PLC Program Material
PLC Program Material
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The Programmable Logic Controllers
Technician (PLC) program has been
expanded to include in-depth coverage
of Advanced Programming Languages
and Robotics.
”I would like to say that this course was excellent. It was well laid out and the sequence
of the modules certainly made sure that the concepts could be built upon.
Would definitely recommend this to others. It was a challenging and rewarding experience.”
The PLC program contains a wide variety of content including text, audio, 3D
animations, images and lab projects
Call 1-888-553-5333 to speak to a Program Advisor Today
• Direct input for data tables, masks, sequencer
LEARNING PLCS WITH LABORATORY tables, files etc.
SIMULATIONS
• Program mode for offline ladder logic diagram editing
• View device and data tables in separate window
One of the main learning features of the PLC program is the during program execution
complete integration of laboratory experiments and projects • Resizable windows allow for viewing I/O status and
within the presentation of the PLC theory. The PLC simulation program execution simultaneously
software, LogixPro, is based on the Allen-Bradley PLC format, and • Multi-page access via tab selection for mainline
converts your computer into a virtual PLC. This enables you to program and subroutines
design, run test and debug ladder logic programs and simulate • Run time contact status visually displayed on ladder
the operation of real-world PLC components. diagram during program execution
• Run time counter and timer values displayed during
LogixPro Simulation
program execution
• Run time output indicators show status of outputs
LogixPro is the ideal tool for learning the fundamentals of during program execution
RSLogix ladder logic programming. The look, feel and operation • “Mode” indicator displays current mode status
of the ladder rung editor closely mimics Allen-Bradley’s • Drag and drop previously placed devices to a new
world renowned software. By graphically simulating process location on any rung
equipment (such as conveyers etc.), the software demonstrates • Right-click pop up menu allows for quick editing of
the synchronous and interactive nature of industrial process device data tables and bit status
and provides the student with a realistic and challenging • Right click replace/change contact type for easy
PLC programming experience. editing of ladder diagrams
• Right click to change input switch types easily
• Help Wizard (Merlin) available for explanation of
applications and devises
• Access to online documentation such as the complete
AB SLC Instruction set
• Menu Links to online sample programs and additional
student exercises
Register at www.plctechnician.com
PLC TECHNICIAN PROGRAM The Student Support Center
The GBC Student Support Center is open Monday through
STUDENT SUPPORT Friday from 9:00 am until 10:00 pm (EST). Calling into the
To fully support your distance education learning experience Support Center is free using our 1-800 long distance number.
in our program, George Brown College (GBC) provides a Technical, tutorial and
comprehensive student support system to give our students administrative support is
every opportunity to get technical, tutorial or administrative available to you by phone
help, when and how you need it. or email during these hours.
Our Program Advisors and
Tutorial Support Staff can assist
The Computer-Based Curriculum and you with any questions you
PLC Textbook might have, from installing
the program CD-ROM, to
Many students benefit greatly from
solving content-based tutorial
having ready access to a reference
questions, to helping you
textbook as they work through
register for more modules.
the content of our computer-based
program. The course content on
the program disk is very closely
matched by the content in our
supplementary PLC textbook.
The textbook is not a required
reference. We make it available for
those students who find a benefit
in having access to this more
traditional style of presentation A supplemental PLC textbook is
of the program content. available to provide additional
learning support.
Exams
Being tested is always a stressful and challenging part of your
student experience. To help you prepare for testing, our program
disk includes detailed practice exams covering the material in
each module. If you complete these practice exams and work
with our program tutors to resolve any problem areas, you will
be well prepared to excel on the online exams taken at the
end of each module.
Online Resources
Our online student support website provides a wide range
of resources, including access to your “Account”, online
forums, testing, videos, animations, images and additional
supplementary learning materials.
Table of Contents
1. Overview of PLCs 11. Sequencers
2. Central Processing Unit 12. Data Transfer
3. I/O System 13. Math Functions
4. Programming Terminals and Peripherals 14. Process Control
5. Installation and Maintenance of PLCs 15. Data Communication
6. Relay Logic 16. Number Systems and Codes
7. Ladder Logic 17. Digital Logic
8. Timers 18. Advanced Programming Languages
9. Counters 19. Robotics
10. MCR, JUMP, and FORCE Instructions
1
Module 5 – INSTALLATION AND MAINTENANCE OF PLCS
The purpose of this module is to provide the student with a thorough coverage of the various safety precautions, preventative
maintenance, and troubleshooting techniques associated with a typical PLC system. The module also covers proper grounding
techniques, sources of electrical interference and I/O installation techniques. Field checkout and troubleshooting with an emphasis
on practical troubleshooting and problem-solving strategies are covered.
Learning Outcomes: • Explain I/O installation.
