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Explosion Protection & Harsh Environment Explosion Protection & Harsh Environment

PATLITE is a manufacturer of visual and audible signaling products that has expanded into explosion protection and harsh environment equipment over its 60+ year history. It aims to identify customer needs and respond quickly with innovative solutions. PATLITE reduces costs and development time by designing and manufacturing components in-house using machinery like injection molding. It maintains quality control throughout the entire production process from design to the finished product.
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0% found this document useful (0 votes)
124 views20 pages

Explosion Protection & Harsh Environment Explosion Protection & Harsh Environment

PATLITE is a manufacturer of visual and audible signaling products that has expanded into explosion protection and harsh environment equipment over its 60+ year history. It aims to identify customer needs and respond quickly with innovative solutions. PATLITE reduces costs and development time by designing and manufacturing components in-house using machinery like injection molding. It maintains quality control throughout the entire production process from design to the finished product.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Explosion Protection &

Harsh Environment

www.patlite.com
“New Frontiers in Safety, Security and Comfort” is
PATLITE`s mission.
PATLITE offers state-of-the-art equipment for process and ■ From designing to production, quality control
industrial automation for over 60 years. Our Innovative and robust is managed throughout the process
design, backed by a powerful commitment and years of
knowledge, has made PATLITE the world’s best known
manufacturer of the visual and audible signaling products.
We are also dedicated to the development of explosive and
harsh-environment products to demonstrate our strong
commitment to serving the industry with unique and innovative
Design with 3-D CAD Manufacturing of metal Electrical discharge machine
solutions. molding parts

In order to identify the diversified needs of our customers, and


respond quickly and satisfactorily to those needs, we have
implemented the POP (Point of Production) System together with a
lean-manufacturing cell-based assembly system (combination,
single, and flexible assembly). 
Machining Center Injection molding machines
These new systems allow us to handle any order rapidly from
single items to customized item orders.
■ Wide-range of Innovative and
We’ ve also reduced development time and production cost by World-class Quality Products
having our own in-house machinery to produce, design and
manufacture metal moldings and plastic materials with the use of
injection machinery. 

From designing to production, from raw material to the finished


product, we also manage our quality control throughout the entire
process. This is how we maintain our world class quality reputation
in the visual, audible signaling and networking information
products.

World-wide Sales, Marketing and After-sales Support Network


Factory
Sales Subsidiary
PATLITE Europe GmbH
Munich, Germany

PATLITE Europe GmbH

PATLITE KOREA CO.,LTD. Sanda Plant


PATLITE KOREA CO.,LTD.
Seoul, Korea Sanda Plant
Sanda, Japan

PATLITE (U.S.A.) Corporation


Los Angeles

PATLITE (CHINA) Corporation PATLITE (CHINA)


Corporation
Shanghai

PATLITE (U.S.A.) Corporation


PATLITE (SINGAPORE) PTE LTD

PT. PATLITE INDONESIA

PT. PATLITE INDONESIA


Batam, Indonesia
PATLITE (SINGAPORE) PTE LTD

1
2 rue René Laennec 51500 Taissy France E-mail:[email protected]
Fax: 03 26 85 19 08, Tel : 03 26 82 49 29 Site web : www.hvssystem.com
■ How Explosion Occurs
An explosion can only occur if there is a combination Prerequisites for an explosion
of the following three factors.
 ● Source of ignition
 ● Oxygen
Combustible Oxygen
 ● Combustible substances Substancesl
Combustible substances can exist in the form of gases,
vapor, mist or dust. If one component is missing, no
explosion will take place. Explosion

■ How to minimize an explosion


The following are protective measures to minimize the
risk of an explosion.
 ● Limit concentration to a safe level Source of
Ignition
 ● Avoid combustible substances
 ● Increase ventilation
 ● Prevent the ignition
 ● Restrict an explosive effects to a negligible level

■ An explosive environment is categorized in three segments, Zone 0, Zone 1


and Zone 2, depending on the hazardous level of gases and vapors
Zone 0 An area where an explosive atmosphere consisting of a mixture of
An area where an explosive atmosphere consisting of a mixture of air containing flammable substances in the form of gas, liquid, or
air containing flammable substances in the form of gas, liquid, or vapor is not likely to occur under normal conditions. However, if
vapor is continuously present or frequently present or longer it occurs, it will only be for short periods of time.
period of time.

Zone 1
An area where an explosive atmosphere consisting of a mixture of
air containing flammable substances in the form of gas, liquid, or
vapor can occasionally occur during normal operating conditions.

Zone 2

2 rue René Laennec 51500 Taissy France E-mail:[email protected] 2


Fax: 03 26 85 19 08, Tel : 03 26 82 49 29 Site web : www.hvssystem.com
■ Various Applications for Explosion-Safe and Harsh Environments

Branch Explosion Hazard

Power Generation Companies Lump Coal Dust

Saw Dust
Woodworking Industry
Fine Wood Chips

Explosive Metal Dust


Metal-work Operations Spark-ignitable Metal Dust

Ignitable Grain Dust


Food/Beverage Industry
Explosive Sugar Dust

Hydrocarbons close to their flash-points


Refinery Industry
Oil Processing Plants

Waste Disposal Companies Waste-water Treatment Gases

Flammable Landfill Gases


Uncontrolled Gas Emissions
Landfills/Civil Engineering
Flammable Gas from poor ventilation
sources

Alcohol Solvents
Pharmaceutical Industry
Materials explosive when mixed

Natural Gas Leakage


Gas Suppliers
Natural Gas Emissions

Overspray in Spray-paint Bays


Paint-spraying Operations Solvent Vapor Emissions

Unemptied flammable gas/liquid containers


Recycling Operations Biodegradable Material Emitting
Explosive Gases

Flammable Gases
Chemical Industry Flammable Liquids
Flammable Solids

Bio-gas Production Plants


Agriculture
Bio-gas Located on Farms

3
Classification of Hazardous Areas

■ Gases/Vapors
The tank is filled with flammable liquid. The inside of the tank is The vapor may also run down the outside of the tank,
defined as zone 0, because the explosive gas/oxygen mixture is developing another explosive environment, so the area around
continuously present. the tank is categorized as Zone 2.
Vapor may escape on occasion through the vent on the top of
the tank, therefore the area around the vent is categorized as
Zone 1.

Gases/Vapors

Constant Exposure Occasional Exposure Rare and Temporary


AT E X E N 6 0 0 7 9 -1 0 Zone 0 Zone 1 Zone 2

IE C IE C 6 0 0 7 9 -1 0 Zone 0 Zone 1 Zone 2


US N E C 505 Zone 0 (Class Ⅰ ) Zone 1 (Class Ⅰ ) Zone 2 (Class Ⅰ )

N E C 500 Division 1 (Class Ⅰ) Division 2 (Class Ⅰ)

■ Dust
At a mill with a feed hopper and filter: A product, which causes causes a potentially explosive compound in the area where the
dust particles mixed with sufficient air to cause an inflammable product is loaded into the hopper, so the area outside the hopper
mixture, is loaded into a hopper. is categorized as Zone 21.
Inside the feed hopper and filter, it is categorized as Zone 20. Around the hopper where a potential inflammable atmosphere
While the product is being loaded, the mixture of dust and air exists temporarily is categorized as Zone 22.

