Linear Encoders

For Numerically Controlled

Machine Tools

June 2017
Further information is available on the
Internet at www.heidenhain.de as well as
upon request.

Brochures:
• Exposed Linear Encoders
• Angle Encoders with Integral Bearing
• Angle encoders without integral bearing
• Rotary Encoders
• HEIDENHAIN Subsequent Electronics
• HEIDENHAIN Controls
• Measuring Devices For Machine Tool
Inspection and Acceptance Testing

Technical information brochures: This brochure supersedes all previous

• Interfaces of HEIDENHAIN Encoders editions, which thereby become invalid.
• Accuracy of Feed Axes
Further information:
• Safety-Related Position Measuring The basis for ordering from HEIDENHAIN
Systems is always the brochure edition valid when Comprehensive descriptions of all
• EnDat 2.2—Bidirectional Interface for the order is made. available interfaces as well as general
Position Encoders electrical information are included in the
• Encoders for Direct Drives Standards (ISO, EN, etc.) apply only Interfaces of HEIDENHAIN Encoders
where explicitly stated in the brochure. brochure.

2
Contents

Overview

Linear encoders 4
Selection guide 6
Technical features and mounting information

Measuring principles Measuring standard 8

Absolute measuring method 8
Incremental measuring method 9
Photoelectric scanning principle 10
Measuring accuracy 12
Mechanical design types and mounting guidelines 14
General mechanical information 18
Functional safety 20
Specifications
Linear encoders Series or model

For absolute position measurement LC 400 series 22

LC 100 series 26
For absolute position measurement LC 200 series 30
over large measuring lengths

For incremental linear measurement LF 485 32

with very high repeatability
LF 185 34
For incremental linear measurement LS 400 series 36
LS 100 series 38
For incremental linear measurement LB 382—single-section 40
over large measuring lengths
LB 382—multi-section 42
Electrical connection

Incremental signals  1 VPP 44

 TTL 45
Position values EnDat 46
Fanuc, Mitsubishi, Siemens 47
Cables and connecting elements 49
Diagnostic and testing equipment 58
Linear encoders for numerically controlled machine tools

Linear encoders from HEIDENHAIN for Advantages of linear encoders Mechanical design
numerically controlled machine tools can If a linear encoder is used for measurement Linear encoders for servo-controlled
be used nearly everywhere. They are ideal of the slide position, the position control loop machine tools are sealed measuring
for machines and other equipment whose includes the complete feed mechanics. devices: an aluminum housing protects
feed axes are in a servo loop, such as This is referred to as Closed Loop operation. the scale, the scanning carriage and its
milling machines, machining centers, boring Transfer errors from the mechanics can be guide against chips, dust and splashing
machines, lathes and grinding machines. detected by the linear encoder on the slide, water. Downward-oriented elastic lips seal
The beneficial dynamic behavior of linear and corrected by the control electronics. the housing.
encoders, their high permissible traversing This makes it possible to eliminate a number
speed, and their acceleration in the direction of potential error sources: The scanning carriage travels along the
of measurement predestine them for use • Positioning error due to thermal behavior scale on a low-friction guide. A coupling
on highly-dynamic conventional axes as of the recirculating ball screw connects the scanning carriage with the
well as on direct drives. • Reversal error mounting block and compensates the
• Kinematics error through ball-screw pitch misalignment between the scale and the
HEIDENHAIN also supplies linear encoders error machine guideways.
for other applications, such as:
• Manual machine tools Therefore, linear encoders are indispensable Depending on the encoder model, lateral
• Presses and bending machines for machine tools on which high positioning and axial offsets of ±0.2 mm to ±0.3 mm
• Automation and production equipment accuracy and a high machining rate are between the scale and mounting block are
essential. permissible.

Further information:
Please request further documentation
or inform yourself on the Internet at
www.heidenhain.de

4
Thermal characteristics Dynamic behavior Availability

Overview
Increasingly faster machining times with Efficiency and performance improvements The feed axes of machine tools travel quite
fully encapsulated machines cause ever in machine tools require ever higher feed large distances—a typical value is 10 000 km
higher temperatures in the machine’s rates and accelerations. Of course, they in three years. Therefore, robust encoders
working space. Therefore, the thermal must not compromise machining accuracy. with good long-term stability are especially
behavior of the linear encoders used In order to transfer rapid and yet exact feed important: They ensure the constant
becomes increasingly important, since it motions, very high demands are placed on availability of the machine.
is an essential criterion for the working rigid machine design as well as on the
accuracy of the machine. linear encoders used. Due to the details of their design, linear
encoders from HEIDENHAIN function
As a general rule, the thermal behavior of Linear encoders from HEIDENHAIN are properly even after years of operation. The
the linear encoder should match that of the characterized by their high rigidity in the contact-free principle of photoelectrically
workpiece or measured object. During measuring direction. This is a very important scanning the measuring standard, as well
temperature changes, the linear encoder prerequisite for high-quality path accuracies as the ball-bearing guidance of the scanning
must expand or contract in a defined, on a machine tool. In addition, the low carriage in the scale housing ensure a
reproducible manner. Linear encoders from mass of moving components contributes long lifetime. Through enclosure, special
HEIDENHAIN are designed for this. to their excellent dynamic behavior. scanning principles and—if required—a
sealing air connection, the linear encoders
The graduation carriers of HEIDENHAIN are particularly tolerant to contamination.
linear encoders have defined coefficients The complete shielding design ensures a
of thermal expansion (see Specifications). high degree of electrical noise immunity.
This makes it possible to select the linear
encoder whose thermal behavior is best
suited to the application.

Light
DIADUR source
Scanning carriage linear scale

Electronic
scanning

Sealing lips Mounting block

Schematic design of the LC 115 sealed linear encoder

5
Selection guide

Linear encoders with slimline Cross Accuracy Max. Measuring length

scale housing section grade interpolation (ML)
error
The linear encoders with slimline scale
housing are designed for limited Absolute position ± 5 µm ±0.1 µm 70 mm to 1240 mm
installation space. Larger measuring measurement ± 3 µm With mounting
lengths and higher acceleration loads are • Glass scale spar or clamping
possible through the use of a mounting elements:
spar or clamping elements. 70 mm to 2040 mm

Incremental linear ± 5 µm ± 0.04 µm 50 mm to

measurement with very ± 3 µm 1220 mm
high repeatability
• Steel scale
• Small signal period

Incremental linear ± 5 µm ± 0.2 µm 70 mm to 1240 mm

measurement ± 3 µm with mounting spar:
• Glass scale 70 mm to 2040 mm

1)
Linear encoders with full-size Absolute position ± 5 µm ±0.1 µm 140 mm to
measurement ± 3 µm 4240 mm
scale housing
• Glass scale
Linear encoders with full-size scale
housing are characterized by their sturdy
construction, high resistance to
vibration and large measuring lengths.
As a connection between the scanning
carriage and the mounting block, they have
an “oblique web,” which permits vertical
and horizontal mounting with the same
degree of protection. Absolute position ± 5 µm ±0.4 µm 3240 mm to
measurement 28 040 mm
For large measuring
lengths
• Steel scale tape

Incremental linear ± 3 µm ± 0.04 µm 140 mm to

measurement with very ± 2 µm 3040 mm
high repeatability
• Steel scale
• Small signal period

Incremental linear ± 5 µm ± 0.2 µm 140 mm to

measurement ± 3 µm 3040 mm
• Glass scale

Incremental linear ± 5 µm ±0.8 µm 440 mm to

measurement for large 30 040 mm
measuring lengths Up to 72 040 mm
• Steel scale tape upon request
1)
For measuring lengths  3040 mm: ±0.4 µm at the butt joint (approx. at 3100 mm)
6
Signal period Interface Type Page

2) LC 415
– EnDat 2.2 LC 415 22

20 µm EnDat 2.2 with  1 VPP LC 485

– DRIVE-CLiQ LC 495 S 24

Fanuc i LC 495 F

Mitsubishi LC 495 M

Panasonic LC 495 P
LF 485
LS 487
4 µm  1 VPP LF 485 32

20 µm  1 VPP LS 487 36

– TTL LS 477

LC 115
– EnDat 2.2 LC 1152) 26

20 µm EnDat 2.2 with  1 VPP LC 185

– DRIVE-CLiQ LC 195 S 28

Fanuc i LC 195 F

Mitsubishi LC 195 M

Panasonic LC 195 P

– EnDat 2.2 LC 211 30

40 µm EnDat 2.2 with  1 VPP LC 281 LF 185

– Fanuc i LC 291 F

Mitsubishi LC 291 M

4 µm 1VPP LF 185 34

20 µm  1 VPP LS 187 38
LC 211

– TTL LS 177

40 µm 1VPP LB 382 40

2)
Connectable to Yaskawa interface via EIB 3391 Y
7
Measuring principles
Measuring standard Absolute measuring method

HEIDENHAIN encoders with optical scanning With the absolute measuring method,
incorporate measuring standards of periodic the position value is available from the
structures known as graduations. encoder immediately upon switch-on and
can be called at any time by the subsequent
These graduations are applied to a carrier electronics. There is no need to move the
substrate of glass or steel. The scale axes to find the reference position. The
substrate for large measuring lengths is a absolute position information is read from
steel tape. the scale graduation, which is formed
from a serial absolute code structure. A
HEIDENHAIN manufactures the precision separate incremental track is interpolated
graduations in specially developed, for the position value and at the same time
photolithographic processes. is used to generate an optional incremental
• AURODUR: matte-etched lines on gold- signal.
plated steel tape with typical graduation
period of 40 µm
• METALLUR: contamination-tolerant
graduation of metal lines on gold, with
typical graduation period of 20 µm
• DIADUR: extremely robust chromium
lines on glass (typical graduation period
of 20 µm) or three-dimensional
chromium structures (typical graduation
period of 8 µm) on glass
• SUPRADUR phase grating: optically
three dimensional, planar structure;
particularly tolerant to contamination;
typical graduation period of 8 µm and
finer
• OPTODUR phase grating: optically three
dimensional, planar structure with
particularly high reflectance, typical
graduation period of 2 µm and finer

Along with these very fine grating periods,

these processes permit a high definition
and homogeneity of the line edges.
Together with the photoelectric scanning
method, this high edge definition is a
precondition for the high quality of the
output signals.

