 2.3 km. The main span is 380 m long. Here, the
38 m wide superstructure is supported by 80 m high pylons. Headroom up to
35 m allows ships to continue using the river; larger vessels can also be
­accommodated.

PERI engineers supported the challenging construction project with a tailored

formwork and scaffolding solution, which was designed to facilitate simultane-
ous construction of the pylons, bridge piers and superstructure.

CB Climbing Platforms, together with TRIO Wall Formwork, formed crane-

climbed moving units to form bridge piers up to 35 m high, as well as the two
pylons. Due to the large scale, crane operations were kept to an absolute mini-
mum for the 5 m high concreting cycles. In the area of pier heads, VARIOKIT
framework units served as a reliable support construction and working platform.

With the help of a geometrically adapted superstructure formwork based on the

VARIOKIT Engineering Construction Kit, the bridge superstructure – designed in
the form of a hollow box cross-section – was also realised. Perfectly matched
PERI UP Flex and ST 100 formed load-bearing support constructions in the
bridge perimeter areas with heights ranging from 5 m to 22 m. In addition, PERI
UP was used to provide stair access, allowing site personnel to reach the higher
working levels safely.

Contractor
SES Puente Magdalena consortium:
Sacyr Construcción Colombia SAS; Sacyr Chile;
Esgamo Ingenieros Constructores

Field Service
PERI Colombia, Bogota

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 For the challenging 160 m long bridge construction in the
wetlands area near the town of Neustettin, PERI engineers
planned a formwork and scaffolding solution based on the
VARIOKIT Engineering Construction Kit.

Krzysztof Kolosa Project Manager Bridge Construction Technology

“The solution developed with PERI engineers using VRB truss girder units allowed
us to work efficiently at all times in spite of the difficult ground conditions. Due to
the delivery reliability of the required formwork and scaffolding materials, we were
able to maintain the tight construction schedule. On-site training and constant
­construction supervision provided by the PERI supervisors ensured the correct
­assembly and maintenance of the materials.”

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 M8 Road Bridge, Neustettin Bypass, Poland

Large spans realised

­within the system

As part of the S-11 motorway expansion project, the M-8 PERI ensured timely pre-assembly of the 12.50 m long
road bridge crosses the wetlands area surrounding the the Heavy-Duty Truss Girder VRB segments at the PERI plant.
Wilczy Canal with two lanes in both directions. Difficult Subsequently, several material packages – consisting of
ground conditions required a non-standard construction braced birdcage scaffolding with truss girder frames – were
­method that could not be realised using conventional support delivered just-in-time to the construction site, where they
due to the large spans and high loads. PERI provided a very were connected to form girder pairs and mounted on the
efficient solution to meet these requirements based on the VST ­Shoring Tower Frames. In this way, the truss girders
­VARIOKIT Engineering Construction Kit, which included could be assembled at the same time as the shoring towers
­planning, pre-assembly and delivery, as well as on-going were erected.
­project support.
PERI engineers supported the contractor’s team throughout
The implementation plan envisaged two independent bridge the entire construction process with punctual logistics and
superstructures with a pre-stressed, twin-webbed T-beam on-going project support. This meant that all requirements
cross-section. The best solution proved to be a shoring con- were met and the tight construction schedule was main-
struction with large span widths of 20.50 m and 25.50 m tained.
­respectively, positioned on the foundations of the fixed bridge
supports and without any intermediate supports in the bridge
segments.

Planners combined VARIOKIT formwork units with compo-

nents taken from the VARIO 24 Girder Wall Formwork system
to form the superstructure consisting of bridge beams and
the adjacent carriageway slab. The respective sections of the Contractor
two parallel superstructures were alternately concreted, Eurovia Polska S.A., Neustettin, Poland

whereby formwork and shoring were placed in an offset Field Service

PERI Poland, Płochocin
­position from one bridge segment to the other.

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 PERI system solutions and engineering services ensured high quality
and safe working conditions for the construction of the important
road link across the Roskilde Fjord.

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 Fjordforbindelsen Bridge, Frederikssund, Denmark

Well-thought-out climbing form-

work solution for V-shaped piers
Pablo Fernandez Rodero Site Manager

“We decided in favour of PERI due to the guaranteed quality and safety consid-
erations along with a convincing price-performance ratio. An essential part of
the excellent cooperation was the technical support right from the very start of
construction.”

The 1,400 m long, four-lane bridge, spanning the Roskilde Fjord between
­Marbæk and Tørslev, shortens the connection between two peninsulas south
of Frederikssund. The 10 km long, four-lane expansion highway connection
shortens travel times and takes the high volume of through-traffic away from
the nearby inner city districts.

The 17 V-shaped bridge piers reach heights of up to 22 m. PERI planned and

supplied the pier formwork for their construction. Form-giving VARIO GT 24
Girder Wall Formwork together with the SCS Climbing System created gener-
ously-sized climbing units that could be moved with only a few crane picks.
The low weight SCS is characterised in particular by its high load-bearing
­capacity. As a result, the number of anchor points is also reduced – which
­ensures an extremely high level of cost-effectiveness.

Access technology based on the PERI UP Scaffolding System ensured quick

and reliable access to the respective working levels which, in turn, accelerated
the overall construction progress. In order to form the foundations and abut-
ments economically, the MAXIMO and TRIO Wall Formwork Systems were
the ideal supplement to the PERI solution.

Contractor
RBAI JV I/S: Rizzani de Eccher, Udine, Italy;
Acciona ­Infrastructures, Aclobendas, Spain;
BESIX, Brussels, Belgium

Field Service
PERI Denmark, Greve

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 In a difficult-to-access and densely forested area, PERI ALPHAKIT
was able to utilise its strengths to the full. The lightweight system
components facilitated the time and space-saving execution of
the four-lane highway bridge near Las Truchas.

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 Las Truchas Highway Bridge, Nayarit, Mexico

Simple solution in a particularly

challenging terrain

Carlos Piernas Project Superintendent

“I’ve known PERI for 35 years now, from my time in Spain. Exactly like there, the
materials here in Mexico are in very good condition. The technical department did a
fantastic job. ALPHAKIT, just like the other PERI systems, is an excellent system
that allows us to work much faster and easier.”

The ambitious infrastructure project, in the southwest region of the Mexican

state of Nayarit, extends the road network between the mega city of Guadala-
jara and the Gulf of California. Among other things, it was necessary to build a
433 m long bridge in an area criss-crossed by mountains and valleys. PERI
planned and supplied the formwork and shoring solution for cost-effective
­construction of the four-lane structure, despite the demanding logistics due
to the rough terrain.

VARIO Girder Wall Formwork on CB Climbing Formwork was used to realise

the total of four piers up to 48 m high. This proven combination facilitated a
cost-effective execution of the bridge piers in 4.80 m high concreting sections.
After reaching the planned pier heights, horizontally positioned SB Brace
Frames supported construction of the pier heads.

For the edge areas of the bridge, PERI engineers and the contractors developed
an efficient solution based on the ALPHAKIT System. For this, the materials
were delivered just-in-time to the jobsite to meet the respective construction
phase requirements and mounted on-site to form ALPHAKIT Heavy-Duty Truss
Girders and shoring towers. As a result, the 65 m long construction for the
­superstructure build, consisting of heavy-duty truss girder units, could be
­realised with a minimum of space and crane time. The outermost 12 m of the
central bridge section was supported by ST 100 Stacking Towers. This solution
made it possible to realise an 80 m superstructure section in one piece. After
concreting and striking, this section was simply moved into a new position on
the opposite side of the bridge.

Contractor
Azvi Mexico, Ciudad de México Grupo Azvi,
­Sevilla, Spain

Field Service
PERI Mexico, Huehuetoca

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 The new Champlain Bridge was
­designed to replace the old struc-
ture and allow around 50 million
­vehicles per year to cross the
St. Lawrence River. During the
­construction of the 170 m high
­pylons, PERI ACS and RCS facilitat-
ed a 12-day concreting cycle.

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 New Champlain Bridge, Montreal, Canada

ACS and RCS: the right team

for cycle sequences

Isabelle Genest Project Manager Pylons

“I’m extremely satisfied with the climbing solution and cooperation with PERI.
I would recommend their systems to anyone. Simple application and short
­execution time really helped us realise this project.”

