User Manual

Installation and Operating Instructions

Lubrication System QLS 401

6141b 03

U.S. Patent-No. 6,244,387, German Regist ration Design No. 29923765.6

609 3b04

810-55374-1K
Subject to modifications

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Form 403439 2.1EN-38020-K10 Section - Q 3 Page - 19
User Manual
Installation and Operating Instructions

This User Manual was compiled on behalf of

- the manufacturer - by
Lincoln GmbH EdiDoc GmbH
Heinrich-Hertz-Str. 2-8 Erzberger Str. 8
D-69190 Walldorf D-68753 Waghäusel

All rights reserved.

Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the prior consent in
writing of Lincoln GmbH.
Subject t o modifications without prior notif ication.

Phone: +49 (6227) 33-0

Fax: +49 (6227) 33-259
E-Mail: [email protected]
© 2010 by
Subject to modifications

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Page 2 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Table of Contents

Page Page

Introduction Identification Code

Explanat ion of Symbols Used ................ ...................... ...... 4 VDC .................. ...................... ...................... ............... .... 14
User’s Responsibility ...... ............................................. ...... 4 VAC .................. ...................... ...................... ............... .... 15
Environmental Protection ...................... ...................... ...... 4
Service ..... ........ .............. ....................... ...................... ...... 4 Operati on
Lubrication System ................. ...................... ............... .... 16
Safety Instructions Pressure Relief Valve ............. ............... ....... ............... .... 16
Appropriate Use ............. ....................... ...................... ...... 5 Low-level control ..................... ...................... ............... .... 17
Misuse ...... ........ .............. ....................... ...................... ...... 5 Monitoring relay ...................... ...................... ............... .... 17
Exclusion of Liability . ....................... ...................... ...... 5
General Safety Instructions ................... ...................... ...... 5 Setting and Operation
Regulation for Prevention of Accidents . ...................... ...... 5 General ............. ...................... ............... ....... ............... .... 18
Operation, Repair and Maintenance ...... ...................... ...... 5 Factory Settings ................ ...................... ............... .... 18
Operation / Maintenance .................. ...................... ...... 6 Operator keys ... ...................... ...................... ............... .... 18
Operation with bayonet plug ............ ...................... ...... 6 Display Mode .... ...................... ...................... ............... .... 19
Repair . ........ .............. ....................... ...................... ...... 6 Programming Mode ................ ...................... ............... .... 21
Disposal .................... ....................... ...................... ...... 6 Operating Mode ...................... ...................... ............... .... 25
Dangers due to electric current ........ ...................... ...... 6
Installation ........ .............. ....................... ...................... ...... 6 Maintenance, Repair and Tests
Maintenance ..... ...................... ............... ....... ............... .... 28
Installation Instructions Filling of the reservoir ........ ...................... ............... .... 28
Pump ........ ........ .............. ....................... ...................... ...... 7 Repair ............... ...................... ...................... ............... .... 28
Pumps with mounted metering device ... ...................... ...... 7 Electrical Connection .............. ...................... ............... .... 29
Cross-porting of the SSV Divider Blocks ..................... ...... 7 Tests ................. ...................... ...................... ............... .... 29
Single Output ............ ....................... ...................... ...... 7
Double and Multiple Outputs ............ ...................... ...... 7 Troubleshooting .................... ............... ....... ............... .... 30
Check valve .............. ....................... ...................... ...... 7
Direct (internal) feedback feature .......... ...................... ...... 8 Technical Data
Pumps with external metering device .... ...................... ...... 8 Rating ............... ...................... ...................... ............... .... 33
Lubrication Points ........... ....................... ...................... ...... 8 Electrical Data ... ...................... ...................... ............... .... 34
Installing Zerk Locks onto Grease Fittings ................... ...... 8 Electrical Connection
Connection of Feed Lines ...................... ...................... ...... 9 Connection of the membrane keypad ...... ............... .... 34
First filling of a lubrication system .......... ...................... .... 10 Terminal 15 and 30 ........... ...................... ............... .... 34
Electrical Connection ...... ............................................. .... 10 Connecting Diagrams ........ ..................................... .... 35
Option for metric fittings .. ....................... ...................... .... 11 Dimensions ....... ...................... ...................... ............... .... 38

Description .................... ....................... ...................... .... 12 Service Parts ... ...................... ...................... ............... .... 39

EC Declaration of Conformi ty ............. ....... ............... .... 45

Lincoln worldwide ................. ...................... ............... .... 46

Further informations:
- Operating Instructions QLS401 without control unit
........... ........ .............. ........................................ 2.1-38026
- Operating Instructions QLS401 without p.c.b.s . 2.1-38036
- Operation Instructions QLS301 with follower plate
........... ........ .............. ........................................ 2.1-38006
- Operation Instructions QLS311 for oil ............... 2.1-38008
- Installation Instructions .................... ................. 2.0-30001
- Quicklub Parts Cataloque ................ ................. 2.0-20001
- Lubricants ... .............. ....................... ................. 2.0-40001
Subject to modifications

Keep this user information always at hand

at the place of work of the pump!

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Form 403439 2.1EN-38020-K10 Page 3 of 46
User Manual
Installation and Operating Instructions

Introduction

Explanation of Symbols Used

The following description standards are used in this manual: Furthermore, you will find the following text symbols in this
manual:
‚ Listing of applicable statements
Safety Instructions
Structure of safety instructions:
‚ Pictogram - Subpoint of applicable statements
‚ Signal word 1. Det ermination of the number or sequence of contents
‚ Danger text  Procedural instruction
- Danger not e
- How to avoid danger
User's Responsibility
The following pictograms are used in this manual and are To ensure the safe operat ion of the unit, the user is responsi-
combined with the corresponding signal words: ble for the following:
1. The pump / system shall be operated only for the in-
tended use (see next chapter "Safety Instructions") and
its design shall neither be modified nor transformed.
2. The pump / system shall be operated only if it is in a
proper functioning condition and if it is operated in accor-
dance with the maintenance requirements.
1013 A94 4 273a0 0 6001a 02 3. The operating personnel must be familiar with this User
- ATTENTION - ATTENTION - NOTE Manual and the safety instructions mentioned within and
observe these carefully.
- CAUTION - CAUTION - IMPORTANT
The correct inst allation and connection of tubes and hoses, if
- WARNING - WARNING not specified by Lincoln GmbH, is the user's responsibility.
The signal words give the seriousness of danger if the follow- Lincoln GmbH will gladly assist you with any questions per-
ing text is not observed: taining to the installation.

ATTENTION refers to faults or damages on

machines.
Environmental Protection
CAUTION refers to bad damages and possi- Waste (e.g. used oil, detergents, lubricants) must be dis-
ble injuries. posed of in accordance with relevant environmental regula-
WARN ING refers to possible dangerous inju- tions.
ries.
NOTE indicat es improved operation of the Service
device.
IMPORTANT indicat es special operating fea- The personnel responsible for t he handling of the pump /
tures of the device. system must be suitably qualified. If required, Lincoln GmbH
offers you full service in t he form of advice, on-site installation
Example: assistance, training, etc. We will be pleased to inform you
about our possibilities to support you purposefully.
ATTENTION! In the event of inquiries pertaining t o maintenance, repairs
and spare parts, we require model specific data to enable us
When making use of other than the tested
to clearly identify the components of your pump / system.
spare parts, serious damage may affect
Therefore, always indicate the part, model and series number
your device.
of your pump / system.
Therefore, for the operation of your device
always use original parts made by Lincoln
10 13A94
GmbH.
Subject to modifications

Page 4 of 46 2.1EN-38020-K10 Form 403439

 User Manual
Installation and Operating Instructions

Safety Instructions
Appropriate Use Regulations for Prevention of Accidents
The lubricat ion system QLS 401 has been designed for initial ‚ To prevent accidents, observe all city, state and federal
and retrofit installation. It has been designed for:
‚ the automatic lubrication of machines and systems
safety regulations of the country in which the product will
be used.
‚ the automatic lubrication of commercial vehicles and con- ‚ Avoid the operation with
struction machines
‚ the automatic lubrication of hydraulically driven units and
- unapproved parts.
- insufficient or contaminated lubricants.
devices.
The lubricat ion system QLS 401 is able to deliver greases up General Safety Instructions
‚
to NLGI - class 2 or fluid greases of NLGI - class 000 or 00.
‚ Use the QLS 401 exclusively to supply lubricants.
Lubrication systems QLS 401

‚ The QLS 401 is adequate for intermittent operation only.

- are designed state-of-the-art.

‚ The QLS 401 is adequate for feeding max. 18 lube points

- can be assembled for safe operation.
- must be filled regularly without air inclusions with clean
per operating cycle.
‚ Do not use QLS 401 with SSV divider block in bottom
lubricant recommended by the manufacturer (see “List
of Lubricants” 2.0-40001).
‚
mounting position for mobile applications. Do not install
the system with machines exposed to shock. Incorrect use may result in bearing damage caused by
poor or excessive lubrication.
‚ Do not overpressurize reservoir when filling the pump.
Refill QLS 401 pump with clean lubricant.
‚
Misuse
Each outlet needed must be equipped with an appropriate
Any use of the QLS 401 that is not expressly mentioned in check valve.
this User Manual will be regarded as misuse.
IMPORTANT
If the QLS 401 is used or operated in a different manner other
than specified, any claim for warranty or liability will be null Do not paint the pump!
and void. Before painting a machine or commercial
NOTE vehicle, remove or cover the pump com-
6001a0 2 pletely.
‚
If personal injury or material damage oc-
curs as a result of inappropriate operation, Any modifications must be subject to prior consultation
e. g. if the safety instruct ions are ignored or with t he manufacturer of the QLS 401.
6001a0 2 resulting from an incorrect installation of the
QLS 401, no claims or legal actions may be
taken against Lincoln GmbH. Operation, Repair and Maintenance
Exclusion of Liability
ATTENTION!
The manufacturer of the centralized lubrication system
Malfunction because of dirt!
QLS 401 will not accept any liability for damage:
‚ Caused by insufficient lubricant
When executing any maintenance or repair
works on the QLS 401, ensure absolute
- due to irregular filling of the reservoir cleanliness.
- due to wrong programming of the internal or external
controller 1013A94

- due to wrong planning and layout of the downstream lu-

bricant distribution.
‚ caused by the use of contaminated lubricant s.
WARNING!

‚ due to the use of lubricants which are not or are only

Before maint enance or repair of pumps
switch off their power supply.
conditionally pumpable in centralized lubrication systems.
‚ caused by connection to a wrong supply power.
‚ caused by an environmentally inadequate disposal of
427 3a00

used or contaminated lubricants or parts that were in ATTENTION !

touch with lubricants.
‚ caused by unauthorized modification of system compo-
After the fault message * EE * the f ollowing
programming may result in poor lubrica-
nents.
‚ caused by the use of unapproved part s (voids the pump
tion:
- Pause time (P1 & P2) ………… < 6 hours
warranty). - Number of lube times (P3) ….. > 1 / cycle
1013A94
Subject to modifications

CAU TION!
It is not allowed to use the pump in poten-
tially explosive fields.