The master graduations are manufactured

by HEIDENHAIN on custom-built high-
precision dividing engines.

Graduations of absolute linear encoders

Representation of an absolute code structure with an additional

incremental track (LC 485 as example)
8
Incremental measuring method

With the incremental measuring method, In the most unfavorable case, this may
the graduation consists of a periodic necessitate machine movements over large
grating structure. The position information lengths of the measuring range. To speed
is obtained by counting the individual and simplify such “reference runs,” many
increments (measuring steps) from some HEIDENHAIN encoders feature distance-
point of origin. Since an absolute reference coded reference marks—multiple reference
is required to ascertain positions, the marks that are individually spaced according
scales or scale tapes are provided with an to a mathematical algorithm. The subsequent
additional track that bears a reference electronics find the absolute reference

Technical features and mounting

mark. The absolute position on the scale, after traversing two successive reference
established by the reference mark, is gated marks—only a few millimeters traverse
with exactly one signal period. (see table below).

The reference mark must therefore be Encoders with distance-coded reference

scanned to establish an absolute reference marks are identified with a “C” ending the
or to find the last selected datum. model designation (e.g. LS 487 C).

With distance-coded reference marks, the

absolute reference is calculated by counting
the signal periods between two reference
marks and using the following formula:

P1 = (abs R–sgn R–1) x N + (sgn R–sgn D) x abs MRR

2 2
and

R = 2 x MRR–N

Where:
P1 = Position of the first traversed N = Nominal increment between two
reference mark in signal periods fixed reference marks in signal
periods (see table below)
abs = Absolute value
D = Direction of traverse (+1 or –1).
sgn = Algebraic sign function (“+1” or Traverse of scanning unit to the
“–1”) right (when properly installed)
equals +1.
MRR = Number of signal periods between
the traversed reference marks

Graduations of incremental linear encoders

Signal period Nominal Maximum

increment N in traverse
signal periods

LF 4 µm 5000 20 mm

LS 20 µm 1000 20 mm

LB 40 µm 2000 80 mm

Simplified representation of an incremental graduation with distance-coded

reference marks (example using LS)
9
Photoelectric scanning

Most HEIDENHAIN encoders operate using Imaging principle

the principle of photoelectric scanning. To put it simply, the imaging scanning
Photoelectric scanning of a measuring principle functions by means of projected-
standard is contact-free, and as such, free light signal generation: Two scale gratings
of wear. This method detects even very with equal or similar grating periods are
fine lines, no more than a few micrometers moved relative to each other—the measuring
wide, and generates output signals with standard and the scanning reticle. The carrier
very small signal periods. material of the scanning reticle is transparent,
whereas the graduation on the measuring
The finer the grating period of a measuring standard may be applied to a transparent
standard is, the greater the effect of or reflective surface.
diffraction on photoelectric scanning.
HEIDENHAIN linear encoders use two When parallel light passes through a
scanning principles: grating, light and dark surfaces are
projected at a certain distance. An index
• The imaging scanning principle for grating is located here. When the two
grating periods from 20 µm and 40 µm gratings move relative to each other, the
• The  incident light is modulated. If the gaps in
for very fine graduations with grating the gratings are aligned, light passes
periods of, for example, 8 µm. through. If the lines of one grating coincide
with the gaps of the other, no light passes
through. An array of photovoltaic cells
converts these variations in light intensity
into electrical signals. The specially
structured grating of the scanning reticle
filters the light to generate nearly
sinusoidal output signals.

The smaller the period of the grating

structure is, the closer and more tightly
toleranced the gap must be between the
scanning reticle and scale.

The LC, LS and LB linear encoders operate

according to the imaging scanning
principle.

Imaging principle

LED light source

Condenser lens

Scanning reticle
Measuring standard

Photocell array

10
Interferential scanning principle A relative motion of the scanning reticle to
The interferential scanning principle the scale causes the diffracted wave fronts
exploits the diffraction and interference of to undergo a phase shift: When the grating
light on a fine graduation to produce moves by one period, the wave front of the
signals used to measure displacement. first order is displaced by one wavelength in
the positive direction, and the wavelength
A step grating is used as the measuring of diffraction order –1 is displaced by one
standard: Reflective lines 0.2 µm high are wavelength in the negative direction. Since
applied to a flat, reflective surface. In front the two waves interfere with each other
of that is the scanning reticle—a transparent when exiting the grating, the waves are
phase grating with the same grating period shifted relative to each other by two
as the scale. wavelengths. This results in two signal
periods from the relative motion of just one
When a light wave passes through the grating period.
scanning reticle, it is diffracted into three
partial waves of the orders –1, 0, and +1, Interferential encoders function with grating
with approximately equal luminous periods of, for example, 8 µm, 4 µm and
intensity. The waves are diffracted by the finer. Their scanning signals are largely free
scale such that most of the luminous of harmonics and can be highly interpolated.
intensity is found in the reflected diffraction These encoders are therefore especially
orders +1 and –1. These partial waves meet suited for small measuring steps and high
again at the phase grating of the scanning accuracy.
reticle where they are diffracted again and
interfere. This produces essentially three Sealed linear encoders that operate
waves that leave the scanning reticle at according to the interferential scanning
different angles. Photovoltaic cells convert principle are given the designation LF.
this alternating light intensity into electrical
signals.

Interferential scanning principle (optics schematics)

C Grating period
 Phase shift of the light wave when passing through the scanning reticle
 Phase shift of the light wave due to motion X of the scale

Photocells

LED light
source
Condenser lens

Scanning reticle

Measuring standard

11
Measuring accuracy

The accuracy of linear measurement is

mainly determined by: Position error a over the measuring length ML

Position error 
• the quality of the scale grating
• the quality of the scanning process
• the quality of the signal processing
electronics
• the error from the scanning unit
guideway to the scale
Interpolation
A distinction is made between interpolation error within one
errors over relatively large paths of trav- signal period
erse—for example the entire measuring
length—and those within one signal period.

Position error over the measuring range Position 

The accuracy of sealed linear encoders is
specified in grades, which are defined as
follows:
The extreme values ±F of the measuring Interpolation error u within one signal period

Position error 
curves over any max. one-meter section of
the measuring length lie within the accuracy
grade ±a. They are measured during the
final inspection and documented in the
calibration chart.

For sealed linear encoders, this data refers

to the scale including the scanning unit,
which is then the system accuracy.

Interpolation errors within one

signal period
Signal level 

The interpolation error within one signal Signal period

period is determined by the signal period of 360 °elec.
the encoder, as well as the quality of the
graduation and the scanning thereof. At
any measuring position, it typically lies at
±2 % to ±0.5 % of the signal period (see
Selection guide, page 6). The smaller the
signal period, the smaller the interpolation
error within one signal period. It is of critical
importance both for accuracy of a positioning
movement as well as for velocity control
during the slow, even traverse of an axis,
and therefore for surface quality and the
quality of the machined part.
Position error in µm

Position in mm 

Interpolation error within one signal period for a measuring range of 70 mm

for LF encoders

12
All HEIDENHAIN linear encoders are
inspected before shipping for positioning
accuracy and proper function.

The position errors are measured by

traversing in both directions, and the
averaged curve is shown in the calibration
chart.

The Quality Inspection Certificate

confirms the specified system accuracy of
each encoder. The calibration standards
ensure the traceability—as required by
EN ISO 9001—to recognized national or
international standards.

For the LC, LF and LS series listed in this

brochure, a calibration chart documents the
position error ascertained for the meas-
uring length. It also indicates the measuring
parameters and the uncertainty of the
calibration measurement.

Temperature range
The linear encoders are inspected at a
reference temperature of 20 °C. The
system accuracy given in the calibration
chart applies at this temperature.

The operating temperature range

indicates the ambient temperature limits
between which the linear encoders will
function properly.

The storage temperature range of –20 °C

to 70 °C applies for the device in its
packaging. Starting from a measuring length
of 3240 mm, the permissible storage
temperature range for encoders of the
LC 1x5 encoders is limited to –10 °C to
+50 °C.

Example

13
Mechanical design types and mounting guidelines
Linear encoders with small cross section

The LC, LF and LS slimline linear encoders

should be mounted on a machined surface
over the entire length—particularly for high
dynamic requirements. Larger measuring LF 485
lengths and a higher vibration load capacity
can be achieved by using a mounting spar
or clamping elements (only for LC 4x5).

The slimline linear encoders feature

identical mounting dimensions. This makes LC 415
it possible, for example, to exchange an
incremental LS or LF against an absolute
LC on a specific machine design (please
note the 20 µm smaller measuring length
of the LF than that of the LC and LS). In LS 487
addition, the same mounting spars can
also be used regardless of the encoder
product family (LC, LF or LS).

The encoder is mounted so that the sealing

lips are directed downward or away from
splashing water (also see General
Information, page 18).

Thermal characteristics
Because they are rigidly fastened using
two M8 screws, the linear encoders largely
adapt themselves to the mounting surface.
When fastened over the mounting spar,
the encoder is fixed at its midpoint to the
mounting surface. The flexible fastening
elements ensure reproducible thermal
behavior.

The LF 485 with its graduation carrier of

steel has the same coefficient of thermal
expansion as a mounting surface of gray F
.1
cast iron or steel. // 0

Mounting
It is surprisingly simple to mount the
sealed linear encoders from HEIDENHAIN:
You need only align the scale unit at several
points along the machine guideway. Stop
surfaces or stop pins can also be used for Shipping brace
this. The shipping brace already sets the
proper gap between the scale unit and the
scanning unit, as well as the lateral tolerance.
If the shipping brace needs to be removed
before mounting due to a lack of space,
then the mounting gauge is used to set the
gap between the scale unit and the
scanning unit easily and exactly. Lateral
tolerances must also be maintained.

14
Accessories: x Color ID
Mounting and test gauges for slimline
linear encoders Mounting gauge 1.0 mm Gray 737748-01
The mounting gauge is used to set the
gap between the scale unit and the Test gauge max. 1.3 mm Red 737748-02
scanning unit if the shipping brace needs
to be removed before mounting. The test Test gauge min. 0.7 mm Blue 737748-03
gauges are used to quickly and easily
check the gap of the mounted linear
encoder.

