No.

Dokumen : 2 RK 245300-2

PT SEMEN BATURAJA (PERSERO) Tbk RENCANA KERJA PERBAIKAN DAN REALISASI Revisi : 0
PABRIK BATURAJA SECTION MECHANICAL MAINTENANCE KILN & COAL MILL 2 Tanggal Terbit : 01 Februari 2018

Halaman : dari 5

Diketahui Oleh, Disetujui Oleh, Disiapkan oleh,

Senior Manager Mechanical Maintenance 2 Manager Mechanical Maintenance Kiln & Coal Mill Junior Manager Kiln

WAKTU PERSONIL MATERIAL / KETERANGAN SARANA FEBRUARI 2019

NO KODE KEGIATAN KODE BRG JML SAT KET P/A
(Jam) P. JAWAB ANGGOTA SPESIFIKASI STATUS KERJA 12 13 14 15 16 17 18 19
Bucket elevator head
Check Abnormal Noise Inside Bucket Elevator 4 Debby F. Zimi + 2 TKH P
A 100%
Repair Shaft Sealing Head Pulley 4 Debby F. Zimi + 2 TKH P
A 100%
Check Gap of Discharge Plate ( Adjust if Needed ) 2 Debby F. Zimi + 2 TKH Min. Distance 10 mm P
Actual : 14 mm A 100%
Check / Repair Bucket Elevator Belt & Pulley 2 Debby F. Zimi + 2 TKH P
A 100%
1 51BE45
Check / Repair Fluid Coupling & Flexible Coupling 4 Debby F. Zimi + 2 TKH P
A 100%
Check Quality / Oil level Main Gearbox 4 Debby F. Zimi + 2 TKH P
A 100%
Bucket elevator boot
Checking the Quantity & Level of Bearing Lubricant 2 Debby F. Zimi + 2 TKH P
A 100%
Checking Free Movability of The Parallel Take-up Station 2 Debby F. Zimi + 2 TKH P
A 100%

Bucket elevator head

Repair Shaft Sealing Head Pulley 4 Debby F. Zimi + 2 TKH P
A 100%
Adjustment of Discharge Plate 2 Debby F. Zimi + 2 TKH Min. Distance 10 mm P
A 100%
Check / Repair Bucket Elevator Belt & Pulley 2 Debby F. Zimi + 2 TKH P
A 100%
Check / Repair Fluid Coupling & Flexible Coupling 4 Debby F. Zimi + 2 TKH P
2 51BE125
A 100%
Check Quality / Oil level Main Gearbox & Auxilliary 4 Debby F. Zimi + 2 TKH P
A 100%
Bucket elevator boot
Checking the Quantity & Level of Bearing Lubricant 2 Debby F. Zimi + 2 TKH P
A 100%
Checking Free Movability of The Parallel Take-up Station 2 Debby F. Zimi + 2 TKH P
A 100%

Change Nozzle Waste Oil Spray on Calciner 16 Debby F. Zimi + 4 TKH P

3 52CL02
A 100%

Installation Packing Flange Down Pipe Cyclone 5A and 5B 16 Debby F. Zimi + 4 TKH P
4 52PH01
A 100%

Check & Service Air Blaster 24 PT. Taman Baru P

5 52AL13-50
A
 No. Dokumen : 2 RK 245300-2

PT SEMEN BATURAJA (PERSERO) Tbk RENCANA KERJA PERBAIKAN DAN REALISASI Revisi : 0
PABRIK BATURAJA SECTION MECHANICAL MAINTENANCE KILN & COAL MILL 2 Tanggal Terbit : 01 Februari 2018

Halaman : dari 5

Diketahui Oleh, Disetujui Oleh, Disiapkan oleh,

Senior Manager Mechanical Maintenance 2 Manager Mechanical Maintenance Kiln & Coal Mill Junior Manager Kiln