1013A94

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Form 403439 2.1EN-38020-K10 Page 5 of 46
User Manual
Installation and Operating Instructions

Safety Instructions, continuation

Operation/Maintenance Operati on with bayonet plug

Lincoln Quicklub centralized lubrication systems
‚ must be operated only with installed pressure relief valve.
‚ must be operated with attached or connect ed SSV meter-
CAUTION!
If the protective-conductor t erminal is not
ing device make Lincoln GmbH.
‚ must be refilled in regular intervals with clean and recom-
connected or interrupted, dangerous touch
voltages may occur on the equipment!
mended 1) lubricant without air entrapments.
1)
see recommendation of the user or the manufacturer of the 427 3a00
machine or the vehicle & List of Lubricants (2.0-40001)
‚ operate automatically. However, a regular check (approx. Protective measures to be applied for appropriate operat ion
every 2 days) should be made to ensure that lubricant is with bayonet plugs:
emerging from all lubrication points. "Functional extra-low voltage with safe isolation" /
"Protective Extra-Low Voltage" (PELV)
Dangers due to alternate current VAC Standards:
CAUTION! DIN EN 60204 Teil1: 2007-07 / IEC 204-1 /
DIN VDE 0100 Teil 410: 2007-06 / IEC 364-4-41
The pump must be installed only by quali-
fied personnel. The connection (N/L/PE) of
the supply voltage must be done according Repair
to VDE 0100 and VDE 0160. Install a pro- Repairs should only be performed by authorized personnel
tective and lock out device for isolating and who are familiar with the repair instructions.
427 3a00 disconnecting the pump. Before installing
or work on the pump, disconnect and
Disposal
lock out the incoming power.
Dispose of used or contaminated lubricants as well as of parts
WARNING! that were in touch wit h lubricant according to the legal regula-
Failure to observe the safety instructions, e. g. t ouching elec- tions pertaining t o environment al protect ion. Make sure to
trically charged parts when the pump is opened, or improper observe the safety dat a sheets of the lubricants used.
handling of the pump may cause serious injury or death. If the
values specified in the Technical Data are exceeded, the Installation
device may overheat. It may damage the pump and thus impair
the electric safety. ‚ Any safety equipment already fit ted to the machine:
- should not be modified or made ineffective;
Dangers due to direct current VDC - should only be removed for the purpose of fitting the
system;
CAUTION! - must be reinstalled aft er fitting the system.
‚
The centralized lubrication syst em may be
Keep Quicklub centralized lubrication systems away from
installed and started up by authorized
sources of heat. Adhere to the operating temperature.
‚
personnel only.
1)
Non-observance of the safety indications Use only original Lincoln spare parts (see Parts Catalog
may result in injuries and destroy connected 2.0-20001) or parts approved by Lincoln.
427 3a00 electrical components. ‚ Adhere to:
Pumps that are provided with power via a bayonet plug may - the installation instructions of the machine manufacturer
be operated with safety extra-low voltage SELV only. as regards all drilling and welding procedures.
- the specified minimum distances bet ween the boreholes
Pumps that are provided with power via a square pl ug
and the upper/ lower rim of the frame or between two
including grounding (PE) can be operated as follows:
boreholes.
- PELV protect ive extra-low voltage: with protective separation
2)
- FELV functional extra-low voltage :
….………… …………….……… without protective separation IMPORTANT
1)
e. g. by touching live components while the centralized  Route supply lines professionally.
 Firmly bolt together pressurized com-
l ubrication system is open or by handling the centralized
l ubrication inappropriately
2) ponents.
 Consider the torsion torques.
In the case of FELV the protective conductor of the square plug
600 1a02
must be connected to the protective conductor of the primary
s ystem in order to warrant protection by cutoff.

ATTENTION! NOTE
Subject to modifications

Control p.c.b. and motor always work with I n case of rear-mounted lubricant meter-
24 VDC even if the pump is connected to ing devices:
alternating current. For t ransport ing outlet 2 of the metering
Consider residual ripple of max. r5 % 6001a 02 device was equipped with a check valve.
when connecting motor and control p.c.b. Make sure to remove it before assembly,
4273a 00
(in relation to the operating voltage acc. to as it cannot be used when operating.
DIN 41755).
ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Page 6 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Installation Instructions

Pump
Mount pumps in such way t hat access is provided to refill and
test the pump. Use drilling template to mark and drill mount-
ing holes of the pump. Drilling template and mounting bolts
are included in the package.

Pumps with mounted metering device

Determination of the output by cross-porting of outlets
1) Single output
‚ A single out put is the lubricant quantity fed to the lube
point by a piston per stroke and outlet port. It amounts to
approx. 0.2 cm³, see outlet 6 (fig. 1-1).

2) Double or multiple outputs

‚ Outputs can be increased by simply plugging the unused
out let ports with closure plugs (fig. 2, provided in the ac-
cessory kit).
‚ Lubricant from a plugged out let is redirected to the next
out let on the same side of the SSV divider block in de-
scending numerical order (see fig.1).
‚ Example, see fig. 1:
By closing
1014 b00
- of outlet 4, outlet 2 receives the double quantity
- of outlets 5 and 3, outlet 1 receives the triple amount of
Fig. 1-1 Single double and triple lubricant output lubricant. The connecting conduit from outlet line 1 to
(on back side mounted divider block) outlet line 2 and to the return line (R) is closed by
0x-3x Outlet quantity (single, double, etc.) clamping rings (A) of the check valve.
‚ Unused lubricant can be internally fed back to the reser-
1-6 Outlet numbers
A Clamping ring of the check valve (see Fig. 3)
B Grease supply voir, see paragraph ‘’direct internal feed back feature”.
C Enclosed grease
R Return to reservoir
ATTENTION!
NOTE If outlet 2 (fig. 1-1) is connected to a
Maximum int ernal combination of outlets: lubrication point, outlet 1 must not be
SSV 6 = 3 / SSV 12 = 6 / SSV 18 = 9 closed, see clamping ring (A) in out let 2.
Further combinations are possible outside 6001 a02
6001a0 2 the met ering device by means of a tee-
piece only.

Closure plug
 Install a closure plug in each outlet port that is not re-
quired.

4163 a98

Fig. 1-2 Closure plug (also provided in the accessory kits)

Check valve
 For connection between pressure plastic tubes or high-
pressure plastic hoses and SSV divider outlets.
 Install a check valve in each outlet port that is required.
Subject to modifications

4180 a02

Fig. 1-3 Check valve, push-in type

A Clamping ring (brass)

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Form 403439 2.1EN-38020-K10 Page 7 of 46
User Manual
Installation and Operating Instructions

Installation Instructions, continuation

Direct (internal) feedback feature

‚ All pumps with back-mounted SSV metering device
have the capability to feed unused lubricant back inter-
nally from closed outlets directly to the reservoir (see R,
fig. 1-4).
‚ This procedure will start automatically, if outlet port 2 is
plugged wit h a closure plug.
‚ For lubricant return of crossported outlets always start
with the smallest outlet numbers:
- Outlets with even numbering: ………… e. g. 2, 4, 6
- Outlets with odd numbering: ................ e. g. 1, 3, 5
Lubricant quantities of odd outlet numbers can only be
returned through the internal combination of outlets 1
and 2.
As shown in Fig. --4, the quantities of outlets 1, 2 and 4
(3xR) are returned to the reservoir.
‚ The remaining outlets are to be used f or the connection t o
the lube point or for increasing the lubricant quantity (dou-
ble or triple), comp. fig. 1-1.
4188b 99
ATTENTION!
Fig. 1-4 Internal feedback of supplied lubricant, only on back-side
mounted SSV divider blocks Do not plug outlets number 1 or 2 (hori-
zontally positioned outlets) on bott om-
0x-2x Outlet quantity (single, double, etc.) mounted lubricant metering devices SSV
1-6 Outlet numbers 8, 12 or 18.
A Clamping ring (brass) of the check valve In this case there exists the possibility to
B Grease supply 1 013A94
return unneeded lubricant quantities ex-
C Enclosed grease ternally f rom the metering device. To do
R Return line bore
so, use relief line connect ion R.

Pumps with external metering device

‚ The pump can also be operated with an external metering
device.
‚ To provide a directly connected lube point with lubricant or
to distribute the lubricant via a downstream progressive
syst em a connection block 1 (fig. 6-3) with P pressure and
R return connection is provided.
Lubrication Points
Installing Quicklinc fittings into lube points
 Replace the existing lubrication fitting at the lubrication
point by the corresponding Quicklinc push-in fitting.

Zerk-Lock Connection

NOTE
I f the lubricat ion fitting cannot be replaced,
t he Zerk-Lock connection is available as
an alternative.
6 001a02

The Zerk-Lock fitting consists of the Zerk-Lock body, insert

and a Quicklinc fitting.
Subject to modifications

 Place the Zerk-Lock body over the grease fit ting and
place the staking tool firmly against the Zerk-Lock insert.
4200a 99 4201a 99 Â Strike the tool sharply with a hammer until the Zerk-Lock
Fig. 2-1 Place the Zerk-Lock Fig. 2-2 Installation of Zerk- insert partially crimps onto the grease fitting (necessary
body over the grease Locks with staking tool only for US version).
nipple
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Page 8 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Installation Instructions, continuation

 Screw the Quicklinc f itting into t he Zerk-Lock body and

tighten until part resists further tightening (about 1-1/2
turns).

NOTE
Quicklinc hex. is 12 mm.
Zerk-Lock body hex is 1/2 ’’.

600 1a02

 Move t he Zerk-Lock and tube fitting from side to side on

the grease fitting to insure the Zerk-Lock is firmly seated.

420 2a99

Fig. 2-3 Screwing Quicklinc fitti ng into the Zerk-Lock body

Connection of Feed Lines

 Lay feed lines to each lubrication point with the shortest
possible route. Make sure to observe the minimum bend-
ing radius.
 Measure, cut and route the feed lines (included in the kit).
NOTE
Avoid sharp bends of the plastic tubing
and the moving parts of the machine that
could damage the lubrication lines. Mini-
60 01a02 mum bending radius is 50 mm (2 in.).
 Secure the lubrication lines to the machine using nylon
ties, clamps or straps provided in the accessory kit.
 If the feed lines are not primed, prime all lubrication feed
4 203a99 lines before connecting them to the lube point (see para-
graph “First Filling of a lubrication system”).
Fig. 3-1 Feed line installed in the Quicklinc fitting

 Connect the feed lines directly to the check valves of the

divider block and to the Quicklinc fittings of the lube point.
NOTE
Push the ends of the feed lines firmly into
the Quicklinc fittings until they are fully
seated in the body of the fitting. The
60 01a02 primed feed lines are marked with white
lines (fig. 3-2) to facilitate installation.
 Cut off the pressure plastic t ube uprightly at one of the
white lines before it is mounted.
 Then insert the feed line into the fitting up to the next
white mark.
4157 a07 This will ensure a correct installation of the feed line in the
threaded tube fitting.
Fig. 3-2 Feed line insert into the check valve up to the next white
mark
Subject to modifications

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Form 403439 2.1EN-38020-K10 Page 9 of 46
User Manual
Installation and Operating Instructions

Installation Instructions, continuation

First filling of a lubrication system

 Fill t he empty reservoir up to the ”Max.” marking via the
filling nipple 1.
Let the QLS run until lubricant leaks from the metering
device outlets.
 If necessary fill the lubrication lines via the filling nipple 5
of the metering device with an ext ernal pump.

IMPORTANT
The filling nipple 5 can be removed tempo-
rarily to check the lubricant output.
600 1a02

IMPORTAN T
When filling the reservoir, vent bore 2
must not be closed:
- in order to enable the escape of air
6001 a02 - in order not to impede the proper suc-
tion behaviour of the pump during opera-
tion
6221 b05

Fig. 4-1 Fill reservoir up to the “Max.“ marking

1 Filling nipple ATTENTION !
2 Vent bore Risk of bursting if the reservoir is over-
3 Stirring paddle
fill ed! When filling the reservoir by means
4 Fix paddle
5 Nipple for emergency lubrication of pumps with a large delivery volume do
not exceed the max. filling mark.
1013A94

NOTE
In case of rear-mounted lubricant meter-
ing devices:
For transporting outlet 2 of the metering
6001a0 2 device was equipped with a check valve.
Make sure to remove it before assembly,
as it cannot be used when operating.

Electrical Connection
 Connect cables acc. to connection diagram (see chapter
„Technical Data“).