The new Champlain Bridge is a 3.4 km long cable-stayed bridge with a striking,
approx. 170-m-high concrete pylon and asymmetrically arranged guy ropes.
The characteristic bridge between Montreal and Brossard includes a two-lane
railway corridor, six lanes for vehicles and a pathway for both cyclists and
­pedestrians. PERI provided a complete climbing solution for the upper pylon
as well as extensive on-site support.

The RCS Rail Climbing System was used on the inside of the hollow pylon legs,
while the ACS Self-Climbing System raised the VARIO formwork on the out-
side. The combination of the climbing systems supported the fast construction
progress: both systems could be lifted into the next section using climbing
­hydraulics, crane time could be reduced and the 6 m high sections climbed in
12-day cycles. The working platforms remained securely attached to the pylons
during the entire climbing process and provided construction site personnel
with a comfortable and safe working environment at all times.

On the outer side of the ACS system, RCS system protection panel enclosures
- pre-assembled on the ground – formed a virtually gap-free protective shield
for the working platforms. As a result, this further increased safety levels and
­protected the workers against the sometimes harsh weather conditions high
above the St. Lawrence River.

At the PERI assembly hall, climbing platforms and VARIO Girder Wall Form-
work elements were accurately adapted to match the complex pylon geometry
Contractor
and delivered to the construction site as pre-assembled units. The final assem- SIGNATURE SUR LE SAINT-LAURENT CON-
STRUCTION: SNC-Lavalin, ACS, HOCHTIEF;
bly took place here in accordance with the detailed PERI general arrangement Melbourne, Canada
drawings under the guidance of an experienced PERI supervisor.
Field Service
PERI Canada, Laval and Bolton PERI Group,
Weissenhorn, Germany

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 Goran Milanovic Project Manager
Ivana Dimitrova Site Manager

“Together with the team of PERI engineers with their fantastic expertise, we
quickly defined the technical solutions for realising the bridge project. It was
­extremely important to us that on-site support was always available when
­VARIOKIT was used.”

PERI engineers developed a project-specific solution for Northern Macedonia’s

longest cantilever bridge. In spite of the challenging terrain, the tight construction
schedule was comfortably maintained.

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 Kičevo-Podvis Motorway Bridge, Northern Macedonia

VARIOKIT cantilevered construc-

tion for a problem-free workflow

The 381 m long motorway bridge is part of the Pan-European up to 4.00 m in the centre of the bridge. The concreting
Transport Corridor VIII, an international transport axis bet­ween ­cycles also varied in length from 3.30 m through to 5.00 m.
Albania and Bulgaria. In the mountainous south-west region In addition to the constantly changing superstructure
of Northern Macedonia, a total of 14 viaducts were built to cross-sections, the PERI solution also took into account
­realise the first sections of the route. The length of around the constant longitudinal inclination of 2.8 %, as well as the
10 km required excavating more than 4,000,000 m³ of earth, variable transverse inclinations of 1.5 % to 6.0 %.
as well as processing 150,000 m³ of concrete and 15,000 t
of reinforcement. During the realisation of the bridge piers, SCS Climbing
­Formwork, supplemented by CB Climbing Platforms and
The biggest challenge faced on the four-lane highway section ­horizontally positioned SB Brace Frames combined with the
was the viaduct at Kilometer 9, which had to be constructed TRIO and VARIO GT 24 Wall Formwork Systems, ensured
using the balanced cantilever method. For the bridge piers fast construction progress of the structures. PERI UP Stair
and superstructure, PERI provided the most cost-effective Tower assembly kept pace with the formworking operations
formwork solution. In particular, the hydraulic solutions for and provided safe access to the various working areas.
adapting and aligning purposes, along with the independent
moving procedure of the formwork carriage, shortened
­execution times. As a result, the construction team realised a
regular 7-day concreting cycle.

Four VBC cantilever formwork carriages from the VARIOKIT

Engineering Construction Kit supported the building of the
­radially arranged bridge superstructure with a span of 165 m.
Thanks to these carriages, it was possible to ensure that the Contractor
separately executed 12.55 m and 11.55 m wide carriageway GD Granit, Skopje, Northern Macedonia

slabs were completed within the tight project schedule. The Field Service
PERI Serbia, Simanovci
superstructure height varied between 9.00 m at the piers and

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 Thanks to a carefully coordinated formwork and scaffolding solution, the
­spectacular, multi-curved and inclined structure was successfully realised.
The continuous on-site PERI thereby had a particularly positive effect
­regarding the cost-effectiveness of the project.

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 “Porta del Sud“ Railway Station, Naples Afragola, Italy

Comprehensive PERI solution

for the “Gateway to the South”
Ing. Roberto Giovannini Site Manager

“The construction of the station in Afragola, designed by Zaha Hadid, was not a ­simple
undertaking – we had to harmonise the future-oriented architectural concept together
with the working material used, namely concrete Thanks to the excellent c­ ollaboration
between Astaldi and PERI, we could successfully master the task in hand!”

Award-winning architect, Zaha Hadid, designed the futuristic “Porta del Sud”
railway station for high-speed trains near Naples. PERI project engineers
helped to suitably realise this ambitious design consisting of concrete, steel
and glass. They developed a complete formwork and scaffolding concept for
the reinforced concrete work required for the slab formwork totalling 19,000 m²
as well as the 26,500 m² wall area. PERI Italy also contributed a sophisticated
concept consisting of system technology and engineering for constructing the
two 450 m long platforms and 44 concrete Y-shaped piers.

Special geometries along with the defined joint and tie arrangement were
­optimally mastered using VARIO GT 24 formwork elements whilst keeping
the amount of work and time to a minimum. For the more complex curva-
tures, 3D polystyrene elements planned in advance positioned on the
VARIO GT 24 formed the negative of the later wall. For forming all the other
walls, the universal TRIO Wall Formwork was used High quality FinPly form-
work panels ensured that the high architectural concrete requirements placed
on the walls could be met. In total, PERI supplied around 30,000 m² of ply-
wood panels with different thicknesses and dimensions including large-sized
FinPly Maxi panels measuring 7,500 mm x 2,700 mm.

Photo: Zaha Hadid Architects

Safe and fast work operations on the complex construction site was guaran-
teed by the PERI UP modular scaffolding with self-securing ledgers and non-
slip decking. In addition, a PERI project manager provided technical advice to
the construction team and optimised material usage.

General Contractor
Astaldi S.p.a., Rome, Italy

Field Service
PERI Italy, Rome

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 Istanbul Airport, Turkey

Higher productivity thanks to

movable working platforms

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 The use of a movable LGS Platform accelerated work operations on
the slab of the first terminal building. The planned target deadline
for the structure at the new airport in Istanbul was easily met as a
result.

Nahit Çetin Deputy Managing Director

“With the support of PERI, we completed the work on the suspended slabs ahead
of schedule, a huge success in our race against time – and in a very safe working
environment too.”

Istanbul Airport can accommodate 90 million passengers per hand in a longitudinal direction. Thanks to the high system
year but has the capacity to increase this up to 200 million ­rigidity, areas of up to 1,000 m² could be moved as a single
passengers annually. Two gigantic terminal buildings have unit. Regardless of the height of the platforms – some of the
been planned to handle this enormous passenger volume - working platforms were mounted at heights reaching 40 m –
the first terminal alone offers 680,000 m² of usable space. the LGS elements could be moved manually to their next
For the internal work on the extensive slab soffits, the con- place of use in just 15 minutes. This led to enormous time
tractor and PERI created working platforms based on the LGS savings which, in turn, meant that the planned construction
Lattice Girder System. The system provides safe and efficient plan was realised earlier than expected. Last but not least,
solutions for large spans and high loads. all PERI team members worked closely with the site manage-
ment to ensure that the large quantities of materials were
To process the approx. 220,000 m² slab area at heights reach- ­delivered just-in-time despite the short lead time.
ing up to 17.50 m, the construction teams installed a total of
16,500 m² of platforms with spans of up to 15 m, supported
by PERI UP Flex Shoring. The area under the platform was
protected by fitting system decking, which meant that the
check-in counters could be installed earlier than planned.
Contractor
IGA Havalimanları İnşaatı Adi Ortaklığı Tic.
Due to the tight schedule and enormous slab surface, it was ­İşletmesi, Istanbul, Turkey
also necessary to minimise the assembly and modification
Field Service
times of the working platforms. As a result, PERI used a PERI Turkey, Istanbul PERI Group,
­Weissenhorn, Germany
­rolling system to move the platform elements comfortably by

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 Raúl Zúñiga Project Manager

“Together with the PERI specialists and their vast experience and commitment,
we succeeded in turning the architectural design into reality with the help of the
individual formwork solution.”