Along with the standard procedure of using x

two M8 screws to mount the scale unit on
a plane surface, there are also other
mounting possibilities:

Installation with mounting spar

Mounting the encoder with a mounting
spar can be especially beneficial. It can be
fastened as part of the machine assembly Mounting spar
process. The encoder is then simply clamped
on during final mounting. Easy exchange
also facilitates servicing. HEIDENHAIN
recommends mounting with the mounting
spar when measuring lengths are over
620 mm and dynamic requirements are
high. For measuring lengths over 1240 it is
always required.

For the mounting spar MSL 41, the

components required for clamping are
already preassembled. It is designed for
linear encoders with normal or short end
blocks. The LC 4x5, LF 4x5 and LS 4x7
can be mounted by either side to enable
a cable outlet at either end. The MSL 41
mounting spar must be ordered separately.

The mounting aid is locked onto the

mounted spar and therefore simulates an
optimally mounted scanning unit. The
customer’s fastening for the scanning unit
can be easily aligned to it. Then the
mounting aid is replaced by the linear
encoder.
Accessories:
MSL 41 mounting spar
ID 770902-xx Mounting aid fastened to a mounting spar
Mounting aid for scanning unit
ID 753853-01

Mounting with clamping elements

If the cable outlet is to the right, the LC 4x5
scanning unit, which is fastened by its end
blocks, can additionally be fixed by
clamping elements. This eliminates the
need of a mounting spar for measuring
lengths greater than 620 mm.
Accessory:
Clamping elements
With pin and M5x10 screw
ID 556975-01 (10 pieces per pack)

15
Linear encoders with large cross section

The LB, LC, LF and LS full-size linear

encoders are fastened over their entire
length onto a machined surface. This gives
them a high vibration rating. The oblique
arrangement of the sealing lips permits
universal mounting with vertical or
horizontal scale housing with equally high
protection rating.

The LC 1x5 features an optimized sealing

system with two successive pairs of
sealing lips. When cleaned compressed air Sealing system of the LC 1x5
is introduced into the scale housing, It
effectively seals the two pairs of sealing
lips against ambient air. This optimally
protects the interior of the encoder from
contamination.

The flow rate is set through a connecting

piece with integrated throttle (see separate
accessories under Protection, page 18).

Thermal characteristics
The thermal behavior of the LB, LC, LF and
LS 100 linear encoders with large cross
section has been optimized:

On the LF, the steel scale is cemented to a

steel carrier that is fastened directly to the
machine element.

For the multi-section LC 200 and LB, the

steel scale tape is clamped directly onto
the machine element. In this way the
encoders are subject to the same thermal
changes in length as the bearing surface.

The LC and LS are fixed to the mounting

surface at their midpoint. The flexible
fastening elements permit reproducible
thermal behavior.

Mounting
It is surprisingly simple to mount the
sealed linear encoders from HEIDENHAIN:
You need only align the scale unit at several
points along the machine guideway. Stop Shipping brace
surfaces or stop pins can also be used for
this. The shipping brace already sets the
proper gap between the scale unit and the
scanning unit. The lateral gap is to be set
during mounting. If the shipping brace
needs to be removed before mounting due
to a lack of space, then the mounting
gauge is used to set the gap between the
scale unit and the scanning unit easily and
exactly. Lateral tolerances must also be
maintained.

16
Mounting the multi-section LC 2x1 and
LB 382
The LC 2x1 and LB 382 with measuring
lengths over 3240 mm are mounted on the
machine in individual sections:
• Mount and align the individual housing
sections
• Pull in the scale tape over the entire
length and tension it
• Lubricate the sealing lips and pull them in
• Insert the scanning unit

Adjustment of the scale tape tension

enables linear machine error compensation
up to ±100 µm/m.

Accessory:
Mounting aids
For LC 1x3, LS 1x7 ID 547793-02
For LC 1x5 ID 1067589-02
For LC 2x1, LB 382 ID 824039-01

The mounting aid is locked onto the scale

unit, simulating an optimally adjusted
scanning unit. The customer’s fastening for
the scanning unit can be easily aligned to
it. The mounting aid is then removed and
the scanning unit is attached to the
mounting bracket.

Example
Accessory:
Mounting and test gauges for full-size
linear encoders

The mounting gauge is used to set the

gap between the scale unit and the
scanning unit if the shipping brace needs LC 1xx, LS 1xx LB 382/LC 2x1
to be removed before mounting. The test
gauges are used to quickly and easily x ID x ID
check the gap of the mounted linear
encoder. Mounting gauge (gray) 1.5 mm 575832-01 1.0 mm 772141-01

Test gauge max. (red) 1.8 mm 575832-02 1.3 mm 772141-02

Test gauge min. (blue) 1.2 mm 575832-03 0.7 mm 772141-03

Accessory:
Lubricating device
For LC 2x1, LB 382 sealing lips
ID 1104590-05

17
General information

Protection
Sealed linear encoders fulfill the require- For an optimal supply of sealing air to the Accessory:
ments for IP53 protection according to sealed linear encoders, the required air flow DA 400 compressed air unit
EN 60 529 or IEC 60 529 provided that they is 7 l/min to 10 l/min per encoder. Ideally, the ID 894602-01
are mounted with the sealing lips facing air flow is regulated by the HEIDENHAIN
away from splash water. If necessary, connecting pieces with integrated throttle DA 400
provide a separate protective cover. If the The throttles ensure the prescribed flow HEIDENHAIN offers the DA 400 com-
encoder is exposed to particularly heavy quantities at an input pressure of approx. pressed-air filter system for purifying the
concentrations of coolant and mist, 1 · 105 Pa (1 bar). compressed air. It is designed specifically
compressed air can be used to provide for the introduction of compressed air
IP64 protection to more effectively prevent into encoders.
the ingress of contamination. To apply the Accessory:
pressurized air for sealing the housing, the Connecting piece, straight The DA 400 consists of three filter stages
LB, LC, LF and LS sealed linear encoders With throttle and gasket (prefilter, microfilter and activated carbon
are therefore equipped with inlets at both ID 226270-02 filter) and a pressure regulator with
end pieces and on the mounting block of manometer. The sealing air function can be
Connecting piece, straight, short
the scanning unit. effectively monitored using a manometer
With throttle and gasket
and pressure switch (available as accessory).
ID 275239-01
The compressed air introduced directly
onto the encoders must be cleaned by a Also suitable: The compressed air introduced into the
microfilter and must comply with the Swiveling screw fitting 90° DA 400 must fulfill the requirements of the
following quality classes as per ISO 8573-1 With seal following purity classes as per ISO 8573-1
(2010 edition): ID 207834-02 (2010 edition):
• Solid contaminants: Class 1
Particle size No. of particles • Solid contaminants: Class 5
per m3 Particle size No. of particles
0.1 µm to 0.5 µm  20 000 per m3
0.5 µm to 1.0 µm  400 0.1 µm to 0.5 µm Not specified
1.0 µm to 5.0 µm  10 0.5 µm to 1.0 µm Not specified
• Max. pressure dew point: Class 4 1.0 µm to 5.0 µm  100 000
(pressure dew point at 3 °C) • Max. pressure dew point: Class 6
• Total oil content: Class 1 (pressure dew point at 10 °C)
(max. oil concentration 0.01 mg/m3) • Total oil content: Class 4
(max. oil concentration 5 mg/m3)

Further information:
For more information, ask for our DA 400
Product Information Sheet.

DA 400

18
Mounting Acceleration
System tests
To simplify cable routing, the mounting Linear encoders are subjected to various
Encoders from HEIDENHAIN are usually
block of the scanning unit is usually types of acceleration during operation and
integrated as components in larger
screwed onto a stationary machine part, mounting.
systems. Such applications require
and the scale housing on the moving part. • The indicated maximum values for
comprehensive tests of the entire
The mounting location for the linear vibration apply for frequencies of 55 Hz
system regardless of the specifications
encoders should be carefully considered in to 2000 Hz (EN 60 068-2-6), except
of the encoder.
order to ensure both optimum accuracy when mechanical resonance arises.
and the longest possible service life. Comprehensive tests of the entire
The specifications shown in this brochure
• The encoder should be mounted as system are therefore required
apply to the specific encoder, not to the
closely as possible to the working plane • The maximum permissible acceleration
complete system. Any operation of the
to keep the Abbe error low. values (semi-sinusoidal shock) for
encoder outside of the specified range or
• To function properly, linear encoders shock and impact are valid for 11 ms
for any applications other than the
must not be continuously subjected to (EN 60 068-2-27). Under no circumstances
intended applications is at the user’s
strong vibration; the more solid parts should a hammer or similar implement
own risk.
of the machine tool provide the best be used to adjust or position the encoder
mounting surface in this respect.
Encoders should not be mounted on RoHS
hollow parts or with adapters. A HEIDENHAIN has tested the products Mounting
mounting spar is recommended for for safety of the materials as per European Work steps to be performed and
sealed linear encoders with small Directives 2002/95/EC (RoHS) and dimensions to be maintained during
cross section 2002/96/EC (WEEE). For a Manufacturer’s mounting are specified solely in the
• The linear encoders should be mounted Declaration on RoHS, please refer to your mounting instructions supplied with the
away from sources of heat to avoid sales agency. unit. All data in this brochure regarding
temperature influences mounting are therefore provisional
• During cable routing, the minimum Expendable parts and not binding; they do not become
bending radius for fixed installation or Encoders from HEIDENHAIN are designed terms of a contract.
for frequent flexing must be observed for a long service life. Preventive main-
(see table) tenance is not required. However, they
• Both the scanning unit and the scale contain components that are subject to
housing are to be connected with low- wear, depending on the application and
resistance (<1 ) to functional earth manipulation. These include in particular For more information:
cables with frequent flexing. Please also pay note the following
documents for planning and assembly:
Required moving force Other such components are the bearings • Brochure: Cables and Connectors for
The required moving force stated is the of encoders with integral bearing, shaft HEIDENHAIN Controls
maximum force required to move the scale sealing rings on rotary and angle encoders, • Brochure: Interfaces of HEIDENHAIN
unit relative to the scanning unit. and sealing lips on sealed linear encoders. Encoders
• Mounting instructions for the respective
encoder
• Mounting instructions for output and
adapter cables

