PV Elite 2017 149

FileName : T-1 Flange Plate

Flg Calc [Int P] : FLANGE Flng: 3 9:52am Oct 29,2018
 

Flange Input Data Values Description: FLANGE :

Flange Plate

Description of Flange Geometry (Type) Integral Ring

Design Pressure P 0.00 bars

Design Temperature 114 °C

Internal Corrosion Allowance ci 0.0000 mm.

External Corrosion Allowance ce 0.0000 mm.

Use Corrosion Allowance in Thickness Calcs. No

Attached Shell Inside Diameter B 578.0000 mm.

Flange Outside Diameter A 720.000 mm.

Flange Thickness t 16.0000 mm.

Flange Material SA-240 304L

Flange Material UNS number S30403

Flange Allowable Stress At Temperature Sfo 94.75 N./mm^2

Flange Allowable Stress At Ambient Sfa 115.15 N./mm^2

Bolt Material SA-193 B7M

Bolt Allowable Stress At Temperature Sb 137.90 N./mm^2

Bolt Allowable Stress At Ambient Sa 137.90 N./mm^2

Length of Weld Leg at Back of Ring tw 0.0000 mm.

Number of Splits in Ring Flange n 0

Diameter of Bolt Circle C 672.000 mm.

Nominal Bolt Diameter a 12.7000 mm.

Type of Threads TEMA Thread Series

Number of Bolts 18

Flange Face Outside Diameter Fod 650.000 mm.

Flange Face Inside Diameter Fid 578.000 mm.

Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 650.000 mm.

Gasket Inside Diameter Gi 578.000 mm.

PV Elite 2017 150
FileName : T-1 Flange Plate
Flg Calc [Int P] : FLANGE Flng: 3 9:52am Oct 29,2018
 
Gasket Factor m 0.0000

Gasket Design Seating Stress y 0.00 N./mm^2

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 1.5000 mm.

ASME Code, Section VIII, Division 1, 2017

Corroded Flange ID, Bcor = B+2*Fcor 578.000 mm.

Corroded Large Hub, g1Cor = g1-ci 0.000 mm.

Corroded Small Hub, g0Cor = go-ci 0.000 mm.

Code R Dimension, R = (C-B)/2 - g1 47.000 mm.

Gasket Contact Width, N = (Go - Gi) / 2 36.000 mm.

Basic Gasket Width, bo = N / 2 18.000 mm.

Effective Gasket Width, b = Cb sqrt(bo) 10.691 mm.

Gasket Reaction Diameter, G = Go (Self-Energizing) 650.000 mm.

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq

= 0.785 * 650.0000² * 0.000

= 0.000 Kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * Pi * G * m * P

= 2 * 10.6911 * 3.1416 * 650.0000 * 0.0000 * 0.00

= 0.000 Kgf

Hydrostatic End Load at Flange ID [Hd]:

= Pi * Bcor² * P / 4

= 3.1416 * 578.0000² *0.0000/4

= 0.000 Kgf

Pressure Force on Flange Face [Ht]:

= H - Hd

= 0 - 0

= 0.000 Kgf

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
PV Elite 2017 151
FileName : T-1 Flange Plate
Flg Calc [Int P] : FLANGE Flng: 3 9:52am Oct 29,2018
 
= max( 0 + 0 + 0 , 0 )

= 0.000 Kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * Pi * G + yPart * bPart * lp

= 0.00*10.6911*3.141*650.000+0.00*0.0000*0.00

= 0.000 Kgf

Required Bolt Area [Am]:

= Maximum of Wm1/Sb, Wm2/Sa

= Maximum of 0/138 , 0/138

= 0.000 cm^2

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:

= 2a + 6t/(m + 0.5)

= 2 * 12.700 + 6 * 16.000/(0.00 + 0.5)

= 217.400 mm.

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )

= 672.000 * sin( 3.142/18 )

= 116.692 mm.