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 Plaza de Armas Metro Station, Santiago, Chile

Extremely accurate realisation

of extraordinary arches
3D free-form formwork was planned for the construction of the curved form-
work halves of the central hall roof. Using this made it possible to realise an
extraordinary architectural idea in a very short construction time.

The new Metro Line 3 station concourse at the famous Plaza de Armas in
the centre of Santiago is one of the country’s modern urban development
projects. As a visual and technical engineering highlight, the new struc-
ture harmoniously blends into the listed surrounding area and characteris-
es the cityscape of today.

PERI engineers made use of their formwork and equipment expertise to

great advantage throughout the entire construction period. Precision-made
3D formwork units designed specifically for the project were used for the
individual shaping of the multi-curved roof structure in a reinforced con-
crete method. A 3D building model with so-called free-form surfaces
served as the basis for this. At the PERI assembly service facility in Chile,
the individual cleats and shaped components were cut using the latest
CNC technology and were then assembled into formwork units in combi-
nation with VARIO GT 24 formwork elements.

Due to the downtown location and limited storage space, PERI delivered
the ready-to-use pre-assembled boxed elements just-in-time to the
­construction site. Here, they could be connected to form shape-providing
complete formwork – installed on MULTIPROP shoring towers and similar
to system formwork. In total, 900 m² of the most geometrically demand-
ing slab surface was realised with a very high quality of execution.

Contractor
Piques y Túneles metro S.A., Santiago de Chile
(Dragados; Besalco)

Field Service
PERI Chile, Colina, Santiago de Chile
PERI Brazil, Vargem Grande Paulista

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 Terminal Building, Gazenica Passenger Port, Zadar, Croatia

Combined system solutions

for complex geometry

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 Intelligently planned system combinations from PERI proved to be
the best solution for optimally combining construction quality and
economic efficiency. High level of working safety and execution
­quality could be safely maintained throughout all construction phases.

Marko Rados Project Manager

“Also for this large project, PERI provided us with an ideal combination of
systems that allowed us to achieve outstanding quality using safe working
conditions. The collaboration resulted in optimal technical solutions and
­on-time delivery of large quantities of materials.”

The new Gazenica passenger port relieves the historic harbour in Zadar’s old
town district which is a designated UNESCO World Heritage Site. To ensure
that vessels up to 400 m long can also dock here, a new 25,000 m² facility has
been built in the vicinity that includes a two-story passenger and ferry terminal.
Thanks to the intelligent combination of the different PERI formwork and
­scaffolding systems, all specified quality goals and time schedules were
­reliably achieved in the project.

The distinctive V-shaped – due to being inclined at an angle to each other –

10 m high entrance columns with diameters of 95 cm and 100 cm respectively
were realised in the best surface quality with the help of customised SRS
­Circular Column Formwork. System components taken from the VARIOKIT
­Engineering Construction Kit facilitated fast concreting of the first 6 m high
­sections. In addition, PERI UP Flex served as working scaffold and shoring. ­
Its metric 25 cm system grid allowed flexible adjustment to accommodate
the circular columns which were diagonally-positioned across the inside of
the structure.

Different PERI systems were used for the entire terminal building – dependent
on the component geometry and load as well as the required concrete quality.
DUO and TRIO system formwork were used for the foundations, beams, col-
umns and walls. Depending on the geometric complexity and support height,
MULTIFLEX or SKYDECK were selected for constructing the slabs. In turn,
PERI UP Flex proved itself as flexibly adaptable shoring.

General Contractor
STRABAG d.o.o. Zagreb, Direktion MU-CC,
Croatia

Field Service
PERI Croatia, Zagreb

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 Operations Building, Hong Kong-Zhuhai-Macao Bridge (HZMB), China

Project of the century in the high-

est architectural concrete quality

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PERI engineers supported the challenging project with their expertise in order
to achieve first-class architectural concrete quality. At the same time, construc-
tion time for the buildings on the two artificial islands of the Hong Kong-
Zhuhai-Macao Bridge project was shortened by 6 months.

Meng Fanli Project Manager West Island

Lin Ming Project Director HZMB
Liu Haiqing Project Manager East Island

“PERI played a decisive role in realizing this once-in-a-century structure. Tunnel entrances,
breakwaters and operations building were extremely challenging due to maintaining the
highest quality requirements. The formwork could be easily moved and provided the best
possible safety and first-class architectural concrete quality. We came to appreciate the
­professional engineering, service and the striving of the PERI engineers for perfection.”

Graphic: © China Communications Construction Company Ltd. CCCC

The 35 km long combination consisting of bridge and tunnel crosses the

Pearl River Delta and, since its opening in October 2018, has been con-
necting the three regions of Hong Kong, Zhuhai and Macao. PERI engi-
neers supported the construction of the approx. 6 km underwater tunnel
with two shuttering machines. The excellent cooperation created confi-
dence in the competence and expertise from Germany for the CCCC
­project management team of CCCC. This benefited all parties later in the
project regarding the construction of the adjoining structures – namely the
tunnel portals and two operations buildings – as this allowed the contrac-
tors to integrate suggestions for improvements and completely new meth-
ods for the execution of the construction work.

On the two artificial islands, which were created for the transition area
from the tunnel to the respective adjacent bridge, the operations buildings
for the mega transport infrastructure were built along with a number of
other structures. The east island forms the transition area from the im-
mersed tunnel in the direction of Hong Kong. The building on the island
provides, among other things, space for a comprehensive exhibition on the
The expertise of PERI engineers in project-specif-
transport engineering project. The structure on the artificially created ic formwork and shoring planning allowed the exe-
cution of the complex geometries of tunnels, en-
­island towards the west consists primarily of the required operating and trances and operations building in the highest SB
­utility facilities for the underwater tunnel. 4 architectural concrete quality.

Both operations buildings were realised on the basis of the project-specific

PERI planning solutions in the highest SB 4 architectural concrete quality Contractor
China Communications Construction Company
complete with a clearly structured joint and tie arrangement. In addition, Ltd. (CCCC), People´s Republic of China
the inclined support for the cantilevered peripheral balconies ensured free
Field Service
working space on the ground floor level. PERI Asia Pacific, Weissenhorn, Germany
PERI Group, Weissenhorn, Germany

249
Marieholm Tunnel, Gothenburg, Sweden

100 m long segments based

on the modular design principle

250
 When manufacturing the three 100 m long segments for the Gothenburg
immersed tunnel, the VARIOKIT Engineering Construction Kit ­ensured
­efficient work operations in the dry dock. Project-specific solutions mixed
with standardised system components optimised the costs.

The steadily increasing volume of traffic in Sweden’s second-largest city has

significantly calmed down due to the new underground road. The tunnel
­under the Göta älv river consists of 3 segments, each 100 m long, 10 m high
and 30 m wide. They were realised with the help of the VARIOKIT Engineer-
ing Construction Kit in an upstream dry dock.

For these segments and the tunnel exits, PERI and Züblin Scandinavia AB
jointly planned project-specific formwork solutions based on VARIO GT 24
Girder Wall Formwork. The internal wall was formed using TRIO panel
­formwork.