3.7mm 4.5mm 6.0mm  6.6 mm  8.0 mm

6.8mm  10 mm

 8 mm  10 mm  20 mm  35 mm R1  40 mm

T  –40 °C
(–40 °F)

40 mm  50 mm  75 mm  75 mm R2  100 mm

T  –10 °C
(–14 °F)

Minimum bend radii for fixed cable or for frequent flexing

19
Functional safety

Safe axes Type-examined encoders Standard encoders

Driven axes on machine tools usually Sealed linear encoders from HEIDENHAIN In addition to the encoders explicitly
represent a great hazard for humans. are used successfully on a variety of controls qualified for safety applications, standard
Particularly if the human interacts with the in widely differing safety designs. This applies linear encoders , e.g. with Fanuc interface
machine (e.g. during workpiece setup), it particularly to the type-approved encoders or 1 VPP signals, can also be used in safe
must be ensured that the machine does LC 1x5/LC 4x5 with EnDat and DRIVE-CLiQ axes. In these cases, the properties of the
not make any uncontrolled movements. interfaces. The encoders can be operated encoders are to be aligned with the
Here the position information of axes is as single-encoder systems in conjunction requirements of the respective control.
needed to conduct a safety function. As an with a suitable control in applications with HEIDENHAIN can provide additional data
evaluating safety module, the control has the control category SIL-2 (according to on the individual encoders (failure rate,
the task of detecting faulty position EN 61 508) or performance level “d” (of fault model as per EN 61 800-5-2).
information and reacting to it accordingly. EN ISO 13 849). Unlike incremental
encoders, the absolute LC 1x5/LC 4x5 linear
Various safety strategies can be pursued encoders always provide a safe absolute
depending on the topology of the axis and position value—including immediately after For more information:
the evaluation capabilities of the control. In switch-on or a power failure. Reliable
a single-encoder system, for example, only transmission of the position is based on The safety-related characteristic values
one encoder per axis is evaluated for the two independently generated absolute are listed in the specifications of the
safety function. However, on axes with two position values and on error bits, which are encoders. The Technical Information
encoders, e.g. linear axis with a rotary and provided to the safe control. The purely document Safety-Related Position
a linear encoder, the two redundant serial data transmission also offers other Encoders provides explanations of the
position values can be compared with each advantages, such as greater reliability, characteristic values.
other in the control. improved accuracy, diagnostic capabilities, Upon request, HEIDENHAIN can
and reduced costs through simpler likewise provide additional data about the
Safe fault detection can be ensured only connection technology. individual products (failure rate, fault
if the two components—control and model as per EN 61 800-5-2) for the use
encoder—are properly adapted to one of standard encoders in safety-related
another. Here it is to be noted that the applications.
safety designs of control manufacturers
differ from one another. This also means
that the requirements on the connected
encoders sometimes differ.

Electrical connection
Mechanical connection

Encoder

Safe control

Encoder with mechanical connection and electrical interface

DRIVE-CLiQ is a registered trademark of

SIEMENS AG.
20
Fault exclusion against loosening of the requirements on a fault exclusion can Fault exclusion for LC 1x5 and
mechanical connection result in additional constraints in the LC 4x5 series
Regardless of the interface, many safety permissible limit values in the specifica- There are various mounting options for the
designs require a safe mechanical tions. In addition, fault exclusions for the LC 1x5/LC 4x5 encoders that offer a fault
connection. The standard for electrical loss or loosening of the mechanical coupling exclusion against the loosening of the
drives, EN 61 800-5-2, defines the loss or usually require additional measures when mechanical connection. The fault exclusion
loosening of the mechanical connection mounting the encoders or in the event of applies for all LC 4x5 and LC 1x5 encoders,
between the encoder and drive as a fault servicing, e.g. anti-rotation lock for screws. regardless of the interface.
that requires consideration. Since it cannot These factors must be considered for the
be guaranteed that the control will detect selection of a suitable encoder or a
such errors, in many cases the possibility mounting mode.
of a fault must be eliminated. The

2)
Safe position for the Mounting Fastening Limitation of
mechanical coupling1) Specifications

LC 1x5

Housing ±0 µm M6 ISO 4762 8.8/A70 No

Scanning unit ±0 µm Mounting options I and II M6 ISO 4762 8.8/A70 No

LC 4x5

Housing ±0 µm Mounting option I M8 ISO 4762 8.8/A70 No

End blocks 12A for M8 M8 DIN 6912 8.8

±0 µm Mounting option III M6 ISO 4762 8.8/A70 For acceleration in

MSL 41 mounting spar measuring direction
ID 770902-xx up to 60 m/s2

Scanning unit ±0 µm All mounting options M6 ISO 4762 8.8/A70 No

1)
Fault exclusions are possible only for the explicitly named mounting options
2)
A suitable anti-rotation lock is to be used for the screw connections (for mounting or service)

Further information:
Adhere to the information in the following documents to ensure the correct and
intended operation of the encoder:
• Mounting Instructions LC 115/LC 195 S 743390
LC 415/LC 495 S (end block 14A) 737907
(end block 12A) 737908
(mounting spar MSL 41) 894918
• Technical Information: Safety-Related Position Measuring Systems 596632

For implementation in a control:

• Specification for safe control 533 095

21
LC 400 series
Absolute linear encoders with slimline scale housing
• For limited installation space

ML 70 120 170 220 270 320 370 420 470 520 570 620 670 720 770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040
L 37.5 55 75 100 115 140 175 200 225 250 275 300 325 350 375 400 450 500 555 610 655 710 760 810 855 910 1010

 = End block 12A; mounting with and without mounting spar

 = End block 14A; for mounting with mounting spar
(specifications are restricted if attached directly with M4 screws)
 = MSL 41 mounting spar
F = Machine guideway
P = Gauging points for alignment
Ⓚ = Required mating dimensions
Ⓓ = Compressed air inlet
Ⓢ = Beginning of measuring length ML (= 20 mm absolute)
 = Direction of scanning unit motion for output signals in accordance with interface description

22
 Specifications LC 415 LC 415 LC 485

Measuring standard DIADUR glass scale with absolute track and incremental track, grating period 20 µm
Coefficient of linear expansion therm  8 x 10–6 K–1 (mounting mode /); with mounting spar: therm  9 x 10–6 K–1 (mounting mode )

Accuracy grade* ± 3 µm, ± 5 µm

Measuring length ML* Mounting spar* or clamping elements* up to ML 1240 optional, necessary as of ML 1340
in mm 70 120 170 220 270 320 370 420 470 520 570 620 670 720
770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040

Functional safety • SIL-2 according to EN 61 508 –

for applications up to • Category 3, PL “d” according
to EN ISO 13 849-1:2008
–9
PFH  15 x 10 (up to 6000 m above –
sea level)

Safe position1) Encoder: ±550 µm (safety-related –

measuring step SM = 220 µm)

Mechanical connection: fault exclusions for loosening of the housing and scanning unit (page 21)

Interface EnDat 2.2

Specifications
Ordering designation EnDat22 EnDat02

Measuring At ± 3 µm 0.001 µm 0.005 µm

step With ±5 µm 0.010 µm 0.010 µm

Clock frequency (calculation  16 MHz ( 5 µs)  2 MHz ( 5 µs)

time tcal)

Incremental signals – 1VPP (20 µm)

Cutoff frequency –3 dB –  150 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length 100m2) 150m2)

Voltage supply DC 3.6 V to 14 V

Power consumption (max.) 3.6 V:  1.1 W; 14 V:  1.3 W

2
Traversing speed 180m/min(max. acceleration in measuring direction  100 m/s )

Required moving force 5N

2
Vibration 55 Hz to 2000 Hz Scanning unit:  200 m/s (EN 60 068-2-6)
effecting the Housing without mounting spar:  100 m/s2 (EN 60 068-2-6)
Housing with mounting spar, and cable outlet at right:  150 m/s2, left:  100 m/s2 (EN 60 068-2-6)
Shock 11 ms  300 m/s2 (EN 60 068-2-27)

Operating temperature 0 °C to 50 °C

Protection EN 60 5293) IP 53 when installed according to instructions in the brochure, IP 64 with sealing air from DA 400

Mass Encoder: 0.2 kg + 0.55 kg/m measuring length; mounting spar: 0.9 kg/m

* Please select when ordering

1)
Further tolerances may occur in subsequent electronics after position value comparison (contact manufacturer)
2)
With HEIDENHAIN cable; clock frequency  8 MHz
3)
In the application the LC must be protected from the intrusion of particles and liquids
23
LC 400 series
Absolute linear encoders with slimline scale housing
• For limited installation space
• Identical dimensions for LC 415/LC 485/LC 495

Specifications LC 495 S LC 495 S

Measuring standard DIADUR glass scale with absolute track and incremental track, grating period 20 µm
Coefficient of linear expansion therm  8 x 10–6 K–1 (mounting mode /); with mounting spar: therm  9 x 10–6 K–1
(mounting mode )

Accuracy grade* ± 3 µm, ± 5 µm

Measuring length ML* Mounting spar* or clamping elements* up to ML 1240 optional, necessary as of ML 1340
in mm 70 120 170 220 270 320 370 420 470 520 570 620 670

Functional safety • SIL-2 according to EN 61 508 –

for applications up to • Category 3, PL “d” as per
EN ISO 13 849-1:2008
–9
PFH 25 x 10 (up to 1000 m above sea level) –

Safe position1) Encoder: ±550 µm (safety-related measuring –

step SM = 220 µm)

Mechanical connection: fault exclusions for loosening of the housing and scanning unit (page 21)

Interface DRIVE-CLiQ

Ordering designation DQ01

Measuring step
With ±3 µm 0.001 µm
With ±5 µm 0.010 µm

Clock frequency (calculation time tcal) –

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block
2)
Cable length 30m

Voltage supply DC 10 V to 28.8 V

Power consumption (max.) 10 V:  1.5 W; 28.8 V:  1.7 W

2
Traversing speed  180 m/min (max. acceleration in measuring direction  100 m/s )

Required moving force 5N

Vibration 55 Hz to 2000 Hz Scanning unit:  200 m/s2 (EN 60 068-2-6)

effecting the Housing without mounting spar:  100 m/s2 (EN 60 068-2-6)
Housing with mounting spar, and cable outlet at right:  150 m/s2, left:  100 m/s2 (EN 60 068-2-6)
Shock 11 ms  300 m/s2 (EN 60 068-2-27)