WAKTU PERSONIL MATERIAL / KETERANGAN SARANA FEBRUARI 2019

NO KODE KEGIATAN KODE BRG JML SAT KET P/A
(Jam) P. JAWAB ANGGOTA SPESIFIKASI STATUS KERJA 12 13 14 15 16 17 18 19
Check Bearing and Change Grease 16 Debby F. Zimi + 4 TKH Grease Mobilux EP 2 P
6 52PH01SG16, 18
A 100%

Check Condition, Cleaning, & Change Grease All Bearing Flap Valve 16 TS 2 TKH Grease Mobilux EP 2 P
52PH01FV44 sd A 20% 60% 100%
7
FV59 Check / Repair Shaft Counter Weight of Flap Valve 8 TS 2 TKH P
A 60% 100%

Check Bearing Condition and Change Oil 8 Debby F. Lopi + 2 TKH P

A 100%
Check / Repair Flexible Element Coupling (Incude Retighten the Bolt) 2 Debby F. Lopi + 2 TKH P
8 52FN08
A 100%
Greased All Bearing Damper Draft Fans 6 Debby F. Lopi + 2 TKH P
A 100%

Repair Support Counter Weight Inlet Seal Kiln 16 Debby F. Ijan + 2 TKH P
A 100%
Service Connector Grease Inlet Seal Kiln 8 Debby F. Ijan + 2 TKH P
A 100%
Check Condition Girth Gear & Pinion 8 Debby F. Ijan + 2 TKH P
A 100%
Check / Replace Oil Bearing Supporting Roller => Mobil SHC 639 11 TS Lopi + 2 TKH Mobil Oil Synthetic SHC 639 : 4 Roller @110L (Density: 0.87) P
9 54KI01
A 100%
Check / Repair & Retighten Bolt of the Diaphragm Coupling 6 Debby F. Zimi + 2 TKH P
A 100%
Greased Spring Plate Pins 6 Debby F. Zimi + 2 TKH P
A 100%
Check / Repair Flange & Retighten Bolt Inlet Sealing 11 Debby F. Ijan + 2 TKH P
A 100%

Check Quality / Quantity of Oil 4 Debby F. Lopi + 2 TKH P

A 100%
10 54LQ05, 54LQ06
Cleaning Oil Filter Element 4 Debby F. Lopi + 2 TKH P
A 100%

Cleaning / Replace Lubrication Filter 6 Debby F. Zimi + 2 TKH P

A 100%
11 54LU32
Check & Cleaning acc. grease / impurities on disc and nozzle 6 Debby F. Zimi + 2 TKH P
A 100%

Reposition Wearing Slide Plate of Bearing Block 16 Debby F. Lopi + 2 TKH Maximum Wear 2.5 mm P
A
Repair Wall Polytrack ( Red Spot ) 24 Debby F. Ijan + 2 TKH P 100%
A 100%
Repair Clamping Man Hole Hydraulic Room 16 Debby F. Lopi + 2 TKH P
12 55KK01
A 100%
 No. Dokumen : 2 RK 245300-2

PT SEMEN BATURAJA (PERSERO) Tbk RENCANA KERJA PERBAIKAN DAN REALISASI Revisi : 0
PABRIK BATURAJA SECTION MECHANICAL MAINTENANCE KILN & COAL MILL 2 Tanggal Terbit : 01 Februari 2018

Halaman : dari 5

Diketahui Oleh, Disetujui Oleh, Disiapkan oleh,

Senior Manager Mechanical Maintenance 2 Manager Mechanical Maintenance Kiln & Coal Mill Junior Manager Kiln

WAKTU PERSONIL MATERIAL / KETERANGAN SARANA FEBRUARI 2019

NO KODE KEGIATAN KODE BRG JML SAT KET P/A
12 55KK01 (Jam) P. JAWAB ANGGOTA SPESIFIKASI STATUS KERJA 12 13 14 15 16 17 18 19
Check / Retighten Piping Connector Hydraulic Pipe 16 Debby F. Lopi + 2 TKH P
A 100%
Gunning Silicon Sealing for Aeration Plate 16 Debby F. Lopi + 2 TKH High Temp Silicon Sealing P
A