For forming the arches and slabs, two PERI tunnel formwork carriages en-
sured fast and cost-effective procedures. Heavy-duty wheels and crane rails
were used to move the almost 25 m long formwork carriages whereby the
advantages of the flexible, lightweight and separable VARIOKIT formwork
­carriage were ably demonstrated in the narrow working space.
Contractor
Züblin Scandinavia AB, Sweden
For the rounded arches in the upper area of the tunnel, the PERI team devel-
Field Service
oped special elements. Here, the SCS Climbing System supported the exter-
PERI Sweden, Halmstad
nal wall formwork. PERI UP Flex stair towers and reinforcement scaffolding
guaranteed safe and easy access to the dry dock as well as various working
areas. Last but not least, the PERI option regarding the rental of materials re-
ally paid off. This meant it was possible to accurately and cost-effectively plan
the specific project requirements. The construction site was delivered to on
schedule and always with the correct quantities.

Agnes Csernyak Block Manager Concrete

“Cooperation with PERI began at the tendering phase. The flexible but robust formwork
­system was one of the key aspects in the creation of the execution concept for the tunnel
elements. At the planning stage, the implementation team and PERI’s technical support
team then jointly optimised the concept. PERI provided excellent technical support in both
phases and always proved to be a reliable partner, with good ideas and solutions.”

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 The competent PERI advice and guidance along with the customised
formwork solution led to the punctual realisation of the 50 m long
­pedestrian tunnel with a 2.40 m arch radius.

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 Pedestrian Tunnel, Neplachov, Czech Republic

Just-in-time factory
and site logistics
Ing. David Grygar Site Manager

“Thanks to the right design and provision of transport, we were able to start the
­construction work on schedule. The movable constructions from PERI allowed us to
shift the formwork very quickly thus saving both time and money.”

The 171 km long Dálnice 3 between Prague and Linz is taking shape.
Near České Budějovice, a pedestrian tunnel was realised in the form of an
­underpass.

In order to meet the strict deadline, pre-assembly was carried out at the factory.
Complete formwork units consisting of SLS Heavy-Duty Spindles, GRV Articu-
lated Walers and GT 24 Lattice Girders ensured efficient construction process.
As a result, transport and construction site logistics were significantly simpli-
fied. In addition, concrete pump connections and external vibrator equipment
had been included in the planning and also delivered to the jobsite.

The required architectural concrete quality was achieved on the construction

site through continuous concreting processes. The accurately designed form-
work units for 6 m long concreting sections were moved on a concrete base
with the help of a VARIOKIT tunnel formwork carriage in a tight cycle sequence.

The integrated hydraulics facilitated quick and uncomplicated shuttering and

striking operations as well as lifting and lowering the segments. The combina-
tion of load-bearing system walers and the DW 20 tie system minimised the
VARIOKIT, SLS Heavy-Duty Spindles, GRV
number of anchor holes and tie points. The work required for anchor installation ­A rticulated Walers and GT 24 Lattice Girders
from PERI as a unit tailored to match the struc-
remained low. ture ensured that the handover of the pedestri-
an tunnel underneath the planned section of the
D3 motorway was carried out on schedule, and
In addition to the high proportion of rentable system components, the material also in excellent architectural concrete quality.

and transport-optimised design of the PERI tunnel construction solution was

the deciding factor for the high level of cost-effectiveness and on-schedule
­execution.

Contractor
GRIV s.r.o., České Budějovice, Czech Republic

Field Service
PERI Czech Republic, Jesenice and Prahy,
Czech Republic

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 Aerial view: BIS GmbH / Scheer

Eugen Bisaga Site Foreman

“We worked well together with PERI and received very competent support from
the beginning to the end: from the planning stage and provision of a supervisor
through to project coordination during the construction phase.“

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 Harbour Tunnel, Bremerhaven, Germany

Inner city tunnel in trough

­construction
The services provided by PERI Engineering led to a smooth interaction
­between the bottom slab and wall formwork, site crane and slab formwork.
­VARIOKIT and PERI UP in combination ensured rapid construction progress.

The new Bremerhaven inner-city harbour tunnel provides an from 14 m up to 19 m, the standard formwork carriage could
improved connection to the port facility and, at the same be adjusted accordingly. In order to easily and safely reach
time, gave residents in the north of the city relief from high the bottom of the 15 m deep and 16 m wide construction pit
traffic volumes. During the construction of the 1,800 m long of each individual building dock, 10 PERI UP Flex stair towers
tunnel at a depth of 15 m, 200,000 m³ of concrete and were used. These could be moved to the next section each
24,000 t of steel were processed with the help of the PERI time requiring only one crane pick thus saving valuable time.
solution. This also applied to the semi-monolithic construction A PERI project coordinator ensured problem-free and precise
of the 10 m long tunnel sections. coordination between the site management and PERI engi-
neers. A measure that positively influenced the entire con-
Here, 3 wall and 4 slab formwork carriages demonstrated struction process.
their performance power on a daily basis. For maximum tight-
ness, the bottom slab and walls were concreted in one pour.
For this, two launching beams spanned the respective section
which was to be concreted. The subsequent slab formwork
carriage followed the cycle specifications of the wall form-
work carriage. Moving forward as well as shuttering and
­striking procedures were carried out hydraulically. The flexible Contractor
ARGE Hafentunnel Bremerhaven, Germany;
VARIOKIT tunnel formwork solution allowed the use of the Ed. Züblin AG, Direktion Ingenieurbau Nord,
formwork carriages on both straight and curved sections of Gruppe Bremen-Niedersachsen, Bremen, Germany

the tunnel. Also for the construction of the widened areas Field Service
PERI Germany, Hamburg Office; PERI Germany, Weissenhorn

255

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 E 75 Motorway Tunnel near Manajle, Republic of Serbia

Flexible system facilitates

­efficient execution

256

EN_Bogen_17.indb 256 06.03.19 13:53

 The different cross-sections of the cross connections and emergency
bays were realised cost-effectively with the VARIOKIT Engineering
­Construction Kit.

Yordan Petkov Site Manager Manajle Tunnel

“Due to their complex geometries, both tunnels presented a great challenge.

Thanks to the excellent cooperation with the PERI engineers, we were able
to apply optimal formwork solutions.”

As part of the Pan-European Transport Corridor X, the largest road tunnel in Serbia
connects the city of Niš to the Macedonian border. Forming part of the E 75
­motorway, it relieves both private and freight transport volumes between Central
and South-Eastern Europe, and the Middle East.

The contractors relied on PERI expertise and VARIOKIT to realise the six cross
­connections between the two tunnel tubes when constructing the twin-tube,
1,800 m long tunnel near Manajle. The flexibility of the Engineering Construction
Kit was also exploited to the full when constructing the slightly wider emergency
bays.

The structures were realised quickly and economically using VARIOKIT tunnel
formwork carriages, which consisted of 90 % rentable system components.
With a simple design, the large formwork and scaffold units could be set up
quickly with the help of a hydraulic unit and then quickly moved into position.

The modular, highly flexible VARIOKIT components were optimally adapted to

match the different tunnel cross-sections. Concreting operations on the 6-m-long
sections were carried out quickly.

For the intersection points on the main and cross-connection passages, specially
shaped components from PERI were cut to size at the factory and delivered
just-in-time to the construction sites. Forming the entrance portals to the cross
connections also required a geometrically flexible system to accommodate the
different radii that merged into one another. The continuously adjustable
­RUNDFLEX Circular Formwork demonstrated its strength once again here,
Contractor
­allowing realisation of all radii from 1 m upwards without any element modification. EURO ALLIANCE TUNNELS JSC Ogranak
­Beograd, Serbia

Field Service
PERI Serbia, Simanovci

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 Water Retaining
Structures Water is a fundamental part of life on earth. For thousands of

years, humans have been making good use of this element.

Water has been used to open up living space and transport

routes, and to create, store and process resources. However,

exploiting this versatility is not usually easy. Thus, water retain-

ing structures are frequently complex structures, requiring

comprehensive solutions and years of experience.

PERI engineers also provided their wide range of expertise for

the expansion of the 820 m long and 32.6 m high Xayaburi

Dam in Laos, which is mainly used to generate hydropower.

EN_Bogen_17.indb 258 06.03.19 13:54

EN_Bogen_17.indb 259 06.03.19 13:54
 The Laúca Dam on the River Cuanza in
Angola, one of the largest construction
projects seen in Africa, was completed
in 2018. With the help of PERI climb-
ing formwork solutions, structures
with massive component dimensions
were realised.