Constant Exposure Occasional Exposure Rare and Temporary


AT E X E N 6 1 2 4 1 -1 0 Zone 20 Zone 21 Zone 22
IE C IE C 6 1 2 4 1 -1 0 Zone 20 Zone 21 Zone 22
US N E C 505
N E C 500 Division 1 (Class Ⅱ) Division 2 (Class Ⅱ)

2 rue René Laennec 51500 Taissy France E-mail:[email protected] 4


Fax: 03 26 85 19 08, Tel : 03 26 82 49 29 Site web : www.hvssystem.com
■ Relationship of IEC, CENELEC, NEC 505 and NEC 500
IEC: International Electrotechnical Commission
CENELEC: European Committee for Electrotechnical Standardization
NEC: National Electrical Code

IEC/CENELEC Zone 0 Zone 1 Zone 2


USA:NEC 505 Zone 0 Zone 1 Zone 2
USA:NEC 500 Division 1 Division 2
Explosive Material Class Group Explosive Material Class Group
Gas, Vapor or Liquid A, B, C, D Gas, Vapor or Liquid A, B, C, D
Dust E, F, G Dust E, F, G
Fibers Fibers

Explosive
Equipment Category
Standards Atmosphere: Group
Group
Gas or Dust

<International Standards>
IEC Ex de IIC T4 Gb

<E.U. Standards>
Ⅱ 2 G Ex de IIC T4 Gb
CENELEC ATEX Directive 94/9/EC

<U.S. Standards>
NEC 505 Class 1, Zone 1 AEx de IIC T4 Gb

Temperature
Types of Class (max.
Zone 0, 1, 2 Gas Group EPL
Protection surface
temperature)

*EPL:Equipment Protection Level

■ IP Protection Rate: Index of Ingress Protection


IP IEC60529
No detrimental effect occurs when a jet-stream is applied to the test
sample from any direction. (TEST: 12.5 liter/min. of water is sprayed
5 with a jet nozzle, having an internal diameter of 6.3mm, and a distance
from the test sample of 2.5m - 3m away)

The entrance of dust is not closed completely, but dust No detrimental effect occurs when water is sprayed onto the test
may not go into the device in such manner as to impair sample by a jet-stream from any direction. (TEST: 100 liter/min. of
5 6 water is sprayed with a jet nozzle, having an internal diameter of
the optimal operation or safety of the device.
12.5mm, with a distance of 2.5m - 4m away from the test sample)

Water must not enter into the device. No detrimental effect occurs
7 when the device is submerged in a depth of 1 meter of water for 30
minutes.

Water must not enter into the device. No detrimental effect occurs
when the device is continuously submerged. The test conditions are to
6 No intrusion of dust into the device occurs. 8 be mutually agreed upon by the manufacturer and user.

IP69K is the German DIN 40050 PART9 standard. It is defined as a protection regulation for high temperature and high-pressurized water. Water is
heated up to 80 ゚C and sprayed at a water pressure in the range from 80 to 100 bars at 14 to 16 liters per minute at the test object. The test object is
IP69K at a distance of 100 to150 mm from the nozzle and sprayed in all directions at 0, 30, 60, and 90 degrees, then sprayed at a horizontal angle while it is
being rotated, all done for a period of 30 seconds without being affected by water penetration.

10-15cm

IP69K Test Procedure

5
Types of Protection
According to EN Standard Series EN 60079, explosion protected electrical equipment can have various types of protection according to its construction.
The table below for Gas and Dust shows an overview of the standardized protections and describes its basic principal, as well as its practical applications.

Select the suitable PATLITE explosion-safe and intrinsically-safe products according to the specific application and type of protection.

Gas
Type of Protection Marking Diagram Definition Applications PATLITE Model
General requirements
EN 60079-0
IEC 60079-0

Parts which can cause ignition while in a potentially explosive Switch Gear, Control Gear,
Flameproof Enclosure "d" environment are encased in an enclosure which can withstand Display Units, Control Systems, EDLM Series
EN 60079-1 Ex d the pressure to contain it when the explosive mixture ignites Motors, Transformers, EDWM Series
inside so it is not transmitted into the environment. Heating Equipment, Light Fittings
IEC 60079-1

Preventative safety precautions are applied to prevent the Terminal Boxes, Connection Boxes,
Increased Safety "e" possibility of excessive temperatures, the occurance of sparks or Control Boxes (for installing Ex-components with
EN 60079-7 Ex e electrical arcing within the equipment enclosure or on exposed different types of protection)
parts of the equipment that would not be a hazard in conditions Squirrel-cage Motors, Light Fittings
IEC 60079-7
where ignition sources are not present.

Equipment used in a potentially explosive environment Measurement and Control Technology,


contains intrinsically safe electrical components only. The Communication Technology, Sensors,
Intrinsic Safety "i□" Ex ia electric circuit is intrinsically safe when no sparks or internal
Actuators.
EN 60079-11 Ex ib heat produced under normal operating conditions and specific
ia = use in Zone 0, 1, 2
ib = use in Zone 1, 2
IEC 60079-11 Ex ic fault conditions is not capable of causing ignition in a given [Ex ib] = associated equipment - installation in
explosive atmosphere. safe areas

Electrical equipment or parts are immersed in a protective fluid


Oil Immersion "o" (such as oil), to prevent the ignition of a potentially explosive Transformers,
EN 60079-6 Ex o atmosphere which may be located over or outside the Starting Resistors
IEC 60079-6 equipment.

Inside the enclosure, a positive internal pressure in relation to Switch Gear, Control Cabinets, Analyzers,
Pressurized Enclosure "p□" the surrounding atmosphere is maintained with the supply of a Large Motors.
EN 60079-2 Ex p constant flow of protective gas (when necessary) to dilute any
px = use in Zone 1, 2
py = use in Zone 1, 2
IEC 60079-2 combustible mixtures. pz = use in Zone 2

The casing of the electrical equipment is packed with fine


Powder Filling "q" granular material to make it impossible for any electric arc Sensors,
created inside the casing under certain operating conditions to Display Units,
EN 60079-5 Ex q ignite the potentially explosive environment outside the casing. Electronic Ballasts,
IEC 60079-5 Ignition cannot be the result from flames or the raised Transmitters
temperature on the surface of the casing.
Switch Gear with small breaking capacities,
Parts which can cause ignition in a potentially explosive
Encapsulation "m□" environment by sparking or heating are enclosed in a
Control and Signalling Units,
Display Units,
EN 60079-18 Ex m compound to contain and isolate it from the ignition of an Sensors.
IEC 60079-18 explosive environment. ma = use in Zone 0, 1, 2
mb = use in Zone 1, 2

AR-070 Series
All Electrical Equipment for Zone 2 AR-078 Series
nA = non-sparking equipment
Type of Protection "n□" Ex nA Electrical equipment cannot cause the ignition of a potentially LKEH-FV-EX Series
nC = sparking equipment in which contacts are
explosive atmosphere (defined under abnormal operating LKEH-FE-EX Series
EN 60079-15 Ex nR conveniently protected
nL = energy-limited equipment EWH-24E-J-EX
conditions and during normal operation).
IEC 60079-15 Ex nL nR = restricted breathing CLN-24-CD-PT-EX
CLK-EX Series
CLA-EX Series

Dust
Type of Protection Marking Diagram Definition Applications PATLITE Model
General requirements
EN-IEC 60079-0
IEC 60079-0

EDLM Series
EDWM Series
Dust is incapable of ingressing the enclosure at all or the Switch Gear, Control Gear,
AR-070 Series
Protection by Enclosures "t" quantity is at a safe degeree, which allows the ignitable AR-078 Series
Connections, Terminal Boxes,
EN-IEC 60079-31 LKEH-FV-EX Series
Ex t equipment to be mounted inside. The surface temperature of Motors, Light Fittings.
LKEH-FE-EX Series
the enclosure will not cause ignition to the surrounding td A21 = According to Method A for Zone 21
IEC 60079-31 td B21 = According to Method B for Zone 21
EWH-24E-J-EX
explosive atmosphere. CLN-24-CD-PT-EX
CLK-EX Series
CLA-EX Series

Pressurized Enclosure "pD" Inside the enclosure, a positive internal pressure in relation to
the surrounding atmosphere is maintained with the supply of a
EN-IEC 61241-4 Ex pD constant flow of protective gas (when necessary) to dilute any
Pumps

IEC 61241-4 combustible mixtures.