Operating temperature 0 °C to 50 °C
3)
Protection EN 60 529 IP 53 when installed according to instructions in the brochure, IP 64 with sealing air from DA 400

Mass Encoder: 0.2 kg + 0.55 kg/m measuring length; mounting spar: 0.9 kg/m

* Please select when ordering

1)
Further tolerances may occur in subsequent electronics after position value comparison (contact the subsequent electronics manufacturer)
2)
Larger cable lengths upon request
3)
In the application the LC must be protected from the intrusion of particles and liquids

24
LC 495 F LC 495 M LC 495 P

720 770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040

Fanuc Serial Interface/i interface Mitsubishi high speed interface Panasonic serial interface

Fanuc05 Mit03-04 Pana01

iInterface/Interface
0.00125µm/0.010 µm 0.001 µm
0.0125 µm/0.050 µm 0.010 µm

50m 30m 50m

DC 3.6 V to 14 V

3.6 V:  1.1 W; 14 V:  1.3 W

25
LC 100 series
Absolute linear encoders with full-size scale housing
• High vibration resistance
• Reclining mounting possible
• High reliability through double sealing lips


 =Mounting options
F = Machine guideway
P = Gauging points for alignment
Ⓚ = Required mating dimensions
Ⓐ = Alternative mating dimensions
Ⓑ = Cable connection usable at either end
Ⓓ = Compressed-air connection usable at either end
Ⓣ = Mechanical fixed point (to be preferred)
Ⓗ = Mechanical fixed point compatible to predecessor model
Ⓖ = Mechanical fixed point (coincides with the spacing interval of 100 mm)
Ⓢ = Beginning of measuring length ML (= 20 mm absolute)
Ⓦ = Mating surfaces
 = Direction of scanning unit motion for output signals in accordance with interface description

26
 Specifications LC 115 LC 115 LC 185

Measuring standard DIADUR glass scale with absolute track and incremental track, grating period 20 µm
Coefficient of linear expansion therm  8 x 10–6 K–1

Accuracy grade* ±3 µm up to 3040 mm measuring length; ±5 µm

Measuring length ML* 140 240 340 440 540 640 740 840 940 1040 1140 1240 1340 1440
in mm 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040 3240 3440 3640 3840
4040 4240

Functional safety • SIL-2 according to EN 61 508 –

for applications up to • Category 3, PL “d” according to
EN ISO 13 849-1:2008
–9
PFH 15 x 10 ; –
ML > 3040 mm: 25 x 10–9
(up to 6000 m above sea level)
1)
Safe position Encoder: ±550 µm; –
ML > 3040 mm: ±2050 µm
(safety-related meas. step SM = 220 µm)

Mechanical connection: fault exclusions for loosening of the housing and scanning unit (page 21)

Interface EnDat 2.2

Ordering designation EnDat22 EnDat02

Measuring At ± 3 µm 0.001 µm 0.005 µm

step With ±5 µm 0.010 µm 0.010 µm

Clock freq. (calc. time tcal)  16 MHz ( 5 µs)  2 MHz ( 5 µs)

Incremental signals – 1VPP(20µm)

Cutoff frequency –3 dB –  150 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable at either end of mounting block

Cable length 100m2) 150m2)

Voltage supply DC 3.6 V to 14 V

Power consumption (max.) 3.6 V:  1.1 W; 14 V:  1.3 W

2
Traversing speed 180m/min(max. acceleration in measuring direction  100 m/s )

Required moving force 4N

2
Vibration 55 Hz to 2000 Hz Housing:  200 m/s (EN 60 068-2-6)
effecting the Scanning unit:  200 m/s2 (EN 60 068-2-6)
Shock 11 ms  300 m/s2 (EN 60 068-2-27)

Operating temperature 0 °C to 50 °C

Protection EN 60 5293) IP 53 when installed according to instructions in the brochure, IP 64 with sealing air from DA 400

Mass 0.55 kg + 2.9 kg/m measuring length

* Please select when ordering

1)
Further tolerances may occur in subsequent electronics after position value comparison (contact manufacturer)
2)
With HEIDENHAIN cable; clock frequency  8 MHz
3)
In the application the LC must be protected from the intrusion of particles and liquids
27
LC 100 series
Absolute linear encoders with full-size scale housing
• High vibration resistance
• Reclining mounting possible
• High reliability through double sealing lips

Specifications LC 195 S LC 195 S

Measuring standard DIADUR glass scale with absolute track and incremental track, grating period 20 µm
Coefficient of linear expansion therm  8 x 10–6 K–1

Accuracy grade* ±3 µm up to 3040 mm measuring length; ±5 µm

Measuring length ML* 140 240 340 440 540 640 740 840 940 1040 1140 1240 1340
in mm

Functional safety • SIL-2 according to EN 61 508 –

for applications up to • Category 3, PL “d” as per
EN ISO 13 849-1:2008
–9 –9
PFH 25 x 10 ; ML > 3040 mm: 40 x 10 –
(up to 1000 m above sea level)

Safe position1) Encoder: ±550 µm; ML > 3040 mm: ±2050 µm –

(safety-related measuring step SM = 220 µm)

Mechanical connection: fault exclusions for loosening of the housing and scanning unit (page 21)

Interface DRIVE-CLiQ

Ordering designation DQ01

Measuring step
With ±3 µm 0.001 µm
With ±5 µm 0.010 µm

Clock freq. (calc. time tcal) –

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable at either end of mounting block
2)
Cable length 30m

Voltage supply DC 10 V to 28.8 V

Power consumption (max.) 10 V:  1.5 W; 28.8 V:  1.7 W

2
Traversing speed  180 m/min (max. acceleration  100 m/s )

Required moving force 4N

Vibration 55 Hz to 2000 Hz Housing:  200 m/s2 (EN 60 068-2-6)

effecting the Scanning unit:  200 m/s2 (EN 60 068-2-6)
Shock 11 ms  300 m/s2 (EN 60 068-2-27)

Operating temperature 0 °C to 50 °C
3)
Protection EN 60 529 IP 53 when installed according to instructions in the brochure, IP 64 with sealing air from DA 400

Mass 0.55 kg + 2.9 kg/m measuring length

* Please select when ordering

1)
Further tolerances may occur in subsequent electronics after position value comparison (contact the subsequent electronics manufacturer)
2)
Larger cable lengths upon request
3)
In the application the LC must be protected from the intrusion of particles and liquids

28
LC 195 F LC 195 M LC 195 P

±3 µm up to 2040 mm measuring length; ±3 µm up to 3040 mm measuring length;

±5 µm ±5 µm

1440 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040 3240 3440 3640 3840 4040 4240

Fanuc Serial Interface/i interface Mitsubishi high speed interface Panasonic serial interface

Fanuc05 Mit03-04 Pana01

iInterface/Interface
0.00125µm/0.010 µm 0.001 µm
0.0125 µm/0.050 µm 0.010 µm

50m 30m 50m

DC 3.6 V to 14 V

3.6 V:  1.1 W; 14 V:  1.3 W

29
LC 200 series
Absolute linear encoders with full-size scale housing
• Measuring lengths up to 28 m
• Simplified mounting (upright or reclining)
• Also available in mirrored version
(mating dimensions upon request)

,,
 =Mounting options
F =Machine guideway
L = Housing section lengths
Ⓚ = Required mating dimensions
Ⓑ = Cable connection usable at either end
Ⓓ = Compressed-air connection usable at either end
Ⓢ = Beginning of measuring length ML (= 100 mm absolute)
Ⓦ = Mating surfaces
 = Direction of scanning unit motion for output signals in accordance with interface description

30
 Specifications LC 211 LC 281 LC 291 F LC 291 M

Measuring standard METALLUR steel scale tape with absolute track and incremental track, grating period 40 µm
–6 –1
Coefficient of linear expansion Same as machine base (e.g. therm  10 x 10 K for gray cast iron)

Accuracy grade ± 5 µm

Measuring length ML* 3240 mm to 28 040 mm in 200 mm steps2)

in mm Kit with single-section METALLUR steel scale tape and housing section lengths

Interface EnDat 2.2 Fanuc Serial Interface i Mitsubishi high speed

interface interface

Ordering designation EnDat22 EnDat02 Fanuc05 Mit03-04

Measuring step 0.010 µm iInterface/Interface 0.010 µm

0.0125 µm/0.050 µm

Diagnostics interface Digital

Clock frequency  16 MHz  2 MHz –

Calculation time tcal  5 µs  5 µs –

Incremental signals –  1 VPP –

Signal period – 40 µm –

Cutoff frequency –3 dB –  250 kHz –

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable at either end of mounting block
1)
Cable length 100m(atclock  150 m  50 m  30 m
frequency8MHz)

Voltage supply DC 3.6 V to 14 V

Power consumption (max.) At 14 V:  1.3 W

At 3.6 V:  1.1 W

Current consumption (typical) At 5 V: 225 mA (without load)

Traversing speed  180 m/min (max. acceleration in measuring direction  100 m/s2)

Required moving force  15 N

2
Vibration 55 Hz bis 2000 Hz Housing: 200 m/s (EN 60 068-2-6)
effecting the Scanning unit: 300 m/s2 (EN 60 068-2-6)
Shock 11 ms  300 m/s2 (EN 60 068-2-27)

Operating temperature 0 °C to 50 °C

Protection EN 60 529 IP 53 when installed according to mounting instructions, IP 64 with sealing air from DA 400

Mass 1.3 kg + 3.6 kg/m measuring length

* Please select when ordering

1)
With HEIDENHAIN cable
2)
LC 291 M to 20 040 mm

31
LF 485
Incremental linear encoders with slimline scale housing
• Very high repeatability
• Thermal behavior similar to steel or gray cast iron
• For limited installation space