Transport Track Drive Grate 1

Check Pressure / Refill N2 on Bladder Accumulator 4 Debby F. Lopi + 2 TKH Preload 80 bar P
A 100%
Check Pressure / Refill N2 on Diaphragm Accumulator 4 Debby F. Lopi + 2 TKH Preload 1 bar P
A 100%
Check Condition of all Piston Cylinder & Cleaning 16 Debby F. Ijan + 2 TKH P
A 100%
Check Condition Element Coupling Main Pump 8 Debby F. Ijan + 2 TKH P 100%
A
Transport Track Drive Grate 2
Check Pressure / Refill N2 on Bladder Accumulator 4 Debby F. Lopi + 2 TKH Preload 80 bar P
13 55HU03
A 100%
Check Pressure / Refill N2 on Diaphragm Accumulator 4 Debby F. Lopi + 2 TKH Preload 1 bar P
A 100%
Check Condition of all Piston Cylinder & Cleaning 16 Debby F. Ijan + 2 TKH P
A 100%
Check Condition Element Coupling Main Pump 8 P
A 100%
Change Hydraulic Cylinder G2L2T3 8 Debby F. Ijan + 2 TKH P
A 100%
Change Seal Hydraulic Cylinder G2L2T6 8 Debby F. Ijan + 2 TKH P
A 100%

Drive
Check Condition / Retighten Bolt Flange 2 Debby F. Ijan + 2 TKH P
A 100%
Check Condition / Retighten Bolt Torque Arm 2 Debby F. Ijan + 2 TKH P
A 100%
Check Condition / Retighten Bolt Housing Bearing 2 Debby F. Ijan + 2 TKH P
A 100%
Roll Crusher
Check Condition / Wearing for Crusher Ring 2 Debby F. Ijan + 2 TKH Maximum Wear 80% P
A 100%
Check Condition / Repair Cover Box 2 Debby F. Ijan + 2 TKH P
A 100%
14 55CR02
Check Condition / Repair Upper and Lower Protective Plate 2 Debby F. Ijan + 2 TKH P
A 100%
Check Condition / Repair Packing Element Sealing Box 2 Debby F. Ijan + 2 TKH P
A 100%
Check Condition / Repair Expantion Cooling Pipe Roll Crusher 2 Debby F. Ijan + 2 TKH P
A 100%
 No. Dokumen : 2 RK 245300-2

PT SEMEN BATURAJA (PERSERO) Tbk RENCANA KERJA PERBAIKAN DAN REALISASI Revisi : 0
PABRIK BATURAJA SECTION MECHANICAL MAINTENANCE KILN & COAL MILL 2 Tanggal Terbit : 01 Februari 2018

Halaman : dari 5

Diketahui Oleh, Disetujui Oleh, Disiapkan oleh,

14 55CR02

Senior Manager Mechanical Maintenance 2 Manager Mechanical Maintenance Kiln & Coal Mill Junior Manager Kiln

WAKTU PERSONIL MATERIAL / KETERANGAN SARANA FEBRUARI 2019

NO KODE KEGIATAN KODE BRG JML SAT KET P/A
(Jam) P. JAWAB ANGGOTA SPESIFIKASI STATUS KERJA 12 13 14 15 16 17 18 19
Check Condition / Retighten Bolt Cover Box 2 Debby F. Ijan + 2 TKH P
A 100%
Retighten (Used Torque) Srink Disc 8 Debby F. Ijan + 2 TKH M16 x 8 - 10.9 ( 250 Nm ) P
A 100%
Check and Change Grease Loose Bearing 16 Debby F. Ijan + 2 TKH P
A 25% 100%

Check Bearing Condition, Change Grease, Realignment Coupling 22 Debby F. Ijan + 3 TKH P
A 100%
15 55FN06-18
Tighten L Bolt Labyrinth Seal Housing Bearing 22 Debby F. Ijan + 3 TKH P
A 100%