CAUTION!
Observe safety instructions in chapt er
„Maintenance …“, paragraph „Electrical
Connection“!
Subject to modifications

4273a0 0

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Page 10 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Installation Instructions, continuation

Option for metric fittings (not included in the accessory kits)

SSV Connecting tube fitting, screw-type and push-in type

1- Ferrule nut
2 Cutting ring
423 9a99
3 Valve body with sealing and ferrule
Fig. 5-1 Screw-type check valve

Connection of the pressure plastic tube or the high-pressure hose

 For high-pressure hose (Ø 4.1 x 2.3 mm) use check
valve A (fig. 5-2) with reinf orced collets 1a and smooth
flange (part no. 226-14091-4)
 For pressure plastic tube (Ø 6 x 1.5 mm) use check
valve B (fig. 5-2) with standard collets 2a and knurled
flange (part no. 226-14091-2)

A Check valve with reinforced collets

B Check valve with standard collets
1a Smooth flange
1009a 98
2a Knurled flange
Fig. 5-2 Different types of check valves

NOTE
On construction machines or agricultural
machines use high-pressure hoses as f eed
lines. In such cases, the check valves of
600 1a02 the sub-metering devices must have a
reinforced collets and a smooth flange.
IMPORTANT
Connect only high-pressure hoses
4 156a9 8
(Ø 4.1 x 2.3 mm) wit h threaded sleeve and
Fig. 5-3 Check valve with reinforced collets and high-pressure hose hose stud t o the check valves with rein-
600 1a02 forced collets.

Mounting of the threaded sleeves and hose studs onto the hi gh-pressure hose
 Screw threaded sleeve 1 (fig.5-4) count erclockwise onto
the high-pressure hose 2 until the illustrated dimension of
11 mm is reached.

IMPORTANT
Oil parts 1, 2 (inner surface of hose) and 3
well before screwing them together.

600 1a02

 Then screw the hose stud 3 into the threaded sleeve 1.

Subject to modifications

1 Threaded sleeve
2 Main line
1028a 96 3 Hose stud
Fig. 5-4 Pre-assembly of the threaded sleeves and hose studs onto
the main line

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Form 403439 2.1EN-38020-K10 Page 11 of 46
User Manual
Installation and Operating Instructions

Description

Lubrication System QLS 401

‚ The QLS 401 is a complete compact lubrication system
for a maximum of 18 lubrication points per operating
cycle.
‚ The pump has three basic configurations:
- SSV metering device mounted on the rear (see fig. 6-1)
- SSV metering device mounted on the bottom (see
fig. 6-2)
- Pump without the SSV metering device attached re-
spectively with external met ering device SSV KNQLS
(see fig. 6-3)
‚ Standard lubrication lines are high-pressure hoses
(Ø 6x1,5 mm; 1/4 in.) for pumps with the SSV metering
device attached.
‚ The QLS 401with the SSV metering device mounted on
the bottom has the capability of using also steel tubing as
lubrication lines if necessary.

NOTE
4198b 04 The function of the QLS 401 is independ-
Fig. 6-1 QLS 401 with rear mounting position of the SSV devider ent of the SSV metering device's mount-
block ing position.
600 1a02
1 Proximity switch
2 Control pin
3 SSV metering device
4 Nipple for emergency lubri cation

‚ A signal from the pump timer starts the electric motor and
the pumping element starts pumping the lubricant to the
SSV divider block.
‚ When all lubrication points have received lubricant, an
internal proximity switch 1 (fig. 6-1) turns the motor off,
completing one operating cycle.
‚ If the pump does not complete the cycle within the max.
allowed cycle time, the alarm indication ”Er” will be dis-
played as a f lashing light in the keypad window (see
paragraph „Display Mode“). The QLS 401 does not start
automat ically anymore.
max. cycle time of the VDC version ....... .......... 25 minutes
max. cycle time of the VAC version ....... .......... 15 minutes

4199b 07

Fig. 6-2 QLS 401 with bottom position of the SSV divider block
1 Connecting block
2 Manifold
3 SSV metering device
4 Nipple for emergency lubrication (1/8’’)
5 Plug (1/8’’) for
P external pressure line
R external return line
Subject to modifications

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Page 12 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Description, continuation

‚ An ext ernally connected lubricant divider SSV KN QLS is

equipped with the same proximity switch as a QLS with
mounted SSV metering device.
‚ The proximity swit ch is provided with a connecting cable
of 2 m lengths and a connecting plug which must be con-
nected to the socket 4 (fig. 6-3) of the QLS 401.
‚ The socket is integrated in the housing instead of the
proximity switch and is connected to t he control p.c.b.
NOTE
The function of the QLS 401 is independ-
ent of the mounting position of the prox-
imity switch.
600 1a02

There are available the following externally connectable di-

vider valves SSV KN QLS: Part no.:
- SSV 6 KN QLS 619-28945-1
- SSV 8 KN QLS 619-28946-1
6178b 04 - SSV 10 KN QLS 619-28949-1
Fig. 6-3 QLS 401 without mounted SSV divider block with connec- - SSV 12 KN QLS 619-28950-1
tion for external SSV divider valve KN QLS - SSV 14 KN QLS 619-28951-1
1 Connecting block - SSV 16 KN QLS 619-28952-1
2 Closure plug
- SSV 18 KN QLS 619-28953-1
3 Nipple for emergency lubrication, R 1/8’
4 Connecting socket for SSV KN QLS
P For feedline to external SSV KN QLS
R Return line connection
Subject to modifications

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Form 403439 2.1EN-38020-K10 Page 13 of 46
User Manual
Installation and Operating Instructions

Identification Code – QLS 401 VDC

Code examples: P40100400114
P40162400154
P401 6 2 4 1 0 1 5 4

Pump 401 for grease . ....................... ...................... ............ P401

SSV Metering Device

1 & 4)
External, SSV 6, SSV 8 ................ ...................... ............ 0
1 & 4)
External, SSV 12, SSV 18 ............ ...................... ........... . 1
SSV 6 (back mounted) . ....................... ...................... ............ 3
SSV 8 (bottom mount ed) .................... ...................... ............ 4
SSV 12 .. ........ .............. ....................... ...................... ............ 6
SSV 18 .. ........ .............. ....................... ...................... ............ 9
1)
Note: F or external metering device application only use specific SSV metering devices...
KNQLS.
SSV Metering Device Position, arrangement of the outlets
4)
External metering device ................. ...................... ............ 0
Back mounted (vertical order of lines) ...................... ............ 1
2)
Bottom mounted (horizontal order of lines) ............ ............ 2
2)
Note: Do not use QLS 401 with bottom mounted SSV metering device for mobile appli cations and in
areas which are exposed to shock.
Operating Voltage
3)
12 VDC ........ .............. ....................... ...................... ............ 2
24 VDC 3) ........ .............. ....................... ...................... ............ 4
3)
Note: see „El ectrical Connection
Reservoir
1 liter reservoir without low-level control ................... ............ 0
1 liter reservoir with low-level control .. ...................... ............ 1
2 liter reservoir without low-level control ................... ............ 2
2 liter reservoir with low-level control .. ...................... ............ 3

Number of possible connections

- 1A = 1 connection (square-type plug) left, power supply 0
- 2A = 2 connections (square-type plugs)
1 connection left, power supply
1 connection right, fault indication .................. ............ 1
- 1A = 1 connection (bayonet plug) left, power supply;
fault indication ... ....................... ...................... ............ 2
T ype of Plug Connector
* Square-type plug, DIN 43650 design A (industrial application) 1
** Bayonet plug, DIN 72585-1, 4-pole (mobile application) 5

Electrical Connectors
With socket, without cable * ................ ...................... ............ 1
With socket and 10 m cable * ............. ...................... ............ 5
With socket and 10 m cable ADR * 6
With socket and 10 m cable ** ............. ...................... ............ 7
With socket and 10 m cable, ADR ** 8
Control p.c.b.
Terminal board without time control 4 ) .. ...................... ............ 0
Control p.c.b.S4:
NC contact or NO contact (programmable), monitored
- 1-5 cycles .... .............. ....................... ...................... ............ 4
Subject to modifications

4)
Note: Regarding pump models without divider block, it is only possibl e to control or close the lubrication system with external control or
PLC. They are listed in a separate selection guide and are assigned with special part numbers (650-…).

(Accessory kits see ”Technical Data”)

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Page 14 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Identification Code – QLS 401 VAC

Code examples: P40100800114
P40162800114
P401 6 2 8 0 0 1 1 4

Pump 401 for grease . ............... ....................... ................... P401

SSV Metering Device

1) & 4 )
External, SSV 6, SSV 8 ...... ....................... .............. ..... 0
1) & 4)
External, SSV 12, SSV 18 ... ....................... .................. . 1
SSV 6 (back mounted) . ............... ....................... ................... 3
SSV 8 (bottom mounted) ............ ....................... .............. ..... 4
SSV 12 .. ...................... ............... ....................... ................... 6
SSV 18 .. ...................... ............... ....................... ................... 9
1)
Note: F or external metering device application only use specific SSV metering devices...
KNQLS.

SSV Metering Device Position, arrangement of the outlets

External metering device 4) ......... ....................... .............. ..... 0
Back mounted (vertical order of lines) ............... ................... 1
2)
Bottom mounted (horizontal order of lines) ..... .............. ..... 2
2)
Note: Do not use QLS 401 with bottom mounted SSV metering device in areas which are exposed to
shock.
Operating Voltage
3)
120 VAC (only with control p.c.b.) ................... .............. ..... 6
230 VAC 3 ) (only with control p.c.b.) ................... .............. ..... 8
3)
Note: Standard 120 and 230 VAC pump model s for industrial applications are n o t supplied with 10-meter
(30’) electrical cable.
Reservoir
1 liter reservoir without low-level control ............ .............. ..... 0
1 liter reservoir with low-level control ................. .............. ..... 1
2 liter reservoir without low-level control ............ .............. ..... 2
2 liter reservoir with low-level control ................. .............. ..... 3

Number of possible connections

- 1A = 1 connection (square-type plug) left, power supply 0
- 2A = 2 connections (square-type plugs)
- 1 connection left, power supply
- 1 connection right, fault indication ……………… 1

T ype of Plug Connector

* Square-type plug, DIN 43650 design A ........... .............. ..... 1

Electrical Connectors
With socket without cable * ......... ....................... .............. ..... 1

Control p.c.b.
Control p.c.b. S4:
NC contact or NO contact (programmable), monitored
- 1 cycle i.V.m. SSV 12, SSV 18
- 1 to 3 cycles with SSV 6, SSV 8 ...................... ................... 4
4)
Note: Regarding pump models without di vider block, it is only possible to control or close the lubrication system with external control or
PLC. They are listed in a separate selection guide and are assigned with special part numbers (650-…).

(Accessory kits see ”Technical Data”)

Subject to modifications

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Form 403439 2.1EN-38020-K10 Page 15 of 46
User Manual
Installation and Operating Instructions

Mode of Operation

Lubrication System
‚ The QLS operates according to operating cycles (pause
and lubricating times).
‚ With standard setting the pause time begins the cycle,
and then the lubricating time occurs.
This can be changed by reprogramming the start stage
(see “P6“,paragraph “Programming Mode”).
‚ A division of the lube points (option) via sub-metering
devices and one main metering device (SSV 6, SSV 8) is
possible only up to max. 18 points per operating cycle.
In this case, set the number of cycles of the main meter-
ing device according to the number of lube points or the
lubricant need (see P3, paragraph “Programming Mode”).
- QLS AC-version:
SSV 6 & SSV 8 …………………………….. to 1 - 3 cycles
SSV 12 & SSV 18 …………….……………………. 1 cycle
- QLS DC-version:
SSV 6, 8, 12 & 18 ……………………… …… 1 to 5 cycles
B-Q401-030a 09

Fig. 7-1 QLS schematic

1 Low level (option) 2 Proximity switch
3 Keypad with display 4 Control unit
5 Pump unit 6 SSV 6, 8, 12, 18

‚
Pressure Relief Valve The QLS is prot ected with a pressure relief valve
(cartridge).
‚ The pressure relief valve limits the pressure build-up in
the QLS. It opens at an overpressure of 205 bar (3000
psi).
‚ If t he pressure relief valve is actuated, this indicates that
the system is malfunctioning. The lubricant flows back into
the reservoir (hardly visible from outside).
‚ When the monitoring time of 15 minutes (VAC version)
respectively 25 minutes (VDC version) has elapsed, the
pump switches off. On the display of the membrane key-
pad appears the flashing fault indication * Er *.