Equipment used in a potentially explosive environment Measurement and Control Technology,


Intrinsically Safe "i" contains intrinsically safe electrical components only. The Communication Technology, Sensors,
Ex ia electric circuit is intrinsically safe when no sparks or internal Actuators.
EN-IEC 60079-11 Ex ib iaD = use in Zone 20, 21, 22
heat produced under normal operating conditions and specific ibD = use in Zone 21, 22
IEC 60079-11 Ex ic fault conditions is not capable of causing ignition in a given [Ex ibD] = Associated Electrical Equipment -
explosive atmosphere. Installation in Safe Areas

Small capacity Switch Gear,


Encapsulation "m" Parts which can cause ignition in a potentially explosive Controlling and Signalling Units,
EN-IEC 60079-18 environment by sparking or heating are enclosed in a Display Units,
Ex ma compound to contain and isolate it from the ignition of a layer Sensors.
IEC 60079-18 Ex mb of dust or cloud. maD = use in Zone 20, 21, 22
mbD = use in Zone 21, 22

6
Zone 1, Zone 2, Zone 21, Zone 22

Maintenance Free LED Signal Lights


The EDLM and EDWM series LED signal lights are visual warning
and status indicating lights for use in hazardous locations that
require compliance with the ATEX Directive 94/9/EC (CENELEC
standard) or NEC Article 505 certification.

The EDLM and EDWM series offer wide range of voltages and
versatile mounting options to meet various applications.
The following chart explains the comparison between the ATEX
Directive 94/9/EC (CENELEC standard) and NEC Article 505
certification. To find the most suitable models, refer to page 9
and 10.

■ Protection Method (ATEX/IEC)


EDLM EDWM
Flame-proof Enclosure Type "d" Protection Type "t"
In flame-proof enclosures, Dust-protected and
an explosion is contained. flame-proof enclosure.

■ Standard Markings
Marking for ATEX Directive (CENELEC Standard) Markings for North America (NEC Standards)
CE 0000 Ⅱ 2 G NEC505 (Zone System)
CE Marking Type of Explosive Environment Class I, Zone1, A Ex d ⅡC T6
Notified Body Number Category
ATEX Directive Marking Equipment Group Flammable Gas or Vapor Temperature Code
Area Classification Gas Group
Ex d ⅡC T6 American National Standard Protection Method
Explosion-Protected Temperature Code Explosion Protection
Type of Protection Gas Group
NEC500 (Division System)
Ex tD A21 IP66 T80℃
Explosion Protection Temperature Class
Class I, Division1, Groups A,B,C,D, T6
Dust Protection Codes (only type of Ex tD)
Protection Method Dust Area Classification (only type of Ex tD) Flammable Gas or Vapor Area Classification Gas Group Temperature Code

■ Explosion-safe Protection ■ Zone Classification


Europe (ATEX Directive / (CENELEC) International (IEC) North America Class Ⅰ CENELEC NEC505 Hazardous Area Classification
IEC
Protection CENELEC IEC NEC505 NEC500
Protection Method Code Zone Class Ⅰ An area where the mixture of explosive gas is
ATEX IECEx Protection Zone US Division US Zone 0
Zone 0 continuously present or present for long periods.
1, 2 EN60079-1 IEC60079-1 AEx d 1, 2 ANSI/ISA 1, 2 FM3615
Flameproof Ex d Gases
60079-1 UL1203
ANSI/ISA Class Ⅰ An area where the mixture of explosive gas
Increased Safety Ex e 1, 2 EN60079-7 IEC60079-7 AEx e 1, 2 Zone 1
60079-7 Zone 1 can be present during normal operation.
Vapors
Intrinsic Safety ANSI/ISA FM3610 An area where the mixture of explosive gas is
Ex ia 0, 1, 2 EN60079-11 IEC60079-11 AEx ia 0, 1, 2 1, 2 Class Ⅰ
(2 faults) 60079-11 UL913 Zone 2 not normally present, but if it occurs, it will only
Zone 2
Intrinsic Safety ANSI/ISA be for brief periods of time.
Ex ib 1, 2 EN60079-11 IEC60079-11 AEx ib 1, 2
(1 fault) 60079-11
An area where the mixture of incendiary dust is
1, 2 EN60079-2 IEC60079-2 AEx p 1, 2 ANSI/ISA 1, 2 FM3620 Zone 20
Purged/Pressurized Ex p 60079-2 continuously present or present for long periods.
NFPA496
1, 2 EN60079-18 IEC60079-18 AEx e 1, 2 ANSI/ISA
Encapsulation Ex m 60079-18 An area where the mixture of incendiary dust
Dust Zone 21
can be present during normal operation.
2 FM3611
Non-incendiaries
UL1604 An area where the mixture of incendiary dust is
2 EN60079-15 IEC60079-15 AEx n 2 ANSI/ISA Zone 22 not normally present, but if it occurs, it will only
Type-n Ex n 60079-15 be for brief periods of time.

■ ATEX Directive (CENELEC) ■ ATEX/IEC Classification for Gases & Temperature Coding
Equipment Category- Explosive Flammable Hazardous T1 T2 T3 T4 T5 T6
Group Protection Level Environment Substances Areas (450℃) (300℃) (200℃) (135℃) (100℃) (85℃)
Constant Ⅰ Methane
M1- Very High Level
Exposure Methane
Ⅰ-mines Acetone Ethyl Alcohol Gasoline
Ocassional Coal Dust
M2- High Level ⅡA Ethane Cyclohexane Aircraft fuel Acetaldehyde
Exposure
Propane n-butane Diesel fuel
Constant Gases Zone 0 (Gases)
1- Very High Level Ethylene
Exposure Zone 20 (Dust) Lighting Ethylene
Glycol
Vapors gas Ethyl-ether
Ⅱ-other Ocassional Zone 1 (Gases) ⅡB Ethylene
2- High Level Hydrogen
areas Exposure Zone 21 (Dust) Acrylonitrile oxide
Mists sulphide
Rare and Zone 2 (Gases) Carbon
3- Normal Level Temporary Dust ⅡC Hydrogen Acetylene
Zone 22 (Dust) bisulfide

7
Zone 2, Zone 22

Visual/Audible Signaling Products & LED Work Lights


A wide range of visual and audible signaling products, as well as unique and innovative models meet the criteria for Zone 2 (gas)
super bright LED light bars, designed for use in hazardous locations and Zone 22 (dust) atmospheres.
that require the ATEX Directive 94/9/EC (CENELEC Standard). These

CLA-EX Series

CLN-24-CD-PT-EX

EWH-24E-J-EX

AR-070 Series LKEH-FE-EX


AR-078 Series LKEH-FV-EX CLK-EX Series
LED Signal Towers Hazardous Area
Model Selection Page CENELEC Standard Explosion Safety Gas Dust
AR-070 Series 11 EN 60079-0, EN 60079-15, EN 60079-31 CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T85°C Dc IP65 Zone2 Zone22
AR-078 Series 12 EN 60079-0, EN 60079-15, EN 60079-31 CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T85°C Dc IP65 Zone2 Zone22