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:

= max( sqrt( Bs/( 2a + t )), 1 )

= max( sqrt( 116.692/( 2 * 12.700 + 16.000 )), 1 )

= 1.6789

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

Distance Across Corners for Nuts 24.613 mm.

Circular Wrench End Diameter a 38.100 mm.

-----------------------------------------------------------------------------

Minimum Actual Maximum

-----------------------------------------------------------------------------

Bolt Area, cm^2 0.000 14.632

Radial distance bet. hub and bolts 15.875 47.000

Radial distance bet. bolts and the edge 15.875 24.000

Circumferential spacing between bolts 31.750 116.692 217.400

-----------------------------------------------------------------------------
PV Elite 2017 152
FileName : T-1 Flange Plate
Flg Calc [Int P] : FLANGE Flng: 3 9:52am Oct 29,2018
 
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2

= 137.90 * ( 0.0000 + 14.6322 )/2

= 10287.65 Kgf

Gasket Load for the Operating Condition [HG]:

= Wm1 - H

= 0 - 0

= 0.00 Kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= (C - G ) / 2

= ( 672.0000 - 650.0000 )/2

= 11.0000 mm.

Distance to Face Pressure Reaction [ht]:

= ( R + g1 + hg ) / 2

= ( 47.0000 + 0.0000 + 11.0000 )/2

= 29.0000 mm.

Distance to End Pressure Reaction [hd]:

= R + ( g1 / 2 )

= 47.0000 + ( 0.0000/2.0 )

= 47.0000 mm.

Summary of Moments for External Pressure:

Loading Force Distance Bolt Corr Moment

End Pressure, Md 0. 36.0000 1.6789 0. Kg-m.

Face Pressure, Mt 0. 18.0000 1.6789 0. Kg-m.

Gasket Seating, Matm 10288. 11.0000 1.6789 190. Kg-m.

Total Moment for Operation, Mop 0. Kg-m.

Total Moment for Gasket seating, Matm 190. Kg-m.

Effective Hub Length, ho = 0.000 mm.

Hub Ratio, h/h0 = Defined as 0.0 0.000

Thickness Ratio, g1/g0 = Defined as 0.0 0.000

Factors from Figure 2-7.1 K = 1.246

T = 1.820 U = 9.852

Y = 8.965 Z = 4.625
PV Elite 2017 153
FileName : T-1 Flange Plate
Flg Calc [Int P] : FLANGE Flng: 3 9:52am Oct 29,2018
 

Tangential Flange Stress, Operating [Sto]:

= ( Y * Mo )/( t² * Bcor )

= (8.9650*0)/(16.0000²*578.0000)

= 0.00 N./mm^2

Tangential Flange Stress, Seating [STa]:

= ( Y * Matm )/( t² * Bcor )

= (8.9650*190)/(16.0000²*578.0000)

= 112.89 N./mm^2

Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )

= (0/14.6322)

= 0.00 N./mm^2

Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )

= (0/14.6322)

= 0.00 N./mm^2

Flange Stress Analysis Results: N./mm^2

Operating | Gasket Seating |

Actual Allowed | Actual Allowed |

-----------------------------------------------------------------

Tangential Flange 0.| 95.| 113.| 115.|

Bolting 0.| 138.| 0.| 138.|

Minimum Required Flange Thickness 15.875 mm.

Estimated M.A.W.P. ( Operating ) 0.000 bars

Estimated Finished Weight of Flange at given Thk. 18.6 kg.

Estimated Unfinished Weight of Forging at given Thk 18.6 kg.

Flange Rigidity Based on Required Thickness [ASME]:

No rigidity calculation possible for this geometry.

Flange Rigidity Based on Given Thickness [ASME]:

No rigidity calculation possible for this geometry.