Fig. 8-1 Pressure relief valve (cartridge) in housing 4 304a00

Subject to modifications

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Page 16 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Mode of Operation, continuation

Low-Level Control
Reservoir filled
‚ The stirring paddle rot ates clockwise during the lubricating
time.
‚ The entry of the stirring paddle B (Fig. 8-1) into the lubri-
cant presses the pivoted guiding plate with the round so-
lenoid 1 inwards to orbit A.
‚ The solenoid switch 2 (Fig. 8-2) cannot be activated.
‚ Control cam 3 (Fig. 8-1) guides the round solenoid with the
pivoting guiding plate automatically outwards, in the direc-
tion of the reservoir wall. When leaving the control cam, the
lubricant presses against the guiding plate and moves the
solenoid inwards again (B).

Fig. 8-1 Switching parts of the low-level control 6398b0 7 NOTE

(reservoir filled) The switch parts of t he low-level control
1- Guiding plate with round A- Inner orbit of the round (items 1 to 3) cannot be used with fluid
solenoid solenoid greases.
3- Control cam B- Position of the guiding plate 60 01a02
(entered) In this case, use a float magnetic switch.

… for grease: When the reservoir is empty

NOTE
The flashing signal * LL * starts as soon as
the solenoid has activated the solenoid
switch six times contact-free.
6 001a02

‚ When passing the control cam 3 (Fig. 8-2) the solenoid

remains in the outer orbit C and thereby passes the sole-
noid switch 2. The solenoid activates the solenoid switch
contact-free and so initiates a low-level indication.
‚ When the stirring paddle rotates on the outer orbit C there
is no counterpressure by lubricant.
‚ The guiding plate with the round solenoid 1 remains un-
entered (D).
Fig. 8-2 Continuation: Switching parts of the low-level 6397b0 7
control (when the reservoir is empty)
1- Guiding plate with round C- Outer orbit of the round
solenoid solenoid
2- Sol enoid switch D- Position of the guiding plate
3- Control cam (unentered)

‚
Monitoring relay The monitoring relay signalizes a low-level or fault indica-
tion (only in combination with optional connector X2, see
electrical connection diagrams).
‚ In t he first case the relay picks up (normally open con-
tact).
In t he second case the relay releases (normally closed
Subject to modifications

contact, broken-wire interlock).

‚ The signal is available via a potential free contact.
‚ The monitoring relay is released upon acknowledgement
of t he fault. The flashing light changes into permanent
signal.

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Form 403439 2.1EN-38020-K10 Page 17 of 46
User Manual
Installation and Operating Instructions

Setting and Operation

General
NOTE
The QLS is factory-fit with the printed cir-
cuit board.
Factory Settings
6 001a02
Programmi ng step Factory setting Description Fig.

6h 6 hours Pause time 12-1

4215a9 9

0 min 0 minutes Pause time 12-4

4217a9 9

Number of metering device cycles per operating cycle:

1 cycle 1 cycle (metering device cycle) 12-7

4218a9 9

Signal output of t he fault relay:

no no (normally open) Signalizing during t he failure 12-10

or low-level signal where applicable
6252b0 4 (option)
Differentiation fault indication (ER) / low-Level control (LL):

–– –– Permanent signal (on, no differentiation) 12-13

6255b0 4

Start phase:

SP SP Start with pause time 12-17

4299a0 0

T ab. 9-1 Factory parameter settings

Operator Keys
Key Function Key Function

Key for modifying the

Key for switching to the
parameters in the pro-
next programming step
gramming step

4 222a99 4214 a99

Fig. 9-1 Key for modifying Fig. 9-2 Key for switching

Other functions: Other functions:

In the operat ing mode: In the display mode:
.......... ...................... ........... Trigger additional lubrication ........... ............. Confirm low-level indication/ malfunction
Subject to modifications

In the programming mode: I In the programming mode:

- Continuous activation . ............ Quick increasing of counter ........... .................. Change to the next parameter set ting
- Individual activation .... .......... Increase counter by one digit
.......... ................. Change between two possible settings In the operating mode:
.......... ................. Confirm modifications of programming ........... ...................... .............. Display of current settings
.......... ...................... ........ Terminate programming mode
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Page 18 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Setting and Operation, continuation

Three possible modes of operation and settings can be se- ‚ Display mode
lected on the keypad: ‚ Programming mode
‚ Operating mode
Display Mode
‚ Without power supply the display is dark.
‚ As soon as voltage is applied to the pump, the keypad is
automatically in ”display mode”.
‚ The operating st ates are displayed alphanumerically via
the segments and LEDs in the display.
‚ In the display mode the user receives information on
functions and malfunctions of the QLS.
‚ Functions (segment, rotat ing segment display) or malfunc-
tions are displayed with the following codes:

Fig. 10-1 Membrane keypad 42 28c06

‚
Display
A test display is shown when voltage is applied, all seg-
ments and decimal points are illuminated for 2 seconds.
‚ Afterwards the centralized lubrication pump is ready for
2 sec. operation. Via machine contact or driving switch the per-
manent sequence of pause and lubricating times can be
4207a 99 started and stopped.
Fig. 10-2 Display test

NOTE
EP: Error PAD If *EP* is displayed after the display test ,
this means, there is a malfunction of the
operating keys (Fig. 9-1 & 9-2).
4227a 99 6001 a02

IMPORTANT
If * EE * and * EC * is displayed, this indicates a malfunction
EE: Error EEPROM of the control p. c.b..
Wit h the fault indication * EE * the control p.c.b. has to be
6574b 05 replaced immediately.
Wit h the fault indication * EC * all customer specific parame-
ters will be reset to factory setting (see Tab. 9-1).
EC: Error COUNTER Afterwards re-programming or correction of t he parameters
P1 to P– and af ter triggering an additional lubrication the
pump is ready for operation again.
B-Q400 -040e 09
Should the fault indication * EC * appear again, the control
Fig. 10-3 Fault indications of the pump p.c.b. has to be replaced immediately.

Display ‚ The right-hand segment (On/h) indicates the available

voltage supply during the pause time.
‚ As soon as another message is displayed, the segment
turns off.
‚ After the pump is switched off and on again, the control
p.c.b. operates from the point where it had been int er-
Subject to modifications

427 9a00 rupted (e. g. after the power supply was interrupted).
Fig. 10-4 Display with segment for pause time NOTE
If the interruption of power supply hap-
pens after starting within 1 minute the
control p.c.b. will re-start the sequence of
6001 a02
pause and lubricating times from the be-
ginning.

Form 403439 2.1EN-38020-K10 Page 19 of 46

User Manual
Installation and Operating Instructions

Setting and Operation, continuation

‚ The lubricateng time is displayed as a rotating segment.

‚
Display
The monitoring time starts together with the lubricat ing
time.
‚ If at the beginning of a lubricating time (aft er the pause
time or in the case of an additional lubrication) there exists
a funct ional fault, the control unit does not receive any
4209a9 9 feedback from the proximity switch. Af ter the monitoring
Fig. 10-5 Rotating segment for lubricating time time (15 mi nutes with AC-version or 25 minutes with DC-
version) the pump switches off. On the membrane keypad
there appears the flashing signal * Er * (functional fault).

Display

‚ In t he display mode the membrane keypad shows * Er *

as flashing signal for an unacknowledged malfunction.

4210a9 9

Fig. 11-1 Display for a fault indication

‚ In t he Display Mode a low-level signal is announced by

the flashing display * L1 *.
‚ If the cause of t he low-level signal has not been remedied,
finally there appears the flashing display * LL *.
6264 b04 ‚ If a low-level signal occurs during the lubricating time, the
current operating cycle is still completed.

‚ Before that the fault can be confirmed (see operator key

fig. 11-3). Furthermore, you cannot change into the pro-
gramming mode.
‚
4211a9 9
If both signals appear at the same time, the displays * Er *
Fig. 11-2 Announcing and display of a low-level control * LL *
and * LL * f lash alternately.
‚ An active fault or low-level signal can be deleted only by
IMPORTANT triggering an additional lubrication (see paragraph „Oper-
If a malfunction * Er * or a low-level indica- ating Mode“) and a subsequent proper lubricat ion proce-
tion is present, the pump does not switch dure.
on automatically any longer. The pump can ‚ If after triggering an additional lubrication the fault or low-
only be switched on by pressing the level signal still exist, the fault * ER * or low-level * LL *
6001a0 2
pushbutton for additional lubrication (see indication appears on the display of the membrane key-
operator key fig. 13-2). pad again.

Press
To acknowledge a malfunction:
‚ The flashing display changes into a continuous light by
pressing the button (acknowledging). To acknowledge,
press t he button only briefly (< 2 sec.).
‚ Messages that have been acknowledged but have not yet
< 2 sec. been remedied flash again after the pump is switched off
421 4a99 and on again.
Fig. 11 >I To acknowledge a malfunction
Subject to modifications

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Page 20 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Setting and Operation, continuation

Programming Mode
Press Display
4222 a99 4 214a9 9 Start programming mode
 To access to the programming mode, press both but-
tons at the same time > 4 seconds, so that “P1” appears
in the display.

Range of setting P1 & P2:

> 4 sec. - min. pause time DC ………………………………... 4 minutes
- min. mause time AC …………………… …………. 20 minutes
- max. pause time ……….…………….. 59 hours & 59 minutes

When releasing the two buttons, the currently set value ap-
42 15a99
pears (fig. 12-2).
Fig. 12-1 Start programming mode
P1: Setting of pause time (h)
Example: Factory sett ing …………………………… …. 6 hours
Factory setting
The field “hour“ is indicated by a decimal point on the
42 81a00 righthand.
Fig. 12-2 Factory setting of pause time“P1“ (hours)

 Press button.
 Settings are made in one direction:
………… ………………………… ……. 0, 1, 2, 3,....59 hours
4222 a99
Button pressed once .......................... increases by 1 hour
Button pressed cont inuously ....... ............. quick sequence
Example: …………..…………… …………………. 12 hours
42 16a99

Fig. 12-3 Modifying the pause time “P1“ (hours)

 Press button, so that “P2“ appears in t he display.

4214 a99
When releasing the button, the currently set value appears
42 17a99
(fig. 12-5).
Fig. 12-4 Switching to pause time “P2“ (minutes)
P2: Setting of pause time (min)
Example: Factory sett ing …………………………… . 0 minutes
Factory setting
The field “minut e“ is indicated by a decimal point on the
62 70b04 lefthand.
Fig. 12-5 Factory setting of pause time “P2“ (minutes)
 Press button.
 Settings are made in one direction:
.……………………………………… 0, 1, 2, 3,....59 minutes
Button pressed once .......................... increases by 1 hour
Button pressed cont inuously ....... ............. quick sequence
4222 a99
Example: ……………..………… ……………….. 30 minutes
NOTE
Subject to modifications

42 20a99

Fig. 12-6 Modifying the pause time “P2“ (minutes)

The minimum pause time is 4 respect ively
20 minutes. For settings < 4 respectively
< 20 minutes (wit hout input of hours) there
6001 a02 automatically appears “. 04“ respect ively
“. 20“ in the display provided the pro-
gramming sequence has been carried out
completely. (siehe “P–“).

Form 403439 2.1EN-38020-K10 Page 21 of 46

User Manual
Installation and Operating Instructions

Setting and Operation, continuation

Press Display

 Press button, so that “P3“ appears in t he display.

