Enzymatic Saccharification of Pretreated Rice Straw by Cellulases From Aspergillus Niger BK01
Enzymatic Saccharification of Pretreated Rice Straw by Cellulases From Aspergillus Niger BK01
DOI 10.1007/s13205-017-0755-0
ORIGINAL ARTICLE
Ranjan Gupta3
Received: 28 November 2016 / Accepted: 30 January 2017 / Published online: 16 June 2017
Ó Springer-Verlag Berlin Heidelberg 2017
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saccharification of the cellulose is gaining interest world- hemicellulose, and lignin contents was done using standard
wide, especially due to the potential of glucose for its biochemical analysis methods (Goerging and van Soest
conversion into bioethanol fuel, which can offer a potent 1975).
alternative to the exhaustible fossil fuel energy sources.
Cellulases are the key enzymes in enzymatic sacchari- Optimization of cellulase production by solid-state
fication of the cellulosic biomass (Sukumaran et al. 2009). fermentation (SSF)
The complete cellulase system is comprised of endoglu-
canases, exoglucanases, and b-glucosidases enzymes, The solid-state fermentation was carried out using pre-
which act synergistically for complete hydrolysis of cel- treated rice straw. Mandel and Sternburg’s medium (1976)
lulose to sugars (Sadhu and Maiti 2013). A wide variety of (pH 5.0) containing KH2PO4, 0.2%; Urea, 0.03%;
microorganisms, including bacteria, fungi, and actino- MgSO47H2O, 0.03%, CaCl2, 0.03%; Peptone, 0.075%,
mycetes, are known to produce cellulases (Wilson 2011). Yeast extract, 0.025%, and trace element solution
Most of the commercial cellulases production focuses on (FeSO47H2O, 5 mg/ml; MnSO4.4H2O, 1.6 mg/ml;
fungi. Aspergillus niger is among potent cellulase pro- ZnSO47H2O, 1.4 mg/ml and CoCl26H2O, 20 mg/ml) was
ducers (Mrudula and Murugammal 2011). Solid-state fer- used as moistening agent. The solid-to-liquid ratio was
mentation is known to be an efficient technique for the maintained as 1:1.5. The incubation was done at 25 °C for
production of hydrolytic enzymes (Sukumaran et al. 2009), 96 h. Cellulase production by the fungus was enhanced by
in which fungi are cultivated in conditions simulating optimizing parameters of substrate concentration
natural environments. In this study, enhanced cellulases (4.0–9.0% w/v), inoculum concentration (6.0–9.0% v/v),
production has been achieved from A. niger by parametric incubation period (24–120 h), pH (4.0–7.0), temperature
optimization under solid-state conditions and the cellulases (20–40 °C), moisture level (1:1–1:5 biomass to moistening
obtained have been used for the saccharification of pre- agent ratio), supplementation with carbon (0.1% w/v mal-
treated rice straw. tose, sucrose, carboxymethyl cellulose, cellulose powder,
lactose), and nitrogen sources (0.1% w/v ammonium
nitrate, ammonium sulphate, ammonium chloride, beef,
Methodology tryptone, urea, and potassium nitrate).
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incubation time (0.5–3.0 h) was studied. The reaction was Table 1 Effect of pretreatment on biomass composition of rice straw
carried out at 40 °C using alkali-assisted acid pretreated Lignocellulosic content Untreated biomass Pretreated biomass
rice straw at 10% (w/v) concentration and the amount of
reducing sugars released was determined. Finally, the Cellulose (% w/w) 38.40 ± 1.40 59.50 ± 1.54 (54.94):
percent saccharification was calculated using formula: Hemicellulose (% w/w) 24.0 ± 1.50 8.26 ± 0.23 (65.58);
(Reducing sugars produced 9 0.9 9 dilutions/amount of Lignin (% w/w) 19.0 ± 1.0 5.17 ± 0.10 (72.78);
the cellulose) 9 100 (Begum and Alimon 2011). Figures in parenthesis indicate % change in the value due to alka-
li ? acid pretreatment as compared to the values for untreated sample
Enzyme assay
540 nm. The concentration of the glucose released by the Fig. 1 Effect of substrate concentration on CMCase production by A.