Ricardo Morais Site Manager

“This project was a technological and logistical challenge even for our very experienced
team. PERI was an essential partner to ensure the success of the project. On the basis
of a joint cooperation during the entire construction work and the systems used,
we were able to achieve our planned goals: safety, quality and planning capability.”

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 Laúca Hydroelectric Power Plant, Angola

Efficient system solutions for

hydraulic engineering project

The Laúca Dam on the River Cuanza is 1,242 m long and 156 m high, and has an
installed capacity of 8.6 billion kWh per year. Around 2.6 million m³ of concrete
was shaped to realise this impressive hydropower facility with construction costs
of USD 4.3 billion. PERI engineers supported the construction work with
­project-specific system solutions.

On the basis of a comprehensive overall concept consisting of climbing formwork

and scaffolding, intake structures, turbine shafts and other structural elements
could be efficiently and economically realised by means of massive reinforced con-
crete constructions. The ACS Self-Climbing System ensured that the circular shaft
formwork with 7 m internal diameters could be lifted without a crane into the next
4.40 m high concreting section by means of an integrated hydraulic system.
­Shuttering, reinforcement work, concreting, striking and climbing were carried
out using three working platforms in a very fast work rhythm.

The VARIO GT 24 Girder Wall Formwork together with the CB Climbing System
formed crane-climbed units to form the massive reinforced concrete walls of the
intake structures which are up to 1.75 m thick. In the process, PERI UP Stair
­Towers facilitated safe access to all working levels even at great heights. Further-
more, PERI UP was also universally used as shoring for this construction project.

Contractor
Sacyr Somague S.A., Lisboa, Portugal

Field Service
PERI Portugal, Castanheira do Ribatejo

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 Wastewater Treatment Plant, Korneuburg, Austria

Massive walls with

high ­requirements

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EN_Bogen_17.indb 262 06.03.19 13:54

 Thanks to MAXIMO, the high, massive reinforced concrete walls could be
constructed in very confined spaces and within a short time period. The
system was safe and facilitated high quality standards.

Reinhold Lintschinger Site Foreman

“The MAXIMO was the right system for large wall thickness, high walls and
­numerous applications.”

The expansion and modernisation of the sewage treatment plant in Korneuburg

showed the typical requirements for concrete construction when executing
solutions in the water and wastewater structure sector. Since clarifying tanks
must accommodate large volumes of water in a small surface area, high tank
walls and large wall thicknesses are required. In Korneuburg, the walls were up
to 6.50 m high and 55 cm thick.

The PERI formwork solution was mainly based on the MAXIMO Panel Form-
work and RUNDFLEX Circular Formwork systems. The elements of both wall
formwork systems could be seamlessly connected with each other by means of
the BFD Alignment Coupler. With the BFD as the only connecting component,
even filler timber compensations and height extensions could easily be realised.

Using MAXIMO, the straight walls could be shuttered through a fast cycle se-
quence and in high quality. Here, the one-sided MX 18 Tie Technology ensured
fast shuttering times for all wall thicknesses, because no additional site person-
nel or scaffolding was required on the primary formwork when closing. The
small number of tie points in the MAXIMO system not only further accelerated
forming operations but also reduced the time and expense involved in subse-
quent sealing measures.

In addition to the high quality requirements and corresponding dimensional

­accuracy, strict safety regulations on the construction site had to be observed.
A significant aspect of the PERI solution, therefore, was the use of crane-mova-
Contractor
ble PERI UP Reinforcement Scaffolds and the realisation of anti-fall protection
ARGE VKA Korneuburg, Austria: HABAU Hoch-
with the help of the PROKIT Safety System. und Tiefbaugesellschaft m.b.H., Perg, Austria;
PORR AG (formerly TEERAG-ASDAG AG),
­V ienna, Austria; Leyrer + Graf Baugesellschaft
m.b.H., Gmünd, Austria

Field Service
PERI Austria, Nussdorf ob der Traisen

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 Gasperich Water Tower, Luxembourg

A functional work
of art made of concrete

264

EN_Bogen_17.indb 264 06.03.19 13:54

 With its height of 73 m and 15 m diameter combined with a very dis-
tinctive aluminium facade, the Gasperich Water Tower looks like a
piece of art set into the landscape. The concrete structure behind it
was realised using a PERI climbing formwork solution.

Pierre-Henry Lejeune Site Manager

“Due to the tight schedule and stiff competition, we decided in favour of the RCS
­system. The easy and simple handling meant that 3 workers were sufficient to carry out
the shuttering operations. In addition, the safety installations were an integral part of
the assembly and did not have to be adapted to suit the different construction phases.”

Perrard, a subsidiary of the Eiffage Group, was looking for a safe as well as very
­efficient solution for the construction of a new water tower near the town of
­Gasperich in southern Luxembourg. The schedule for the construction and
­planning phases was extremely tight, while the budget demanded cost-effective,
­optimal solutions and, at the same time, there should be no compromise on work
safety. Furthermore, due to its exposed position, the outside of the 73 m high
­circular tower had to be realised with an architectural concrete look.

External and internal formwork were based on the RCS Rail Climbing System and
supplemented by VARIO GT 24 Wall Formwork elements which had been adapted
to match the curvature. Using a 3.30 m standard cycle height, only 2 rows of ties
were required, which resulted in significant time savings for shuttering and striking
operations, as well as advantages regarding the waterproof construction.

The RCS system also allows rail-guided climbing with circular walls, so that the
moving units are securely connected to the structure at all times by means of
climbing shoes. On the outside, the RCS climbed independently with the help of
mobile climbing hydraulics, and the internal formwork was lifted by crane.

The PERI solution was completed with the addition of the MAXIMO Panel Form-
work for the internal walls and SKYDECK for the construction of the intermediate
slabs. PERI UP Flex was used in this construction project as reinforcement scaffold
and as a lightweight site stair tower which provided a flexible access solution.

Contractor
Perrard S.A., Niederanven, Luxembourg

Field Service
PERI BeNeLux Luxembourg, Contern

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 Comprehensive formwork solutions and a high
degree of prefabrication also helped to deal
with complex building geometries at a depth
of 15 m – easily, accurately and on schedule.

Udo Töben Senior Foreman

“This construction site is yet again another highlight for me. The lock facility was a
demanding construction project whereby numerous mounting parts with very tight
tolerance specifications had to be taken into consideration. The coordination was
perfect: PERI supplied the formwork elements completely prefabricated - and there
was no component that did not fit. My appreciation goes out to all PERI engineers
who worked with us with their high level of technical understanding – a big thank
you. The collaboration could not have been better.”

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 Moselle Lock, Trier, Germany

Accurately prefabricated
­formwork solution

A new 216 m long, 12.60 m wide and 12.70 m high lock cient striking operations as well as ensuring reusability. The
chamber was constructed parallel to the existing Moselle SCS Climbing System, used as scaffolding for the 7.80 m
Lock located south of Trier. As the 15 m deep structure high VARIO GT 24 Girder Wall Formwork, guaranteed optimal
­required a very high degree of reinforcement, PERI supplied workflows.
prefabricated formwork based on the VARIO GT 24 Girder
Wall Formwork to the large construction site on a just-in-time A PERI project coordinator supported the site management
basis. Specifically adapted to match project requirements as team with the coordination and control of the planning and
well as ensuring that material quantities and scheduling assembly processes. In addition, PERI supervisors briefed
­exactly suited the technology of the jobsite. the construction team on the correct handling and assembly
of the various formwork and scaffolding solutions.
Clearly marked elements were manufactured with very small
tolerances and could be immediately allocated to the respec-
tive place of installation. The design of the formwork carriage
for constructing the longitudinal channels was also well
thought-out down to the smallest detail and likewise pre-as-
sembled at the company´s assembly hall using PERI system
components.