4214 a99

When releasing the button, the currently set value appears

42 18a99 (fig. 12-8).
Fig. 12-7 Switching to the number of metering devi ce cycles per
operating cycle “P3“ (max. 5)
P3: Setting of metering device cycles per operating cycle
If lube points are divided via sub-divider valves (SSV 6) and a
Factory setting main divider valve (SSV 6, SSV 8), a maximum of 18 (24)
lube points must not be exceeded.
Example: Factory sett ing …………………………… …. 1 Cycle
42 19a04

Fig. 12-8 Factory setting of metering device c ycles per operating

cycle “P3“

 Press button.
Settings are made in one direction:
- QLS AC version:
4222 a99
SSV 6 & SSV 8 …..……………………. 1 to 3 cycles
SSV 12 & SSV 18 …………………….. 1 cycle
- QLS DC version:
42 19a99
SSV 6, 8, 12 & 18 …………………….. 1 to 5 cycles
Fig. 12-9 Modifying the number of metering device cycles per
operating cycle “P3“ (1-5)

Press Display

 Press button, so that “P4“ appears in t he display.

4214 a99

When releasing the button, the currently set value appears

62 52b04 (fig. 12-11).
Fig. 12-10 Switching to the output signal “P4“ (nc or no)
P4: Setting of the output signal on the monitoring relay

Factory setting
Example: Factory sett ing …..……… ……... no (normally open)
62 54b04

Fig. 12-11 Factory setting of the output signal “P4“

 Press button.
 The setting changes bet ween: .….………… ……... no & nc

4222 a99

P4 example ……………………………….. nc (normally closed)

Subject to modifications

62 53b04

Fig. 12-12 Modifying the output signal “P4“

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Page 22 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Setting and Operation, continuation

Press Display

 Press button, so that “P5“ appears in t he display.

4214 a99

When releasing the button, the currently set value appears

62 55b04 (fig. 12-14).
Fig. 12-13 Switching to the differentiation between fault and
low-level indication “P5“
P5: Setting the differentiation between fault and
low-level indication
Factory setting

Example: Factory sett ing …....................... ... no differentiation

62 56b04
between fault and low-level indication
Fig. 12-14 Factory setting of the external signal “P5“

 The output signal on t he monitoring relay for the ext ernal

fault indicat ion “P4“ is set as a normally open contact
(no).
4222 a99
 Press pushbutton to change the external signal into an
intermittent signal.
62 57b04

Fig. 12-15 Modifying the external signal “P5“

Low-Level * LL * Fault indication * ER *

On On
Then, low-level signals are visible as intermittent signals and
functional faults have priority as permanent signals (On).
Off Off

Intermittent signal Permanent signal

 The output signal on t he monitoring relay for the ext ernal

fault indicat ion “P4“ is set as a normally closed contact
(nc).
 Press the pushbutton to change the ext ernal signal into an
4222 a99
intermittent signal.

62 58b04

Fig. 12-16 Änderung des Ausgangssignals “P5“

Low-Level * LL * Fault indication * ER *

On On Then, low-level signals are visible as intermittent signals and

functional faults have priority as permanent signals (Off ).
Subject to modifications

Off Off

Intermittent signal Permanent signal

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Form 403439 2.1EN-38020-K10 Page 23 of 46
User Manual
Installation and Operating Instructions

Setting and Operation, continuation

Press Display

 Press button, so that “P6“ appears in t he display.

4214 a99

When releasing the button, the currently set value appears

42 99a00 (fig. 12-18).
Fig. 12-17 Switching to the start phase “P6“ (SO or SP)
P6: Program start phase

Factory setting
Example: Factory sett ing …………………………… ………. SP
Pump with st arting pause time (Start Pausetime)
62 59b04

Fig. 12-18 Factory setting of the start phase “P6“

 Press button.

 The setting changes bet ween:

4222 a99 ………………… SP starting pause time (St art Pause time)
& ..….. SO starting lubricating t ime (Start Lubricating time)
62 60b04

Fig. 12-19 Modifying the start phase “P6“ (SO)

Press Display P–: Compl eting the programming

 Press button, so that “P–“ appears in t he display.

IMPORTANT
In order to avoid a wrong program, make
sure to always carry out the programming
4214 a99 order completely, i. e. setting of P1 to “P–“
6001 a02 (“Completing the programming”).
422 1a99

 Press this key to complete the programming and to save

the entered parameters.

NOTE
4222 a99 If this button is not pressed within
30 seconds, the changed parameters are
427 9a00 not saved and the previous programming
Fig. 12 >I Completing the programming “P–“ 6001 a02 remains valid.
IMPORTANT
After completion of the programming,
check the parameter settings in the oper-
ating mode once again.
Subject to modifications

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Page 24 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Setting and Operation, continuation

Operating Mode
Display Starting operating mode
IMPORTANT
The operating mode is accessible only
during the pause time, and cannot be
operated during the lubricating time.
6001 a02

427 9a00 4209a9 9

‚ Precondition: When voltage is applied, the right segment
is lit. (fig. 13-1).
Fig. 13-1 Starting operating mode

Press Display

Triggering an additional lubricati on

 Press key (fig. 13-2) > 2 sec. to trigger an additional lubri-

cation.
‚ The lubricat ing time start s. A rotating segment is visible
>2 sec
4222 a99
on the display during the whole lubricating time. At the
same t ime the pause time is reset.

420 9a99

Fig. 13-2 Triggering an additional lubrication

Press Display Display of parameters and states

 Press button, so that “PP“ appears in the display.

NOTE
The following display sequence is shown
4214 a99 twice and is cancelled after 40 seconds.
The change of display occurs every two
42 23a99 6001 a02 seconds.
Fig. 13-3 Starting the display of parameters and states Example:
‚ PP = 12 h 30 min
‚ rb = 05 h 10 min

Display
af ter two sec. after two sec.

12 . Pause time 12 hours

421 6a99 . 30 Pause time 30 minutes

42 20a99

Fig. 13-4 Display pause time (hours & minutes)

Subject to modifications

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Form 403439 2.1EN-38020-K10 Page 25 of 46
User Manual
Installation and Operating Instructions

Setting and Operation, continuation

Display

af ter two sec. rP residual pause time

42 24a99

af ter two sec. after two sec.

05 . residual pause time 5 hours

422 5a99
. 10 residual pause time 10 minutes
42 26a99

Fig. 13-5 Display residual pause time (hours & minutes)

Display

AC number of the automatically triggered operating

af ter two sec. cycles, countable up to 9999 cycles. Then counting
starts from the beginning again.
42 77a00

af ter two sec. after two sec. Example 0625 cycles:

06 . displayed with factor 100 06 as 600

428 1a00

. 25 displayed with factor 1

42 80a00

Fig. 13-6 Display of automatically triggered operating cycles

Display

UC number of manually triggered additional lubrications

af ter two sec. countable up to 9999 cycles. Then counting starts
from the beginning.
42 78a00

af ter two sec. after two sec. Example 0110 cycles:

01 . displayed with factor 100 01 as 100

429 7a00

. 10 displayed with factor 1

42 26a99

Fig. 13-7 Display of manually triggered additional lubrications

Subject to modifications

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 User Manual
Installation and Operating Instructions

Setting and Operation, continuation

Display
af ter two sec. after two sec. EC number of the current p.c.b. fault indications “EC“
(Error-Counter), countable up to 99 cycles. Then
counting start s from the beginning again.

Example 05 fault indications “EC“:

B-Q4 00-0 40e09 05 displayed as factor 1

B-Q400- 040a09

Fig. 13-8 Display Error Counter “EC“

af ter two sec. after two sec.

P3 Number of metering device cycles per operating cycle

Example 3 metering device cycles:

421 8a99

3. Displayed with factor 1

42 19a99

Fig. 13-9 Display of metering device cycles per operating cycle

af ter two sec. after two sec.

P4 P4: Programming the output signal

Display of the output signal:

625 2b04

nc normally closed
62 53b04

Fig. 13-10 Display of the output signal

af ter two sec. after two sec.

P5 Differentiation between fault and low-level indication

Differentiation between * Er * and * LL *:

625 5b04 –– no differentiation

62 56b04

Fig. 13-11 Display of the differentiation between fault and

low-level indication

af ter two sec. after two sec.

P6 Programming of the st art phase

Starting with lubricating time (SO) or pause time (SP):

429 9a00 SO Lubricating time

62 60b04

Fig. 13-12 Display of the start phase

Subject to modifications

– After double passage of the displayed

parameters and states the right-hand
af ter two sec.
segment appears at the of the operating
mode.
4279 a00

Fig. 13 >I Termination of the operating mode (… pause time)

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Form 403439 2.1EN-38020-K10 Page 27 of 46
User Manual
Installation and Operating Instructions

Maintenance, Repair and Tests

Maintenance
‚ The maintenance is essentially limited to refilling the res- NOTE
ervoir wit h clean lubricant in good time. However, check
Whenever work is done on the centra-
regularly whether the lubricant is really dispensed to all
lized lubrication system, particular atten-
the lubrication points.
‚
tion should be paid to absolute cleanli-
Also check the main lines and lubricant feed lines for 60 01a02 ness. Dirt in the system will cause prob-
damage and replace them, if necessary. lems.
‚ For cleaning the system use benzine or petroleum. Do not
use tri-, perchloroethylene or similar solvents.
Also do not use polar organic solvents such as alcohol,
methylacohol, acet one or similar.

Filling of the reservoir

 Fill the reservoir up to the ”Max.” mark via the filling nip-
ple 1 (fig. 14-1).
 Avoid cavities in the lubricant when filling.
NOTE
If the reservoir has been completely emp-
tied, the pump may require priming and a
longer runtime to reach the full lubricant
600 1a02
output. Therefore, if the occasion arises
trigger additional lubrications manually
(fig. 13-2).

IMPORTAN T
When filling the reservoir, vent bore 2
must not be closed:
- in order to enable the escape of air
6001 a02 - in order not to impede the proper suc-
tion behaviour of the pump during opera-
tion

6221b 05 ATTENTION !
Fig. 14-1 Fill pump reservoir up to the “Max.“ mark Risk of bursting if the reservoir is over-
1 Filling nipple fill ed! When filling the reservoir by means
2 Vent hole of pumps with a large delivery volume do
3 Stirring paddle
not exceed the max. filling mark.
4 Fix paddl e
5 Nipple for emergency lubrication 1013A94

NOTE
If necessary, please observe the chapter "
First filling of a lubrication system".

6001a 02

Repair
‚ For repair work on the QLS use only original Lincoln CAUTION!
spare parts.
‚
By operating the drive motor without the
Using non-Lincoln parts voids the pump warranty. reservoir installed, there is a risk of injury
Subject to modifications

by the eccentric gear.

Never use the lubrication system QLS
without inst alling the reservoir!
6445 b05

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Page 28 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Maintenance, Repair and Tests, continuation

Electrical Connection
Operation with bayonet plug
WARNIN G!
Before maintenance or repair of pumps CAU TION!
switch off their power supply.
If the protective-conductor terminal is not
Consider the safety instructions (page 5 connected or interrupted, dangerous touch
and 6)! voltages may occur on the equipment!
4273a0 0
CAUTION! 4273 a00

Before starting, make sure that the general

power supply is off. The device must never Protective measures t o be applied for appropriate operation
be connect ed or disconnected when the with bayonet plugs:
power is on. The protective conductor must "Functional extra-low voltage with safe isolation" /
always be connected. Take care that this "Protective Extra-Low Voltage" (PELV)
line section is undamaged and conforms to Standards:
standards and the contacts are safe. DIN EN 60204 Teil1: 2007-07 / IEC 204-1 /
DIN VDE 0100 Teil 410: 2007-06 / I EC 364-4-41
NOTE
The protection IP6K9K is guaranteed when
the socket (X1:, X2: & X3:) is tight ened on
the housing cover with flat packing.
6001a0 2

NOTE
Consider the contact protection measures
for connecting the high- or low-level control
(see chapt er “Mode of Operation” / para-
graph „Low- or High-level Control”).