enzyme was determined by comparing against a standard niger BK01 under SSF (fermentation conditions: pH 5.0; 6.0% v/v
curve plotted similarly using known concentrations of inoculum size; temperature 25 °C; incubation time 96 h; solid to
glucose. One enzyme unit (IU) is defined as the amount of liquid ratio 1:1.5)
enzyme required to hydrolyze 1 lg of substrate per min
under the assay conditions. The amount of the enzyme a decline in the activity. This can be attributed to the fact that
production was expressed as units per gram dry substrate high substrate concentration results in lower enzyme yields
(U/gds). due to the inhibitory effect of the byproducts released in large
quantities (Ramos et al. 1993). Different levels of the sub-
strate are required depending on the type of the substrate and
Results and discussion the microbial species. In a study by Gori and Malana (2010),
4% wheat straw was found optimum for maximum CMCase
Pretreatment of rice straw production by Aspergillus sp. Sherief et al. (2010) reported
5% rice straw as the best substrate concentration under SSF
Alkali-assisted acid pretreatment resulted in the change in conditions. In another study, 3% substrate concentration was
the biomass composition, i.e., increase in the cellulose found suitable for maximum CMCase production by Tri-
content as a result of the decrease in lignin and hemicel- choderma viride (Ahmed et al. 2010) and Trichoderma
lulose contents during alkali and acid pretreatments, harzianum (Iqbal et al. 2010) under SSF using wheat straw.
respectively (Goyal et al. 2014a, b); (Table 1).
Effect of inoculum size
Optimization of cultural conditions for cellulase
production under solid-state fermentation Fungal sporulation and metabolic activities are greatly
conditions influenced by the size of the inoculum (Domingues et al.
2000). On studying the effect of different inoculum levels
Effect of substrate concentration (6.0–9.0%, v/v), maximum CMCase activity of
8.84 ± 0.07 U/gds was recorded at 7.5% inoculum level
Optimum substrate concentration is an essential requirement (Fig. 2). The results highlight the importance of the
of the SSF to ensure the appropriate growth of microorgan- inoculum density in SSF. Lower inoculum size requires
isms. On studying the effect of the substrate concentration longer time for fungal multiplication and substrate uti-
(4.0–9.0%, w/v), it was found that the CMcase production by lization, whereas higher inoculum size increases the spore
A. niger BK01 increased maximum to 8.52 ± 0.04 U/gds density as well as the water content in the medium causing
when the concentration was raised from 4 to 6% (Fig. 1). hindrance in oxygen penetration resulting in the inhibited
However, an increase in concentration beyond 6% resulted in fungal growth and enzyme production (Vu et al. 2011).
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10 10
CMCase Activity (U/gds)
On studying the effect of initial pH, the maximum pro- Effect of incubation temperature
duction of CMCase, i.e., 9.54 ± 0.06 U/gds, was observed
at pH 5.5 (Fig. 4). Optimal pH is an important parameter Temperature strongly affects the SSF process. Optimiza-
for the microbial growth as well as the enzyme production. tion of temperature is essential, because it significantly
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12 12
10 10
8
8
6
6
4
4
2
2 0
1:1 1:2 1:3 1:4 1:5
0
Solid to liquid ratio
20 25 28 30 35 40
Temperature (°C)
Fig. 6 Effect of moisture level on CMCase production by A. niger
BK01 under SSF (fermentation conditions: 6.0% w/v substrate
Fig. 5 Effect of incubation temperature on CMCase production by A.