Moreover, it proved to be advantageous that the PERI prefab-

Contractor
rication operations were used to realise – in addition to the Hochtief Infrastructure GmbH, Germany, South-West Office
formwork elements – all recess units and timber formers
Field Service
used, e.g. for intake funnels, gate recesses and floating bol- PERI Germany, Frankfurt/M
PERI Germany, Weissenhorn
lards- which were designed with a focus on providing effi-

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 Industrial Structures
Industrial construction is one of the few areas in the construc-

tion industry in which predominantly functional and economic

aspects determine form. On the one hand, because visual

­aspects play a secondary role here. On the other, because

plant facilities are usually extremely complex, so any architec-

tural considerations would simply be too time-consuming and

expensive to implement. In addition, the execution and mainte-

nance of industrial buildings are normally subject to very high

safety requirements.

PERI systems were used in the modernisation of Blast Fur-

nace 9, which is operated by ThyssenKrupp Steel Europe in

Duisburg, Germany. The combination of the PERI UP Flex

Modular Scaffolding with the VARIOKIT Modular Construction

System created optimum working conditions when insulating

the dust extraction system.

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EN_Bogen_18.indb 269 28.02.19 12:40
 Richard Vergara Deputy Managing Director

“SMCC has worked with PERI on many projects for a long time now and always to
our complete satisfaction. Once again, everything has been completed on time and
with a minimum of effort. We will certainly be relying on PERI for our next ­projects.”

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 Refinery & Petrochemical Complex, Johor, Malaysia

Flexible and safe scaffolding

in the narrowest of spaces

Very little time and space were the defining parameters of the Pengerang Inte-
grated Petroleum Complex in Malaysia PERI UP and VARIO GT 24 wall formwork
showed how working scaffolds, shoring and formwork construction function for
realising slender concrete constructions also during extreme conditions.

The mega project in southern Malaysia is expanding extreme- The already tight time constraints were aggravated by poor
ly quickly – likewise, the shoring and working scaffold of the weather conditions – the facility is situated directly on the
cracking plant for heavy residue materials resulting from the coast. Flexibility was also required during assembly opera-
first petroleum processing steps. The 30 m high reactor tions. Last-minute design changes had to be taken into con-
­tower is the highest part of the plant segment. The entire sideration without affecting access to the working areas or
scaffolding system complete with shoring towers, access transfer of loads.
means and working levels was realized with PERI UP Flex.
VARIO GT 24 was used as girder wall formwork. In addition to the strict safety regulations, attention had to be
paid to a number of special requirements arising from the
Fast assembly due to lightweight components and labour-sav- customer’s safety guidelines for oil and gas plants which
ing connection technology with a high load-bearing capacity is could be cost-effectively complied with by the PERI system
one of the characteristics that qualify PERI UP as scaffolding solution.
for projects of this type. Due to numerous work operations
taking place simultaneously in Pengerang and the compact
division of the areas in the industrial complex, there was
hardly any storage area available. Delivery of the enormous
amount of materials was therefore carried out just in time, Contractor
section by section in line with the construction progress. Sumitomo Mitsui Construction Co.,Ltd – SMCC Malaysia Sdn.Bhd.

Field Service
PERI Malaysia, Petaling Jaya

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 The size of 24 football pitches, 17 m high and able to hold 13.2 million
barrels of oil in total. PERI planned, optimised and supplied an unconven-
tional solution to construct 12 huge, underground concrete tanks within
the specified time frame.

Kobus Olwagen Senior Construction Manager

“We wanted to have a partner early on in the project with whom we could work
­together on the solution. With PERI and the VARIOKIT System, we definitely made
the right choice. It’s definitely the best system and I cannot imagine that we could
have done it better or faster with any other system.”

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 OTMS Tank Farm, Saldanha, South Africa

Enormous challenges –
­unconventional solution

On the coast of South Africa’s Saldanha Bay, a gigantic crude oil tank farm with
12 underground tanks was realised. Each one has a surface area of 110 × 110 m
and is 17 m high. This large-scale project with a capacity of 13 million barrels, or
2 billion litres of oil, involved moving a total of 1.5 million cubic metres of earth
and pouring 150,000 m³ of concrete. For this extraordinary construction project,
PERI developed project-specific implementation solutions at a very early stage in
collaboration with the project planners.

Instead of a conventional slab formwork solution with a 17-m-high shoring

­system, PERI engineers designed a construction variant borrowed from bridge
building using formwork carriages. While the table-like slab formwork could be
lowered one day after concreting had taken place and moved 8 m into the next
section, VARIOKIT Framework Constructions provided the necessary support
for the concrete slab until it had hardened. With only 7 formwork carriage units,
each concreting section realised 880 m² of slab area per tank in regular 5-day
cycles without a crane.

A total of 2,400 reinforced concrete columns with diameters of 50 cm or 60 cm

and 17 m high had to be constructed in advance. On the basis of the SRS Circu-
lar Column Formwork, a project-specific solution was developed which was suf-
ficiently stable as an advanced formwork half even at great heights. In addition,
thanks to additional intermediate platforms, they could be cleaned and oiled in a
stationary position. First tested as a 1:1 prototype and optimised right down to
the last detail, one formwork set on average was concreted on-site every sec-
ond day.

Contractor
WBHO Construction (Pty) Ltd, Johannesburg,
South Africa

Field Service
PERI South Africa, Cape Town

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 New Construction of an Acetylene Plant, BASF Ludwigshafen, Germany

Innovative BIM-based s­ caffolding

concept in ­industrial ­construction
Matthias Geyer Senior Construction Manager BASF SE

“3D scaffolding planning in conjunction with PERI UP Flex formed the basis of our innovative
scaffolding construction concept in chemical plant engineering. With this concept, we can
plan and erect scaffolding using a cross-trade and forward-looking approach, leading to time
and cost savings, as well as setting new standards regarding work safety.”

Gerhard Hawemann Managing Director of promaintain GmbH & Co. KG

“A vision becomes reality: an innovative scaffolding concept was realised through the close
collaboration between PERI and BASF. The combination of scaffolding management, 3D
planning, coordination and execution, in conjunction with PERI UP Flex and BIM, formed a
perfect overall solution for industrial projects. Planning time as well as costs were minimised.”

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 At BASF’s largest investment project, an innovative scaffolding concept
based on the PERI UP Flex Scaffolding System, in combination with
BIM, ensured significant time and cost savings – and also set high
standards regarding work safety.

With a capacity of 90,000 t per year, the plant has replaced an older, less-pro-
ductive facility and operates in accordance with the world’s most efficient
­production processes. Acetylene is an important intermediate product and is
used as a central source material for around 20 production plants at BASF’s
Ludwigshafen site.

It is not just the new plant work that works with the world’s most modern
­technical facilities and processes. During the construction, modern planning
and working methods were also used – this formed the basis for assembly
work operations remaining on schedule. Up to 1,300 people were working at
peak times on the jobsite, which covered an area of around 55,000 m² – the
equivalent of almost eight football pitches – and had an installation height of up
to 90 m.

In order to install the plant technology efficiently and safely, which featured
more than 400 machines and pieces of equipment along with a 90 km long
pipe system and electrical installations, the PERI UP Flex Modular Scaffolding
System was used in the second construction phase. New working levels and
access means were realised for construction and assembly work on an almost
daily basis.

The central project approach was based on the combination of BIM methodolo-
gy for the planning and execution, and high standards of work safety. The jointly
developed, innovative scaffolding concept provided the basis for a comprehen-
sive overall solution for efficient scaffolding construction management, 3D
planning, cross-trade coordination and execution, in order to minimise planning
time and costs. With its 25 cm grid in combination with VARIOKIT system com-
ponents, PERI UP Flex thereby ensured excellent adaptability and occupational
safety at a very high level.

Client
BASF SE, Ludwigshafen, Germany

Project Management Plant Construction

promaintain GmbH & Co. KG, Ingolstadt,
­Germany

Field Service
PERI Germany, Competence Centre Industry/
Scaffolding, Weissenhorn; PERI Germany,
Stuttgart

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 Photo: Perry Nordeng/ESS

Johan Berglund Supervisor for Concrete Works, Skanska

“The PERI UP Flex scaffolding system is really good. Skanska will

continue to work with the system because it can be assembled both
safely and ergonomically.”

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 The European Spallation Source (ESS), Lund, Sweden

Complete concept
for a ­research building
European Spallation Source (ESS) is an important research facility under
­construction in the southern Swedish city of Lund. The €1.84 billion research
infrastructure will be the most powerful neutron source in the world.