Check & Service Air Blaster 8 PT. Taman Baru P

A
16 55AL24-36
Repair Nozzle Air Blaster 16 PT. Taman Baru P
A

Check Condition of Oil Quality and Quantity 2 Debby F. Lopi + 2 TKH P

A 100%
Check / Repair Flexible Element Coupling 2 Debby F. Lopi + 2 TKH P
A 100%
17 55FN51
Check Condition Static Cone and Impeller (Include Gap) 6 Debby F. Lopi + 2 TKH Standard : 0 = 12.5 ± 3 mm / 180 = 4.5 ± 3 mm P
A 100%
Check / Greased All Bearing Damper Draft Fans 6 Debby F. Lopi + 2 TKH Mobilux EP 2 P
A 100%

Retighten Bolt Head & Tail Sprocket 6 Debby F. Lopi + 2 TKH P

A 100%
18 56CC01
Repair Inlet and Outlet Chute 6 Debby F. Lopi + 2 TKH Mobilux EP 2 P
A 60% 100%

Masalah Lapangan :
 No. Dokumen : 2 RK 245300-2

PT SEMEN BATURAJA (PERSERO) Tbk RENCANA KERJA PERBAIKAN DAN REALISASI Revisi : 0
PABRIK BATURAJA SECTION MECHANICAL MAINTENANCE KILN & COAL MILL 2 Tanggal Terbit : 01 Februari 2018

Halaman : dari 5

Diketahui Oleh, Disetujui Oleh, Disiapkan oleh,

Senior Manager Mechanical Maintenance 2 Manager Mechanical Maintenance Kiln & Coal Mill Junior Manager Coal Mill

WAKTU PERSONIL MATERIAL / KETERANGAN SARANA FEBRUARI 2019

NO KODE KEGIATAN KODE BRG JML SAT KET P/A
(Jam) P. JAWAB ANGGOTA SPESIFIKASI STATUS KERJA 12 13 14 15 16 17 18 19
Check / Retighten Bolt of the Structure & Bucket Scrapper 8 Ismail Bayu + 4 TKH P
A 100%
Check / Repair The Broken Bucket Scrapper & Beam 22 Ismail Bayu + 2 TKH P
A 100%
Check / Retighten Piping Connector for Hydraulic System 4 Ismail Bayu + 2 TKH P
A
1 42RE03
Change Bearing and Drawn Shaft / Bushing Thrust Roller Rake Car 16 Ismail Bayu + 2 TKH P
A 20% 50% 100%
Change Oil Fluid Coupling Drive Chain Scrapper 4 Ismail Bayu + 2 TKH Mobil DTE 24, ISO VG 32 : 10.4 L P
A 100%
Change Oil Gearbox Drive Chain Scrapper 8 Ismail Bayu + 2 TKH Mobil Gear 600 XP 460 : 53 L P
A 100%

Check / Repair for Belt, Roller, Takeup, Cleaner, Coupling & Bearing 4 Ismail Bayu + 2 TKH P
A
2 42BC04
Change Oil Gearbox Drive 8 Ismail Bayu + 2 TKH Mobil Gear 600 XP 320 : 27 L P
A 100%

Check / Repai for Belt, Roller, Takeup, Cleaner, Coupling & Bearing 4 Ismail Bayu + 2 TKH P
A
Check Nylon Rod Element For Coupling 8 Ismail Bayu + 2 TKH P
3 42BC06
A
Change Oil Gearbox Drive 8 Ismail Bayu + 2 TKH Mobil Gear 600 XP 320 : 15 L P
A 100%

Check / Repair for Belt, Roller, Takeup, Cleaner, Coupling & Bearing 4 Ismail Bayu + 2 TKH P
A
Check Nylon Rod Element For Coupling 8 Ismail Bayu + 2 TKH P
4
43BC05 A
Change Oil Gearbox Drive 8 Ismail Bayu + 2 TKH Mobil Gear 600 XP 320 : 9 L P
A 100%
Change Coupling and Allignment 8 Ismail Bayu + 2 TKH P
A 100%
Gear Unit
Check Oil Level & Oil Quality 2 Ismail Doyo + 2 TKH P
A
Bearing
5 43RF06 Check Condition Bearing Fix & Loose 4 Ismail Doyo + 2 TKH Mobil Unirex EP 2 : 1.4 Kg / Unit P
A
Vane Rotor
Check Gap from Sealing Strip - Housing 4 Ismail Doyo + 2 TKH P
A