=End block12A;mountingwithandwithout Ⓡ = Reference mark position on LF 485

mounting spar 2 reference marks for measuring lengths
 = End block 11A; installation with mounting spar 50 ... 1000 1120 ... 1220
 = MSL 41 mounting spar
z = 25 mm z = 35 mm
F = Machine guideway
zi = ML – 50 mm zi = ML – 70 mm
P = Gauging points for alignment
Ⓚ = Required mating dimensions Ⓒ = Reference mark position on LF 485 C
Ⓓ = Compressed air inlet
Ⓢ = Beginning of measuring length ML
 = Direction of scanning unit motion for output
signals in accordance with interface
description

32
 LF 485 without mounting spar

LF 485 with mounting spar

Specifications LF 485

Measuring standard SUPRADUR phase grating on steel, grating period 8 µm

–6 –1
Coefficient of linear expansion therm  10 x 10 K

Accuracy grade* ± 5 µm; ± 3 µm

Measuring length ML* Mounting spar* optional

in mm 50 100 150 200 250 300 350 400 450 500 550 600 650 700
750 800 900 1000 1120 1220

Interface 1VPP

Signal period 4 µm

Reference marks* LF 485 • 1 reference mark at midpoint of measuring length

• 2 reference marks, each 25 mm (for ML 1000 mm) or 35 mm (for ML 1120 mm) from the
beginning and end of the measuring length
LF 485 C Distance-coded

Diagnostics interface Analog

Cutoff frequency –3 dB  250 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length  150 m (with HEIDENHAIN cable)

Voltage supply DC 5 V ±0.25 V/< 150 mA

without load

Traversing speed  60 m/min (max. acceleration in measuring direction  100 m/s2)

Required moving force 4N

2
Vibration 55 Hz to 2000 Hz Housing with mounting spar:  150 m/s (EN 60 068-2-6)
2
effecting the Scanning unit:  200 m/s (EN 60 068-2-6)
Shock 11 ms  300 m/s2 (EN 60 068-2-27)

Operating temperature 0 °C to 50 °C

Protection EN 60 529 IP 53 when installed according to instructions in the brochure

IP 64 with sealing air via DA 400

Mass 0.4 kg + 0.6 kg/m measuring length

* Please select when ordering

33
LF 185
Incremental linear encoders with full-size scale housing
• Very high repeatability
• Thermal behavior similar to steel or gray cast iron
• Reclining mounting possible


 =Mounting options
F = Machine guideway
P = Gauging points for alignment
ML = Measuring length
Ⓚ = Required mating dimensions
Ⓐ = Alternative mating dimensions
Ⓑ = Cable connection usable at either end
Ⓓ = Compressed-air connection usable at either end
Ⓢ = Beginning of measuring length ML
Ⓡ = Reference mark position on LF 185 C
Ⓒ = Reference mark position on LF 185 C
Ⓦ = Mating surfaces
① = Not an alternative mating dimension, as opposed to LS/LC 100
 = Direction of scanning unit motion for output signals in accordance with interface description

34
 Specifications LF 185

Measuring standard SUPRADUR phase grating on steel, grating period 8 µm

–6 –1
Coefficient of linear expansion therm  10 x 10 K

Accuracy grade* ± 3 µm; ± 2 µm

Measuring length ML* 140 240 340 440 540 640 740 840 940 1040 1140 1240 1340 1440
in mm 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040

Interface 1VPP

Signal period 4 µm

Reference marks* LF 185 1 reference mark at midpoint; other reference mark positions upon request
LF 185 C Distance-coded

Diagnostics interface Analog

Cutoff frequency –3 dB  250 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length  150 m (with HEIDENHAIN cable)

Voltage supply DC 5 V ±0.25 V/< 150 mA

without load

Traversing speed  60 m/min (max. acceleration in measuring direction  100 m/s2)

Required moving force 4N

Vibration 55 Hz to 2000 Hz Housing:  150 m/s2 (EN 60 068-2-6)

effecting the Scanning unit:  200 m/s2 (EN 60 068-2-6)
Shock 11 ms  300 m/s2 (EN 60 068-2-27)

Operating temperature 0 °C to 50 °C

Protection EN 60 529 IP 53 when installed according to instructions in the brochure

IP 64 with sealing air via DA 400

Mass 0.8 kg + 4.6 kg/m measuring length

* Please select when ordering

35
LS 400 series
Incremental linear encoders with slimline scale housing
• For limited installation space

For mounting options see

Mounting Instructions
(www.heidenhain.de)

=End block09A;mountingwithandwithout Ⓡ = Reference mark position on LS 4x7

mounting spar 2 reference marks for measuring lengths
 = End block 10A; installation with mounting spar 70 ... 1020 1140 ... 2040
 = MSL 41 mounting spar
z = 35 mm z = 45 mm
F = Machine guideway
zi = ML – 70 mm zi = ML – 90 mm
P = Gauging points for alignment
Ⓚ = Required mating dimensions Ⓒ = Reference mark position on LS 4x7 C
Ⓓ = Compressed air inlet
Ⓢ = Beginning of measuring length ML
 = Direction of scanning unit motion for output
signals in accordance with interface
description
36
 LS 4x7 without mounting spar

LS 4x7 with mounting spar

Specifications LS 487 LS 477

Measuring standard Glass scale with DIADUR grating, grating period 20 µm

–6 –1 –6 –1
Coefficient of linear expansion therm  8 x 10 K (mounting mode /); with mounting spar: therm  9 x 10 K (mounting mode )

Accuracy grade* ± 5 µm; ± 3 µm

Measuring length ML* Mounting spar* up to ML 1240 option, as of ML 1340 required

in mm 70 120 170 220 270 320 370 420 470 520 570 620 670 720
770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040

Reference marks* LS 4x7 • Selectable with magnets every 50 mm

• One reference mark at midpoint of measuring length
• Two reference marks, each 35 mm (for ML 1020 mm) or 45 mm (for ML 1140 mm) from the
beginning and end of the measuring length
LS 4x7 C Distance-coded

Interface  1 VPP  TTL

Integrated interpolation* – 5-fold 10-fold 20-fold

Signal period 20 µm – – –

Diagnostics interface Analog –

Cutoff frequency –3 dB  160 kHz – – –

Scanning frequency* – 100 kHz 50 kHz 100 kHz 50 kHz 25 kHz 50 kHz 25 kHz
Edge separation a  0.5 µs  1 µs  0.25 µs  0.5 µs  1 µs  0.25 µs  0.5 µs

Measuring step Depends on interpolation 1 µm1) 0.5 µm1) 0.25 µm1)

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length2)  150 m 100m

Voltage supply DC 5 V ±0.25 V/< 120 mA DC 5 V ±0.25 V/< 140 mA

without load

Traversing speed  120 m/min  120  60  120  60  30  60  30

m/min m/min m/min m/min m/min m/min m/min

Required moving force 5N

2
Vibration 55 Hz to 2000 Hz Without mounting spar:  100 m/s (EN 60 068-2-6)
With mounting spar, cable outlet at right:  200 m/s2, links: 100 m/s2 (EN 60 068-2-6)
Shock 11 ms  300 m/s2 (EN 60 068-2-27)
Acceleration  100 m/s2 in measuring direction

Operating temperature 0 °C to 50 °C

Protection EN 60 529 IP 53 when installed according to mounting instructions and information; IP 64 with compressed air
from DA 400

Mass 0.4 kg + 0.5 kg/m measuring length

* Please select when ordering

1)
After 4-fold evaluation in the subsequent electronics
2)
With HEIDENHAIN cable

37
LS 100 series
Incremental linear encoders with full-size scale housing
• High vibration resistance
• Reclining mounting possible

,,
 =Mounting options
F = Machine guideway
P = Gauging points for alignment
Ⓚ = Required mating dimensions
Ⓐ = Alternative mating dimensions
Ⓑ = Cable connection usable at either end
Ⓓ = Compressed-air connection usable at either end
Ⓣ = Mechanical fixed point (to be preferred)
Ⓖ = Mechanical fixed point (coincides with the spacing interval of 100 mm)
Ⓡ = Reference mark position on LS 1x7
Ⓒ = Reference mark position on LS 1x7 C
Ⓢ =Beginningofmeasuring length ML
Ⓦ = Mating surfaces
 = Direction of scanning unit motion for output signals in accordance with interface description

38
 Specifications LS 187 LS 177

Measuring standard Glass scale with DIADUR grating, grating period 20 µm

–6 –1
Coefficient of linear expansion therm  8 x 10 K

Accuracy grade* ± 5 µm; ± 3 µm

Measuring length ML* 140 240 340 440 540 640 740 840 940 1040 1140 1240 1340 1440
in mm 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040

Reference marks* LS 1x7 Selectable with magnets every 50 mm, standard setting: 1 reference mark in the center
LS 1x7 C Distance-coded

Interface 1VPP TTL

Integrated interpolation* – 5-fold 10-fold 20-fold

Signal period 20 µm – – –

Diagnostics interface Analog –

Cutoff frequency –3 dB  160 kHz – – –

Scanning frequency* – 100 kHz 50 kHz 100 kHz 50 kHz 25 kHz 50 kHz 25 kHz
Edge separation a  0.5 µs  1 µs  0.25 µs  0.5 µs  1 µs  0.25 µs  0.5 µs

Measuring step Depends on interpolation 1 µm1) 0.5 µm1) 0.25 µm1)

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length2)  150 m 100m

Voltage supply DC 5 V ±0.25 V/< 120 mA DC 5 V ±0.25 V/< 140 mA

without load

Traversing speed  120 m/min 120 60 120  60  30  60  30

m/min m/min m/min m/min m/min m/min m/min

Required moving force 4N

Vibration 55 Hz to 2000 Hz 200m/s2(EN60068-2-6)

Shock 11 ms  400 m/s2 (EN 60 068-2-27)
Acceleration  60 m/s2 in measuring direction

Operating temperature 0 °C to 50 °C

Protection EN 60 529 IP 53 when mounted according to the instructions and mounting information
IP 64 if compressed air is connected via DA 400

Mass 0.4 kg + 2.3 kg/m measuring length

* Please select when ordering

1)
After 4-fold evaluation in the subsequent electronics
2)
With HEIDENHAIN cable