 Make sure of the connection and the type of construction ATTENTION!

of your QLS 401.
Control p.c.b. and motor always work with
- type of connection (VDC / VAC) 24 VDC even if the pump is connected to
- low-level indication alternating current.
- type of connection plug Consider residual ripple of max. r5 %
 Connect the electrical wires according to the following when connecting motor and control p.c.b.
4273a0 0
electrical connecting diagrams (see chapter „Technical (in relation to the operating voltage acc. to
Data“). DIN 41755).

Tests
Test Run /
Triggering an Additional Lubrication
Display ‚ To check the pump operation it is possible to perform an
additional test (see Fig. 13-2).
‚ During the lubricating time
- the stirring paddle is rotating
- a rotating segment is displayed (see Fig. 14-3)
Subject to modifications

42 09a99 - the control pin is moving to the left or to the right side
Fig. 14-3 Display with rotating segment : Lubricating time (Fig. 9-3)
- lubricant comes out of the lubrication points

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Form 403439 2.1EN-38020-K10 Page 29 of 46
User Manual
Installation and Operating Instructions

Troubleshooting

NOTE
For functional check: see paragraph „Tests“ / „Operational test / Triggering an Additional Lubrication“

6 001a0 2

Fault: Pump motor doesn’t run

Cause: Remedy … by service personnel

WARNING!
Disconnect the power supply before starting any maintenance or
repair works.

4273a0 0

‚ Power supply interrupted. Green  Check the volt age supply to the pump/fuses. If necessary, eliminate the fault or
decimal point On/h on display is not replace the fuses.
lit. Â Check the feedline from the fuses to the plug of t he pump and then to the control
p.c.b.
‚ Power supply from control p.c.b. to  Trigger an additional lubrication (fig. 13-2). Check voltage supply from the control
motor interrupted. Electric motor de- p.c.b. to the motor.
fective.
‚ Control p.c.b. defective  Replace control p.c.b.
‚ Keypad or button is defective  * EP * display at the keypad flashes. Replace housing with keypad.
‚ Motor doesn’t run …  Check connections according to conneting diagram (bridge 15/30 must exist).
despite rotating segment in display

Fault: Pump does not deliver lubricant

Cause: Remedy … by operator personnel
‚ Reservoir is almost empty. * LL *  Fill up the reservoir with clean lubricant. Let the pump run (initiate an additional
display at the keypad is flashing. lubrication, see fig. 13-2) until lubricant shows at all lube points.
‚ Pump does not deliver lubricant an
control pin at SSV metering device NOTE
does not move.
Dependent on the ambient temperature and/or sort of lubricant
output. Therefore, trigger several additional lubrications.
6001a 02

Cause: Remedy … by service personnel

‚ Air pockets in lubrication system  Trigger an additional lubrication several times (see paragraph „To trigger an addi-
tional lubrication“, see fig. 13-2). Lubricant must dispense at lubrication points
without air bubbles.
‚ Unsuitable lubricant has been used  Renew the lubricant (see User Manual „Lubricants“, 2.0-40001-).
‚ Suction hole of the pump element  Remove pump element. Check suction hole f or foreign particles. If there are any,
clogged remove them.
‚ Pump piston worn  Replace pump element.
‚ Check valve in the pump element  Replace pump element.
def ective or clogged
‚ Other damages  For repair return the pump to the factory.
Subject to modifications

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Page 30 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Troubleshooting, continuation
Fault: Pump either does not switch off
Cause: Remedy … by service personnel
‚ Proximity switch is not dampened,  Trigger additional lubrication (fig. 13-2). Check whether the control pin moves
i.e. centrically (± 1.2 mm difference) over the switching surface of the initiator.
- the control pin does not move Â
Check t he distance and adjust if necessary.
within the switching range of the - Between the control pin and the switching surf ace of the initiator (max. 0.5 mm;
initiator, 0.02 in.).
- the distance between the control - Distances between the switching surface of the initiator and the upper edge of
pin and the initiator surface is more the fixing nut:
than 0.5 mm (0.02 in.). 16 –0.2 mm (0.62+/-0.08 in.) when the metering device is mounted at the back
12,7 ±0,1 mm (0.5 +/-0.004 in.) when the metering device is mounted at the bot-
tom
 Tightening torque of the nut 1,5 Nm (1.10 ft-lb.) and fix with Loctite 274 or similar.

Fault: Pump runs continuously

Cause: Remedy … by service personnel
‚ P Programming of pause time in step  Switch off pump (power supply) by removing left-hand side socket from plug.
P1 was set to‘’00”. Programming of  Press both buttons of keypad:
further steps to P– was not carried 4 222a9 9 4214a9 9
out.
Pump starts running immediately.
The proximity switch switches off the
cycle for two minutes. Then, pump
runs continuously.

> 5 sec.

 Swit ch on pump (power supply) by replugging left-hand side socket.

 Release both pushbuttons after approx. 5 seconds.
 The factory-set pause time of 6 hours is automatically reset.
 Afterwards new setting of pause time is possible.

Fault: Fault indication * EE *

Cause: Remedy … by service personnel
‚ Control p.c.b. under fault interfer-  In case of fault indication * EE * the control p.c.b. has to be replaced immediat ely.
ences

Fault: Fault indication * EC *

Cause: Remedy … by service personnel
‚ Control p.c.b. under fault interfer-  * EC *: Eliminate the fault interferences.
ences - With the fault indication * EC * all customer specific parameters will be reset to
factory setting (see Tab. 9-1).
- Afterwards re-programming or correction of the parameters P1 to P– and after
triggering an additional lubrication the pump is ready for operation again.
 Should the fault indication * EC * appear again, the control p.c.b. has to be replaced
immediately.
Subject to modifications

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Form 403439 2.1EN-38020-K10 Page 31 of 46
User Manual
Installation and Operating Instructions

Troubleshooting, continuation
Fault: Blockage in the downstream progressive system
Cause: Remedy … by service personnel
‚ Bearings, lines or metering device clogged ‚ Determine the cause of the blockage as described in the
‚ Mounting position of metering device: bottom following example and eliminate it.
- In the case of metering devices SSV 8,12 and 18, the out-Â Let the pump run (refer to ”trigger an additional lubrication”,
lets 1 and/or 2 are closed. fig. 13-2).
‚ Mounting position of metering device: rear  Disconnect all feed lines D (fig. 15-1) of the metering device
- In the case of metering devices SSV 6, 12 and SSV 18, one after the other. If oil shows under pressure the block-
outlet 1 is closed and outlet 2 is connected t o a lube age is located in the line of outlet 3 or in the connect ed
bearing point.
Â
point.
The fault can be identified as follows: Pump through the blocked line or bearing point using a
a) Fault indicat ion ”Er” flashing on the keypad display. hand pump.
b) The indicator pin at the metering device piston does NOTE
not move.
To check the individual outlets, leave all
outlets disconnected for a while, since only
one piston stroke is executed with each
6 001a02 motor revolution. Several strokes are re-
quired for a full cycle of all metering devices.

 Check pressure relief valve (see chapter „Operation“) Re-

place it, if necessary.

A pressure relief valve

B pump
C SSV 12 metering device
D feed lines
423 2a04 R return line
Fig. 15-1 Example of a QLS
‚ Metering device is blocked  Replace the metering device or clean it as follows:
- Remove all t hreaded tube fitt ings.
- Unscrew the piston closure plugs.
- Remove the piston, if possible, with a soft mandrel
IMPORTANT (smaller than Ø 6 mm, 0. 24 in).
The pistons are individually fit in the bores of the metering device. After removing the pistons, mark them in
order to reinstall them in the right direction and position. They may not be interchanged.
6001a 02 - Thoroughly clean the metering device body in a grease-
dissolving detergent and dry it with compressed air.
- Clean through the material passages (Ø 1.5 mm, 0.59 in)
at the t hread ends of the piston bores using a pin.
- Clean the metering device once more and dry it thor-
oughly.
- Reassemble the metering device.

Fault: Differing lubricant amounts at the lubricati on point

Subject to modifications

Cause: Remedy … by service personnel

‚ Lubricant metering not correct  Check the lubricant metering acc. to the lubrication chart.
 Adjust / optimize t ime setting.
‚ Time sett ing incorrect  Check the lubricant metering acc. to the lubrication chart.
 Adjust / optimize t ime setting.

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Page 32 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Technical Data
Rating 1)
2)
Adm. operating temperature ................ ...... –25 °C ... +70 °C
Maximum operating pressure 1)
(pump without metering device) ............ ................. ~ 205 bar IMPORTANT
Number of outlets ........... ....................... ............... 6, 8, 12, 18 The rating listed refers to grease of NLGI
Output per outlet and cycle .................... ................. ~ 0,2 ccm grade 2 measured at 20°C, backpressure
Output of the pump (wihtout SSV) ......... .......... ~ 1,0 ccm/min 100 bar and nominal voltage 12/24 V
Reservoir capacity .......... ....................... ...................... ... 1l, 2l (motor). Any differing pressures or tem-
6001 a02
Lubricant 3) ....... .............. ............ greases up to NLGI grade 2 peratures result in dif ferent lubricant
Protection . ........ .............. .................. DIN 40050 T9: I P6K 9K out puts. Any system design must be
Reverse polarity protection of the operating voltage inlets yes based on the above values compete.

2)
Lines IMPORTANT
Plastic tube........ .............. ....................... Ø 6x1,5 mm (1/4 in.) The specified “admissible operating
- Min. bending radius ..... ............................................. 50 mm temperature” refers to t he pump and the
- Bursting pressure at 20 °C ................. ................. ~ 210 bar components of the entire lubrication
6001 a02 system, but not to the lubricant to be
Tightening Torques supplied.
Therefore, please observe that the transportation of the
Electric motor on housing ...................... ...................... .. 3 Nm
lubricant in a system depends on t he lubricant’s flow prop-
Pump element in housing ...................... ...................... 25 Nm
erties. The “admissible operating temperature of the lubri-
Closure plug (piston) in metering device ..................... 18 Nm
cant” may differ from t he system operating temperature and
Closure plug (outlets) in metering device .................... 15 Nm
has to be verified separately! For applicable lubricants also
Outlet fitting in metering device
see User Manual 2.0-40001, chapt er “Approved lubricants”.
- screw-type ..... .............. ....................... ...................... 17 Nm
- push-in type ... .............. ....................... ...................... 12 Nm
3)
Compression nut onto outlet fitting, screw-type IMPORTANT
- plastic tube .... .............. ....................... ...................... 10 Nm The pump reservoirs are factory-primed
- steel tube ....... .............. ....................... ...................... 11 Nm with lubrication grease Renocal FN745
Indicator pin in metering device ............. ...................... 18 Nm (down to –25 °C) and EP additives make
Mounting of the metering device (M6, 8.8) .................. 10 Nm Fuchs. This composition is compatible to
6001 a02
most of the commercial greases and
Accessory Kits helps to prevent faults. If requested by the
customer, the pumps can either be
Inch-Size Kits: .. .............. ....................... .................... Part no:
primed with another t ype of lubrication
- SSV 6 / 8 ....... .............. ....................... ............ 550-36971-1
grease or be supplied without priming.
- SSV 12 .. ........ .............. ....................... ............ 550-36971-2
- SSV 18 .. ........ .............. ....................... ............ 550-36971-3

Metric Size Kits: .............. ....................... .................... Part no:

- SSV 6 / 8 ....... .............. ....................... ....... 550-36970-1 ***
- SSV 12 .. ........ .............. ....................... ....... 550-36970-2 ***
- SSV 18 .. ........ .............. ....................... ....... 550-36970-3 ***
*** Lube f ittings must b e ordered sep ara te ly