MP3 Field Programmable Annunciator integrated with LED tower Hazardous Area
Model Selection Page CENELEC Standard Explosion Safety Gas Dust
LKEH-FV-EX Series 13 EN 60079-0, EN 60079-15, EN 60079-31 CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIB T85°C Dc IP54 Zone2 Zone22
LKEH-FE-EX Series 13 EN 60079-0, EN 60079-15, EN 60079-31 CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIB T85°C Dc IP54 Zone2 Zone22

Voice Annunciator, Melodies & Chimes Horns Hazardous Area


Model Selection Page CENELEC Standard Explosion Safety Gas Dust
EWH-24E-J-EX 15 EN 60079-0, EN 60079-15, EN 60079-31 CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T85°C Dc IP65 Zone2 Zone22

Super Bright LED Work Lights Hazardous Area


Model Selection Page CENELEC Standard Explosion Safety Gas Dust
CLN-24-CD-PT-EX 15 EN 60079-0, EN 60079-15, EN 60079-31 CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T135°C Dc IP65 Zone2 Zone22
CLK-EX Series 16 EN 60079-0, EN 60079-15, EN 60079-31 CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T135°C Dc IP65 Zone2 Zone22
CLA-EX Series 16 EN 60079-0, EN 60079-15, EN 60079-31 CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T135°C Dc IP65 Zone2 Zone22
* These products are manufactured by PATLITE, converted and certified to explosion-safe by Artidor, and sold by PATLITE.

■ Markings
0123 II 2 G Ex d IIC T6 Gb
EPL
Type of Ex Atmosphere Temperature Class
G ....... Gas (Maximum Surface Temperature)
D ....... Dust T1 ..... 450℃
T2 ..... 300℃
Equipment-Category T3 ..... 200℃
M1 ..... very high safety level (Mines) T4 ..... 135℃
M2 ..... high safety level (Mines) T5 ..... 100℃
1 ........ very high safety level T6 ..... 85℃
2 ........ high safety level
3 ........ normal safety level Gas Group
I ........ Methane(fire damp)
Equipment-Group IIA ..... Propane & equivalent
I ......... For mining installations IIB ..... Ethylene & equivalent
II ........ For industrial installations IIC ..... Hydrogen & Acetylene
Specific mark for explosion protection IIIA ......Fiber Flyings
IIIB ......Non-conductive dust
Registration number of Notified
Body certified the IIIC ......Conductive dust
QA system (if applicable). Protection degree against ignition
d ....... Flameproof Enclosure
Quality mark for compliance with the
EU directives, as a product passport to the e ....... Increased Safety
European Market (not for components). ia/ib/ic .......... Intrinsic Safe
ma/mb/mc.... Moulded Encapsulation
nA ..... Non-sparking
nC ..... Separated
nL ..... Energy Limited
nR ..... Restricted Breathing
o ....... Oil Immersion
px/py/pz ....... Purged/Pressurized
q ....... Powder Filling

Explosion Safe
8
Zone 1, Zone 2, Zone 21, Zone 22

EDLM SERIES & EDWM SERIES EXPLOSION-SAFE


■ Descriptions
The EDLM (3 tiered LED) and EDWM (5 tiered LED) models are innovative LED
maintenance-free Explosion-safe Signal Towers. Their robust design, along with pressure
and flame-proof housing is ideal for use in potentially flammable and hazardous explosive
Wall Mount environments, such as chemical, petrochemical, combustible dust, mineral/natural gas
production; as well as for the food and beverage industries.

■ Features
Horizontal Mount Housing: Aluminum alloy
Glass: Borosilicate glass
Terminals: Easy wire connection to the Signal Tower by opening the bottom
Mounting: Upright, Wall Mount, Vertical-mount, and Horizontal Mount
LED color: Different color configurations are possible to custom-design
EDLM EDWM Voltage: 24VAC/DC, 120VAC, 230VAC, 90-250VAC are available.
Vertical Mount Wire core size: 0.5mm2~0.8mm2, AWG20~AWG18

■ EDLM & EDWM are convered by the specifications shown in the shaded areas below
Common Standards for Europe The ATEX directive is a CENELEC standard.
PATLITE Constant Occasional Rare and
Classification Standard Models Exposure Exposure Temporary

ATEX, IEC/EU IEC 60079-10


EDLM, EDWM Zone 0 Zone 1 Zone 2
Directive 94/9/EC EN 60079-10

Common Standards for the USA NEC is a National Electrical Code standard for North America.
PATLITE Constant Occasional Rare and
Classification Standard Models Exposure Exposure Temporary

NEC Article 505 ANSI/NFPA 71 EDLM, EDWM Zone 0 Zone 1 Zone 2


NEC Article 500 ANSI/NFPA 70 Division 1 Division 2

■ CENELEC (ATEX Directive)


Model EDLM-302FE EDLM-312FE EDLM-323FE EDWM-502FE EDWM-5M2FE
Voltage Rating AC/DC 24V AC 120V AC 230V AC/DC 24V AC 90∼250V
Signal line Current Red/Amber: 52.5mA Red: 22.6mA, Amber: 26.6mA, Green: 17.5mA
(Per LED Module) Green: 20.0mA Blue/White: 38.9mA

Explosion Protection Ⅱ 2 G E x d ⅡC T 6 (Zone1 ,2 )


Ratings Ⅱ 2 D E x t D A 2 1 IP 6 6 T 8 0 ℃ (Zone2 1 ,2 2 )
OperatingTemperature -20℃∼+50℃ (No ice)
Operating Humidity 45%∼85%RH (Keep from dew condensation)
Ambient Pressure 80∼110kpa
Lighting Pattern Flashing (60±12 flashes per minute) / Continuous Light
Protection Rating IP66
Vibration Resistance 9.8m/s 2
Mounting Outdoor & Indoor Upright Outdoor & Indoor Upright & Sideways
Red: 350mcd, Amber: 580mcd Red/Green/White: 1000mcd
Luminosity
Green: 1300mcd Amber: 700mcd, Blue: 300mcd
Mass (Main Body) 4.3kg 4.7kg
Upper & Lower Case: Aluminum Alloy
(Housing Finish: Melamine-baked Finish)
Material Glass Case: Borosilicate Glass
Fitting Bracket: Stainless Steel (SUS 316)
Cable Gland: Brass

■ NEC Article 505


Model EDLM-302FA EDLM-312FA EDLM-323FA EDWM-502FA EDWM-5M2FA
Voltage Rating AC/DC 24V AC 120V AC 230V AC/DC 24V AC 90∼250V
Signal line Current Red/Amber: 52.5mA Red: 22.6mA, Amber: 26.6mA, Green: 17.5mA
(Per LED Module) Green: 20.0mA Blue/White: 38.9mA
Explosion Protection Class Ⅰ , Zone 1
Ratings AEx d ⅡC T6

OperatingTemperature -25℃∼+50℃ (No ice)


Operating Humidity 45%∼85%RH (Keep from dew or condensation)
Ambient Pressure 80∼110kpa
Lighting Pattern Flashing (60±12 flashes per minute) / Continuous Lighting
Protection Rating IP66
Vibration Resistance 9.8m/s 2
Mounting Outdoor & Indoor  Upright Outdoor & Indoor  Upright & Sideways
Red: 350mcd, Amber: 580mcd Red/Green/White: 1000mcd
Luminosity
Green: 1300mcd Amber: 700mcd, Blue: 300mcd
Mass (Main Body) 4.3kg 4.7kg
Upper & Lower case: Aluminum Alloy
(Housing Finish: Melamine-baked Finish)
Material Glass case: Borosilicate Glass
Fitting Bracket: Stainless Steel (SUS 316)