Recondition of the Liner Mill Body and Sealing Roller 48 Ismail Doyo + 4 TKH Wear Resistance Plate 6 mm P
A 20% 40% 60% 100%
Measuring Wear Roller & Table 8 Ismail Doyo + 4 TKH P
6 43RM09
 No. Dokumen : 2 RK 245300-2

PT SEMEN BATURAJA (PERSERO) Tbk RENCANA KERJA PERBAIKAN DAN REALISASI Revisi : 0
PABRIK BATURAJA SECTION MECHANICAL MAINTENANCE KILN & COAL MILL 2 Tanggal Terbit : 01 Februari 2018

Halaman : dari 5

Diketahui Oleh, Disetujui Oleh, Disiapkan oleh,

Senior Manager Mechanical Maintenance 2 Manager Mechanical Maintenance Kiln & Coal Mill Junior Manager Coal Mill

WAKTU PERSONIL MATERIAL / KETERANGAN SARANA FEBRUARI 2019

NO KODE KEGIATAN KODE BRG JML SAT KET P/A
(Jam) P. JAWAB ANGGOTA SPESIFIKASI STATUS KERJA 12 13 14 15 16 17 18 19
6 43RM09
A
 No. Dokumen : 2 RK 245300-2

PT SEMEN BATURAJA (PERSERO) Tbk RENCANA KERJA PERBAIKAN DAN REALISASI Revisi : 0
PABRIK BATURAJA SECTION MECHANICAL MAINTENANCE KILN & COAL MILL 2 Tanggal Terbit : 01 Februari 2018

Halaman : dari 5

Diketahui Oleh, Disetujui Oleh, Disiapkan oleh,

Senior Manager Mechanical Maintenance 2 Manager Mechanical Maintenance Kiln & Coal Mill Junior Manager Coal Mill

WAKTU PERSONIL MATERIAL / KETERANGAN SARANA FEBRUARI 2019

NO KODE KEGIATAN KODE BRG JML SAT KET P/A
6 43RM09 (Jam) P. JAWAB ANGGOTA SPESIFIKASI STATUS KERJA 12 13 14 15 16 17 18 19
Check / Repair Scrapper Reject Coal Mill 8 Ismail Doyo + 2 TKH P
A 100%

Check Oil Level & Oil Quality 2 Ismail Bayu + 2 TKH P

A 100%
Retighten Shrink Disc Separator 4 Ismail Bayu + 2 TKH P
A 100%
Check Automatic Grease Bearing Top & Bottom Separator (Inc. Tube Line) 2 Ismail Bayu + 2 TKH P
A 100%
7 43SP10
Check Condition / Repair Rotor Blade 3 Ismail Bayu + 2 TKH P
A 100%
Check Condition / Repair Wear Protection 3 Ismail Bayu + 2 TKH P
A 100%
Check Condition / Repair Guide Vane 6 Ismail Bayu + 2 TKH P
A 100%

Cleaning Filter Element 2 Ismail Bayu + 2 TKH P

Mill Drive A
8
43DR11-43LU12 Check Condition / Retighten Hose & Piping Connector 2 Ismail Bayu + 2 TKH P
A

Cleaning Filter Element 2 Ismail Bayu + 2 TKH P

A
9 43LU13 & 14
Check Condition / Retighten Hose & Piping Connector 2 Ismail Bayu + 2 TKH P
A

Check Condition / Retighten Hose & Piping Connector 2 Ismail Bayu + 2 TKH P
A
Check Pressure Piston Accumulator 2 Ismail Bayu + 2 TKH Normal Pressure 60 Bar P
10 43HU15
A 100%
Change Hydraulic Oil 8 Ismail Bayu + 2 TKH Mobil Oil DTE 25, ISO VG 46 : 195 L P
A 100%