External Interfaces
Input Output
‚ Power supply ‚ Display mode / Operating mode
- see “Connection diagrams“: X1 - see Fig. 10-1 ff / - see Fig. 13-1 ff
‚ Machine contact ‚ Feed lines
- ON & OFF with external switch / sensor - see „Installation Instructions“ (Fig. 1-1 ff)
‚ External cycle switch (if any) ‚ Alarm contact
- for external met ering device (see Fig. 6-3) - Signal output after low-level or fault indication
‚
(see “Connection Diagrams”)
‚
Modifying and switching key of the membrane keypad
- see Fig. 9-1 & Fig. 9-2 Low-level control * LL *
‚ Filling reservoir - Function (see Fig. 8-1 & Fig. 8-2)
- see Fig. 4-1 & Fig. 14-1, pos. 1 - Display (see Fig. 11-2)
Subject to modifications

‚
- Programming (see Fig. 12-13 ff)
‚
Emergency lubrication
- see Fig. 4-1 & Fig. 14-1, pos. 5 Fault indication

‚
- Display * EP *, * EE *, * EC * (see Fig. 10-3)
Programming - Display * Er * (see Fig. 11-1)
- see Fig. 12-1 ff - Programming (see Fig. 12-13 ff)

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Form 403439 2.1EN-38020-K10 Page 33 of 46
User Manual
Installation and Operating Instructions

Technical Data, continuation

4)
Electrical Data IMPORTANT
4) The pump motor is suitable for
Motor intermittent operation only.
5)
NOTE
Electric data AC (alternate current) 6001 a02
All data depends on operating voltage,
Operating voltage ........... ............... .. 120 VAC, 60 Hz +/-10% ambient temperature and max. operating
Operating current, max. .. ............... ....................... ......... 1,0 A pressure.
Operating voltage ........... ............ 230 VAC, 50/60 Hz +/-10% 6)
NOTE
Operating current, max. .. ............... ....................... ......... 0,5 A
The p umps correspond to the following
EMC dire ctives:
Relay for malfunction AC 5) A)
- for vehicles ………. EMC 2009/19/ EC
Malfunction / Low-level indication
- for industry ………... EMC 2004/108/EC
- Switching voltage ........ ............... . max. 230 VAC/ 125 VDC A)
marked with the EC approval symbol (e-icon) on the type
- Switching current ......... ............... ........... max. (resistive) 2A
identification plate.
- Switching capacity ....... ............... ........... max. 100 VA/80 W

Electric data DC (direct current)

Operating voltage ........... ............... .......... 12 V, - 20%/+ 30 % Electrical Connection
Operating current, max. .. ............... ....................... ......... 2,0 A
Operating voltage ........... ............... .......... 24 V, - 20%/+ 30 % Connection of the membrane keypad
Operating current, max. .. ............... ....................... ......... 1,0 A
5)
Relay for malfunction DC
Malfunction / Low-level indication
- Switching voltage ........ ............... .......... max. 48 VAC/ VDC
- Switching current ......... ............... ........... max. (resistive) 2A
- Switching capacity ....... ............... ........... max. 100 VA/80 W

Residual ripple in relation to the operating voltage ............. .....

... ............... ...................... ............... .............. DIN41755: ± 5%

6)
EMC
EMC 2009/19/EC (vehicles)
EMC 2004/108/EC
a) for industrial environment:
- Emitted interference acc. to ......... ........... DIN EN 61000-6-4
- Noise immunity acc. to . ............... ........... DIN EN 61000-6-2
b) for residential, commercial and light industry:
Correkt B-Q 401-050h0 8
- Emitted interference acc. to ......... ........... DIN EN 61000-6-3
1- Control p.c.b. (VAC)
- Noise immunity acc. to . ............... ........... DIN EN 61000-6-1 2- Connection plug for membrane keypad
Terminal 15 and 30
Time Setting
Range of pause time ...... ............... .......... Increment 1 minute
- VDC ....... ...................... ..................... 4 minutes to 60 hours
- VAC ....... ...................... ................... 20 minutes to 60 hours
Factory setting
- Pause Time ................. ............... .................. 6 hours / cycle

Number of lubricating cycles

- VDC ....... ...................... .................................... 1 to 5 cycles
- VAC SSV 6 / SSV 8 .... ............... ..................... 1 to 3 cycles
- VAC SSV12 / SSV18 .. ............... ....................... ....... 1 cycle

Min. pause time .............. ............... ....................... .. 4 minutes

Max. lubricating time ...... ............... ....................... .. 4 minutes
Subject to modifications

Timer memory ................ ............... ....................... ...................

... ............... ...................... ............... .. indefinite over EEPROM
Terminals 15/30 bridged (VDC) B-Q 401-052a0 9
1- Control p.c.b. (delivery configuration & spare parts version)
1a - with Bridge between terminal 15 and 30

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Page 34 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Technical Data, continuation

Power supply: Direct current 12 VDC or 24 VDC with square-type plug

- with integrated control unit (terminals 15/30 bridged), attached metering device and alarm contact (normally open):

B-Q401-051x10

- with integrated control unit (terminals 15/30 bridged), external metering device and alarm contact (normally open):

B-Q401-051y10

AK - Alarm contact Imax - Max. current 2 A U max - Max. voltage 48 V \- Minus

F1 - Fuse Internal / External: M- Motor Option:
- 12 VDC: 6 A - CS Cycle switch - 12 VDC - LL Low-level control
Subject to modifications

or - 24 VDC: 3 A or - 24 VDC - X9 external cycl e switch

- MK Machine contact
mKp - Membrane keypad mP - Microprocessor P- Pump housing
PCB - Control p.c.b. X1 - Square-type plug, left X2 - Square-type plug, right

rt - red sw - black br - brown or - orange

bl - blue

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Form 403439 2.1EN-38020-K10 Page 35 of 46
User Manual
Installation and Operating Instructions

Technical Data, continuation

Power supply: Alternate current 120 VAC (60 Hz) or 230 VAC (50/60 Hz) with square-type plug
- with int egrated control unit (terminals 15/30 bridged), attached metering device and alarm contact (normally open):

B-Q401-052x10

- with int egrated control unit (terminals 15/30 bridged), external metering device and alarm contact (normally open):

B-Q401-052y10

AK - Alarm contact Imax - Max. current 2 A U max - Max. voltage 230 VAC \- Minus
F1 - Fuse Internal / External: M- Motor Option:
- 120 VAC: 1,5 A - CS Cycle switch - 120 VAC, 60 Hz - LL Low-level control
Subject to modifications

or - 230 VAC: 1,0 A or - 230 VAC, 50/60 Hz - X9 external cycl e switch

mKp - Membrane keypad mP - Microprocessor P- Pump housing PCB - Control p.c.b.
X1 - Square-type plug, left X2 - Square-type plug, right

hb - light blue gr/gb - green/yellow br - brown or - orange

bl - blue sw - black

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Page 36 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Technical Data, continuation

Power supply: Direct current 12 VDC or 24 VDC with bayonet plug

- with integrated control unit (terminals 15/30 bridged), attached metering device and alarm contact (normally open):

B-Q401-053x10

- with integrated control unit (terminals 15/30 bridged), external metering device and alarm contact (normally open):

B-Q401-053y10

AK - Alarm contact Imax - Max. current 2 A U max - Max. voltage 48 V \- Minus

F1 - Fuse Internal / External: M- Motor Option:
- 12 VDC: 6 A - CS Cycle switch - 12 VDC - LL Low-level control
Subject to modifications

or - 24 VDC: 3 A or - 24 VDC - X6 external cycl e switch

- MK Machine contact
mKp - Membrane keypad mP - Microprocessor P- Pump housing
PCB - Control p.c.b. X1 - Bayonet plug

rt - red sw - black br - brown or - orange

bl - blue gb - yellow ws - white

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Form 403439 2.1EN-38020-K10 Page 37 of 46
User Manual
Installation and Operating Instructions

Technical Data, continuation

Dimensions
Pump with 1 litre and 2 litre reservoir Rear-mounted SSV metering device

4233a 99

Number of outlets Dimensions A in mm

6 60
12 105
18 150

Bottom-mounted SSV metering device

2012b 95
Subject to modifications

Number of outlets Dimensions A in mm

8 90
12 105
B-Q401-040a0 8
18 150

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Page 38 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Serivce Parts

Explosion view for bottom mounted SSV metering devices (horizontal outlets) with low-level
control, square-type plugs and 2 litre reservoir
Subject to modifications

B-Q401-060w 08

(Parts list see page 40)

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Form 403439 2.1EN-38020-K10 Page 39 of 46
User Manual
Installation and Operating Instructions

Serivce Parts, continuation

Parts list for bottom mounted SSV metering devices (horizontal outlets) and low-level control

Pos. Designation Kit Single Qty. Part no. Pos. Designation Kit Single Qty. Part no.
Part Part
1 1 litre reservoir, assy. x 1 550-34179-1 Bayonet plug, onl y VDC (see page 41)
2 litre reservoir, assy. x 1 550-34179-4 11 Housing cover for x 1 550-34179-3
2 Stirring paddle with stripping rubber VDC, plug 1A1.0
- for 1 litre reservoir x 1 550-32945-1 11.1 Socket wit h 10 m cable x 1 664-34045-1
for bayonet plug or
- for 2 litre reservoir x 1 550-33229-1
2.1 Stripping rubber x 1 450-70430-1 11.2 Bayonet plug x 1 664-34045-2
3 Pin (fix paddle) x 1 450-71380-1 12 Proximity switch x 1 550-36980-1
4 Intermediate bottom x 1 450-71379-1 13 Control p.c.b.
5 Eccentric gear x 1 550-34178-8 1-5 cycles12/ 24 VDC x 1 550-36983-7
6 Shaft SSV 6 & SSV 8
- for 1 litre reservoir x 1 550-34178-7 - 1-3 cycles 120 VAC x 1 550-34199-2
- for 2 litre reservoir x 1 550-34179-5 - 1-3 cycles 230 VAC x 1 550-34199-4
7 Pressure relief valve, x 1 235-14343-1 SSV 12 & SSV 18
cartridge
- 1 cycle 120 VAC x 1 550-34199-1
8 Pump element, assy. x 1 650-28856-1 - 1 cycle 230 VAC x 1 550-34199-3
Ø 6 mm
15 Motor, 12 VDC x 1 550-36982-1
9 Sealing parts for x 1 550-36979-5 Motor, 24 VDC x 1 550-36982-2
pump element
Motor, 120 VAC x 1 550-36982-3
10 Housing x 1 550-32959-1
Motor, 230 VAC x 1 550-36982-4
Square-type plug (see page 39)
15.1 Motor connect ion VDC x 1 664-36968-7
11 Housing cover for x 1 550-34178-5
direct current VDC, 15.2 Motor connect ion VAC x 1 664-36968-1
plug 1A1.0 16 Hydraulic lube fitting, x 1 251-14109-2
A2 AR 1/8
or VDC, plug 2A1.0 x 1 550-34178-4
17 Adapter M 22x1,5 (a) x x 1 304-19619-1
and VAC, plug 1A1.0 x 1 550-34178-3
G 1/8 in.(i)
or VAC, plug 2A1.0 x 1 550-34178-2
18 O-ring Ø 5 x1, 5 mm x 3 219-12222-2
11.1 Socket 2 with 10 m x 1 664-36078-9 19 Banjo bold x 1 226-13777-2
cable, for remote 20 Sealing ring aluminum x 2 226-13780-1
control
21 Manifold x 1 550-36979-6
11.4 Appliance plug 2 for x 1 664-36968-6
22 Hydraulic lube fitting x 1 251-14073-9
remote control, VDC
RV, A2 AR 1/8
Appliance plug 2 for x 1 664-36968-5
23 Connecting block x 1 550-36979-7
remote control, VAC
24 SSV divider block
11.5 Appliance plug 1 for x 1 664-36968-4
power supply, VDC SSV 8 – K x 1 619-37586-1
SSV 12 – K x 1 619-37587-1
Appliance plug 1 for x 1 664-36968-3
power supply, VAC SSV 18 – K x 1 619-37588-1

11.6 Socket 1 with 10 m x 1 664-36078-7 25 Piston plug with seal- x 1 519-32123-1

cable for power ing for control pin
supply 26 Magnetic switch x 1 234-10423-2
11.7 Screw with washer x 1 201-14434-1
assy. Sealing kit for QLS 401 x 1 550-34178-1
Subject to modifications