9
Testing Authority PTB, NEC Article 505 Testing Authority

Dimensions (EDLM, EDWM)


Fitting bracket
38 90 152
■ Installation ■ Cable Gland*
12

φ4.4
(Wall-mount)
Upper case 3/4 NPT

(31)
Indicator

283
347

Glass case
(24)
335

(415)

φ120
Lower case
*ATEX Model ... Included
*NEC Model ...... Not Included

347
Lead-in port 2 Lead-in port 1
3/4 NPT 3/4 NPT
126

■ Flush-mount Bracket
12

(48)

(48)
9
56
5

Earth terminal

15
218
O-ring M4 Screw

92
56
(86) (100) φ
11
56
φ
0
14

9
φ

φ
φ
38
(Horizonal-mount) 15

11
9
Plug

50

9
Cover

4
56

56
Cable gland 50
※Use for ATEX Directive.
Terminal block
218 (Unit: mm)
Setscrew
(Unit: mm)

Wiring Diagram Wiring Diagram


EDLM (3 color LED) EDWM (5 color LED)
■ EDLM-302FE/ EDLM-302FA ■ EDWM-502FE/ EDWM-502FA
<hazardous area > <hazardous area >

Casing main body


Casing main body

<Non-hazardous area >


Orange

Brown
Green

Yellow
Gray
Red

external protection fuse


1A <Non-hazardous area >
L L L F V V
Orange

Power
Brown
Green

White

Yellow

R Y G C 1 2
Gray
Blue
Red

source
external protection fuse
1A
Continuous light L L L L L F V V
R Y G B W C 1 2 Power
Outer contacts source

PWR wire Continuous light


PWR wire Flashing
Outer contacts
PWR wire
Flashing COM Outer contacts PWR wire
Flashing
LED Green Flashing COM
Outer contacts
LED Amber LED White
LED Blue
LED Red LED Green
LED Amber
LED Red

■ EDLM-312FE/ EDLM-312FA ■ EDWM-5M2FE/ EDWM-5M2FA


<hazardous area >
EDLM-323FE/ EDLM-323FA
  <hazardous area > Casing main body

Casing main body


※Green / Yellow

<Non-hazardous area >


Orange

Yellow
Brown
Green

Gray
Black
Red

external protection fuse


※ Green / Yellow

<Non-hazardous area >


1A
Orange

Yellow
Brown

L L L C F V V
Green

White

Power
Blue

Black
Gray
Red

R Y G C C 1 2 source
external protection fuse
L L L L L C F V V 1A
R Y G B W C C 1 2
Power
Continuous light source
PWR wire Outer contacts
Continuous light
PWR wire PWR wire Outer contacts
Flashing COM Flashing
PWR wire
Flashing COM
Continuous COM Flashing
Outer contacts Continuous COM
Outer contacts
LED Green LED White
LED Blue
LED Amber
LED Green
LED Red LED Amber
LED Red
※120,230-240V only

<external protection fuse> All model : 250V 1A <external protection fuse> All model : 250V 1A

2 rue René Laennec 51500 Taissy France E-mail:[email protected] 10

Fax: 03 26 85 19 08, Tel : 03 26 82 49 29 Site web : www.hvssystem.com


Zone 2, Zone 22

AR-070 SERIES EXPLOSION-SAFE


CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T85°C Dc IP65 94/9/EX(ATEX)CENELEC:EN 60079-0, EN 60079-15, EN 60079-31

Explosion-safe Signal Light Ø40mm


■ Description
Explosion-safe Signal Light featuring an LED light that is versatile and energy-efficient. The vertical and
horizontal cut lenses in combination with a double-reflection system enhances the LED light diffusion to
create a unique, full and brilliant light. The lenses and main body are made of strong synthetic materials
with characteristics to withstand harsh environments. The Signal Light can be ordered in any combina-
tion from 1 to 5 LED units with any color combination. In addition to its “continuous lighting” condition,
the Signal Light can also be ordered with flashing / non-flashing functions, as well as with two
super-loud alarm sounds with an 85dB (at 1m) output.

■ Features
Explosion-safe for gas and dust 1 to 5 stack are available
Suitable for Zone 2 and Zone 22 1/2” NPT adapter for pole mount is available as an option
1/2 inch NPT
CE compliance in accordance to ATEX Available with “flashing/non flashing” and two audible ※1/2 inch NPT adapter is also available
Full and brilliant lumination buzzer alarm sounds
LED double reflection lighting system Ingress protection of IP65
Different lens colors available Wall mount or direct mount
Side mount bracket

■ Dimensions ■ Specifications
Explosion-safety: II 3 GD; Ex nA IIC T4 Gc: Ex tc IIIC T85 ℃ Dc IP65
CE conformities: EN 60079-0, EN 60079-15, EN 60079-31
SIGNAL LIGHT
Certification: EC-Declaration of conformity
Ambient Temperature: -30 °C to +60 °C
Ingress Protection: IP65 to EN 60529
Material: ABS towerbody
Lighting Source: Multiple LEDs with double reflection system
Acoustical Source: Buzzer 85 dB (1m) with two different tones
Rated Voltage: 24V AC/DC
Assembly position: As desired
Activation Time: 100%
Module Colors Available: Red, Amber, Green, Blue, Clear/white
Cable: Factory sealed cable, Ø 8 mm, length 3 meter

CURRENT RATINGS
LED BUZZER
SIDE MOUNT BRACKET Signal Line Current
Signal Line Current Inrush Current
Red, Amber Green, Blue, Clear
approx. 30 mA approx. 25 mA approx. 40 mA approx. 250 mA

CONNECTION DIAGRAMS

TEMPLATE

1/2” NPT ADAPTER TYPE

EXPLOSION-SAFE SIGNAL LIGHT


How to order Code Voltage Code No. of Stacks Code Bracket Colors* Code
1 Red R
Continuous lighting (only) 1 2 Amber Y
24V □:L Type
1 1-5 3 N:NPT Type Green G
Continuous/Flashing lighting AC/DC
2 4 Blue B
and two Audible alarms 5 Clear/White C
Units: mm

Model Code AR-070- 0 1 / - RYGBC *Colors are arranged from top to bottom
※ 90∼250V AC Version is available by special order.
11
Zone 2, Zone 22

AR-078 SERIES EXPLOSION-SAFE


CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T85°C Dc IP65 94/9/EX(ATEX)CENELEC:EN 60079-0, EN 60079-15, EN 60079-31

Explosion-safe Signal Light Ø60mm


■ Description
Explosion-safe Signal Light featuring an LED light that is versatile and energy-efficient. The vertical and
horizontal cut lenses in combination with a double-reflection system enhances the LED light diffusion to
create a unique, full and brilliant light. The lenses and main body are made of strong synthetic materials
with characteristics to withstand harsh environments. The Signal Light can be ordered in any combina-
tion from 1 to 5 LED units with any color combination. In addition to its “continuous lighting” condition,
the Signal Light can also be ordered with flashing / non-flashing functions, as well as with two
super-loud alarm sounds with an 90dB (at 1m) output.