PV Elite 2017 154
FileName : T-1 Flange Plate
Flg Calc [Int P] : FLANGE Flng: 3 9:52am Oct 29,2018
 
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017
PV Elite 2017 155
FileName : T-1 Flange Plate
Flg Calc [Int P] : BLIND Flng: 4 9:52am Oct 29,2018
 

Flange Input Data Values Description: BLIND :

Blind Plate

Description of Flange Geometry (Type) Integral Ring

Design Pressure P 0.00 bars

Design Temperature 114 °C

Internal Corrosion Allowance ci 0.0000 mm.

External Corrosion Allowance ce 0.0000 mm.

Use Corrosion Allowance in Thickness Calcs. No

Attached Shell Inside Diameter B 50.0000 mm.

Flange Outside Diameter A 720.000 mm.

Flange Thickness t 16.0000 mm.

Flange Material SA-240 304L

Flange Material UNS number S30403

Flange Allowable Stress At Temperature Sfo 94.75 N./mm^2

Flange Allowable Stress At Ambient Sfa 115.15 N./mm^2

Bolt Material SA-193 B7M

Bolt Allowable Stress At Temperature Sb 137.90 N./mm^2

Bolt Allowable Stress At Ambient Sa 137.90 N./mm^2

Length of Weld Leg at Back of Ring tw 0.0000 mm.

Number of Splits in Ring Flange n 0

Diameter of Bolt Circle C 672.000 mm.

Nominal Bolt Diameter a 12.7000 mm.

Type of Threads TEMA Thread Series

Number of Bolts 18

Flange Face Outside Diameter Fod 650.000 mm.

Flange Face Inside Diameter Fid 578.000 mm.

Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 650.000 mm.

Gasket Inside Diameter Gi 578.000 mm.

PV Elite 2017 156
FileName : T-1 Flange Plate
Flg Calc [Int P] : BLIND Flng: 4 9:52am Oct 29,2018
 
Gasket Factor m 0.0000

Gasket Design Seating Stress y 0.00 N./mm^2

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 1.5000 mm.

ASME Code, Section VIII, Division 1, 2017

Corroded Flange ID, Bcor = B+2*Fcor 50.000 mm.

Corroded Large Hub, g1Cor = g1-ci 0.000 mm.

Corroded Small Hub, g0Cor = go-ci 0.000 mm.

Code R Dimension, R = (C-B)/2 - g1 311.000 mm.

Gasket Contact Width, N = (Go - Gi) / 2 36.000 mm.

Basic Gasket Width, bo = N / 2 18.000 mm.

Effective Gasket Width, b = Cb sqrt(bo) 10.691 mm.

Gasket Reaction Diameter, G = Go (Self-Energizing) 650.000 mm.

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq

= 0.785 * 650.0000² * 0.000

= 0.000 Kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * Pi * G * m * P

= 2 * 10.6911 * 3.1416 * 650.0000 * 0.0000 * 0.00

= 0.000 Kgf

Hydrostatic End Load at Flange ID [Hd]:

= Pi * Bcor² * P / 4

= 3.1416 * 50.0000² *0.0000/4

= 0.000 Kgf

Pressure Force on Flange Face [Ht]:

= H - Hd

= 0 - 0

= 0.000 Kgf

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
PV Elite 2017 157
FileName : T-1 Flange Plate
Flg Calc [Int P] : BLIND Flng: 4 9:52am Oct 29,2018
 
= max( 0 + 0 + 0 , 0 )

= 0.000 Kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * Pi * G + yPart * bPart * lp

= 0.00*10.6911*3.141*650.000+0.00*0.0000*0.00

= 0.000 Kgf

Required Bolt Area [Am]:

= Maximum of Wm1/Sb, Wm2/Sa

= Maximum of 0/138 , 0/138

= 0.000 cm^2

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:

= 2a + 6t/(m + 0.5)

= 2 * 12.700 + 6 * 16.000/(0.00 + 0.5)

= 217.400 mm.

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )

= 672.000 * sin( 3.142/18 )

= 116.692 mm.