39
LB 382 up to 3040 mm measuring length (single-section housing)
Incremental linear encoders with full-size scale housing
• Reclining mounting possible
• Also available in mirrored version (mating dimensions upon request)

A-A

42.4
B

,,
 =Mounting options
F = Machine guideway
Ⓚ = Required mating dimensions
Ⓓ = Compressed air inlet
Ⓡ = Reference mark position on LB 3x2
Ⓒ = Reference mark position on LB 3x2 C
Ⓢ =Beginningofmeasuring length ML
Ⓦ = Mating surfaces
 = Direction of scanning unit motion for output signals in accordance with interface description

40
 Specifications LB 382 up to ML 3040 mm

Measuring standard Rustproof steel scale tape with AURODUR graduation, grating period 40 µm
Coefficient of linear expansion therm  10 x 10–6 K–1

Accuracy grade ± 5 µm

Measuring length ML* Single-section housing

in mm 440 640 840 1040 1240 1440 1640 1840 2040 2240 2440 2640 2840 3040

Reference marks* LB 382 Selectable by selector plate every 50 mm, standard setting: 1 reference mark in the center
LB 382 C Distance-coded

Interface  1 VPP

Signal period 40 µm

Diagnostics interface Analog

Cutoff frequency –3 dB  250 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length1)  150 m

Voltage supply DC 5 V ±0.25 V/< 150 mA

without load
2
Traversing speed  120 m/min (max. acceleration in measuring direction  60 m/s )

Required moving force  15 N

2
Vibration 55 Hz to 2000 Hz 300m/s (EN60068-2-6)
Shock 11 ms 300m/s2(EN60068-2-27)

Operating temperature 0 °C to 50 °C

Protection EN 60 529 IP 53 when mounted according to the instructions and mounting information
IP 64 if compressed air is connected via DA 400

Mass 1.3 kg + 3.6 kg/m measuring length

* Please select when ordering

1)
With HEIDENHAIN cable

41
LB 382 up to 30 040 mm meas. length (multi-section)
Incremental linear encoders with full-size scale housing
• Measuring lengths up to 30 m (up to 72 m upon request)
• Reclining mounting possible
• Also available in mirrored version
(mating dimensions upon request)

B Ö

A-A

42.4
B

,,
 =Mounting options
F = Machine guideway
Ⓚ = Required mating dimensions
Ⓓ = Compressed air inlet
Ⓡ = Reference mark position on LB 3x2
Ⓒ = Reference mark position on LB 3x2 C
Ⓢ =Beginningofmeasuring lengthML
Ⓖ = housing section lengths
Ⓦ = Mating surfaces
 = Direction of scanning unit motion for output signals in accordance with interface description

42
 Specifications LB 382 from ML 3240 mm

Measuring standard Rustproof steel scale tape with AURODUR graduation, grating period 40 µm
Coefficient of linear expansion Same as machine main casting

Accuracy grade ± 5 µm

Measuring length ML* Kit with single-section AURODUR steel tape and housing sections for measuring lengths from
3240 mm to 30 040 mm in 200 mm steps (up to 72 040 mm upon request)
Housing sections: 1000 mm, 1200 mm, 1400 mm, 1600 mm, 1800 mm, 2000 mm

Reference marks* LB 382 Selectable by selector plate every 50 mm

LB 382 C Distance-coded

Interface 1VPP

Signal period 40 µm

Diagnostics interface Analog

Cutoff frequency –3 dB  250 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length1)  150 m

Voltage supply DC 5 V ±0.25 V/< 150 mA

without load
2
Traversing speed  120 m/min (max. acceleration in measuring direction  60 m/s )

Required moving force  15 N

2
Vibration 55 Hz to 2000 Hz 300m/s (EN60068-2-6)
Shock 11 ms 300m/s2(EN60068-2-27)

Operating temperature 0 °C to 50 °C

Protection EN 60 529 IP 53 when mounted according to the instructions and mounting information
IP 64 if compressed air is connected via DA 400

Mass 1.3 kg + 3.6 kg/m measuring length

* Please select when ordering

1)
With HEIDENHAIN cable

43
Interfaces
 1 VPP incremental signals

HEIDENHAIN encoders with  1 VPP Signal period

interface provide highly interpolable voltage 360° elec.
signals.

The sinusoidal incremental signals A and

B are phase-shifted by 90° elec. and have
amplitudes of typically 1 VPP. The illustrated
sequence of output signals—with B
lagging A—applies for the direction of
motion shown in the dimension drawing.

The reference mark signal R has an

unambiguous assignment to the incremental
signals. The output signal might be
somewhat lower next to the reference
mark.

Further information: Alternative

Comprehensive descriptions of all available signal shape
(rated value)
interfaces as well as general electrical
information are included in the Interfaces
of HEIDENHAIN Encoders brochure. A, B, R measured with oscilloscope in differential mode

Pin layout
12-pin coupling M23 12-pin connector M23

15-pin D-sub connector 15-pin D-sub connector

For HEIDENHAIN controls and IK 220 For encoders or IK 215

Voltage supply Incremental signals Other signals

12 2 10 11 5 6 8 1 3 4 9 7 /

1 9 2 11 3 4 6 7 10 12 5/8/13/15 14 /

4 12 2 10 1 9 3 11 14 7 5/6/8/15 13 /

Sensor1) 1)
UP 0V Sensor A+ A– B+ B– R+ R– Vacant Vacant Vacant
UP 0V

Brown/ Blue White/ White Brown Green Gray Pink Red Black / Violet Yellow
Green Green

Cable shield connected to housing; UP = Power supply voltage

Sensor: The sensor line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used!
1)
LIDA 2xx: Vacant

44
Incremental signals  TTL

HEIDENHAIN encoders with  TTL Fault

Signal period 360° elec.
interface incorporate electronics that
digitize sinusoidal scanning signals with or
without interpolation.

The incremental signals are transmitted as

the square-wave pulse trains Ua1 and Ua2,
phase-shifted by 90° elec. The reference Measuring step after
mark signal consists of one or more 4-fold evaluation
reference pulses Ua0, which are gated with
the incremental signals. In addition, the
integrated electronics produce their inverted
signals ,  and  for noise-proof
transmission. The illustrated sequence of
output signals—with Ua2 lagging Ua1—
Inverted signals , ,  are not shown
applies to the direction of motion shown in
the dimension drawing.

The fault detection signal  indicates

fault conditions such as an interruption in Further information:
the supply lines, failure of the light source, Comprehensive descriptions of all available
etc. interfaces as well as general electrical
information are included in the Interfaces
The distance between two successive edges of HEIDENHAIN Encoders brochure.
of the incremental signals Ua1 and Ua2
through 1-fold, 2-fold or 4-fold evaluation is
one measuring step.

Pin layout
12-pin coupling M23 12-pin connector M23

15-pin D-sub connector 15-pin D-sub connector

For HEIDENHAIN controls and IK 220 For encoder or PWM 20

Voltage supply Incremental signals Other signals

12 2 10 11 5 6 8 1 3 4 7 / 93)
Electrical connection

1 9 2 11 3 4 6 7 10 12 14 8/13/15 5

4 12 2 10 1 9 3 11 14 7 13 5/6/8 153)

Sensor1) 1) 2)
UP 0V Sensor Ua1  Ua2  Ua0   Vacant Vacant
UP 0V

Brown/ Blue White/ White Brown Green Gray Pink Red Black Violet / Yellow
Green Green

Cable shield connected to housing; UP = Power supply voltage

Sensor: The sensor line is connected in the encoder with the corresponding power line
Vacant pins or wires must not be used!
1) 2)
LIDA 2xx: Vacant ERO 14xx: Vacant
3)
Exposed linear encoders: TTL/11 µAPP switchover for PWT, otherwise not occupied
45
Interfaces
Position values

The EnDat interface is a digital, bidirec- Ordering designation Command set Incremental signals
tional interface for encoders. It is capable
both of transmitting position values as EnDat01 EnDat 2.1 or With
well as transmitting or updating information EnDat 2.2
stored in the encoder, or saving new EnDat21 Without
information. Thanks to the serial trans-
mission method, only four signal lines EnDat02 EnDat 2.2 With
are required. The DATA data is transmitted
in synchronism with the CLOCK signal EnDat22 EnDat 2.2 Without
from the subsequent electronics. The type
of transmission (position values, parameters,
Versions of the EnDat interface
diagnostics ...) is selected by mode
commands that the subsequent electronics
Absolute encoder Subsequent electronics
send to the encoder. Some functions are
available only with EnDat 2.2 mode Incremental 1VPPA*)
commands. signals *)
1VPPB*)

EnDat interface
Absolute
Further information: position value
Comprehensive descriptions of all available
interfaces as well as general electrical
information are included in the Interfaces
of HEIDENHAIN Encoders brochure. Parameters of the encoder
Operating Operating Parameters manufacturer for *) Depending on
parameters status of the OEM encoder
EnDat 2.1 EnDat 2.2

Pin layout
8-pin coupling, M12

Power supply Serial data transfer

8 2 5 1 3 4 7 6

UP Sensor UP 0V Sensor 0 V DATA DATA CLOCK CLOCK

Brown/Green Blue White/Green White Gray Pink Violet Yellow

17-pin coupling, M23 15-pin D-sub connector

For HEIDENHAIN controls and IK 220

1)
Power supply Incremental signals Serial data transfer

7 1 10 4 11 15 16 12 13 14 17 8 9

1 9 2 11 13 3 4 6 7 5 8 14 15

UP Sensor 0V Sensor Internal A+ A– B+ B– DATA DATA CLOCK CLOCK

UP 0V shield

Brown/ Blue White/ White / Green/ Yellow/ Blue/ Red/ Gray Pink Violet Yellow
Green Green Black Black Black Black

Cable shield connected to housing; UP = Power supply voltage

Sensor: The sensor line is connected in the encoder with the corresponding power line
Vacant pins or wires must not be used!
1)
Only with ordering designations EnDat01 and EnDat02
46
Fanuc, Mitsubishi and Siemens pin layout

Fanuc pin layout • Fanuc Serial Interface – i interface

HEIDENHAIN encoders with the code Ordering designation: Fanuc05
letter F after the model designation are high speed, one-pair transmission
suited for connection to Fanuc controls Contains  interface (normal and high
with speed, two-pair transmission)
• Fanuc Serial Interface –  Interface
Ordering designation: Fanuc02
, two-pair
transmission

20-pin Fanuc connector 8-pin coupling, M12

Power supply Serial data transfer

9 18/20 12 14 16 1 2 5 6

8 2 5 1 – 3 4 7 6

UP Sensor 0V Sensor Shield Serial Data Serial Data Request Request

UP 0V

Brown/ Blue White/ White – Gray Pink Violet Yellow

Green Green

Cable shield connected to housing; UP = Power supply voltage

Sensor: The sensor line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used.