■ Features
Explosion-safe for gas and dust 1 to 5 stack are available
Suitable for Zone 2 and Zone 22 3/4” NPT adapter for pole mount is available as an option
3/4 inch NPT
CE compliance in accordance to ATEX Available with “flashing/non flashing” and ※3/4 inch NPT adapter is also available
Full and brilliant lumination two audible buzzer alarm sounds
LED double reflection lighting system Ingress protection of IP65
Different lens colors available Wall mount or direct mount
Side mount bracket

■ Dimensions ■ Specifications
Explosion-safety: II 3 GD; Ex nA II T4; Ex tD A22 IP65 T85°C
CE conformities: EN 60079-0, EN 60079-15, EN 61241-0, EN 61241-1
SIGNAL LIGHT
Certification: EC-Declaration of conformity
Ambient Temperature: -30 °C to +60 °C
60 Ingress Protection: IP65 to EN 60529
12

Material: ABS towerbody, polyester glassfibre reinforced base


41

Lighting Source: Multiple LEDs with double reflection system


Acoustical Source: Buzzer 90 dB (1m) with two different tones
Rated Voltage: 24V AC/DC
Assembly position: As desired
Activation Time: 100%
124

Module Colors Available: Red, Amber, Green, Blue, Clear/white


14
Cable: Factory sealed cable, Ø 8 mm, length 3 meter

M4
CURRENT RATINGS

SIDE MOUNT BRACKET LED BUZZER


60 Signal Line Current
Signal Line Current Inrush Current
Red, Amber Green, Blue, Clear
40

70

approx. 30 mA approx. 25 mA approx. 40 mA approx. 250 mA


23

31

CONNECTION DIAGRAMS
42

TEMPLATE
20
15


12

4.5
R=20

3/4” NPT ADAPTER TYPE


60
120°

4.5

EXPLOSION-SAFE SIGNAL LIGHT


How to order Code Voltage Code No. of Stacks Code Bracket Colors* Code
25

1 Red R
Continuous lighting (only) 1 2 Amber Y
7

□:L Type
25

24V
1 1-5 3 N:NPT Type Green G
Continuous/Flashing lighting AC/DC
2 4 Blue B
and two Audible alarms 5 Clear/White C
35
Units: mm

Model Code AR-078- 0 1 / - RYGBC *Colors are arranged from top to bottom
※ 220V AC Version is available by special order.
12
Zone 2, Zone 22

LKEH-FE-EX, LKEH-FV-EX EXPLOSION-SAFE


CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIB T85°C Dc IP54 94/9/EX(ATEX)CENELEC:EN 60079-0, EN 60079-15, EN 60079-31

105dB(A)
MP3 Field Programmable Announciator, Melody Horn
Explosion-safe for gas and dust
Suitable for Zone 2 and Zone 22 Insert SD card
CE compliance in accordance to ATEX into the slot.
Super bright LED colors correspond to different voice, sounds, Ultra bright
LED
chimes and melodies.
Voice alert messages of up to 63 seconds (64kbit/s) with 5 channels
can be played back.
32 combinations of sounds, chimes and melodies are pre-recorded.
8 sounds can be played back by a bit input, and 32 sounds by binary input.
Volume is adjustable from 0 to 105dB at 1 meter.
Field programmable with MP3 by SD card for the model LKEH-FV-EX.
Well visible with the super bright 100mm diameter LED from far distance.
105dB horn
Robust design to withstand against 2G vibration.
The body is made of Acrylonitrite-Ethylene-Styrene for weather resistant.
Easy to control by only one common wire for both LED units and
audible signals.
NPN is standard. PNP open collector type is also available on order.
LKEH-FV-EX, LKEH-FE-EX

■ Dimensions ■ Sound Selection Charts


ø100 Shaft 32 sounds are pre-recorded in one unit. 4 sound types are available.
Height 8 sounds can be played back by a bit input, and 32 sounds by binary input.
1 Light: 265.2
2 Lights: 325.3 Beep Stutter + Bell Inverted Revelle Annie Laurie
3 Lights: 385.4 Stutter Synthesized Melody Galactic Motor London Bridge
4 Lights: 445.5
※Height

Bell Chime Ringing Phone Mary`s Lamb


60

Yelp Call Sign Two Tone Camptown Races


Mounting Dimension Rapid Hi Lo Train Ride Alarm Clock Amaryllis
3-ø6

Melody Chime Galloping Hi Lo Ringing Hi Lo Symphony #40


77
ø7
5

Synthesized Piano Alien Chatter Fur Elise Ave Maria


0

°
20
12

Synthesized Bell Falling Crystals Minuet Grandfather's Clock


16.2

1

142
152 2-ø10
Front
Model MP3 Power
(mm) ・SD card for the model
400
350
LKEH-FEF-EX/LKEH-FEW-EX 14.2W LKEH-FVF-EX and
400 LKEH-FVW-EX
LKEH-FVF-EX/LKEH-FVW-EX Supports 14.2W
sold separately.

70
■ Model Code
110
142
142

φ7 (4x)
LKEH-302FVF-RYG-EX
Model Color
R: Red
60 20 Stack Y: Amber
200 100 1~4 G: Green
B: Blue
C: Clear/White
FV:Voice Synthesizer F: Flush mount Top to Bottom
Wall mount bracket FE: 32 sounds W: Wall mount
100

for LKEH-FEW-EX
& LKEH-FVW-EX

■ Specifications
Rated Operating Recordable Sound Pressure Mounting
Model Voltage Range MP3, Melody Messages Mass
Voltage Temperature Duration (at 1m) Brackets
8ch bit input,
LKEH-FEF-EX Type-E Prerecorded Flush mount 32ch binary input 2.8Kg

8ch bit input,


LKEH-FEW-EX Type-E Prerecorded Wall mount 3.2Kg
-10C to +50C, 32ch binary input
24VDC 24VDC +/-10% Humidity 85% or less 105dB
MPEG1-Audio layer III, 5ch bit input,
LKEH-FVF-EX 63 sec. Flush mount 2.8Kg
64kbit/s 31ch binary input

MPEG1-Audio layer III, 5ch bit input,


LKEH-FVW-EX 63 sec. Wall mount 3.2Kg
64kbit/s 31ch binary input
The mass indicated is based on a 3 tiered LED Model LKEH. The mass will change in conjunction with the number of tiers.
13
Zone 2, Zone 22

EWH-24E-J-EX EXPLOSION-SAFE
CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T85°C Dc IP65 94/9/EX(ATEX)CENELEC:EN 60079-0, EN 60079-15, EN 60079-31

105dB (at 1m) Melodies & Chimes Horn

Explosion-safe for gas and dust


Suitable for Zone 2 and Zone 22
CE compliance in accordance to ATEX
32 combinations of melodies, chimes and sounds are pre-recorded.
Adjustable audible sound volume up to 105dB at 1 meter
Indoor Installation: upright, inverted, and sideways.
Outdoor: upright installation only.
Provided with the anti-corrosive stainless steel mounting bracket.
NPN is standard for the EWH type. PNP open collector is available on order.
IP65

EWH-24E-J-EX

■ Dimensions ■ Wiring Diagram


(Unit: mm)
Cover Fuse White
DIP switch, volume and test switch Black
are located under the cover.
COM Brown
1 Skyblue
2 Yellow
3 Pink
4 Light green
186 5 Red
143 11 wire cord
230 120 6 Orange
7 Green
8 Blue
Signal wires for
channel selection External Contact
Nominal sectional area : Cord type
122

166

Open circuit 20V Power supply wire : 0.75mm2 : VCTF


Closed circuit 5mA
Signal wire : 0.3mm2 : VCTF
105

100
Fuse Capacity
Power supply
wire 38 58 Model Rated Voltage Fuse
1A
3-φ9 EWH-24E-J-EX 12-24V
(Slow-blow)
Approx. 400mm from wire exit
25

80
25 25
Signal wires
125

Test Switch
The test switch can be used to check the operation or adjust sound volume Channel priority
(Located under the cover). 8 (Blue) > 7 (Green) > 6 (Orange) > 5 (Red) > 4 (Lightgreen) > 3 (Pink) > 2 (Yellow) > 1 (Skyblue)
The greater number has priority when any of the channels are activated simultaneously.