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Page 40 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Serivce Parts, continuation

Explosion view for bottom mounted SSV metering device (horizontal outlets), low-level con-
trol, bayonet plug and 1 litre reservoir
Subject to modifications

B-Q401-060u 08

(Parts list see page 40)

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Form 403439 2.1EN-38020-K10 Page 41 of 46
User Manual
Installation and Operating Instructions

Serivce Parts, continuation

Explosion view for rear mounted SSV metering devices (vertical outlets), low-level control,
bayonet plug and 2 litre reservoir

Subject to modifications

B-Q401-060b 08

(Parts l ist see page 43)

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Page 42 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Serivce Parts, continuation

Parts list for rear mounted SSV metering devices (vertical outlets) and low-level control

Pos. Designation Kit Single Qty. Part no. Pos. Designation Single Qty. Part no.
Kit
Part Part
1 1 litre reservoir, assy. x 1 550-34179-1 Bayonet pl ug, onl y VDC (see page 42)
2 litre reservoir, assy. x 1 550-34179-4 11 Housing cover for x 1 550-34179-3
2 Rührflügel mit Abstreifer VDC, plug 1A1.0
- for 1 litre reservoir x 1 550-32945-1 11.1 Socket with 10 m cable x 1 664-34045-1
for bayonet plug or
- for 2 litre reservoir x 1 550-33229-1
2.1 Stripping rubber x 1 450-70430-1 11.2 Bayonet plug x 1 664-34045-2
3 Pin (fix paddle) x 1 450-71380-1
4 Intermediate bottom x 1 450-71379-1 12 Proximity switch x 1 550-36980-1
5 Eccentric gear x 1 550-34178-8 13 Control p. c.b.
6 Shaft 1-5 cycles 12/24 VDC x 1 550-36983-7
- for 1 litre reservoir x 1 550-34178-7 SSV 6 & SSV 8
- for 2 litre reservoir x 1 550-34179-5 - 1-3 cycles 120 VAC x 1 550-34199-2
7 Pressure relief valve, x 1 235-14343-1 - 1-3 cycles 230 VAC x 1 550-34199-4
cartridge SSV 12 & SSV 18
8 Pump element, assy. x 1 650-28856-1 - 1 cycle 120 VAC x 1 550-34199-1
Ø 6 mm - 1 cycle 230 VAC x 1 550-34199-3
9 Sealing parts for x 1 550-36979-5 15 Motor, 12 VDC x 1 550-36982-1
pump element
Motor, 24 VDC x 1 550-36982-2
10 Housing x 1 550-32959-1
Motor, 120 VAC x 1 550-36982-3
Square-type plug (see page 44)
11 Housing cover XN Motor, 230 VAC x 1 550-36982-4

and VDC, plug 1A1.0 x 1 550-34178-5 15.1 Motor connection VDC x 1 664-36968-7

or VDC, plug 2A1.0 x 1 550-34178-4 15.2 Motor connection VAC x 1 664-36968-1

and VAC, plug 1A1.0 x 1 550-34178-3 16 Hydraulic lube fitting, x 1 251-14109-2

A2 AR 1/8
or VAC, plug 2A1. 0 x 1 550-34178-2
17 Adapter M 22x1,5 (a) x x 1 304-19619-1
11.1 Socket 2 with 10 m x 1 664-36078-9 G 1/8 in.(i)
cable, for remote
control 18 O-ring ø 5 x1, x 2 219-12222-2
5 mm
11.4 Appliance plug 2 for x 1 664-36968-6
remote control, VDC 19 SSV divider block

Appliance plug 2 for x 1 664-36968-5 SSV 6 - K x 1 619-37589-1

remote control, VAC SSV 12 - K x 1 619-37590-1
11.5 Appliance plug 1 for x 1 664-36968-4 SSV 18 - K x 1 619-37591-1
power supply, VDC
20 Hydraulic lube fitting x 1 251-14073-9
Appliance plug 1 for x 1 664-36968-3 RV, A2 AR 1/ 8
power supply, VAC
21 Piston plug with seal- x 1 519-32123-1
11.6 Socket 1 with 10 m x 1 664-36078-7 ing for control pin
cable for power sup-
26 Magnetic switch 234-10423-2
ply
11.7 Screw with washer x 1 201-14434-1
Sealing kit for QLS 401 1 550-34178-1
assy.
Subject to modifications

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Form 403439 2.1EN-38020-K10 Page 43 of 46
User Manual
Installation and Operating Instructions

Serivce Parts, continuation

Explosion view for rear mounted SSV metering devices (vertical outlets), low-level control,
square-type plugs and 1 litre reservoir

Subject to modifications

B-Q401-060h 08

(Parts l ist see page 43)

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Page 44 of 46 2.1EN-38020-K10 Form 403439
 User Manual
Installation and Operating Instructions

Original Language

D GB F E I
EG- EC Declaration Déclaration CE Declaració n CE Dichiarazione CE
Kon formitätserklärung of conformity de conformité de con formid ad di conformità
Hiermit erklären wir, dass die Herewith we declare that the Par la présente, nous décla- Por la presente, declaramos Si dichiara che il prodotto da
Bauart von model of rons que le produit ci-dessous que el modelo suministrado noi fornito

QLS401
in der von uns gelieferten in the version supplied by us dans la version dans laquelle en la versión suministrada nella versione da noi fornita
Ausführung den Bestimmun- corresponds to the provisions nous le livrons est conforme corresponde a las è conforme a tutti i requisiti
gen allen einschlägigen of all pertinent fundamental aux réglementations régissant disposiciónes de los requisitos basilari prescritti in termini di
grundlegenden Sicherheits- health and safety require- toutes les exigences fonda- pertinentes y fundamentales sicurezza e di salute, incluse
und Gesundheitsanforderun- ments, including all modifica- mentales de sécurité et celles de salud y seguridad en su le modific he vigenti al
gen entspricht, einschließlich tions of this directive valid at relatives à la santé, y compris redacción vigente en el momento della dichiarazio-
deren zum Zeit punkt der the time of the declaration. les amendements en vigueur momento de instalación. ne.
Erklärung geltenden Ände- au moment de la présente
rungen. déclaration.
Angewendete harmonisierte Applied harmonized stan- Normes harmonisées, notam- Normas armonizadas Norme armonizzate applica-
Normen, insbesondere: dards in partic ular: ment : utilizadas, partic ularmente: te in particolare:

Maschin enrichtlinie Machinery Directive Directive machines Directiva de máquinas Direttiva Macchine
2006/42/EG 2006/42/EC 2006/42/CE 2006/42/CE 2006/42/CE
DI N EN ISO 12100 – Teil 1 & 2 – Part 1 & 2 – Parties 1 & 2 – Parte 1 & 2 – Parte 1 e 2
Sicherheit von Maschinen Safety of machinery Sécurité de machines Seguridad de máquinas Sicurezza delle macchine
Grundbegriffe, allgemeine Basic terms, general design Notions fondament ales, directi- Términos básicos, axiomas Concetti basilari, principi
Gestaltungsleitsätze guidelines ves générales d’élaboration generales de diseño guida generali

DIN EN 908
Pumpen und Pumpen geräte Pumps and pump units Pompes et grou pes Bombas y equipos de Pompe e dispositivi
für Flüssigkeiten for liquids de pompes p our liquides bombas para líquidos di pompag gio per liquidi
Allgemeine sicherungs- Exigences en matière Prescripci ones generales Requisiti generali di sicurezza
General safety requirements
technische Anforderungen de sécurité technique referente a la seguridad tecnica

EMV-Richtlinien EMC directives Réglementations CEM Directivas CEM Direttive EMC

2009/19/EG 2009/19/EC 2009/19/CE 2009/19/CE 2009/19/CE
Kraftfahrzeug Automotive véhicules automobile vehículo autoveicolo
2004/108/EG 2004/108/EC 2004/108/CE 2004/108/CE 2004/108/CE
DIN EN 61000-…
Fachgrundnormen: Generic emission standards: Normes fondamentales : Normas especiales fundam.: Norme specific he fondam.:
- Störaussendung - Emitted interference - Emission de parasites - Emisión de interferencias - Emissione di interferenze
… Teil 6-4 a) … Part 6-4 a) … Partie 6-4 a) … Parte 6-4 a) … Parte 6-4 a)
… Teil 6-3 b) … Part 6-3 b) … Partie 6-3 b) … Parte 6-3 b) … Parte 6-3 b)

- Störfestigkeit - Noise immunity - Résistance aux brouillages - Resistencia a interferencias - Resistenza alle int erferenze
… Teil 6-2 a) … Part 6-2 a) … Partie 6-2 a) … Parte 6-2 a) … Parte 6-2 a)
b) b) b) b) b)
… Teil 6-1 … Part 6-1 … Partie 6-1 … Parte 6-1 … Parte 6-1
a) a) a) a) a)
für Industriebereiche for industrial environment pour domaine industriel para áreas industriales per settore industria le
b)
für Wohnbereich, Geschäfts- b) for residential, commercial b)
pour domaines de l’habitation, b) para áreas resi denciales, b)
per il settore residenziale,
und Gewerbebereiche sowie and light industry des magasins et de l’artisanat comerciales e industriales commerciale, industria le e
Kleinbetriebe ainsi que des petites tanto como pequeñas per le piccole imprese
entrepris es empresas
Doku mentations- Responsable du Service Encargado/a de la Responsabile della
Documentation agent
b evollmächtigter de documentation documentación do cumentazione
Wolfgang Studer • Heinrich-Hertz-Str. 2-8 • 69190 Walldorf

Lincoln GmbH
Heinrich-Hertz-Str. 2-8
D-69190 Walldorf
Wall dorf Aug 18, 2010, ppa. Dr.-Ing. Z. Paluncic
Director Research & Development
Subject to modifications

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]
Form 403439 2.1EN-38020-K10 Page 45 of 46
User Manual
Installation and Operating Instructions

Lincoln’s Global Distribution and Service

Network – The Best in Our Industry –

Whatever service is required – selecting a lubricating system, customised system installation or t he supply of top qualit y prod-
ucts – you will always be best advised by the staff of the Lincoln offices, representatives and contract dealers.

Systems dealers
Our systems dealers have the most extensive specialised knowledge in our industry. They plan your installations t o suit your
specifications with exactly the combination of Lincoln components that you need. They then build the installations at your op-
erat ion with experienced technicians or work closely wit h your personnel to ensure that everything goes smoothly.
All dealers have the complete range of pumps, distributers, monitoring devices and accessories in stock and meet our exact ing
demands with their specialised knowledge about products, installations and service. Whenever and wherever you need our
experts, from St. Louis to Singapore, Walldorf and worldwide, Lincoln’s first-class systems dealers are at your service.

Find out where the nearest Lincoln distribution and service office to you is located:

Americas: Lincoln Industrial One Lincoln Way Phone: (+1) 314 679 4200
St . Louis, MO 63120-1578 Fax: (+1) 800 424 5359
USA Home: www.lincolnindustrial.com

Europe/Africa/Asia: Lincoln GmbH Heinrich-Hertz Straße 2-8 Phone: (+49) 6227 33-0
69190 Walldorf Fax: (+49) 6227 33-259
Germany E-Mail: [email protected]

Asia/Australia/Pacific: Lincoln Industrial 3 Tampines Central 1 Phone: (+65) 6588-0188

Corporation # 04-05 Abacus Plaza Fax: (+65) 6588-3438
Singapore 529540 E-Mail: [email protected]

D IN EN ISO 9001
by DQS
R eg.-Nr. 799
© Copyright 2010
D IN EN ISO 1 4001
by G UT

ss.LUBAC Ges.m.b.H. Lindaustr. 28 A-4820 Bad Ischl Tel.: +43 6132 23741 Fax +43 6132 25237 [email protected]