The ESS facility has a 600 m long linear accelerator where In spite of the complex component geometries complete
protons are accelerated to 96 % of the speed of light. In the with strict tolerance specifications, the entire project could
socalled target station, these protons collide with a target be realised as far as possible with system solutions. For
consisting of the heavy metal tungsten that subsequently ­example, horizontally positioned brace frames served as a
­release neutrons. After this, the neutrons are redirected to platform solution for the TRIO wall formwork for forming the
the surrounding experi-mental stations, enabling materials’ upper sections. The round-shaped building core was con-
properties to be studied and investigated, providing scientific structed using RUNDFLEX circular formwork. The support
data that would not be accessible using other research constructions for forming the massive reinforced concrete
­methods. PERI engineers made their expertise available slabs was provided by spatially-designed PERI UP Flex shor-
­during the realisation of this major infrastructure project and ing and MULTIPROP shoring towers. A PERI project manager
supported construction activities as early as the planning ensured a smooth logistical construction process in close,
phase as well as throughout the construction process. continuous coordination with the site management team.

On the one hand, this meant that the consistently high safety
requirements were always met. On the other, enormous
amounts of materials had to be made available on a just-in-
time basis. In both cases, the contractor benefited from the
supply of formwork and scaffolding from a single source as Contractor
well as the experience of the PERI engineers. Skanska, Lund, Sweden

Field Service
PERI Sweden, Halmstad

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 The Chevron Phillips U.S.
Gulf Coast Petrochemicals
Project in Baytown, Texas
is a gigantic natural gas
processing plant. When
constructing the center-
piece of the complex, PERI
ISP allowed the efficient
use of large quantities of
materials.

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 Gulf Coast Petrochemicals Project, Baytown, Texas, USA

High degree of safety

and ­enhanced efficiency
Ron Fontenot Site Manager

“By combining the PERI scaffolding with the Integrated Scaffold Program provided
by PERI, we are able to complete our tasks faster and with less site personnel.
This reduced the total man hours of the entire project. This combined system is a
tremendous cost saver in all of our projects.”

Just considering the sheer size of the $5 billion ethane cracker at Chevron
Phillips Chemical, with a targeted production output of 1.5 million tonnes,
is extremely impressive. The complexity of the facility is also highlighted
when looking at the amount of steel that has been installed along with the
continuously winding pipelines. For the construction, it was necessary to
provide workers with secure access means at all points. On the one hand,
this required an enormous amount of scaffolding materials. On the other,
it is important for projects of this size that all relevant information regarding
the scaffolding components is constantly available.

The Integrated Scaffold Program (ISP) from PERI encompasses the 5D PERI
Path software program and facilitates early cost estimates, operational plan-
ning and materials management as well as planning on-site material require-
ments in advance. In Baytown, the software monitored the use of around
750,000 scaffolding components and all related work considerations. The
data allowed a detailed analysis of the working hours to be carried out and
provided enormous transparency. As a result, it was possible to plan in more
detail, reduce labour and logistics costs, and more effectively manage
­scaffolding operations.

The PERI UP Flex scaffolding system used was able to accurately follow the
numerous cylindrical reactors and countless pipelines as well as providing
the highest level of safety for all site personnel throughout the entire
­construction process. The addition of GT 24 formwork girders facilitated a
cost-efficient solution for realising temporary support for the installation of
the control system.
General Contractor
AMECO (Subsidiary of the Fluor Corporation),
Houston, Texas, USA

Field Service
PERI USA, Houston, Texas

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 New Kiln Line, HeidelbergCement Cement Plant, Schelklingen, Germany

Complex industrial construction

with very tight schedule

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 The exact coordination of the work steps, provision of large quantities of
­materials in a short period of time and working with large climbing and
­moving units facilitated the realisation of the complex shell structure in only
8 months of construction work.

Markus Diebold Site Foreman

Daniel Ocker Project Manager
Andreas Banzhaf Site Foreman

“Our construction project with simultaneous building shell work and different cross-sectional
dimensions was extremely complex. Due to the intensive cooperation with PERI, we were
able to maintain the tight schedule whilst taking into account all safety requirements.”

The construction of a new 140-m-high heat exchanger tower was an important

element of a radical modernisation project at the Schelklingen cement plant.
Constructed in reinforced concrete up to a height of around 35 m, building work
continued up to 140 m in the form of a steel construction. Construction work
was carried out in the middle of the plant premises while production operations
continued as usual.

The modern kiln plant stands on 4 massive reinforced concrete columns. Their
respective cross-sections: 2.80 m x 2.80 m. Due to the tight construction
schedule, they were realised at the same time. For this, PERI and Züblin jointly
developed project-specific climbing formwork on a system basis. The horizon-
tally mounted SB Brace Frame system combined with standardised compo-
nents taken from the VARIOKIT Engineering Construction Kit formed cantile-
vered climbing platforms. In combination with the TRIO panel formwork, it was
also possible to integrate the vault-like widened areas with variable cross-sec-
tions in the respective concreting section between a height of 11,50 m and 30 m.

The formwork, reinforcement and concreting operations for all vertical and hori-
zontal components were realised at the same time as the columns due to the
PERI UP ensured convenient access to the plat-
extremely short construction schedule. Construction processes at the different form levels of the column climbing formwork
thanks to a stairway access assembly that kept
levels required work steps to be coordinated precisely as space was extremely pace with construction progress. Combined with
limited, and secure access had to be guaranteed at all times. Large, connected VARIOKIT system components, the crane-mova-
ble PERI UP erection scaffold, which is self-sup-
moving units simplified workflows and also reduced crane time requirements porting up to 17 m, allowed safe installation of
the beams at a height of almost 30 m.
to a minimum.

Contractor
Ed. Züblin AG, Ulm/Neu-Ulm Office, Germany

Field Service
PERI Germany, Weissenhorn

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EN_Bogen_19.indb 282 28.02.19 12:46
 Building Redevelopment
Conversion, refurbishment and modernisation of existing

buildings is becoming increasingly important – from

­energy-conserving renovation of a detached house or the

modernisation of municipal buildings through to upgrading

­commercial premises for a new purpose. This also includes

construction measures taking conservation issues into

­account.

During ongoing refurbishment work carried out on the

world-famous Neuschwanstein Castle, the eastern gate-

house was completely scaffolded with PERI UP Modular

Scaffolding. In addition, a temporary PERI UP Weather

­Protection Roof covered the entrance to the castle.

EN_Bogen_19.indb 283 28.02.19 12:46

 Michael Koschorreck Supervisor
Andreas Dölz Site Manager

“The heated Keder roof helped us to reduce snow loads, and hence realise bridging
and load transfer very cost-effectively. A result of the excellent cooperation with
PERI - from the planning phase through to implementation on the jobsite.”

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 Gate Building Renovation, Neuschwanstein Castle, Füssen, Germany

Well equipped
through the winter
The PERI UP scaffolding solution adapted perfectly to suit the structural
­conditions and static requirements involved in scaffolding and enclosing a
­cultural monument. This accelerated the assembly operations and increased
safety levels during use.

The fairytale castle in Bavaria is a world-famous tourist attrac- In this way, significant savings were made in terms of
tion. In 2022, it will be officially nominated as a designated ­material usage, erection time and effort. Due to the exposed
UNESCO World Heritage Site. Preserving this important position, it is only possible to enter the castle through one
­cultural monument requires continuous refurbishment opera- gate. All assembly work had to be carried out in a very con-
tions. To renovate the gatehouse, the oldest building part of fined space to ensure there was no interference with the in-
the castle, PERI UP Flex modular scaffolding was flexibly flux of tourists even during the designated installation period.
adapted to accommodate the difficult geometry. In spite of For example, neither a telescopic handler nor any crane sup-
countless mounting parts, projections and recesses, as well port was used. When executing the roof construction, in par-
as scaffolding a circular tower, system components were ticular, the PERI planning made sure that all assembly steps
used to the greatest possible extent. This resulted in acceler- could be carried out by hand.
ated assembly operations and simultaneously enhanced
­safety levels when using the scaffolding.