■ Sound Selection Charts


Pre-recorded on model EWH-24E-J-EX

Beep Stutter + Bell Inverted Revelle Annie Laurie

Stutter Synthesized Melody Galactic Motor London Bridge

Bell Chime Ringing Phone Mary`s Lamb

Yelp Call Sign Two Tone Camptown Races

Rapid Hi Lo Train Ride Alarm Clock Amaryllis

Melody Chime Galloping Hi Lo Ringing Hi Lo Symphony #40

Synthesized Piano Alien Chatter Fur Elise Ave Maria

Synthesized Bell Falling Crystals Minuet Grandfather's Clock

■ Specifications
Rated Power Operating Protection
Model Voltage Voltage Range Consumption Volume Outer Contact Capacity Temperature Range
Auxiliary Input Channel Rating
Mass
Max. -20°C~+60°C 8ch/1bit
EWH-24E 12/24V 8~28V AC
8W 105dB No more than 5A Humidity EWH: Non-voltage Contact or IP65 1.2kg
-J-EX AC/DC 9~35V DC
at 1m 85% or less. 32ch/binary

2 rue René Laennec 51500 Taissy France E-mail:[email protected] 14


Fax: 03 26 85 19 08, Tel : 03 26 82 49 29 Site web : www.hvssystem.com
Zone 2, Zone 22

CLN-24-CD-PT-EX EXPLOSION-SAFE
CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T135°C Dc IP65 94/9/EX(ATEX)CENELEC:EN 60079-0, EN 60079-15, EN 60079-31

Water/Oil Resistant LED Work Light

820 lx brightness, equivalent to a 40 watt incandescent bulb


60,000 hrs., or about 7 years of long service life (*1)
IP66G, IP67G, IP69K protection (*2)
24VDC (Polarized)
IEC62471 Compliance (Photobiological Safety Standard)
Daylight Color Temperature (6,500K) suitable for very detailed work
Comes with a flexible stainless-steel angle bracket for versatile installation (*3)
Wide operating ambient temperature range (-40°C to +60°C)
Low current draw of 174mA
Very compact, light-weight and durable design
(Thickness) 22.2mm X (Width) 85mm X (Height) 128mm

CLN-24-CD-PT-EX

■ Light Distribution Characteris


Characteristics Stainless steel flexible angle bracket allows a versatile installation, instantly enabling direct illumination
to the work area.

820lx
【lx】
800
■ Floor Mount ■ Wall Mount ■ Ceiling Mount

600

400

200

0
-800 -600 -400 -200 0 200 400 600 800
【mm】

High power LED with 820 lx provides sufficient ※ The pan/tilt brackets can also be removed for Rear Attachment applications.
illumination with only a 174mA current draw.
Color temperature of 6,500K is suitable for Natural light distribution when illuminating a
detailed and fine work, while providing wider work area with an equivalent to a 40W
photobiological safety. incandescent bulb with 550 lumens.

■ Specifications ■ Dimensions
Model CLN-24-CD-PT-EX
Color Code (Color) CD (Daylight)
Color Te mperature (typ.) 6500K □85
Lens
Illumination (typ.) (Centered at 24VDC) 1m 820 lx
To tal Luminous Flux (typ.) 550 lm
Body
Rated V oltage 24VDC (Polarized)
Operating V oltage Range 24V DC ±10%
102

Rated Consumption Current/Power Dissipatio n 174mA ±10% / 4.2W Cable Gland


128

Operating Ambient Te mperature -40 0C to +60 0C (90% RH, No Condensation)


【Cable Specifications】
Main Unit Material Body: Aluminum A lloy, Lens: Te mpered Glas s
Φ4.9

AWG22×2 wires
Protection Rating IP66G/67G (JIS C 0920)/69K (DIN 40050 part 9) (excluding cable ends ) 3,000mm
Mounting Location/Direction Indoor / Any Direction
Insulation Resistance DC 500V 5MΩ or more
Pan-bracket Tilt-bracket
Withstand V oltage 500V AC for 1 minute (Between terminals and chassis) ※Rear-mount Hole
30Hz total amplitude 0.3m mp-p  (2-M5, Pitch:16) (Unit:mm)
Vibration Resistanc e Back and forth, up and down, right and left for 2 hours each
To tal amplitude 0.3m mp-p (10-57Hz), Acceleration 19.6m/ s 2
Mass (T olerance ±10%) 430g
Attachment Pitch (2-M6, Pitch:26)
*1 : The typical value of LED brightness is 70% of the original specification, but may vary depending on actual applications.
*2 : IP66G and IP67G are Japanese Industrial Standards (JIS C0920-2003), and IP69K is the German DIN 40050 PART9 Standard.
*3 : CLN-24-CD-PT-EX Work Light can only be installed where risk of mechanical danger is limited to 2 Joules of impact energy

15
Zone 2, Zone 22

CLK- □□- 24 □□ - □ -EX EXPLOSION-SAFE


CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T135°C Dc IP65 94/9/EX(ATEX)CENELEC:EN 60079-0, EN 60079-15, EN 60079-31

Water/Oil Resistant LED Work Light


Explosion-safe for gas and dust -40°C ∼ +60°C
Suitable for Zone 2 and Zone 22 Tempered glass lens CLK3S-24AG-CD-EX
CE compliance in accordance to ATEX Aluminum housing
250mm long (2S), 350mm long (3S/3C), 650mm long (6S) Stainless steel housing is
1200 lx (3S/3C), 2100 lx (6S) available for 350mm long model
24VDC, 522mA (3S/3C)
ED color: CD 6,500K, CN 5,000K
IP66G, IP67G, IP69K rated
CLK6C-24AG-CD-EX

■ Dimensions
CLK-3C-24SG-□-EX 350 (13) 10.5
CLK-□□-24AG-□-EX
2S:250 3S/3C:350 6S:650
90 Mounting Pitch 5.2×7.2
5.2 50 12 Sliding Width
56

(15.5)

56
20.5 (1.5)

2:N/C 1:+IN

(12.5)
170

(2)

4.9
3:−IN 4:N/C 6
Name Plate

23
376 Pin Assignment Mounting
360 M12 Plug Surface Cable length:500mm
4-φ5.5 Name Plate
from wire exit
(0.7)
40

(13) 11.5
S type 9.3 C type
(15.5) 2:N/C 1:+IN

■ Specifications
4:N/C
(12.5)

Model CLK-□□-24□□-□-EX 3:−IN


Minimum bending Pin Assignment
LED Color Day light(CD) / Natural White(CN) radius : 24mm M12 Plug
(Unit: mm)
Rated Voltage 24V DC
Operating Voltage Range
Current Consumption
Rated Voltage ± 10%
522mA ± 40mA (3S/3C type)
■ Model Code
Light Source High intensity LED × 18 elements (3S/3C type)
Luminous Intensity at
Optical Center (lx at 1m) 1200 (3S/3C type)
Model
CLK-□□-24□□-□-EX
Main Body Housing: Aluminum, Cover: Tempered glass
Operating Temperature Range -40℃~+60℃ (No condensation 90%RH or less) Color
Any Direction (for indoor use only)
Illumination Area Size CD: Daylight
Mounting Direction
Protection Rating IP66G/IP67G (IEC 60529)/IP69K (DIN 40050 part 9) 2: 200mm 3: 300mm 6: 600mm CN: Natural White
Vibration Resistance 19.6m/s2
Mass 1490g (3C type) Wiring Specifications AG: Aluminum & glass
The LED Worklight may only be installed in places where risk of mechanical danger is limited to an impact S: Side-exiting Cable C: M12 Cable SG: Stainless steel & glass
energy of 2 Joules (1 Kg mass dropped at 20cm height).