• List three safety precautions when installing PLC systems. • Describe the need for I/O documentation.
• Define system layout. • Define leakage current and explain the purpose of bleeder resistors.
• List three safety measures for PLC installations in control panels. • Explain the field checkout of PLC systems.
• Describe proper grounding techniques for PLCs. • Provide periodic maintenance for a PLC system.
• Name three precautions to avoid electrical interference. • Troubleshoot PLCs.
• Define cross-talk interference. • Describe redundant PLC architecture.
Module 8 – TIMERS
This module is intended to provide students with an overview of PLC timers and their application in industrial control circuits.
Allen-Bradley timing functions such as TON, TOF, and RTO are discussed in detail and the theory is reinforced through lab projects
using lab simulation software. In addition, students will learn practical programming techniques for timers including cascading and
reciprocating timing circuits.
Learning Outcomes: • Write a ladder logic program using timers.
• Name two types of relay logic timers. • Describe the operating principle of retentive timers.
• List the four basic types of PLC timers. • Explain the purpose of cascading timers.
• Describe the function of a time-driven circuit. • Define reciprocating timers.
• Differentiate between an ON-delay and an OFF-delay instruction.
Module 9 – COUNTERS
This module provides students with a broad overview of PLC counters and their application in control systems. Allen-Bradley
counting functions such as CTU and CTD are presented in detail and the theory is reinforced through lab projects using lab
simulation software. In addition, students will learn practical programming techniques for counters including cascading counters
and combining counting and timing circuits.
Learning Outcomes: • Describe the function of an event-driven circuit.
• Name two types of mechanical counters. • Design an up/down counter.
• Define the two basic types of PLC counters. • Define cascading counters.
• Write a ladder logic program using CTU, CTD and RES. • Explain the advantages of combining timers and counters.
• Explain the terms underflow and overflow.
Module 11 – SEQUENCERS
This module is designed to provide the student with a clear understanding of the purpose and application of PLC sequencers, both
through the theory of operation and through the actual demonstration using lab simulation software. The module will familiarize
the learner with masking techniques and the various types of sequencers available including SQO and SQC instructions. In addition,
sequencer charts are presented with an emphasis on maintenance and recording of sequencer chart information.
Learning Outcomes: • Derive a sequencer chart.
• Explain the operation of a mechanical drum controller. • Define the term matrix.
• Describe the basic function of a PLC sequencer. • Explain the purpose of masking.
• Explain how time-driven sequencers operate. • List three types of sequencers.
• Describe the operation of event-driven sequencers. • Write a ladder logic program using SQO and SQC.
3
Module 13 – MATH FUNCTIONS
This module provides an overview of basic mathematical functions found in typical PLCs. It also provides thorough coverage of data
comparison instructions such as EQU, LES and GRT. In addition, this module provides a foundation for more advanced programming
techniques including analog input and output control. Topics such as combining math functions are presented with an emphasis on
practical application and are demonstrated through lab simulation.
Learning Outcomes: • Define the terms scaling and ramping.
• List three types of data comparison. • Write a program using LES, GRT and EQU.
• Explain the Addition function. • Use the Square Root instruction.
• Subtract two numbers using a PLC. • Write a program combining math functions.
• Multiply and divide two numbers. • Describe the purpose of LIM.
Module 19 – ROBOTICS
This module provides an in-depth look at the industrial robot and the role it plays in industrial manufacturing processes. The origins
of the industrial robot and its evolution are described. The types, components, accuracy, programming and applications of robots,
among other topics, are thoroughly analyzed. Robot sensors, including vision and tactile detection are covered with an emphasis on
practical application. This module also provides an overview of safety considerations including fail-safe operation and work-envelope
design. The concept of Artificial Intelligence and how it relates to industrial machines is presented in detail.
Learning Outcomes: • Name the three basic coordinate systems.
• Define a robot. • Explain the main differences between PUMA and
• Name the three general classifications of robots. SCARA-style robots.
• Describe the basic principle of a teach pendant. • Define, payload, repeatability and accuracy.
• Differentiate between a control system and a manipulator. • List five functions performed by vision and touch sensors.
• List the degrees of freedom for a four-axis robot. • Explain how collision protection provides for human safety.
• Differentiate between pitch, yaw and roll. • Name six applications for industrial robots.
• Define the term work envelope. • Define artificial intelligence.
5
George Brown College also offers the Electronics Technician, the Electromechanical Technician and the Robotics Technician Certificate
programs that are delivered through a similar distance learning approach.
Q1: What do the programs cost and what payment options are available?
A: The total cost of the Electronics Technician Certificate Program is $1665. There are
two payment options.
The total cost of the Electromechanical Technician Certificate Program is $1725. There
are two payment options.
The total cost of the Programmable Logic Controllers Technician Certificate Program is
$1700. There are two payment options.