Check Condition of Oil Quality and Quantity (Change if Needed) 2 Ismail Doyo + 4 TKH P
A 100%
11 43FN23
Check / Greased All Bearing Damper Draft Fans 6 Ismail Bani + 2 TKH P
A 100%

12 43BF21SC02-09 Check Bearing & Change Grease 22 Ismail Doyo + 4 TKH P

A 40% 100%

Check Bearing & Change Grease 22 Ismail Doyo + 4 TKH P

13 43SC24-26 A
Change Oil Gearbox 6 Ismail Doyo + 4 TKH Mobil Gear 600 XP 220 : 15 L P
A 100%
 No. Dokumen : 2 RK 245300-2

PT SEMEN BATURAJA (PERSERO) Tbk RENCANA KERJA PERBAIKAN DAN REALISASI Revisi : 0
PABRIK BATURAJA SECTION MECHANICAL MAINTENANCE KILN & COAL MILL 2 Tanggal Terbit : 01 Februari 2018

Halaman : dari 5

Diketahui Oleh, Disetujui Oleh, Disiapkan oleh,

Senior Manager Mechanical Maintenance 2 Manager Mechanical Maintenance Kiln & Coal Mill Junior Manager Coal Mill

WAKTU PERSONIL MATERIAL / KETERANGAN SARANA FEBRUARI 2019

NO KODE KEGIATAN KODE BRG JML SAT KET P/A
(Jam) P. JAWAB ANGGOTA SPESIFIKASI STATUS KERJA 12 13 14 15 16 17 18 19
43RA10-13 Change Oil Gearbox 4 Ismail Doyo + 4 TKH Mobil Gear 600 XP 220 : 14L P
A 100%
 No. Dokumen : 2 RK 245300-2

PT SEMEN BATURAJA (PERSERO) Tbk RENCANA KERJA PERBAIKAN DAN REALISASI Revisi : 0
PABRIK BATURAJA SECTION MECHANICAL MAINTENANCE KILN & COAL MILL 2 Tanggal Terbit : 01 Februari 2018

Halaman : dari 5

Diketahui Oleh, Disetujui Oleh, Disiapkan oleh,

Senior Manager Mechanical Maintenance 2 Manager Mechanical Maintenance Kiln & Coal Mill Junior Manager Coal Mill

WAKTU PERSONIL MATERIAL / KETERANGAN SARANA FEBRUARI 2019

NO KODE KEGIATAN KODE BRG JML SAT KET P/A
(Jam) P. JAWAB ANGGOTA SPESIFIKASI STATUS KERJA 12 13 14 15 16 17 18 19
Check & Cleaing All Aeration Hose 4 Ismail Doyo + 4 TKH P
A 100%
Multicell
Check Wearing of Chain Drive 4 Ismail Doyo + 4 TKH P
A 100%
14 44FE04
Check Condition & Gap of Star Wheel 4 Ismail Doyo + 4 TKH Min : 0.2 mm , Max : 0.35 mm P
A 100%
Multicor
Check Condition of Measuring Wheel 3 Ismail Doyo + 4 TKH P
A 100%
Check & Cleaing All Aeration Hose 4 Ismail Doyo + 4 TKH P
A 100%
Multicell
Check Wearing of Chain Drive 4 Ismail Doyo + 4 TKH P
A 100%
15 44FE05
Check Condition & Gap of Star Wheel 4 Ismail Doyo + 4 TKH Min : 0.2 mm , Max : 0.35 mm P
A 100%
Multicor
Check Condition of Measuring Wheel 3 Ismail Doyo + 4 TKH P
A 100%
Check Condition of Oil Quality and Quantity 2 Ismail Bayu + 2 TKH P
A 100%
Check Bearing Condition & Change Oil P
A 100%
16 53FN05 Check / Repair Flexible Element Coupling 2 Ismail Bayu + 2 TKH P
A 100%
Check / Greased All Bearing Damper Draft Fans 6 Debby F. Bani + 2 TKH P
A 100%

Masalah Lapangan :