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:

= max( sqrt( Bs/( 2a + t )), 1 )

= max( sqrt( 116.692/( 2 * 12.700 + 16.000 )), 1 )

= 1.6789

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

Distance Across Corners for Nuts 24.613 mm.

Circular Wrench End Diameter a 38.100 mm.

-----------------------------------------------------------------------------

Minimum Actual Maximum

-----------------------------------------------------------------------------

Bolt Area, cm^2 0.000 14.632

Radial distance bet. hub and bolts 15.875 311.000

Radial distance bet. bolts and the edge 15.875 24.000

Circumferential spacing between bolts 31.750 116.692 217.400

-----------------------------------------------------------------------------
PV Elite 2017 158
FileName : T-1 Flange Plate
Flg Calc [Int P] : BLIND Flng: 4 9:52am Oct 29,2018
 
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2

= 137.90 * ( 0.0000 + 14.6322 )/2

= 10287.65 Kgf

Gasket Load for the Operating Condition [HG]:

= Wm1 - H

= 0 - 0

= 0.00 Kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= (C - G ) / 2

= ( 672.0000 - 650.0000 )/2

= 11.0000 mm.

Distance to Face Pressure Reaction [ht]:

= ( R + g1 + hg ) / 2

= ( 311.0000 + 0.0000 + 11.0000 )/2

= 161.0000 mm.

Distance to End Pressure Reaction [hd]:

= R + ( g1 / 2 )

= 311.0000 + ( 0.0000/2.0 )

= 311.0000 mm.

Summary of Moments for External Pressure:

Loading Force Distance Bolt Corr Moment

End Pressure, Md 0. 300.0000 1.6789 0. Kg-m.

Face Pressure, Mt 0. 150.0000 1.6789 0. Kg-m.

Gasket Seating, Matm 10288. 11.0000 1.6789 190. Kg-m.

Total Moment for Operation, Mop 0. Kg-m.

Total Moment for Gasket seating, Matm 190. Kg-m.

Effective Hub Length, ho = 0.000 mm.

Hub Ratio, h/h0 = Defined as 0.0 0.000

Thickness Ratio, g1/g0 = Defined as 0.0 0.000

Factors from Figure 2-7.1 K = 14.400

T = 0.417 U = 0.601

Y = 0.546 Z = 1.010
PV Elite 2017 159
FileName : T-1 Flange Plate
Flg Calc [Int P] : BLIND Flng: 4 9:52am Oct 29,2018
 

Tangential Flange Stress, Operating [Sto]:

= ( Y * Mo )/( t² * Bcor )

= (0.5465*0)/(16.0000²*50.0000)

= 0.00 N./mm^2

Tangential Flange Stress, Seating [STa]:

= ( Y * Matm )/( t² * Bcor )

= (0.5465*190)/(16.0000²*50.0000)

= 79.55 N./mm^2

Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )

= (0/14.6322)

= 0.00 N./mm^2

Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )

= (0/14.6322)

= 0.00 N./mm^2

Flange Stress Analysis Results: N./mm^2

Operating | Gasket Seating |

Actual Allowed | Actual Allowed |

-----------------------------------------------------------------

Tangential Flange 0.| 95.| 80.| 115.|

Bolting 0.| 138.| 0.| 138.|

Minimum Required Flange Thickness 13.513 mm.

Estimated M.A.W.P. ( Operating ) 0.000 bars

Estimated Finished Weight of Flange at given Thk. 52.0 kg.

Estimated Unfinished Weight of Forging at given Thk 52.0 kg.

Flange Rigidity Based on Required Thickness [ASME]:

No rigidity calculation possible for this geometry.

Flange Rigidity Based on Given Thickness [ASME]:

No rigidity calculation possible for this geometry.

PV Elite 2017 160
FileName : T-1 Flange Plate
Flg Calc [Int P] : BLIND Flng: 4 9:52am Oct 29,2018
 
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017