concentration; 7.5% v/v inoculum size; incubation time 96 h; pH
niger BK01 (fermentation conditions: 6.0% w/v substrate concentra-
5.5; temperature 28 °C)
tion; 7.5% v/v inoculum size; solid to liquid ratio 1:1.5; incubation
time 96 h; pH 5.5)
optimal water levels in the solid substrate appear to be
40–60% (by mass) under solid-state fermentation condi-
influences the metabolic activities of an organism. A tions. Fatma et al. (2010) demonstrated a ratio of 1:3
temperature lower or higher than the optimum may lead to (substrate: moistening agent) optimal for maximum
the decreased transport across cell envelope or enzyme CMCase production by T. reesei. In another study by Vu
denaturation, respectively (Dutt and Kumar 2014). It also et al. (2011), maximum CMCase production by Aspergillus
plays a vital role in production of the end-products (Ahmed sp. SU14 was observed using 50% moisture content,
et al. 2009). Even slight changes in the temperature can whereas 70% moisture content was found suitable for
affect the enzyme production. In the present work, maxi- maximum cellulase production by A. niger (Ilyas et al.
mum production of CMCase by A. niger BK01 was 2011).
achieved at 28 °C resulting in 9.86 ± 0.05 U/gds enzyme
activity (Fig. 5). Similarly, 28 °C temperature was found Effect of carbon sources
suitable for maximum CMCase production by T. reesei
(Singhania et al. 2006) and A. niger (Acharya et al. 2008). The SSF production medium was supplemented with dif-
In other studies, an optimum temperature of around ferent carbon sources (0.1% w/v), from which CMC
30 ± 2 °C has been reported for CMCase production by A. showed the stimulatory effect for maximum CMCase
niger (Ilyas et al. 2011; Mrudula and Murugammal 2011). (11.75 ± 0.05 U/gds) production by the fungus A. niger
Dutt and Kumar (2014) have found 35 °C temperature BK01 (Fig. 7). In a study by Irfan et al. (2012), an increase
optimum for highest levels of cellulases synthesis by A. in CMCase production was recorded in T. viride on addi-
niger AT-3. tion of CMC (0.5%) in the fermentation medium as a
carbon source. On the other hand, Vu et al. (2011) men-
Effect of moisture level on CMCase production tioned that CMCase was expressed maximum when
Aspergillus sp. SU14-M15 was grown in the presence of
To determine the effect of moisture level, the substrate was (1%) rice starch and corn starch under solid-state fermen-
moistened by Mandel and Sternburg’s medium in different tation. Irfan et al. (2011) documented glucose as the best
solid-to-liquid ratios ranging from 1:1 to 1:5. A ratio of 1:2 additional carbon source while producing CMCase from
was found to be best for producing highest levels of Aspergillus sp. It is evident from various research studies
CMCase (10.98 ± 0.07 U/gds) by A. niger BK01 (Fig. 6). that the cellulolytic systems in different fungi are induced
Moisture is the most significant factor in the solid-state to different levels in the presence of diverse sources of
fermentation. The efficiency of the mass transfer in the carbon (Amore et al. 2013). The presence of an easily
solid-phase particles depends on the substrate characteris- utilizable form of carbon, supportive for the growth of the
tics and the appropriate moisture (Liu and Yang 2007). fungus, may not be inductive for high cellulase production
Very high moisture content results in decreased substrate by the same fungal species (Tong and Rajendra 1992). A
porosity and reduced oxygen penetration (Vu et al. 2010). study by Nazir et al. (2010) has also shown differential
On the other hand, excessively low moisture levels lead to expression of endoglucanases and b-glucosidases isoforms
poor microbial growth and poor accessibility to nutrients by A. terreus in the presence of different carbon sources
(Vu et al. 2010). Narasimha et al. (2006) reported that and culture conditions.