CLA SERIES EXPLOSION-SAFE


CE II 3GD Ex nA IIC T4 Gc, Ex tc IIIC T135°C Dc IP65 94/9/EX(ATEX)CENELEC:EN 60079-0, EN 60079-15, EN 60079-31

Explosion-safe for gas and dust IP66, IP67 and IP69K rated
Suitable for Zone 2 and Zone 22 -40°C ∼ +60°C
CE compliance in accordance to ATEX Polycarbonate Mounting brackets available
100mm(140 lx), 200mm(270 lx), 300mm(400 lx), 600mm(650 lx)
900mm(810lx), 1200mm(890lx), 1500mm(945lx)
24VDC (polarized)
Cable Lengs: 3m CLA3S-24-CD-30-EX

■Dimensions CLA□S-24-□□- 30-EX ■ Options


CLA1S:124, CLA2S:224, CLA3S:324
LED color
CD Daylight 6800K
30

Length CN Natural white 4800K


3-φ4.2(Beveled) 25 Rear Attachment Side Attachment Side Attachment
(Magnetic Mount) (Screw Mount) Model SZ-310ASB
(Unit: mm)
1 100mm 6 600mm 15 1,500mm Model SZ-310ARM Model SZ-310AS
2 200mm 9 900mm *Stainless steel brackets are also available.
■ Specifications 3 300mm 12 1,200mm

Luminous Rated Operating Rated Current Center Radiation Main Body Operating Mounting Protection Vibration
Models Length Consumption Temperature Range Resistance Mass
Color Voltage Voltage Range (lx/50cm) Material Direction Rating
CLA1S-24-CD-EX Daylight
100mm 104mA 140 80g
CLA1S-24-CN-EX Natural White
CLA2S-24-CD-EX Daylight
200mm 208mA 270 130g
CLA2S-24-CN-EX Natural White
CLA3S-24-CD-EX Daylight
300mm 240mA 400 180g
CLA3S-24-CN-EX Natural White ー40℃ to +60℃
CLA6S-24-CD-EX Daylight DC 24V Body: Any Direction
600mm DC24V±10% 480mA 650 (RH 90% or less IP66/67/69K 19.6m/s2 340g
CLA6S-24-CN-EX Natural White (Polarized) Polycarbonate (Indoor Use)
No Condensation)
CLA9S-24-CD-EX Daylight 500g
900mm 720mA 810
CLA9S-24-CN-EX Natural White
CLA12S-24-CD-EX Daylight 960mA 660g
1,200mm 890
CLA12S-24-CN-EX Natural White
CLA15S-24-CD-EX Daylight 1,200mA
1,500mm 945 820g
CLA15S-24-CN-EX Natural White

16
RES-A Heavy Duty Revolving Warning Light for Harsh Environment
Robust Heavy Duty Revolving Warning Light

φ224mm diameter.
Integral Rotating Parabolic Reflector: For enhanced visibility from a distance.
Installation: Indoors—upright, inverted, sideways; Outdoors—upright only.
Main Body: Aluminum alloy die-cast with silver color baked finish.
Dome: Acrylic resin covered with clear hard-glass, and metal guard.
Available Colors: Red, Amber, Green and Blue.
IP66
The metal cable gland is an optional part. Needs to order separately.

The metal cable gland is only available as an option. Please order it separately.

■ Dimensions ■ RES-A Type


227 Model Rated Voltage Current Rotations per Minute Bulb No. Mass
RES-12A 12V DC 0.9A 12V10W 9
170
RES-24A 24V DC 0.5A 24V10W 10
RES-48A 48V DC 0.3A 150 48V10W 11
RES-100A 100~110V AC 6.5kg
0.1A
296

RES-120A 115~120V AC
170 12V5W 12
RES-220A 200~220V AC
(80) 0.05A
RES-240A 230~240V AC
Bulb···G18 BA15S : Special Order

□130
□150 5

Mounting Dimension

Mounting Hole
4- ø9
130

130
(mm)

TIIS is a non-governmental, non-profit and self-sustaining


organization founded in Japan in 1965 and recognized by
the Minister of Health, Labor and Welfare as a juridical
incorporation, to help reduce industrial accidents and
contribute towards the benefits of industrial sectors in
Japan through its various technological activities.

17
2 rue René Laennec 51500 Taissy France E-mail:[email protected]
Fax: 03 26 85 19 08, Tel : 03 26 82 49 29 Site web : www.hvssystem.com
RLR Robust Heavy Duty 11.2G LED Super Bright Beacons for Harsh Environment

162mm diameter
11.2G Anti-Vibration
IP66 Protection
Robust Heavy-duty Design
Dual LED with Twin Reflector
Maintenance-free with Brushless Motor
Strong Polycarbonate Housing
CE Compliant (12/24VDC)

LED + Brushless Motor + Bearing Mechanism

Long Life
The RLR has many advantages
compared to a rotating beacon with
incandescent bulb and standard
motor. The LEDs last approximately
20 times to 40 times longer than an Vibration High High
incandescent bulb. The combination of the brushless Resistance Visibility Protection
motor and bearing mechanism allows the RLR to operate
from 8,000 hrs to 10,000 hrs, compared to 5,000 hrs for
other rotating beacons.
■ Dimensions
Structure of conventional motor Structure of Brushless motor φ162
Power Coil
supply Magnet Electric circuit Shaft
φ141
Shaft Power
Brush supply
Coil Magnet
Commutator
Brush Magnet Coil
193

■ Model Code
RLR-04-P-R
65

Color
26

Rated Voltage R : Red G : Green


(15)

04 : 48V DC Y : Amber B : Blue 3-M8


M1 : 12/24V DC +80
Mounting Dimensions 330 0 RLR-04・M1=φ6
M2 : 90V AC~250V AC
Blank : f140 RLR-M2=φ9
P : f120

RLR RLR-P
■ Specification Wire Entry Hole Wire Entry Hole
φ2
12

φ2
12
°

RLR / Bottom 0 RLR-P / Bottom


0

Operating Vibration Operating


12

0

12

φ1
φ1

Model Rated Voltage Dome Mass


°

Voltage Range Resistance Temperature Range


2
40

Mounting 40
Mounting 40 Hole
RLR-M1 12/24V DC 9.5~15V DC 2 -R (Red) Hole
110m/s (11G) -30˚C~+70˚C 1.0kg 3 –φ9
-Y (Amber) 3 –φ9
RLR-04 48V DC 20~30V DC
-G (Green) Name Plate
RLR-M2 90~250V AC 90~250V AC
2
45m/s (4.5G) -10˚C~+50˚C -B (Blue) 1.06kg Name Plate
mm

2G (19.6m/s2) 4.5G (44.1m/s2) 7G (68.6m/s2) 11G (107.8m/s2)

Passenger Car Construction Machinery Emergency Vehicle Dump Truck


18
Sanda Plant

Headquarters

PATLITE (U.S.A.)

PATLITE Europe GmbH

PATLITE (SINGAPORE)

To ensure correct use of these products, read the Instruction Manual prior to use.
Failure to follow all safeguards can result in fire, electric shock, or other accidents.
Specifications are subject to change without notice.

PATLITE (CHINA)

ISO9001:2008 Certified
ISO14001:2004 Certified PT. PATLITE INDONESIA PATLITE KOREA
Headquarters / Sanda Plant

Patlite Japan Representative Office in Taiwan

2 rue René Laennec 51500 Taissy France E-mail:[email protected]


Fax: 03 26 85 19 08, Tel : 03 26 82 49 29 Site web : www.hvssystem.com

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