The total cost of the Robotics Technician Certificate Program is $1570. There are two
payment options.
George Brown College Technical Distance Education Programs FAQ Jan 2013 Page 1
Option 2 - Pay-As-You-Learn Registration
Initial registration is $490 (all learning materials, laboratory simulation
software, user guides and Module 1) and registration for each of the remaining 12 modules is
$90/module. Students may register for one or more modules at any time
Q2: Are the Electronics, Electromechanical, PLC and Robotics Technician training
programs accredited?
A: Yes our programs are accredited. George Brown College is a fully-accredited post-
secondary institution operating under the authority of the Ministry of Colleges and
Universities in the Province of Ontario. The College received its Charter in 1967 and operates
four campuses in Toronto, Canada with over 12,000 full-time and 60,000 part-time students.
All certificates, diplomas, and degrees conferred by George Brown College are done so under
the power vested in its Board of Governors through the Government of Ontario. George
Brown College is a member of the Association of Canadian Community Colleges (ACCC)
which is a national organization consisting of over 200 post-secondary institutions.
A: Students entering these programs should have a high school diploma with credits at, or
above, the general level or hold an equivalent mature student status. An electronics
background is helpful but not essential.
A: The average completion time is between 30-34 weeks of part-time study. The flexible
computer-based modules are designed to fit into your schedule, not ours, so you can work at
your own pace to complete the programs.
A: Yes, there are exams. The exams are written online using a computer-based testing
package. A timed, 90 minute exam is taken to complete each module of the program.
Q7: What is the passing grade for the Electronics, Electromechanical, Programmable
Logic Controllers and Robotics Certificate programs?
A: You must obtain a 60% or higher to successfully complete each module of each program.
George Brown College Technical Distance Education Programs FAQ Jan 2013 Page 2
Q9: What’s included in the Interactive Learning Package?
A: While enrolled in the any of these programs, students receive technical and tutorial
support from the program’s Technical Training Distance Learning Student Support Center.
The Student Support Center is open Monday through Friday, from 9:00 am until 10:00 pm
(Eastern Standard Time) and can be contacted by email at [email protected].
A: Graduates of the certificate programs can continue their studies to obtain a diploma or
degree through the following options;
Bachelor of Science offered through Athabasca University (AU) and George Brown College
Graduates of the Electronics Technician Certificate can transfer into the second year of
studies and continue to earn a 4-year Bachelor of Science degree.
A: All of our programs use state-of-the-art simulators that act as real world tools. With the
Electronics and Electromechanical simulators you also can design test and debug analog,
digital and mixed mode circuits. With the PLC simulator you can write and run real PLC
programs and verify their operation. Robologix, the Robotics simulator, allows for the
programming, testing, and debugging of robot-control programs.
George Brown College Technical Distance Education Programs FAQ Jan 2013 Page 3
Q13: Do these programs have industry recognition?
Q14: What computer hardware and software is needed to complete these programs?
A: Students must have access to a personal computer with the following minimum
configuration;
Q16: What is the withdraw, drop and refund policy for these programs?
A: To receive a tuition refund, a student must provide the Distance Education Support
Services Center with a written Request to Withdraw letter no later than ten business days
after receiving the program materials. There will be a $20 administration fee charged, per
module, to process the refund.
Please note that there is no refund on the Interactive Learning Package (CD-ROM & DVD).
Please note that the textbooks cannot be returned for a refund.
Allow 4 to 6 weeks for processing and mail delivery of tuition refund checks. If you do
not receive your tuition refund check within 6 weeks of submitting your Request to
Withdraw letter please contact the Distance Education Support Services Center toll-free at
1-888-553-5333.
George Brown College Technical Distance Education Programs FAQ Jan 2013 Page 4
Please include the following information in your Request to Withdraw letter:
Please include the following information in your Request to Withdraw letter:
1. Name
1.
2. Name
Student Number
2.
3. Student Number
Course Registration Number
3. Course Registration
4. Reason for withdrawalNumber
4.
5. Reason for withdrawal
Signature
5. Signature
A Request to Withdraw refund letter should be faxed to the Distance Education Support
A Request
Services to Withdraw
Center at (416)refund letter
415-4683 orshould
mailedbe
to faxed
Georgeto Brown
the Distance Education
College, DistanceSupport
Education
Services
Support Services Center, PO Box 1015 Station B, Toronto, Ontario Canada, M5TEducation
Center at (416) 415-4683 or mailed to George Brown College, Distance 2T9.
Support Services Center, PO Box 1015 Station B, Toronto, Ontario Canada, M5T 2T9.
George Brown College Technical Distance Education Programs FAQ Jan 2013 Page 5
George Brown College Technical Distance Education Programs FAQ Jan 2013 Page 5