Mitsubishi pin layout • Ordering designation: Mit02-4

HEIDENHAIN encoders with the code Generation 1, two-pair transmission
letter M after the model designation are • Ordering designation: Mit02-2
suited for connection to Mitsubishi controls Generation 1, one-pair transmission
with • Ordering designation: Mit03-4
Mitsubishi high speed interface Generation 2, two-pair transmission
• Ordering designation: Mitsu01
Two-pair transmission

10-pin Mitsubishi connector 20-pin Mitsubishi connector 8-pin coupling, M12

Power supply Serial data transfer

10-pin 1 – 2 – 7 8 3 4

20-pin 20 19 1 11 6 16 7 17

8 2 5 1 3 4 7 6

UP Sensor 0V Sensor Serial Data Serial Data Request Request

UP 0V Frame Frame

Brown/Green Blue White/Green White Gray Pink Violet Yellow

Cable shield connected to housing; UP = Power supply voltage

Sensor: The sensor line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used!

47
Siemens pin layout
HEIDENHAIN encoders with the code
letter S after the model designation are
suited for connection to Siemens controls
with DRIVE-CLiQ interface
• Ordering designation DQ01

DRIVE-CLiQ is a registered trademark of SIEMENS AG.

RJ45 connector 8-pin coupling, M12

Power supply Serial data transfer

Transmit data Receive data

A B 3 6 1 2

1 5 7 6 3 4

UP 0V TXP TXN RXP RXN

Cable shield connected to housing; UP = Power supply voltage

48
Connecting elements and cables
General information

Connector insulated: Connecting Coupling insulated: On the adapter cable

element with coupling ring; available Connecting element with external thread.
with male or female contacts. Available with male or female contacts.

Symbols
Symbols

M12
M12

M12 right-angle connector

M23

The pin numbering on connectors is in the Accessory:

M23 direction opposite to those on couplings or 1/4” socket wrench for mounting
flange sockets, regardless of whether the the cable
connecting elements have The socket wrench makes it possible to
mount the encoder connector to the
male contacts or adapter cable when space is limited.
ID 618965-02
female contacts.

D-sub connector: For HEIDENHAIN

controls, counters and IK absolute value When engaged, the connections provide
cards. protection to IP67 (D-sub connector: IP50;
RJ-45: IP20; EN 60 529). When not
Symbols engaged, there is no protection.

Maximum cable lengths

The maximum achievable cable length is
influenced by the supply voltage of the
subsequent electronics, the cables used,
and the interface. However, commonly
1) used overall lengths of 30 m are usually
With integrated interface electronics possible without restrictions.

Further information:
Brochure: Cables and Connectors for
HEIDENHAIN Controls

49
Adapter cables and connecting cables – 1 VPP interface

12-pin 12-pin 15-pin

25-pin

15-pin

15-pin

Connector, male/female PUR cable

Coupling, male/female PUR cable in metal armor

D-sub connector, male/female 1)

Cable with braided shield

50
Adapter cables and connecting cables – TTL interface

12-pin 12-pin 15-pin

9-pin

15-pin

Connector, male/female PUR cable

Coupling, male/female PUR cable in metal armor

1)
D-sub connector, male/female Cable with braided shield

51
Adapter cables and connecting cables – EnDat interface (EnDat22)

8-pin 8-pin

15-pin

15-pin

25-pin

Connector, male/female PUR cable

Coupling, male/female PUR cable in metal armor

D-sub connector, male/female * Connection to SIEMENS NC

1)
Also suitable for Fanuc/Mitsubishi/ Panasonic/Yaskawa
2)
Not the connecting element for 8 MHz signal
transmission!

Note for safety-related applications:

Only completely assembled HEIDENHAIN cables are qualified.
Be sure to exchange connectors or modify cables only after consultation with
HEIDENHAIN Traunreut.

52
Adapter cables and connecting cables – EnDat interface (EnDat02)

17-pin 17-pin 15-pin

25-pin

15-pin

Connector, male/female PUR cable

Coupling, male/female PUR cable in metal armor

D-sub connector, male/female

53
Adapter cables and connecting cables – Fanuc Serial Interface

8-pin 8-pin 15-pin

17-pin

17-pin

Connector, male/female PUR cable

Coupling, male/female PUR cable in metal armor

1)
Fanuc connector For more M12 connecting cables, see
EnDat interface (EnDat22)

54
Adapter cables and connecting cables – Mitsubishi high speed interface

Absolute encoders 8-pin 8-pin

10-pin

20-pin

17-pin

17-pin

10-pin

Connector, male/female PUR cable

Coupling, male/female PUR cable in metal armor

1)
Mitsubishi connector For more M12 connecting cables, see
EnDat interface (EnDat22)

55
Adapter cables and connecting cables – Panasonic interface

Absolute encoders 8-pin 8-pin

10-pin

15-pin

Coupling, male PUR cable

Connector, female PUR cable in metal armor

Panasonic connector 1)
For more M12 connecting cables, see
EnDat interface (EnDat22)
D-sub connector, male

56
Adapter cables and connecting cables – DRIVE-CLiQ

8-pin 8-pin

8-pin
Encoders with EnDat22 interface

8-pin/M12

15-pin

17-pin

Encoders with EnDat interface

EnDat01
EnDat02
25-pin
(1 VPP)
Similar to the TNC/iTNC EnDat velocity-speed input

Encoders with 1 VPP interface

12-pin

12-pin
1 VPP

Connector, male/female PUR cable

Coupling, male/female PUR cable in metal armor

D-sub connector, male/female 1)

Cable with braided shield

Note for safety-related applications:

Only completely assembled HEIDENHAIN cables are qualified.
Be sure to exchange connectors or modify cables only after consultation with HEIDENHAIN Traunreut.
57
Diagnostic and testing equipment

HEIDENHAIN encoders provide all infor-

mation necessary for commissioning,
monitoring and diagnostics. The type of
available information depends on whether
the encoder is incremental or absolute
and which interface is used.

Incremental encoders mainly have 1 VPP,

TTL or HTL interfaces. TTL and HTL encoders
monitor their signal amplitudes internally
and generate a simple fault detection
signal. With 1 VPP signals, the analysis of
output signals is possible only in external
test devices or through computation in the
subsequent electronics (analog diagnostics
interface).

Absolute encoders operate with serial data

transfer. Depending on the interface, ad-
Diagnostics in the control loop on HEIDENHAIN controls with display of
ditional 1 VPP incremental signals can be
the valuation number or the analog encoder signals
output. The signals are monitored compre-
hensively within the encoder. The monitoring
result (especially with valuation numbers)
can be transferred along with the position
values through the serial interface to the
subsequent electronics (digital diagnostics
interface). The following information is
available:
• Error message: Position value is not
reliable.
• Warning: An internal functional limit of
the encoder has been reached
• Valuation numbers:
– Detailed information on the encoder’s
functional reserve
– Identical scaling for all HEIDENHAIN
encoders
– Cyclic output is possible
This enables the subsequent electronics to
evaluate the current status of the encoder
with little effort even in closed-loop mode.
Diagnostics using PWM 20 and ATS software
HEIDENHAIN offers the appropriate PWM
inspection devices and PWT test devices
for encoder analysis. There are two types
of diagnostics, depending on how the
devices are integrated:
• Encoder diagnostics: The encoder is
connected directly to the test or inspection
device. This makes a comprehensive
analysis of encoder functions possible.
• Diagnostics in the control loop: The PWM
phase meter is looped into the closed
control loop (e.g. through a suitable
testing adapter). This makes a real-time
diagnosis of the machine or system
possible during operation. The functions
depend on the interface.

Commissioning using PWM 20 and ATS software

58
PWM 20 PWM 20
The PWM 20 phase angle measuring unit
serves together with the provided ATS Encoder input • EnDat 2.1 or EnDat 2.2 (absolute value with or without
adjusting and testing software for diagnosis incremental signals)
and adjustment of HEIDENHAIN encoders. • DRIVE-CLiQ
• Fanuc Serial Interface
• Mitsubishi high speed interface
• Yaskawa Serial Interface
• SSI
• 1 VPP/TTL/11 µAPP

Interface USB 2.0

Voltage supply AC 100 V to 240 V or DC 24 V

Dimensions 258 mm x 154 mm x 55 mm

ATS

Languages Choice between English and German

Functions • Position display

• Connection dialog
• Diagnostics
• Mounting wizard for EBI/ECI/EQI, LIP 200, LIC 4000
and others
• Additional functions (if supported by the encoder)
• Memory contents

System requirements and PC (dual-core processor > 2 GHz)

recommendations RAM > 2 GB
Operating system: Windows XP, Vista, 7, 8 and 10
(32-bit/64-bit)
500 MB free space on hard disk

DRIVE-CLiQ is a registered trademark of SIEMENS AG.

PWT 100 PWT 100

The PWT 100 is a testing device for checking
the function and adjustment of incremental Encoder input • EnDat
and absolute HEIDENHAIN encoders. Only for HEIDENHAIN • Fanuc Serial Interface
Thanks to its compact dimensions and encoders • Mitsubishi high speed interface
robust design, the PWT 100 is ideal for • Panasonic Serial Interface
mobile use. • Yaskawa Serial Interface
• 1 VPP
• 11 µAPP
• TTL

Display 4.3” color flat-panel display (touch screen)

Voltage supply DC 24 V
Power consumption: max. 15 W

Operating temperature 0 °C to 40 °C

Protection EN 60 529 IP20

Dimensions  145 mm x 85 mm x 35 mm

59
DR. JOHANNES HEIDENHAIN GmbH
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571470-2B · 10 · 6/2017 · H · Printed in Germany