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Potassium nitrate
Urea
Beef 120 Stability Activity
CMCase activity (%)
Tryptone 100
Ammonium nitrate 80
Ammonium Phosphate 60
Ammonium Chloride 40
0 5 10 15 20
CMCase activity (U/gds) 0
3 4 4.8 5 5.5 6 7 8
Fig. 8 Effect of nitrogen sources on CMCase production by A. niger pH
BK01 (fermentation conditions: 6.0% w/v substrate concentration;
7.5% v/v inoculum size; incubation time 96 h; pH 5.5; temperature Fig. 9 Effect of different pH on activity and stability of crude
28 °C; solid to liquid ratio 1:2; 0.1% w/v CMC) CMCase from A. niger BK01
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35
Saccharification (%)
100
30
80
25
60
20
40
15
20
10
0 5
20 30 35 40 45 50 60
0
Temperature (°C)
0.5 1 1.5 2 2.5
Time (h)
Fig. 10 Effect of different temperatures on activity and stability of
crude CMCase from A. niger BK01 Fig. 11 Effect of A. niger BK01 crude cellulase enzyme concentra-
tion on saccharification of pretreated rice straw
decrease in the catalytic rate of the enzyme as a result of its
denaturation. The stability ([80%) of the crude enzyme Maximum 23.78% sugars were released after 2.5 h incu-
was achieved in the range of 35–50 °C (Fig. 10). El-Azab bation period with cellulase loading of 2% (Table 2). The
(2007) reported that 45–55 °C temperature is optimum highest saccharification value recorded under optimized
range for CMCase activity. Optimum temperatures repor- conditions was 35.96% (Fig. 11; Table 3).
ted by other workers were 55 °C for that from T. viride Many workers have used microbial enzymes for the
(Sharma et al. 1991) and 40 °C for that from A. fumigatus hydrolysis of lignocellulosic materials. The saccharification
(Sherief et al. 2010). On the other hand, the crude cellu- of cotton, filter paper, and newspaper using T. viride culture
lases of M. circinelloides showed an optimum temperature filtrate resulted in a saccharification rate of 9.9, 59.4, and
of 55 °C (Saha 2004). 41.8%, respectively (Mandels et al. 1974). The rate of sac-
charification was 3.5, 1.5, and 3.0% during hydrolysis of the
Saccharification optimization saw dust, filter paper, and newspaper, respectively, using
Sporotrichum thermophile culture filtrate (El-Naghy et al.
The crude cellulase enzyme produced from A. niger BK01 1991). Ja’afaru and Fagade (2007) achieved 5.0% sacchari-
using pretreated rice straw, through SSF under optimized fication rate for treated corn cob using A. niger crude
conditions, was used for saccharification of the alkali-as- enzyme. Wati et al. (2007) reported the hydrolysis of alkali-
sisted acid pretreated rice straw. The different enzyme treated paddy straw with a commercial preparation of cel-
preparations were loaded @ 1, 1.5, 2, 2.5% (v/v) concen- lulase resulting in the release of 65% total reducing sugars.
trations and hydrolysis was carried out for different time Fatma et al. (2010) reported enzymatic saccharification of
intervals at 40 °C and pH 4.8. The results showed maxi- alkali-treated rice straw with cellulases of T. ressei and
mum hydrolysis of the biomass occurred in 2.5 h. observed maximum glucose yield of 1.07% after 16 h of
Increasing the enzyme loadings from 1 to 2% enhanced the incubation. Another work by Kumar and Pushpa (2012)
rate of saccharification. Further increase in the enzyme showed the release of 73.30 mg/g of reducing sugars after
concentration released lesser amounts of the sugars. treatment of rice straw by T. reesei.
Table 2 Effect of cellulase concentration on the total reducing sugars released from pretreated rice straw at different time intervals with fungal
crude cellulase enzyme from A. niger BK01
Time (h) Total reducing sugars (% w/w) at different enzyme concentration (% v/v)
1 1.5 2 2.5
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Table 3 Saccharification study of pretreated rice straw using crude cellulase enzyme from A. niger BK01
Enzyme Pretreated rice straw Reducing sugar (g/g of Reducing sugar (g/g of Saccharification
concentration substrate) cellulose) value
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