For the winter roofing, PERI designed a project-specific scaf-

folding solution with heatable Keder sheeting. Heating wires
integrated into the tarpaulins ensured that snow accumulation
Scaffolding Contractor
and, thus, any unintended loads were avoided during the BSB Bau- und Spezialgerüstbau Franke & Wagner GmbH, Schmölln, Germany
colder months. This made it possible to optimise bay and
Field Service
span widths and allowed the weight of the construction to be PERI Germany, Düsseldorf
PERI Germany, Weissenhorn
reduced.

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 One of the most important road b ­ ridges
in Rotterdam had to be ­refurbished.
As the scaffold construction could not
be set down on the c­ arriageway slab,
PERI engineers relied on the well
thought through combination of
PERI UP Flex and VARIOKIT.

Marcel Broekman Project Manager

“Together with PERI, we developed a great concept for the extraordinarily challenging
pylon scaffolding. This meant that the carriageway slab did not have to be loaded,
the flow of traffic was not negatively affected and all deadlines could be met –
a really good example of ‘Engineered Solutions’.”

286

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 Williams Bridge Refurbishment, Rotterdam, Netherlands

Combined systems for

­challenging pylon scaffolding

47,80

58,10
2,20
5,50
37,50

Two 60 m high red pylons characterize the cable-stayed Pre-assembled VARIOKIT truss girder units delivered on site
bridge which spans the River Meuse. Carrying out their made it possible to realise the over 40 m high freely-support-
­refurbishment without causing any major negative impact on ed bridging in only one night. By means of a mobile crane,
the flow of traffic was a major challenge when erecting the the 21 m long units could be quickly lifted into position and
scaffold. The freely movable suspension of the bridge super- then coupled with bolts. Thanks to the system-determined
structure prevented the erection of the appox. 200 t scaffold- simple assembly procedure and the ability to combine the
ing construction on the carriageway slab. Together with two PERI systems, scaffolding erection and dismantling was
Dutch scaffolding specialists, PERI engineers developed the likewise quick and safe as moving operations from the south-
optimum solution whereby combining the PERI UP Flex ern to the northern pylon.
­modular scaffolding with the high load-bearing capacity of
the VARIOKIT system.

Adapted to match the pylon geometry, PERI UP Flex provided

safe working levels and access points. A prefabricated LGS
protective roof construction on both sides ensured the safe
use of the road bridge during scaffolding assembly and the
refurbishment work. VRB Heavy-Duty Truss Girders and VST Client
Heavy-Duty Shoring Towers from the VARIOKIT Engineering Municipality of Rotterdam

Construction Kit reliably transferred the high loads into the Scaffolding Contractor
Steigerbouw Van der Panne, Rotterdam,
pylon foundations. The anchoring concept, designed for ac-
­Netherlands
commodating high wind loads, could also be cost-effectively
Structural Renovation
implemented with VARIOKIT system components taken from Venko Outdoor, Hoogeveen, Netherlands
the PERI rental park.
Field Service
PERI Netherlands, Schijndel
PERI Group, Weissenhorn, Germany

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 Dam Refurbishment, Kružberk, Czech Republic

Refurbishment project
with a customised solution

288

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 The use of flexible formwork and scaffolding solutions streamlined
refurbishment work on the Czech hydroelectric plant and provided a
high level of safety during assembly and work operations in all areas.

Ing. Josef Bezděk Site Manager

“Cooperating with PERI engineers and the recommended scaffolding

­contractor helped us enormously to master the wide range of difficult
tasks we faced during this demanding construction project.”

The 280 m long and almost 35 m high dam in Kružberk in the The combinability of the PERI systems led to a integrated
east of the Czech Republic is over 60 years old. PERI de- system solution. In conjunction with the PERI application
signed a customised scaffolding solution on the basis of the technology, new approaches and ideas could be implement-
PERI UP Scaffolding System for this extensive refurbishment ed in the scaffolding operations, which were not only planna-
project. Through the combination of standard components ble but also statically verifiable. This saved on time-consum-
taken from the VARIOKIT Engineering Construction Kit and ing adjustment work and simultaneously increased work
GT 24 Formwork Girders, PERI engineers were able to create safety levels.
a site-compliant system-based implementation concept
­together with the contractor and scaffolding company.

PERI UP Flex Modular Scaffolding, together with SRU Steel

Walers, SLS Heavy-Duty Spindles and GT 24 Lattice Girders,
served as a water-side access to both the dam wall and dam
crest – equally as working and formwork scaffolds. For
­scaffolding the piers, PERI UP was positioned on VARIOKIT
bracket constructions. At the top, lattice girder bridging Contractor
served as a working platform and access means. SMP CZ, a.s., Prague, Czech Republic

Field Service
PERI Czech Republic, Jesenice

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 With PERI UP Flex and VARIOKIT,
safe working platforms could be
realised at heights of up to 250 m.
This ensured a high assembly
speed and a consistently high
­level of safety during extension
operations and use.

290

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 Olympic Tower, Munich, Germany

Safe working conditions

at all heights
René Schierstedt Junior Site Manager

“PERI UP scaffolding is extremely flexible, easy to handle and has a high level of
­stability. The collaboration with PERI was very good, the pre-planning worked really
well and was easily implemented on the jobsite.”

The 291 m high Olympic Tower has been a landmark of the Bavarian capital
since 1968. For the partial refurbishment of the structure, the PERI UP Flex and
VARIOKIT system combination ensured efficient assembly at dizzy heights.
Both systems are based on a metric 25 cm grid arrangement and could easily be
combined by means of standardised connecting components. VARIOKIT system
components facilitated the assembly of the protective netting, which was to be
installed in advance, and was also used to attach the suspended scaffold on the
underside of the lower platform. In addition to a range of comprehensive safety
measures designed to protect passers-by, the high wind loads posed a major
challenge for the scaffolders.

With the variable PERI UP Flex Modular Scaffolding System, the circular scaffold
on the concrete shaft of the upward-tapering tower tip was easily and quickly
managed, as the use of time-consuming tube and couplers was eliminated –
also for the realisation of guardrails at heights between 192 m and 243. System
ledgers were used here to achieve a force-fitted, stable connections. Circumfer-
ential toeboards and the use of PERI UP bridging boards guaranteed closed
decking levels and maximum safety without any tripping hazards.

In spite of large streams of visitors, the work was completed on time. The well-
thought-out PERI comprehensive solution proved to be particularly advantageous.
Furthermore, the storage of required materials at the PERI rental park ensured
fast availability and a cost-efficient project solution.

Contractor
Schäfer Gerüstbau GmbH, Memmenhausen,
Germany

Field Service
PERI Germany, Weissenhorn

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 carbon neutral
natureOffice.com | DE-141-873032
print production

Our commitment to environmental protection

All relevant CO2 emissions resulting from the production of the PERI Handbook will be determined in
­accordance with the “natureOfffice procedure” and offset via the purchase and binding suspension of
approved climate protection certificates.

In addition, the wood used for the paper production of the PERI Handbook comes from FSC® certified
forests. The FSC® label confirms that the entire processing and supply chain – from the forest and
wholesalers through to the printing stage – is fully certified.

Important Information

All current safety regulations and guidelines applicable in those

countries where our products are used must be observed.

The photos shown in this brochure feature construction sites in

progress. For this reason, safety and anchor details in p
­ articular
cannot always be considered as conclusive or final. These are
subject to the risk assessment carried out by the contractor.

In addition, computer graphics are used, which are to be under-

stood as system representations. To ensure a better under-
standing, these and the detailed illustrations shown have been
partially reduced to show certain aspects. Some safety installa-
tions may not have been shown in these detailed descriptions
but must nevertheless still be available.

Please note that the systems or items shown might not be

a­ vailable in every country.

Safety instructions and load specifications are to be strictly

­ bserved at all times. Separate structural calculations are
o
­required for any deviations from the standard design data.

The information contained herein is subject to technical changes

in the interests of progress. Errors and typographical mistakes
reserved.

© PERI GmbH

EN_Bogen_19.indb 292 28.02.19 12:46

 EX ex 04| 2019 12.0eb 794466 © PERI GmbH

Formwork Scaffolding Engineering www.peri.com